Barco OV-508 Installation Manual
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Barco OV-508 Installation Manual

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Installation manual
OV-508, OV-513, OV-515
R5990099

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Summary of Contents for Barco OV-508

  • Page 1 Installation manual OV-508, OV-513, OV-515 R5990099...
  • Page 2 The corresponding chapters are new or completely revised. corr.: Passages of the corresponding chapter were corrected; see modification bars. add.: Passages of the corresponding chapter were added; see modification bars. __________________________________________________________ Barco - OV-508/OV-513/OV-515– R5990099 – installation manual – revision 01– November 2007...

  • Page 3: Table Of Contents

    4.3 Screen Module and Trim ..........................12 4.4 Projection Unit (PU)............................12 4.5 Illumination Unit (IU)............................ 12 4.6 Cabling ................................12 4.7 Project specific kit............................12 5 Installation ............................13 _________________________________________________________ Barco - OV-508/OV-513/OV-515– R5990099 – installation manual – revision 01– November 2007...
  • Page 4 6.10 Horizontal trapezoid ........................... 58 6.11 Rotation ..............................59 6.12 Horizontal picture shift..........................59 6.13 Vertical picture shift ........................... 60 6.14 Locking the Projection Unit ........................60 _________________________________________________________ Barco - OV-508/OV-513/OV-515– R5990099 – installation manual – revision 01– November 2007...
  • Page 5 7 Wall attachment ..........................61 7.1 General................................61 7.2 Rules................................61 7.3 Linear version ............................... 62 7.4 A-shape version............................64 8 Addresses ............................67 8.1 Hotline................................68 __________________________________________________________ Barco - OV-508/OV-513/OV-515– R5990099 – installation manual – revision 01– November 2007...

  • Page 6: Introduction

    1 Introduction This chapter explains the used typographic styles and symbols. Safety information is provided concerning the operation of control room solutions from Barco. Barco - OV-508/OV-513/OV-515– R5990099 – installation manual – revision 01– November 2007 ________________________________ ________________________________ ________________________________ _________________________________________________...

  • Page 7: Styles And Symbols

    The sheet icon indicates additional notes. Next to this icon you find further information. This arrow marks tips. Next to this icon you find important notes. __________________________________________________________ Barco - OV-508/OV-513/OV-515– R5990099 – installation manual – revision 01– November 2007...

  • Page 8: Safety Instruction

    • All instructions for operating and use of this equipment must be followed precisely. 1.2.3 Installation Installation and preliminary adjustments should be performed by qualified BARCO personnel or authorized BARCO service dealers. 1.2.3.1 Power Connection This product should be operated from an AC power source. Power input is auto ranging from 100V to 240V.
  • Page 9 This will prevent damage to the unit due to lightning and AC power-line surges. __________________________________________________________ Barco - OV-508/OV-513/OV-515– R5990099 – installation manual – revision 01– November 2007...

  • Page 10: Placement

    Do not attempt to service this device yourself, as opening or removing covers may expose you to dangerous voltage potential and risk of electric shock! Refer all service to a qualified BARCO service center. Always have service performed on this product by authorized BARCO service personnel. Always insist on genuine BARCO replacement parts.

  • Page 11: Unpacking Of Devices

    1.2.7 Unpacking of Devices Note advises on the packaging for unpacking! 1.2.8 Modification of Devices Mechanical or electrical modifications must not be made to the devices. BARCO is not liable for damages resulting from modified devices. 1.2.9 Cleaning instructions screens and mirrors Wash with a solution of mild soap or detergent and lukewarm water.

  • Page 12: Pre-Installation Requirements

    The air pressure within the control room has to be the same on the both sides of the wall. Barco - OV-508/OV-513/OV-515– R5990099 – installation manual – revision 01– November 2007 ________________________________ _________________________________________________...

