Zepro ZHD 1500 Service Instruction

Zepro ZHD 1500 Service Instruction

Z-lyften produktion ab
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Z-LYFTEN PRODUKTION AB
Service instruction
Försäljning/Sales/Verkauf
Mossvägen 8, 641 49 KATRINEHOLM,SWEDEN
Telephone:
+46 150 - 489550
Telefax:
+46 150 - 489551
E-mail:
zepro@zepro.com
Lubrication
Fabrik/Factory/Fabrik
Allévägen 4, 840 73 BISPGÅRDEN, SWEDEN
Telephone:
+46 696 - 17200
Telefax:
+46 696 - 17244
E-mail:
info@zepro.com
Internet:
www.zepro.com
IE-0101
2017-09-12

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Summary of Contents for Zepro ZHD 1500

  • Page 1 2017-09-12 Försäljning/Sales/Verkauf Fabrik/Factory/Fabrik Mossvägen 8, 641 49 KATRINEHOLM,SWEDEN Allévägen 4, 840 73 BISPGÅRDEN, SWEDEN Telephone: +46 150 - 489550 Telephone: +46 696 - 17200 Telefax: +46 150 - 489551 Telefax: +46 696 - 17244 E-mail: zepro@zepro.com E-mail: info@zepro.com Internet: www.zepro.com...
  • Page 3: Table Of Contents

    Contents Lubrication General Information ..............1 ZHD/ZHDL/ZHDN 1500/2000 ............ 2 ZHD 2500 ................2-3 ZHDN 2000/2500 ............... 4 Z/ZL 150/200/250 ............... 5 Z/ZL/ZN 1500/2000/2500, ZDK 250 .......... 6 Z/ZL/ZN/ZU/ZLU/ZNU - 45/75 ........... 7 Z 100 ..................8 Z 10/15/20 - 130/150 ..............9 Z 10-135 ...................
  • Page 4: General Information

    Please read all instructions before you start. Which grease can I use? Zepro recommend an acid-free lithium-complex grease with a high quality paraffin base oil as ground. The grease must meet ASTM D 4950, SAE J310 and NLGI (grade 2) GC-LB specification as well be classed EP (extreme pressure).
  • Page 5: Zhd/Zhdl/Zhdn 1500/2000

    IE-0101 ZHD/ZHDL 1500/2000 The lift has twelve lubrication points: two for each cylinder and four on the lift arm: (See the oval images below with black frames). On these images shows the lubrication points on the lift’s right side and is represented with black numbers (1-6). On the left side of the lift are the lubrication points mirrored, and is represented in text and images below with red numbers (7-12).
  • Page 6: Zhd 2500

    IE-0101 ZHD 2500 The lift has twelve lubrication points: two for each cylinder and four on the lift arm. Lubrication Points 1, 2, 5, 6, 7, 8, 11 are the same as the ZHD/ZHDL-1500/2000 (See previous page). The difference for this model is that the lubrication points 3, 4, for tilt cylinders are placed on the pivot bolts (see images below, right side shows).
  • Page 7: Zhdn 2000/2500

    IE-0101 ZHDN 2000/2500 The lift has twelve lubrication points: two for each cylinder and four on the lift arm: (See the oval images below with black frames). On these images shows the lubrication points on the lift’s right side and is represented with black numbers (1-6). On the left side of the lift are the lubrication points mirrored, and is represented in text and images below with red numbers (7-12).
  • Page 8: Z/Zl 150/200/250

    IE-0101 Z/ZL 150/200/250 The lift has twelve lubrication points: two for each cylinder and four on the lift arm: (See the oval images below with black frames). On these images shows the lubrication points on the lift’s right side and is represented with black numbers (1-6). On the left side of the lift are the lubrication points mirrored, and is represented in text and images below with red numbers (7-12).
  • Page 9: Z/Zl/Zn 1500/2000/2500, Zdk 250

    IE-0101 Z/ZL/ZN 1500/2000/2500 ZDK 250 The lift has twelve lubrication points: two for each cylinder and four on the lift arm: (See the oval images below with black frames). On these images shows the lubrication points on the lift’s right side and is represented with black numbers (1-6). On the left side of the lift are the lubrication points mirrored, and is represented in text and images below with red numbers (7-12).
  • Page 10: Z/Zl/Zn/Zu/Zlu/Znu - 45/75

    IE-0101 Z/ZL/ZN/ZU/ZLU/ZNU 45/75 The lift has twelve lubrication points: two for each cylinder and four on the lift arm: (See the oval images below with black frames). On these images shows the lubrication points on the lift’s right side and is represented with black numbers (1-6). On the left side of the lift are the lubrication points mirrored, and is represented in text and images below with red numbers (7-12).
  • Page 11 IE-0101 Z 100 The lift has twelve lubrication points: two for each cylinder and four on the lift arm: (See the oval images below with black frames). On these images shows the lubrication points on the lift’s right side and is represented with black numbers (1-6). On the left side of the lift are the lubrication points mirrored, and is represented in text and images below with red numbers (7-12).
  • Page 12: 10/15/20 - 130/150

