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Related Manuals for ILLKO REVEXmax S
Summary of Contents for ILLKO REVEXmax S
- Page 1 REVEXmax S REVEXmax W User’s Manual Version 1.1 05/2019...
- Page 2 Copyright c 2019, ILLKO, s.r.o. All Rights Reserved. Copying or any other way of duplication of this document or its parts is allowed with antecedent written permission of ILLKO, s.r.o. only.
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Page 3: Table Of Contents
Protective class I appliances ....29 4.7.3 Welding equipment output leakage current ... 30 c 2019 ILLKO, s.r.o. Page 3 www.illko.cz... - Page 4 Menu - Volume ......45 6.5.10 Menu - Language ......45 c 2019 ILLKO, s.r.o. Page 4...
- Page 5 8.2.12 External voltage DC (WELD variant only) ... 66 8.2.13 External voltage AC (WELD variant only) ... 66 8.2.14 Welding equipment output voltage (WELD variant only) . . . 66 c 2019 ILLKO, s.r.o. Page 5 www.illko.cz...
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Page 6: Introduction
IT systems. Only a trained, skilled person, who is familiar with hazardous voltage operations, can handle the REVEXmax. Unexpected hazardous voltages can occur on devices under test (dangerously charged capacitors, etc.). c 2019 ILLKO, s.r.o. Page 6 www.illko.cz... -
Page 7: Performance Revexmax
Performance REVEXmax The REVEXmax S (STANDARD) / REVEXmax W (WELD) is a professional, compact, portable analyzer, designed to verify the electrical safety of appliances or arc welding equipments (WELD variant only). The REVEXmax has an extraordi- nary wide scope of use thanks to a lot of optional accessories, which enable testing practically any portable or hard-wired, one-phase or three-phase appliance. -
Page 8: Terms And Definitions
Flexible cord, fixed to or assembled with electrical equipment for connection to supply mains. ID number (ID) Unique ID number for the DUT. Hazardous voltage. Warning concerning a point of danger! Read User’s Manual and observe all precautions! Hint, notice. c 2019 ILLKO, s.r.o. Page 8 www.illko.cz... -
Page 9: Description Of The Instrument
Description of the instrument General description The REVEXmax S (STANDARD) / REVEXmax W (WELD) instrument is de- signed to verify the safety of electrical appliances in general. All AC measurements are measured by the method TRMS (true rms), and for some measurements the DC component value can be displayed. -
Page 10: Terminals
Max. load on Test Socket 1 is 16 A (limited in time). Use original accessories only. Do not connect any external voltage between R terminal and the PE in Test Socket 1 or PE terminal. c 2019 ILLKO, s.r.o. Page 10 www.illko.cz... - Page 11 REVEXmax - User’s Manual 2 Description of the instrument Figure 1: Front panel and rear panel (STANDARD variant) c 2019 ILLKO, s.r.o. Page 11 www.illko.cz...
- Page 12 REVEXmax - User’s Manual 2 Description of the instrument Figure 2: Front panel and rear panel (WELD variant) c 2019 ILLKO, s.r.o. Page 12 www.illko.cz...