  • Page 13: Floor Requirements

    The standard support with adjustable feet results in the lower screen edge to be at a distance of 1200mm. Other heights are available on request with a minimum of 540mm. __________________________________________________________ Barco - OV-508/OV-513/OV-515– R5990099 – installation manual – revision 01– November 2007...

  • Page 14: Maintenance Area

    Make sure to take the distance from the lower screen edge to the floor into account (standard supports feature a height of 875mm, 1000mm, or 1200mm, respectively.) __________________________________________________________ Barco - OV-508/OV-513/OV-515– R5990099 – installation manual – revision 01– November 2007...

  • Page 16: Mechanical Setup

    Rotate by 90°. Tighten the allen screw. With the OV-series, both, the anchor and the cross piece are already mounted into the respective profiles. Barco - OV-508/OV-513/OV-515– R5990099 – installation manual – revision 01– November 2007 ________________________________ ________________________________________________ ________________ 11...

  • Page 17: Scope Of Delivery

    875mm. 4.2 Display Module OV-508 and OV-515 employ the same display module, since they both have a display ratio of 4:3. Due to the different display ratio of the SXGA version (5:4), OV-513 employs a different display module.

  • Page 18: Installation

    6Nm ACC NUT SPGM6 B32-60 STBK Kanya Connectors Kanya-Connectors B 20-10 PVS-VERB. 20-25Nm Connection for Aluminium Profiles 30X30 (60X30) Barco - OV-508/OV-513/OV-515– R5990099 – installation manual – revision 01– November 2007 ________________________________ ________________________________________________ ________________ 13 ________________________________ ________________________________ ________________ ________________...

  • Page 19: Installation Of The Pedestal

    Angle with multi socket installed [2] Reinforcing angle [1] Box with screws Adjustable foot Profile connector Cable channel safety bracket Barco - OV-508/OV-513/OV-515– R5990099 – installation manual – revision 01– November 2007 ________________________________ ________________________________________________ ________________ 14 ________________________________ ________________________________ ________________ ________________...
  • Page 20 Step 03 Assemble the left side of the pedestal. Make sure to mount the PU I 7 with the additional counter nuts on top! Barco - OV-508/OV-513/OV-515– R5990099 – installation manual – revision 01– November 2007 ________________________________ ________________________________________________ ________________ 15 ________________________________...
  • Page 21 Instoll the left and the right bottom plates. The bottome plates must be fixed by securing screws (indicated by squares) and joined by rivets (indicated by circles). Barco - OV-508/OV-513/OV-515– R5990099 – installation manual – revision 01– November 2007 ________________________________ ________________________________________________ ________________ 16 ________________________________...

  • Page 22: Installation Of The Lan Interface And Power Strip

    Example 4x3 configuration: 2 cabling interfaces are required, 1x column 2, row 2 1x column 4, row 2 Barco - OV-508/OV-513/OV-515– R5990099 – installation manual – revision 01– November 2007 ________________________________ ________________________________________________ ________________ 17 ________________________________ ________________________________...
  • Page 23 LAN switch, and the powerstrip is already mounted to the angle, demount it! Mount the angle bracket to the profiles using the moveable nuts inserted in the profiles. Barco - OV-508/OV-513/OV-515– R5990099 – installation manual – revision 01– November 2007 ________________________________ ________________________________________________ ________________ 18 ________________________________...
  • Page 24 Step 13 Attach the power strip to the front of the interface plate. Step 14 Mount the switch box to the interface plate. Barco - OV-508/OV-513/OV-515– R5990099 – installation manual – revision 01– November 2007 ________________________________ ________________________________________________ ________________ 19 ________________________________ ________________________________...
  • Page 25 However the installation procedure is the same. Each bracket is fixed by means of 4 screws. Make sure that the open side of brackets look inside! Barco - OV-508/OV-513/OV-515– R5990099 – installation manual – revision 01– November 2007 ________________________________ ________________________________________________ ________________ 20...
  • Page 26 Use 2x screws M6x12 to fix the fixation bracket by means of the moveable nuts inside the vertical profile. Barco - OV-508/OV-513/OV-515– R5990099 – installation manual – revision 01– November 2007 ________________________________ ________________________________________________ ________________ 21 ________________________________ ________________________________...