    IE-0101 Z 10/15/20-130/150 The lift has twelve lubrication points: two for each cylinder and four on the lift arm: (See the oval images below with black frames). On these images shows the lubrication points on the lift’s right side and is represented with black numbers (1-6). On the left side of the lift are the lubrication points mirrored, and is represented in text and images below with red numbers (7-12).
  • Page 13: 10-135

    IE-0101 Z 10-135 The lift has ten lubrication points: two for each cylinder and four on the lift arm: (See the oval images below with black frames). On these images shows the lubrication points on the lift’s right side and is represented with black numbers (1-6). On the left side of the lift are the lubrication points mirrored, (except there are no lift cylinder on left side) and is represented in text and images below with red numbers (7-10).
  • Page 14: Zahd/Zaehd 150/200

    IE-0101 ZAHD/ZAEHD-150/200/250 The lift has twelve lubrication points: two for each cylinder and four on the lift arm: (See the oval images below with black frames). On these images shows the lubrication points on the lift’s right side and is represented with black numbers (1-6). On the left side of the lift are the lubrication points mirrored, and is represented in text and images below with red numbers (7-12).
  • Page 15: Zhz 500/600 / Zhd 3000

    IE-0101 ZHZ 500/600 ZHZ 600 is lubrication free. It has axles of stainless steel and Dynaweave bearings at all articulated points. They should not be lubricated at all, not even initial lubrication. Therefore, lack of lubrication nipples. Axles and bearings should be kept dry and clean on contact surfaces and are protected against moisture and dirt with o-rings.
  • Page 16: Zkz 1500

    IE-0101 ZKZ 1500 The lift has eight lubrication points: two for each cylinder: (See the oval images below with black frames). On these images shows the lubrication points on the lift’s right side and is represented with black numbers (1-4). On the left side of the lift are the lubrication points mirrored, and is represented in text and images below with red numbers (5-8).
  • Page 17: Z3N/Z3Nu 75

    IE-0101 Z3N/Z3NU 75 The lift has ten lubrication points: two for each cylinder and four on the lift arm: (See the encircled images below with black frames). On these images shows the lubrication points on the lift’s right side and the lift cylinders lubrication points and are represented with black numbers (1-6).
  • Page 18 Approved by Scale Drawing nr. Revis 2017-09-18 EM-00427 ZEPRO Z-Lyften Produktion AB Lower the lift to the ground and fold out the A CARGOTEC BRAND bridge, see the picture to the left. Then lubricate points 5-7 resp. 13-15. NOTE! Advantageously lubricate all the points accessible at the respective position of the lift.
  • Page 19: Zr 15/20 - 140/157

    Approved by Scale Drawing nr. Revision 2015-10-09 EM-00366 position and unfold the platform shown in ZEPRO Z-Lyften Produktion AB A CARGOTEC BRAND the picture to the right. Lubricate the points. (2, 3, 6, 7, 9, 12, 13). Drawing interpretation unless otherwise...
  • Page 20: Szl/Szn 1500/2000

    IE-0101 SZL/SZN-1500/2000 The lift has twelve lubrication points: two for each cylinder and four on the lift arm: (See the oval images below with black frames). On these images shows the lubrication points on the lift’s right side and is represented with black numbers (1-6). On the left side of the lift are the lubrication points mirrored, and is represented in text and images below with red numbers (7-12).
  • Page 21: Zd/Zs/Zt 15/20/25

    IE-0101 ZD/ZS/ZT 15/20/25 The lift has twenty lubrication points: eight on the slide system (See the page for slide system) two for each cylinder and four on the lift arm, (See the oval images below with black frames) On these images shows the lubrication points on the lift’s right side and is represented with black numbers (1-6).
  • Page 22: Szft/Szftn/Szfts 200-160

    IE-0101 SZFT/SZFTN/SZFTS 200-160 The Tail lift has ten lubrication points: Four on the cylinders, four on the tie rods and two for the lift arm, (See the encircled images below with black frames). In these images shows lubrication points on the Tail lift right hand and is represented with black numbers (1-5). On the left side of the lift are the lubrication points mirrored and are represented in text and images below with red numbers (6-10) NOTE! The axles between the lift arm and the support frame should not be lubricated at...
  • Page 23: Slide System

    IE-0101 Slide system The slide system has eight lubrication points, (1-8), shown on the top two images. Note. If the slide system is of a cylinder operated model, it has two extra lubrication points for the cylinder. ( See the image at the end of the page.) Note Lubrication of the chains is not recommended, as it can cause them to attract the attention of gravel and dirt, etc., and thus can cause the system to run sluggishly.

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