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KEEP SAFE FOR LATER REFERENCE
TRANSLATION OF THE ORIGINAL
OPERATING INSTRUCTIONS
E-Imperial 180, Montfoort, Viverty-E, Robert/a, Futura,
19-P-0001, 19-P-0002, 19-P-0003, 19-P-0004, 19-P-0005, 19-P-0006, 19-P-0007, 19-Q-0003, 19-Q-0004,
19-Q-0006, 19-Q-0007, 19-Q-0008, 19-Q-0010, 19-Q-0011, 19-Q-0012, 19-Q-0019, 19-Q-0020, 19-Q-0021,
19-Q-0022, 19-Q-0024, 19-Q-0025, 19-Q-0026, 19-Q-0027, 19-Q-0030, 19-Q-0031, 19-Q-0032, 19-Q-0033,
19-Q-0034, 19-Q-0035, 19-Q-0036, 19-Q-0037, 19-Q-0038, 19-Q-0040, 19-Q-0041, 19-Q-0042, 19-Q-0043,
19-Q-0044, 19-Q-0046, 18-Q-0047, 19-Q-0053, 19-Q-0054, 19-Q-0055, 19-Q-0056, 19-Q-0057, 19-Q-0058,
19-Q-0059, 19-Q-0060, 19-Q-0061, 19-Q-0062, 19-Q-0063, 19-Q-0064, 19-Q-0065, 19-Q-0066, 19-Q-0067,
19-Q-0068, 19-Q-0069, 19-Q-0070, 19-Q-0071, 19-Q-0080, 19-Q-0081, 19-Q-0098, 19-Q-0099, 19-Q-0100,
19-Q-0101, 19-Q-0102, 19-Q-0103, 19-X-0082, 19-Y-0003, 19-Y-0004, 19-Y-0005, 19-Y-0006, 19-Y-0007,
IMPORTANT
READ CAREFULLY BEFORE USE
E-Joy, Cargo 1000, Rob Fold
19-Y-0008, 19-Y-0009
ELECTRIC BICYCLES
Changed: 034-11572 • 1.0 • 29. August 2018
EN
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Summary of Contents for Hercules Montfoort
- Page 1 KEEP SAFE FOR LATER REFERENCE TRANSLATION OF THE ORIGINAL OPERATING INSTRUCTIONS ELECTRIC BICYCLES E-Imperial 180, Montfoort, Viverty-E, Robert/a, Futura, E-Joy, Cargo 1000, Rob Fold 19-P-0001, 19-P-0002, 19-P-0003, 19-P-0004, 19-P-0005, 19-P-0006, 19-P-0007, 19-Q-0003, 19-Q-0004, 19-Q-0006, 19-Q-0007, 19-Q-0008, 19-Q-0010, 19-Q-0011, 19-Q-0012, 19-Q-0019, 19-Q-0020, 19-Q-0021,...
- Page 2 Copyright © HERCULES GMBH Distribution or reproduction of these operating instructions and utilisation or communication of their content is prohibited unless expressly approved. Any infringement will render the offender liable for compensation. All rights reserved in the event that a patent, utility model or industrial design is...
- Page 3 Data sheet Surname, first name of the purchaser: Date of purchase: Model: Frame number: Type number: Unladen weight (kg): Tyre size: Recommended tyre pressure (bar)*: front: rear: Wheel circumference (mm): Company stamp and signature: *After a tyre change, refer to the tyre markings for the permitted tyre pressures and make sure that they are observed.
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Page 4: Table Of Contents
Table of contents About these instructions Manufacturer Laws, standards and directives Other valid documents Subject to change Language Identifying 1.6.1 Operating instructions 1.6.2 Bicycle For your safety 1.7.1 Instruction, training and customer service 1.7.2 Basic safety notes 1.7.3 Warnings 1.7.4 Safety markings For your information 1.8.1... - Page 5 Table of contents 3.3.3 Suspension fork structure Brake system 3.4.1 Rim brake 3.4.2 Disk brake 3.4.3 Back-pedal brake Electric drive system 3.5.1 Battery 3.5.1.1 Charge status indicator 3.5.2 Driving light 3.5.3 Display 3.5.3.1 Display operating elements 3.5.3.2 USB port 3.5.3.3 Displays 3.5.4 Control panel...