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Page 13: Keyboard
31. [esc] – ESCAPE, other functions depending on context 32. Context menu buttons - actual function is displayed above the button Display of information 33. Graphic OLED display 34. LED indicator for measuring status c 2019 ILLKO, s.r.o. Page 13 www.illko.cz... -
Page 14: Graphic Oled Display
Warning, notice, additional information Figure 3: Graphic OLED display Selection of the items in Menu or List The item is selected using buttons: [ ] and [ ] Faster scroll in the lists: [Page-] and [Page+] c 2019 ILLKO, s.r.o. Page 14 www.illko.cz... -
Page 15: Users Interface Symbols
PE resistance notice - DUT must be isolated from ground test voltage 500 V DC test voltage 250 V DC menu Properties of DUT menu Test sequences menu Empty file of DUT menu Setup c 2019 ILLKO, s.r.o. Page 15 www.illko.cz... -
Page 16: Abbreviations
P 4016 - Crocodile clip, red (WELD variant only) USB cable A-B Spare fuse F 16 A / 500 V, 32 x 6.3 mm, 2 pcs CD (User’s Manual + SW for PC) User’s Manual Calibration certificate Warranty card c 2019 ILLKO, s.r.o. Page 16 www.illko.cz... -
Page 17: Optional Accessories
P 9022 - Barcode scanner (CCD) USB 2.0 Full Speed P 9025 - RFID reader USB 2.0 Full Speed Spare parts: D 0010 - Set of 10 pcs spare fuses F 16 A / 500 V, 32 x 6.3 mm c 2019 ILLKO, s.r.o. Page 17 www.illko.cz... -
Page 18: Putting Into Operation
If the test result for the ground pin of the mains outlet is unsatisfactory (in TT or TN systems), the outlet must be repaired before you plug in the REVEXmax to the outlet again! c 2019 ILLKO, s.r.o. Page 18 www.illko.cz... -
Page 19: Self-Test
After selecting the measurement you want to perform, press the [0 HELP] (once or repetitively) key in order to see the associated Help screens. Press the [0 HELP] or [esc] to leave the Help. c 2019 ILLKO, s.r.o. Page 19 www.illko.cz... -
Page 20: Measurements
Automatically locking the measurement – this function can be set in the menu Setup. Measuring is similar to Locking the measurements but the [# ARET] key is not used. Measuring in process is indicated by the symbol c 2019 ILLKO, s.r.o. Page 20 www.illko.cz... -
Page 21: Hold Function
The HOLD function can be cancelled (when measurement is still in progress) by pressing and releasing the [ ] key. 4.2.3 Measurement of apparent power consumption During some measurements, the apparent consumption is displayed in the upper display. c 2019 ILLKO, s.r.o. Page 21 www.illko.cz... -
Page 22: Earth Bond - Rpe
PE terminal and the R terminal), then make a short- circuit of their test tips. Press the [TEST] key and release it. Press the [Cal] key and release it. The measured value is saved. c 2019 ILLKO, s.r.o. Page 22 www.illko.cz... -
Page 23: Protective Earth Resistance
If only >10.00 Ω is displayed it means that the measured earth bond resistance is higher than the maximal value which can be measured by REVEXmax. The maximal value is the sum resistance of the test leads and the resistance of the earth bond! c 2019 ILLKO, s.r.o. Page 23 www.illko.cz... -
Page 24: Insulation Resistance - Riso
– For a hard-wired appliance – first disconnect the appliance from the mains! Connect the point of the PE connection to the instrument’s PE terminal by means of the optional test lead + crocodile clip. Then c 2019 ILLKO, s.r.o. Page 24 www.illko.cz... - Page 25 5-10 seconds (or even longer if the displayed result is not stabilized); the influence of the tested appliance’s internal capacitance can be eliminated by this method. After finishing the measurement the last measured value is displayed. c 2019 ILLKO, s.r.o. Page 25 www.illko.cz...
