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Contents
Safety rules ................................................................................................................................................
General .................................................................................................................................................
Proper use ............................................................................................................................................
Environmental conditions......................................................................................................................
Obligations of the operator....................................................................................................................
Obligations of personnel .......................................................................................................................
Mains connection ..................................................................................................................................
Protecting yourself and others ..............................................................................................................
Danger from toxic gases and vapours ..................................................................................................
Danger from flying sparks .....................................................................................................................
Risks from mains current and welding current......................................................................................
Meandering welding currents................................................................................................................
EMC Device Classifications ..................................................................................................................
EMC measures .....................................................................................................................................
EMF measures......................................................................................................................................
Specific hazards....................................................................................................................................
Requirement for the shielding gas ........................................................................................................
Danger from shielding gas cylinders.....................................................................................................
Danger from escaping shielding gas.....................................................................................................
Safety measures at the installation location and during transport ........................................................
Safety measures in normal operation ...................................................................................................
Commissioning, maintenance and repair..............................................................................................
Safety inspection...................................................................................................................................
Disposal ................................................................................................................................................
Safety symbols......................................................................................................................................
Data protection......................................................................................................................................
Copyright...............................................................................................................................................
General ......................................................................................................................................................
Device concept .....................................................................................................................................
Preconditions for use ............................................................................................................................
Applications...........................................................................................................................................
Scope of delivery ..................................................................................................................................
Additional requirements ........................................................................................................................
Warning notices on the device...................................................................................................................
General .................................................................................................................................................
Controller ..............................................................................................................................................
Drive plate.............................................................................................................................................
Options.......................................................................................................................................................
Wire feeder hose ..................................................................................................................................
Lockable pressure lever for drive plate .................................................................................................
Wire end plug kit ...................................................................................................................................
Wire coil intake robot, cover for wire coil intake robot...........................................................................
Wire end sensors ..................................................................................................................................
Controls, connections and mechanical components..................................................................................
General .................................................................................................................................................
Controller ..............................................................................................................................................
Drive plate.............................................................................................................................................
Assembly - overview ..................................................................................................................................
Safety....................................................................................................................................................
Assembly: Overview .............................................................................................................................
Attaching the VR 1500 M to the robot........................................................................................................
Preparation ...........................................................................................................................................
Attaching the VR 1500 M to the robot...................................................................................................
Attaching the welding torch to the drive plate .......................................................................................
Attaching the welding torch to the drive plate .......................................................................................
Attaching the controller to the power source.........................................................................................
Calibrating the drive plate and controller ...................................................................................................
General .................................................................................................................................................
Calibrating the drive plate and controller ..............................................................................................
Inserting/replacing feed rollers...................................................................................................................
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