- Page 6 Table of contents 6.1.2 Determining the seat height 6.1.3 Adjusting the seat height with quick release 6.1.4 Setting the height-adjustable seat post 6.1.4.1 Lowering the saddle 6.1.4.2 Raising the saddle 6.1.5 Adjusting the seat position Setting the handlebars 6.2.1 Adjusting the handlebar height 6.2.2 Turning the handlebars to the side 6.2.2.1...
- Page 7 Table of contents 7.5.6 Waking the battery Electric drive system 7.6.1 Switching on the drive system 7.6.2 Switching off the drive system 7.6.3 Switching on the drive system from the control panel with display 7.6.4 Switching off the drive system Screen 7.7.1 Removing and attaching the display...
- Page 8 Table of contents Maintenance Cleaning and servicing 8.1.1 After every ride 8.1.1.1 Clean suspension fork 8.1.1.2 Cleaning the pedals 8.1.2 Basic cleaning 8.1.2.1 Cleaning the frame 8.1.2.2 Cleaning the stem 8.1.2.3 Clean rear frame damper 8.1.2.4 Cleaning the wheel 8.1.2.5 Cleaning the drive elements 8.1.2.6 Cleaning the chain...
- Page 9 Table of contents 8.4.3.3 Schrader valve 8.4.4 Adjusting the gear shift 8.4.4.1 Cable-operated gear shift, single-cable 8.4.4.2 Cable-operated gear shift, dual-cable 8.4.4.3 Cable-operated twist grip, dual-cable 8.4.5 Offsetting brake lining wear 8.4.5.1 Hydraulically operated rim brake 8.4.5.2 Hydraulically operated disc brake 8.4.6 Replacing the lighting 8.4.7...
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Page 10: About These Instructions
Information for specialist staff does not require non-professionals to take any action. Manufacturer The manufacturer of the bicycle is: HERCULES GmbH Longericher Straße 2 50739 Köln, Germany Tel.: +49 4471 18735 0... -
Page 11: Laws, Standards And Directives
About these instructions Laws, standards and directives These operating instructions comply with the essential requirements from: • the Machinery Directive 2006/42/EC, • Electromagnetic Compatibility Directive 2014/30/EU, • EN ISO 12100:2010 Safety of machinery – General principles of design – Risk assessment and reduction, •... -
Page 12: Subject To Change
Any significant changes are included in a new issue of the operating instructions. You will find any modifications to these operating instructions at: www.hercules-bikes.de/de/de/index/downloads Language The original operating instructions are written in German. A translation is not valid without the original operating instructions. -
Page 13: Identifying
Table 1: Identification number of the operating instructions 1.6.2 Bicycle These HERCULES operating instructions refer to the model year 2019. The production period is from July 2018 to June 2019. The instructions were issued in July 2018. The operating instructions are a component part of the... - Page 14 About these instructions Type number Model Bicycle type 19-Q-0007 Viverty-E F7 City and trekking bicycle 19-Q-0008 Viverty-E R7 City and trekking bicycle 19-Q-0010 Robert/a F7 Active Plus City and trekking bicycle 19-Q-0011 Robert/a F7 Active Plus City and trekking bicycle 19-Q-0012 Futura Compact 8 Folding bicycle...
- Page 15 About these instructions Type number Model Bicycle type 19-Q-0040 Robert/a PRO R8 City and trekking bicycle 19-Q-0041 Robert/a PRO R8 City and trekking bicycle 19-Q-0042 Robert/a F8 City and trekking bicycle 19-Q-0043 Robert/a F8 City and trekking bicycle 19-Q-0044 Robert/a F8 City and trekking bicycle 19-Q-0046...