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Page 26: Alternative Method - Ialteq
Press the [TEST] key. Press the test tip against the exposed conductive part of the tested appliance. The last measured value is displayed after finishing the measurement. Switch off the tested appliance’s mains switch. c 2019 ILLKO, s.r.o. Page 26 www.illko.cz... -
Page 27: Pe Current During Operation - Idireq / Differential Leakage Current - Idifeq
Press the [TEST] key. Switch on the tested appliance’s mains switch. The HOLD function can be used (press the [ ] key). Switch off the tested appliance’s mains switch. Finish the measurement (see chapter 4.2.1). c 2019 ILLKO, s.r.o. Page 27 www.illko.cz... -
Page 28: Three-Phase And Hard-Wired Appliances
(L+N) conductors of tested appliance. Switch on the tested appliance’s mains switch. Press the [TEST] key. The last measured value is displayed after finishing the measurement. Switch off the tested appliance’s mains switch. c 2019 ILLKO, s.r.o. Page 28 www.illko.cz... -
Page 29: Touch Leakage Current - Idirtouch / Idiftouch / Idirw
DUT directly to the mains socket (not to the Test Socket 1). The measurement procedure is the same as the procedure in the chapter 4.7.1. c 2019 ILLKO, s.r.o. Page 29 www.illko.cz... -
Page 30: Welding Equipment Output Leakage Current
[TEST] key. The last measured value is displayed after finishing the measurement. If the measured value is less, repeat the previous step (save a higher value of leakage current). Switch off the tested welding equipment’s mains switch. c 2019 ILLKO, s.r.o. Page 30 www.illko.cz... -
Page 31: Apparent Power, Mains Voltage And Current Consumption - Power
The HOLD function can be used (press the [ ] key). Switch off the tested appliance’s mains switch. Finish the measurement (see chapter 4.2.1). If the measured value of power is higher than the highest measurable value the symbol >>>> appears. c 2019 ILLKO, s.r.o. Page 31 www.illko.cz... -
Page 32: Measuring Of Power And Current Consumption By Means Of Current Clamp
The last measured values are displayed after finishing the measurement. Switch off the tested appliance’s mains switch. If the measured value of power is higher than the highest measurable value the symbol >>>> appears. c 2019 ILLKO, s.r.o. Page 32 www.illko.cz... -
Page 33: Automatic Testing Extension Power Supply Cords
(a.g. SCHUKO plug/socket) therefore the resistance of these conduc- tors is marked as a (Rv1) and (Rv2). These values are stored in the instrument memory and can be trans- ferred to a PC software. c 2019 ILLKO, s.r.o. Page 33 www.illko.cz... -
Page 34: Welding Equipment Output Voltage - Uo
If it is necessary to apply mains voltage to the measuring socket 1 dur- ing the measurement, press the [9 PWR] key during measurement. To deactivate this function press the [9 PWR] key during measurement again. c 2019 ILLKO, s.r.o. Page 34 www.illko.cz... -
Page 35: Database Operations
Perform all required measurements. Check the visual inspection, functional test and measured values (PASSED is preset by default). Press the [save] key, the data will be transferred from the temporary memory to main memory. c 2019 ILLKO, s.r.o. Page 35 www.illko.cz... -
Page 36: Entering Characters
ID of up to 20 alphanumeric characters can be entered. The appliance ID can be entered with: keypad of REVEXmax barcode scanner or RFID reader external USB keyboard (necessary to confirm it by pressing the ENTER key) c 2019 ILLKO, s.r.o. Page 36 www.illko.cz... -
Page 37: Working With Test Results
The symbol (V) next the ID of DUT is displayed even if no measure- ment has been performed. The symbol only informs the user about a data transfer from temporary memory to the main memory. c 2019 ILLKO, s.r.o. Page 37 www.illko.cz... -
Page 38: Searching For Stored Duts
Press the [ ] or [ ] keys to open the database. Use the [ ] or [ ] keys to highlight the ID number which should be deleted. Press the [menu] key. Press the [Delete] key and confirm [Yes]. c 2019 ILLKO, s.r.o. Page 38 www.illko.cz... -
Page 39: Modification Of The Id Number
If the data file has not transferred from the temporary memory to the main memory (the symbol V is not displayed), you cannot view the measured values and their evaluation. Therefore, when you press the [ent] key, you will hear a warning beep. c 2019 ILLKO, s.r.o. Page 39 www.illko.cz... -
