Fronius FlexTrack 45 Manuals

Fronius FlexTrack 45 Manuals

Manuals and User Guides for Fronius FlexTrack 45. We have 2 Fronius FlexTrack 45 manuals available for free PDF download: Operating Instructions/Spare Parts List, Operating Instructions Manual

Fronius FlexTrack 45 Operating Instructions/Spare Parts List

Fronius FlexTrack 45 Operating Instructions/Spare Parts List (90 pages)

Welding carriage

Brand: Fronius | Category: Welding System | Size: 8 MB

Table of Contents

Table of Contents
5
General Information

7
- About this Document
  9
- General
  10
  - Principle
    10
  - Device Concept and Applications
    10
Safety

13
- Operational Reliability and Tips for the User
  15
  - Proper Use
    15
  - Foreseeable Misuse
    15
  - Conversions or Modifications
    15
  - Duty to Instruct
    15
  - Operating Instructions
    16
  - Personal Protective Equipment
    16
  - Local Regulations
    16
  - Spare Parts, Wearing Parts and Auxiliary Materials
    16
  - Transportation and Storage
    17
Description of the Welding Carriage

19
- Scope of Supply
  21
  - Basic Configuration
    21
  - Accessories and Options
    22
- Welding Carriage Components
  23
  - Configuration: Welding Carriage with Oscillation Unit
    23
  - Configuration: Welding Carriage Without Oscillation Unit
    24
- Operating Elements and Connections
  25
  - Connections
    25
  - Control Box Operating Elements
    26
  - Welding Carriage Operating Elements
    26
  - Remote Control Elements
    27
- Rails and Bridges
  29
  - Weights of Rails and Bridges
    29
  - Fittings
    29
  - Rigid Rails
    30
  - Flexible Rails
    30
  - Bridge Types
    31
  - Structure of a Bridge
    31
  - Configuration: Rail and Guide Rings
    32
- Welding Position and Weld Seam Tracking
  34
  - Possible Welding Positions
    34
Commissioning

37
Operation

53
- Creating and Saving Welding Programs
  55
- Work Procedure
  59
Maintenance and Disposal

61
- Troubleshooting
  63
  - General
    63
  - Basic Requirements for the System to Work
    63
  - Event Codes
    63
  - Error Codes
    63
- Maintenance
  64
  - Maintenance Personnel
    64
  - Maintenance Record
    64
  - Recommended Lubricants
    64
  - Maintenance Intervals and Procedures
    65
Technical Data

67
- Technical Data
  69
  - Flextrack 45 Welding Carriage
    69
  - Control Box
    69
  - Oscillation Unit
    69
  - Dimensions
    69
  - Rating Plates
    70
  - Weights of Rails and Bridges
    71
  - Ring Rail Settings Table
    72
  - Flexible Rail Segments Settings Table
    73
Spare Parts, Circuit Diagram

75
- Spare Parts
  77
  - Spare Parts, Wearing Parts and Auxiliary Materials
    77
  - Ordering Details
    77
- Circuit Diagram
  85

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Fronius FlexTrack 45 Operating Instructions Manual

Fronius FlexTrack 45 Operating Instructions Manual (47 pages)

Brand: Fronius | Category: Industrial Equipment | Size: 1 MB

Table of Contents

Table of Contents
3
Proper Use
5
Secure Carriage against Falling
5
Improper Use
5
Technical Data
6
Weight of Bridges and Rails
7
Safety Precautions
8
Dimensions of Carriage with Oscillation All Measurements in MM
10
Dimensions of Carriage Without Oscillation All Measurements in MM
12
Assembling Carriage for the First Time
13
Description of Carriage with Oscillation
14
Description of Carriage Without Oscillation
15
Remote Control
16
Wiring Diagrams
18
Straight Rails
21
Straight Rigid Rail
21
Straight Flexible Rail
21
Ring Rail
22
Closed Ring Rail
22
Sectional Ring Rail
23
Sectional Flexible Rails for Pipes
24
Magnetic Bridges and Metrical Scale
25
Screw Feet Bridge with or Without Distance Block
26
Mounting of Bridges
27
Mounting on Orbital Rails
27
Mounting on Rail Segment
27
Mounting on Rigid Rail
28
Mounting on Flexible Rail
28
Assembling an Orbital Track
29
Preparing for Operation on Straight Rail
31
Preparing for Operation on the Orbital Rail
32
Positioning the Orbital Rail Onto Pipe
34
Adjusting Pressing Force of Rollers
37
Mounting Rail Onto the Pipe
38
Mounting Ring Rail
38
Mounting Sectional Rail (Two Persons Required)
38
Mounting Flexible Rail Onto Pipe (Two Persons Required)
39
Usage
40
Saving a Program
40
Loading a Program
41
Operation
41
Changing the Measurement System
42
Alarm Codes
43
Maintenance
44
Lubricating Drive System Gear
44
Lubricating Oscillator Gear Rack
45
Lubricating Oscillator Rolling Guide
45

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