  • Page 27: Connecting The Pedestals

    The screws are of type M6x55 and fixed via nuts and washers. Make sure that adjacent profiles are exactly adjusted (check area). If required, adjust the feet to meet the same position. Barco - OV-508/OV-513/OV-515– R5990099 – installation manual – revision 01– November 2007 ________________________________ ________________________________________________ ________________ 22 ________________________________ ________________________________...
  • Page 28 On the rear side, Fix the sheet metal to the rear vertical profiles by menas of 4 M6x35. Step 23 Level the pedestals! Barco - OV-508/OV-513/OV-515– R5990099 – installation manual – revision 01– November 2007 ________________________________ ________________________________________________ ________________ 23 ________________________________ ________________________________...

  • Page 29: Installation Of The Darkbox

    Connection is done via KANYA connectors: Step 25 Please note how the darkbox is placed: it is not in line with the front side of the vertical profile! Barco - OV-508/OV-513/OV-515– R5990099 – installation manual – revision 01– November 2007 ________________________________ ________________________________________________ ________________ 24 ________________________________...

  • Page 30: Connecting The Dark Boxes Of The First Row

    On the rear side, there is only one hole to connect two darkboxes in a linear setup. Apply the screw and fix it via nuts and washers. Barco - OV-508/OV-513/OV-515– R5990099 – installation manual – revision 01– November 2007 ________________________________ ________________________________________________ ________________ 25...
  • Page 31 Use the jig to ensure that the dark boxes are aligned correctly! The profiles labeld A, B and the jig have to fit exactly together! Barco - OV-508/OV-513/OV-515– R5990099 – installation manual – revision 01– November 2007 ________________________________ ________________________________________________ ________________ 26 ________________________________...

  • Page 32: Fixation To The Floor

    Use a drill bit size 4.9mm to drill a hole in the profile in the position of the security pin. Force the security pin (size 5x32mm) into the hole. Barco - OV-508/OV-513/OV-515– R5990099 – installation manual – revision 01– November 2007 ________________________________ ________________________________________________ ________________ 27...

  • Page 33: Installation Of The Following Rows

    Always apply the KANYA connectors and nuts as described for the first row. Barco - OV-508/OV-513/OV-515– R5990099 – installation manual – revision 01– November 2007 ________________________________ ________________________________________________ ________________ 28 ________________________________...

  • Page 34: Installation Of The Mirror

    The mirror comes with two sheet metals to fix it on the top of the dark box. Mount the mirror to the darkbox Barco - OV-508/OV-513/OV-515– R5990099 – installation manual – revision 01– November 2007 ________________________________ ________________________________________________ ________________ 29 ________________________________...
  • Page 35 "noses" of the mirror fit into the slits in the top of the dark box. Secure the mirror with washer and self- locking nut. Barco - OV-508/OV-513/OV-515– R5990099 – installation manual – revision 01– November 2007 ________________________________ ________________________________________________ ________________ 30...

  • Page 36: Installation Of The Screen

    Place the screen module on the guide pins on the front of the dark box. Be careful to ensure that the edges of the screens are not damaged Barco - OV-508/OV-513/OV-515– R5990099 – installation manual – revision 01– November 2007 ________________________________ ________________________________________________ ________________ 31...
  • Page 37 5 mm (torque 1-2 Nm) Step 40 The screen module is held by four screw connectors mounted in the dark box. Barco - OV-508/OV-513/OV-515– R5990099 – installation manual – revision 01– November 2007 ________________________________ ________________________________________________ ________________ 32 ________________________________ ________________________________...