Page 40: Modification Of Measured Values And Evaluation
The test sequence can only be created using the PC software. Here measurements can be defined, including their sequence. The procedure also automatically assigns the result of the visual inspection, functional test and measurement operation. c 2019 ILLKO, s.r.o. Page 40 www.illko.cz... -
Page 41: Assigning A Test Sequence To Appliance
[End] key. The steps which have been performed up to now will be retained. During the test sequence procedure, it is not possible to store the measured values with the [save] key. The results are stored after confirmation that the procedure is completed. c 2019 ILLKO, s.r.o. Page 41 www.illko.cz... -
Page 42: Instrument Main Menu
In this menu it is possible to set the result of visual inspection: Failed / Passed / N/A (not performed). 6.2.3 Menu - Functional test result In this menu it is possible to set the result of functional test result: Failed / Passed / N/A (not performed). c 2019 ILLKO, s.r.o. Page 42 www.illko.cz... -
Page 43: Menu - Measurement Result
In this menu the temporary memory is erased, i.e.: the ID number is empty all measured values are deleted the results of the visual inspection, functional test and measurement operation are set to PASSED the test sequence is deactivated c 2019 ILLKO, s.r.o. Page 43 www.illko.cz... -
Page 44: Menu - Setup
This option allows you to save last measuring method. When enabled, last method is selected immediately after connection the REVEXmax to the mains. The switch activation is done by pressing the [ent] key. c 2019 ILLKO, s.r.o. Page 44 www.illko.cz... -
Page 45: Menu - Date And Time
In this menu, the volume is set of the audible indication. Press the [ent] key to change the level. 6.5.10 Menu - Language The instrument language can be set in this menu. Press the [ent] key to change the language. c 2019 ILLKO, s.r.o. Page 45 www.illko.cz... -
Page 46: Additional Information
IT systems. In other cases, we cannot continue measuring (see Figure 6). The test of the PE circuit is performed only once, immediately after connection to the mains. Figure 5: Warning message: PE error (IT systems) c 2019 ILLKO, s.r.o. Page 46 www.illko.cz... - Page 47 If the leakage current of the appliance exceeds approximately 10.00 mA, power supply is disconnected from the Test Socket 1, then an acoustic signal sounds and the display shows the warning message (Figure 8). c 2019 ILLKO, s.r.o. Page 47 www.illko.cz...
- Page 48 (Figure 10 or Figure 11). In both cases, the device must be sent for repair to the manufacturer. Figure 10: Warning message: Cannot be measured (calibration error) Figure 11: Warning message: Cannot be measured (damaged data) c 2019 ILLKO, s.r.o. Page 48 www.illko.cz...
- Page 49 If the [esc] key was pressed during the measurement, then it will be cancelled. An acoustic signal sounds and the display shows the warning message (Figure 14). The measured value is not saved. Figure 14: Warning message: Measurement was cancelled c 2019 ILLKO, s.r.o. Page 49 www.illko.cz...
- Page 50 Read the User’s Manual and observe all precautions! Symbol (Figure 17) highlights the fact that it is necessary to follow the safety instructions in the manual. A RISK OF INJURY OR DEVICE DAMAGE! Figure 17: Warning concerning of a point of danger c 2019 ILLKO, s.r.o. Page 50 www.illko.cz...
- Page 51 (only for value <10.00 Ω). If the temperature inside exceeds the allowed limit, the symbol (Figure 19) is displayed and the acoustic signal sounds. Figure 19: Warning concerning heating the internal circuit when Rpe is measured c 2019 ILLKO, s.r.o. Page 51 www.illko.cz...
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Page 52: Operational Information
The locking can be cancelled by pressing the [TEST] key or any key except for [ ] and [esc]. This setting can be enabled / disabled in Setup menu, see chapter 6.5.5. Figure 22: Automatically locking the measurement c 2019 ILLKO, s.r.o. Page 52 www.illko.cz... - Page 53 > "higher then" (Figure 25) or < "lower then" (Figure 26). Figure 25: Measured value is out of range (max) Figure 26: Measured value is out of range (min) c 2019 ILLKO, s.r.o. Page 53 www.illko.cz...