- Page 16 About these instructions Type number Model Bicycle type 19-Q-0067 Futura Sport I Deore 9sp City and trekking bicycle 19-Q-0068 Futura Sport I Deore 9sp City and trekking bicycle 19-Q-0069 Futura Sport I Deore 9sp City and trekking bicycle 19-Q-0070 Futura Sport I-F8 City and trekking bicycle 19-Q-0071...
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Page 17: For Your Safety
If you are unable to contact your specialist dealer, you will find other specialist dealers to attend to your customer service needs on www.hercules-bikes.de. The specialist dealer authorised to perform repairs and maintenance work receives regular training. -
Page 18: Basic Safety Notes
About these instructions 1.7.2 Basic safety notes These operating instructions have a chapter with general safety notes [ Chapter 2, page 22]. The chapter stands out because of its grey background. 1.7.3 Warnings Hazardous situations and actions are marked with warnings. -
Page 19: Safety Markings
About these instructions 1.7.4 Safety markings The following safety markings are used on the bicycle's type plates: General warning Adhere to the instructions for use Table 4: Meaning of safety markings For your information 1.8.1 Instructions for actions Instructions for actions are structured in accordance with the following pattern: ... - Page 20 About these instructions Suitable for tarmacked and paved roads – no off-road riding or jumps Suitable for tarmacked roads, cycle paths and firm gravel paths and roads, longer sections with moderate slopes and jumps up to 15 cm. Suitable for tarmacked roads, cycle paths and easy to demanding off-road riding, sections with moderate slopes and jumps up to 61 cm.
- Page 21 About these instructions Read the instructions Separate collection of electrical and electronic devices Separate collection of batteries Must not be thrown into fire (burning prohibited) Battery must not be opened Device of protection class II Only suitable for use indoors Fuse (device fuse) EU conformity Recyclable material...
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Page 22: Language Conventions
About these instructions 1.8.3 Language conventions The bicycle described in these operating instructions may be equipped with alternative components. The equipment of the bicycle is defined by the respective type number. Where applicable, the word alternative beneath the heading indicates alternatively used components. -
Page 23: Type Plate
About these instructions Type plate The type plate is situated on the frame. The type plate features the following information: HERCULES GmbH Longericher Str. 2 50739 Köln, Germany Typ: 19-16-0001 EPAC nach EN 15194 0,25 kW / 25 km/h zGG 180 kg... -
Page 24: Safety
Safety Safety Requirements for the rider If there are no legal requirements for riders of electrically power-assisted cycles, we recommend that the rider should be a minimum 14 years of age and have experience with muscle-powered bicycles. The rider's physical and mental abilities must be adequate to use a muscle-powered bicycle. -
Page 25: Proper Use
Safety Proper use The bicycle is designed to support a maximum speed of 25 km/h. The bicycle may only be used in a perfect, fully functional condition. National requirements may apply to the bicycle which differ from the standard equipment. For riding on public roads, some special regulations apply in relation to driving light, reflectors and other components. -
Page 26: Folding Bicycle
Safety 2.4.2 Folding bicycle The folding bicycle is suitable for use on public roads. A folding bicycle can be folded up and is thus suitable for space-saving transportation, for example on public transport or in a car. The folding function of the folding bicycle makes it necessary to use smaller wheels and longer brake cables and Bowden cables. -
Page 27: Improper Use
Safety Improper use Failure to adhere to the proper use poses a risk of personal injury and material damage. The bicycle is not suitable for the following uses: • when the electrical drive system has been manipulated • when the permitted gross load weight is exceeded •... -
Page 28: Folding Bicycle
Safety 2.5.2 Folding bicycle The bicycle is not a sports bicycle. Non-permitted areas of use: Never drive off-road or perform jumps. Only ride bicycle when locked in assembled position. 2.5.3 Carrier bicycle A folding bicycle is not a touring bicycle or a sports bicycle. - Page 29 Safety The operator: • makes these operating instructions available to the rider for the duration of use of the bicycle. If necessary, they translate the operating instructions into a language which the rider understands. • familiarises the rider with the functions of the bicycle before the first ride.