  • Page 38: Installation Of The Seamless Screen Module

    In horizontal direction, movability is realized by horizotal sliding elements. In vertical direction, movability is realized by vertical movement plates. Barco - OV-508/OV-513/OV-515– R5990099 – installation manual – revision 01– November 2007 ________________________________ ________________________________________________ ________________ 33 ________________________________ ________________________________ ________________...
  • Page 39 To block horizontal movement, 2x1 screws have to be applied and fixed, one at each side. Make sure that the two screws are diagonally positioned! Barco - OV-508/OV-513/OV-515– R5990099 – installation manual – revision 01– November 2007 ________________________________ ________________________________________________ ________________ 34 ________________________________...
  • Page 40 For the static screen, apply and fix all 10 screws: both, movability in vertical and in horizontal direction has to be locked! Barco - OV-508/OV-513/OV-515– R5990099 – installation manual – revision 01– November 2007 ________________________________ ________________________________________________ ________________ 35 ________________________________...
  • Page 41 Try to fix the screen centered to the darkbox (visual check) Tighten all 4 screws! Completely remove the two horizontal movement screws. Barco - OV-508/OV-513/OV-515– R5990099 – installation manual – revision 01– November 2007 ________________________________ ________________________________________________ ________________ 36 ________________________________ ________________________________...
  • Page 42 Mark the static screen! The static screen defines the movability of all screens in a display wall. Dismounting a screen requires the knowledge of it's movability. Barco - OV-508/OV-513/OV-515– R5990099 – installation manual – revision 01– November 2007 ________________________________ ________________________________________________ ________________ 37...
  • Page 43 Make several turns on one screw and than go to the second, turn it, go back to the first … continue until the gap is closed. Step8 Completely remove the horizontal movement screws! Barco - OV-508/OV-513/OV-515– R5990099 – installation manual – revision 01– November 2007 ________________________________ ________________________________________________ ________________ 38 ________________________________...
  • Page 44 So the leveling should be already quite good. In case there is still a small gap to the adjacent screen, apply the leveling tape B195707, covering the entire width! Barco - OV-508/OV-513/OV-515– R5990099 – installation manual – revision 01– November 2007 ________________________________ ________________________________________________ ________________ 39 ________________________________...
  • Page 45 First clean the surface where the brushes have to be fixed with alcohol to remove any grease! Step16 Start with the vertical brush on the bottom row! Remove the protective tape. Barco - OV-508/OV-513/OV-515– R5990099 – installation manual – revision 01– November 2007 ________________________________ ________________________________________________ ________________ 40 ________________________________ ________________________________...
  • Page 46 Step21 Finally attach the brushes on the top row! Take care for a neat and proper joint to the vertical brushes! Barco - OV-508/OV-513/OV-515– R5990099 – installation manual – revision 01– November 2007 ________________________________ ________________________________________________ ________________ 41 ________________________________...

  • Page 47: Precabling

    Fix the cables only loosely – finalizing the cabling and fixing will be done after the installation of the illumination unit and the projection unit, see Step 53. Barco - OV-508/OV-513/OV-515– R5990099 – installation manual – revision 01– November 2007 ________________________________ ________________________________________________ ________________ 42...

  • Page 48: Installation Of The Illumination Unit

    Tighten the screws. Barco - OV-508/OV-513/OV-515– R5990099 – installation manual – revision 01– November 2007 ________________________________ ________________________________________________ ________________ 43 ________________________________...

  • Page 49: Installation Of The Projection Unit

    Later the illumination unit and the projection unit have to be moved towards each other for a close and smooth connection of the air and light inlets! Barco - OV-508/OV-513/OV-515– R5990099 – installation manual – revision 01– November 2007 ________________________________ ________________________________________________ ________________ 44...
  • Page 50 Input Module has to be installed on the left side of the dark box. Step 49 Insert two moveable nuts into the rear verticle profile Barco - OV-508/OV-513/OV-515– R5990099 – installation manual – revision 01– November 2007 ________________________________ ________________________________________________ ________________ 45 ________________________________...
  • Page 51 Step 52 Install the Multi Input Module. It is attached to the installed support tray and fixed via the knurrled screw. Barco - OV-508/OV-513/OV-515– R5990099 – installation manual – revision 01– November 2007 ________________________________ ________________________________________________ ________________ 46 ________________________________ ________________________________...