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Page 54: Setting Information
Figure 28: Incorrect compensation for the test leads External input activation After activation of the external input 10, a symbol is displayed (Figure 29). The Test Socket 1 is not active. Figure 29: External input activation c 2019 ILLKO, s.r.o. Page 54 www.illko.cz... -
Page 55: Database Information
REVEXmax, please reset the device and erase the memory (see chapter 6.5.4). Attention! All data stored in the main memory will be lost. If malfunction persists, contact your local distributor. c 2019 ILLKO, s.r.o. Page 55 www.illko.cz... -
Page 56: To Use Special Accessories
P 9010 (Figure 32). Figure 32: Carrying bag for instrument Insert the device into the bag and secure it with the strip fastened around its power supply cord (Figure 33). Figure 33: Tightening the retaining strap c 2019 ILLKO, s.r.o. Page 56 www.illko.cz... - Page 57 The device will then remain in a horizontal position even after hanging on the neck (Figure 35). Figure 35: Bag hanging on the neck c 2019 ILLKO, s.r.o. Page 57 www.illko.cz...
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Page 58: Adapter For Testing Extension Power Supply Cords (P 8030)
Check that the extension power supply cord under test is not connected to the mains! If the ATP-B adapter displays a U warning, tested extension power supply cord is connected to the mains - is required immediately dis- connect the ATP-B adapter. c 2019 ILLKO, s.r.o. Page 58 www.illko.cz... -
Page 59: Three-Phase Adapter (P 8015-8018)
It is necessary to plug in tested appliance by means of the three-phase adapter and to select the required measuring method by means of the three phase adapter’s function switch before measurement. Figure 38: Using three-phase adapter c 2019 ILLKO, s.r.o. Page 59 www.illko.cz... -
Page 60: Maintenance
It is not allowed to connect the instrument to voltage without secured fuse cover. Disconnect the REVEXmax from the mains before re- placement of fuse! c 2019 ILLKO, s.r.o. Page 60 www.illko.cz... -
Page 61: Recurrent Tests And Testing After Repair
(instead of insulation resistance measurement), the value must remain below: 3.5 mA if the Direct or Differential leakage current measurement has been chosen 7 mA if the Equivalent leakage current has been chosen c 2019 ILLKO, s.r.o. Page 61 www.illko.cz... -
Page 62: Calibration And Service
Transport packaging is made of corrugated cardboard; it is recyclable. Instrument This symbol signifies that the product should not be thrown away into municipal waste at its end-of-life. Please dispose of this product according to the relevant statutory re- quirements. c 2019 ILLKO, s.r.o. Page 62 www.illko.cz... -
Page 63: Technical Specification
Test lead compensation ......... . yes (up to 2 Ω) c 2019 ILLKO, s.r.o. -
Page 64: Insulation Resistance
Self-test ............0.10 0.01 mA c 2019 ILLKO, s.r.o. Page 64... -
Page 65: Differential Leakage Current
Operating error ..........(3 % of R + 2 D) c 2019 ILLKO, s.r.o. Page 65... -
Page 66: Current Consumption By Means Of Current Clamp
Input resistance ........... 200 Ω 5 kΩ Current clamp or three-phase adapter error has to be considered additionally. c 2019 ILLKO, s.r.o. Page 66 www.illko.cz... - Page 67 Statement of Conformity: Based on sample product test result using appropriate standards, and in accordance with the folloving EC directives ILLKO, s.r.o. hereby declares the REVEXmax S and REVEXmax W to be in conformity with: EC Directive LVD 2014/35/EU EC Directive EMC 2014/30/EU...
- Page 68 firmware. The firmware can be upgraded during calibration, repair, or by ap- pointment. When the firmware was upgraded, please check our website www.illko.cz for modified User’s manual. Manufacturer, service: ILLKO, s.r.o.