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Installation
When installing on chassis with pre-drilled holes, go
directly to point 16.
9. Install the U-profile with associated washers and nuts,
but do not tighten these. Screw on the nuts alternately
until the U-profile is aligned in contact with the frame,
see Image 14.
10. When installing on a frame without pre-drilled holes,
install first with a screw in the brackets' slot-shaped
holes. On the vehicle chassis, mark the middle of the
brackets' slot-shaped holes and then drill Ø14 mm
holes in the frame, see Image 31.
11. Bolt the brackets securely on the outside of the vehicle
chassis. Use M14x45 bolts and install the associated
washer and nut on the inside of the vehicle chassis.
Install the bolts but do not tighten.
12. Check and perform fine adjustment regarding the posi-
tion of the lift. Then tighten the bolts with a torque wrench.
Tightening torque: 120 Nm.
13. Using a torque wrench, tighten the bolts holding the
U-profiles. Tightening torque: 280 Nm.
14. Drill holes in the vehicle chassis for mounting
bolts, Ø14 mm. Drill in the outer holes of each
bracket. Use M14x45 bolts and install the associ-
ated washer and nut on the inside of the vehicle
chassis. Installation must be performed with at
least 6 bolts in the outer holes. The bolt that was
installed initially in the slot-shaped hole may not
be included in this figure. If necessary, this bolt can
now be moved to one of the outer holes, see illustra-
tion. Then tighten the bolts with a torque wrench.
Tightening torque: 120 Nm.
NOTE.
Welding is not permitted on the chassis brackets.
Do not move the lift all the way to the armstops or
with the platform fitted before all the bolts are fully
tightened against the chassis.
Do not place the lift under load until:
·
the correct number of bolts have been installed
and torque-tightened.
·
the vehicle body is installed to reinforce the truck
chassis.
15. Remove the mounting jig.
www.zepro.com
35 mm
Image 15. The chassis bracket requires
at least 35 mm clearance between ve-
hicle chassis and support frame
D
Min. 20
Min. 260
Min. 6 pcs.
M14x45 10.9
120 Nm
Image 16. Install the chassis bracket
with at least six M14x45 10.9 bolts
Z 2500-130/150
New hole
17
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