  • Page 52: Finalizing The Cabling

    During installation, the position of the switch has been selected to minimize distances, cf. .Step 08 Barco - OV-508/OV-513/OV-515– R5990099 – installation manual – revision 01– November 2007 ________________________________ ________________________________________________ ________________ 47 ________________________________...

  • Page 53: Grounding

    Connection of the grounding wire to the power net of the customer has to be done by a qualified electrician! Barco only provides the connection to the display wall! Barco - OV-508/OV-513/OV-515– R5990099 – installation manual – revision 01– November 2007 ________________________________ ________________________________________________ ________________ 48 ________________________________ ________________________________...

  • Page 54: Covers

    First apply the top cover. Subsequently fix the small between the vertical profile and the illumination unit. Finally fix the big rear cover. Barco - OV-508/OV-513/OV-515– R5990099 – installation manual – revision 01– November 2007 ________________________________ ________________________________________________ ________________ 49 ________________________________...

  • Page 55: Setting Up The Network

    In case the IP address is static, ONLY switch on one projection module! Proceed with setting up the network as described in the respective chapter in the manual of the web interface. Barco - OV-508/OV-513/OV-515– R5990099 – installation manual – revision 01– November 2007 ________________________________ ________________________________________________ ________________ 50 ________________________________ ________________________________...

  • Page 56: Optical Adjustment

    Use the web interface to perform this action, or the Barco Wall Control Manager software. For more information, please refer to the respective manuals. Use the web interface or the Barco Wall Control Manager to apply a test pattern (grid). For more information, please refer to the respective manuals.

  • Page 57: The Projection Lens For Xga Systems

    Even if locked, the focus adjustment ring can be slightly turned. Do not worry! The focus is locked anyway! Barco - OV-508/OV-513/OV-515– R5990099 – installation manual – revision 01– November 2007 ________________________________ ________________________________________________ ________________ 52...

  • Page 58: The Projection Lens For Sxga Systems

    Fixation screws for screen size adaptation lock, filled with paint No adjustment should be required wrt screen size adaptation. In production, screen size is set to 50", see picture below. Barco - OV-508/OV-513/OV-515– R5990099 – installation manual – revision 01– November 2007 ________________________________ ________________________________________________ ________________ 53...

  • Page 59: Strictly Prohibited Devices

    For better recognition, these screws are locked with paint. The following picture shows the respective screws in detail: Screws Function 1, 2 (and 3, not visible) Scheimpflug adjustment 4, 5, 6 Mounting and fixation screws Barco - OV-508/OV-513/OV-515– R5990099 – installation manual – revision 01– November 2007 ________________________________ ________________________________________________ ________________ 54 ________________________________ ________________________________ ________________ ________________...

  • Page 60: Adjustment Devices

    H1, H2 Lens securing screws V1, V2 Vertical trapezoid Horizontal lens shift Mounting angle Vertical lens shift Rotation Table 1 Barco - OV-508/OV-513/OV-515– R5990099 – installation manual – revision 01– November 2007 ________________________________ ________________________________________________ ________________ 55 ________________________________ ________________________________ ________________ ________________...

  • Page 61: First Steps

    (nuts, screws…) 6.7 Focus adjustment The sharpness of the outlines of the squares (test pattern) is adjusted by turning the focus adjustment ring. Barco - OV-508/OV-513/OV-515– R5990099 – installation manual – revision 01– November 2007 ________________________________ ________________________________________________ ________________ 56...

  • Page 62: Picture Size

    Turn the adjustment screw V1 clockwise and V2 counterclockwise until the vertical lines gets parallel to the border of the screen. Barco - OV-508/OV-513/OV-515– R5990099 – installation manual – revision 01– November 2007 ________________________________ ________________________________________________ ________________ 57 ________________________________...

  • Page 63: Horizontal Trapezoid

    Turn the adjustment screw H1 clockwise and H2 counterclockwise until the vertical lines gets parallel to the border of the screen. Barco - OV-508/OV-513/OV-515– R5990099 – installation manual – revision 01– November 2007 ________________________________ ________________________________________________ ________________ 58 ________________________________...

  • Page 64: Rotation

    Use the adjustment screws for horizontal lens shift C. Loosen the left and tighten the right screw to move the picture to the right. Barco - OV-508/OV-513/OV-515– R5990099 – installation manual – revision 01– November 2007 ________________________________ ________________________________________________ ________________ 59...

  • Page 65: Vertical Picture Shift

    Tighten carefully the four securing screws of the lens. • Check if the position of the picture didn’t change while locking the projection unit. Barco - OV-508/OV-513/OV-515– R5990099 – installation manual – revision 01– November 2007 ________________________________ ________________________________________________ ________________ 60...

  • Page 66: Wall Attachment

    Upper anchor point with wall (A connection has to be chosen that is designed for a maximal resulting traverse force of F=1.0 kN in the dowel vertical and parallel to the Display Wall) Upper anchor point Display Wall 30° - 60° Barco - OV-508/OV-513/OV-515– R5990099 – installation manual – revision 01– November 2007 ________________________________ ________________________________________________ ________________ 61 ________________________________...

  • Page 67: Linear Version

    Profile (length: project specific) Screw M10x110 Fixation bracket display wall side Washer U-6-125 Screw M6x40 Distance bushing Nut M10 Washer U-10-125 Barco - OV-508/OV-513/OV-515– R5990099 – installation manual – revision 01– November 2007 ________________________________ ________________________________________________ ________________ 62 ________________________________ ________________________________ ________________ ________________...
  • Page 68 Use two dowels FUR 10 to attach the fixation bracket to the wall of the building. • Reattach the profile to the bracket now fixed to the wall of the building. Barco - OV-508/OV-513/OV-515– R5990099 – installation manual – revision 01– November 2007 ________________________________ ________________________________________________ ________________ 63...

  • Page 69: A-Shape Version

    (4 screws), fixed to the profiles. Barco - OV-508/OV-513/OV-515– R5990099 – installation manual – revision 01– November 2007 ________________________________ ________________________________________________ ________________ 64...
  • Page 70 Position the profiles [1] and apply the bushings [4] (either on top of the profiles as shown in the drawing, or beneath the profiles). • Insert the screws M10 [6]. • Use the washers [8] and nuts [7] to fix it. Barco - OV-508/OV-513/OV-515– R5990099 – installation manual – revision 01– November 2007 ________________________________ ________________________________________________ ________________ 65 ________________________________ ________________________________ ________________...
  • Page 71 Reattach the leg profiles to the brackets now fixed to the wall of the building. • Finally really tighten the screws of the brackets at the legs of the "A". Barco - OV-508/OV-513/OV-515– R5990099 – installation manual – revision 01– November 2007 ________________________________ ________________________________________________ ________________ 66...

  • Page 72: Addresses

    8. Addresses 8 Addresses Barco - OV-508/OV-513/OV-515– R5990099 – installation manual – revision 01– November 2007 ________________________________ ________________________________________________ ________________ 67 ________________________________ ________________________________ ________________ ________________...

  • Page 73: Hotline

    Feel free to contact us if you have any further questions! • Barco N.V. Projection Systems - Europe Noordlaan 5, B-8520 Kuurne Phone: +32-56-368-282, Fax: +32-56-368-251 E-mail: support.bcd@barco.com, Web: www.barcocontrolrooms.com Barco - OV-508/OV-513/OV-515– R5990099 – installation manual – revision 01– November 2007 ________________________________ ________________________________________________ ________________ 68 ________________________________ ________________________________ ________________ ________________...

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