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Page 30: Description Overview
Description Description Overview 16 17 Figure 2: Bicycle, viewed from the right, example of City Cruiser Front wheel Fork Front mudguard Headlight Handlebars Stem Frame Seat post Saddle Pannier rack Pannier rack battery Reflector and rear light Rear mudguard Kickstand Rear wheel Chain Frame number... -
Page 31: Handlebars
Description Handlebars Figure 3: Detailed view of bicycle from rider position, example Rear brake lever Bell Headlight Display Front brake lever Control panel Fork lock on suspension fork head Shifter 034-11572_1.0_29.08.2018... -
Page 32: Wheel And Suspension
Description Wheel and suspension Figure 4: Components of the wheel, example of front wheel Tyre Suspension fork head with setting wheel Shock absorber Spoke Quick release Valve Fork end of the shock absorber 3.3.1 Valve Each wheel has a valve. It is used to fill the tyre with air. -
Page 33: Suspension
Description 3.3.2 Suspension Both forks and suspension forks are fitted in this model series. A suspension fork is based either on a steel spring or air suspension. Unlike a rigid fork, a suspension fork has two functions which improve floor contact and comfort: suspension and damping. -
Page 34: Suspension Fork Structure
Description Dampers which dampen rebound deflection movements, i.e. a rebound load, are called rebound dampers or dashpots. 3.3.3 Suspension fork structure Figure 6: Example: Suntour fork – The stem and handlebars are fastened to the fork shaft (1). The wheel is fastened to the quick release axle (5). -
Page 35: Brake System
Description Brake system The bicycle's brake system comprises either a hydraulic: • rim brake on the front and rear wheels, • disc brake on the front and rear wheels or • a rim brake on the front and rear wheels and an additional back-pedal brake. - Page 36 Description The hydraulic rim brake features a locking lever Figure 8: Rim brake locking lever, closed (1) and open (2) The rim brake locking lever is not marked with any lettering. Only a specialist dealer may set the rim brake locking lever.
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Page 37: Disk Brake
Description 3.4.2 Disk brake Alternative Figure 9: Bicycle brake system with a disc brake, example Brake disc Brake caliper with brake linings Handlebars with brake levers Front wheel brake disc Rear wheel brake disc On a bicycle with a disc brake, the brake disk is screwed permanently to the hub of the wheel. -
Page 38: Back-Pedal Brake
Description 3.4.3 Back-pedal brake Alternative Figure 10: Brake system with a back-pedal brake, example Rear wheel rim brake Handlebars with brake levers Front wheel rim brake Pedal Back-pedal brake The back-pedal brake stops the movement of the rear wheel when the rider pedals in the opposite direction to the direction of travel. -
Page 39: Electric Drive System
Description Electric drive system The bicycle is driven by muscle power via the chain drive. The force which is applied by pedalling in the direction of travel, drives the front chain wheel. The chain transmits the force onto the rear chain wheel and then onto the rear wheel. - Page 40 Description The electric drive system is made up of 8 components: Figure 12: Diagram of electric drive system Headlight Display Control panel Integrated battery Down tube battery and/or Pannier rack battery Rear light Electric gear shift (alternative) Motor • a charger which is designed for this battery. As soon as the required muscle power from the rider pedalling passes a certain level, the motor is activated gently and assists the pedalling motion of the rider.
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Page 41: Battery
Description The bicycle does not have a separate emergency stop or emergency shut-off button. The drive system can be stopped in case of emergency by removing the display. The motor switches off automatically as soon as the rider no longer pedals, the temperature is outside the permitted range, there is an overload or the shut-off speed of 25 km/h has been reached. - Page 42 Description the operating time is severely shortened after charging, this is a sign that the battery is spent. Transportation temperature 5 °C–25 °C Ideal transportation temperature 10 °C–15 °C Storage temperature 5 °C–25 °C Ideal storage temperature 10 °C–15 °C Charging ambient temperature 10 °C–30 °C Table 8:...
- Page 43 Description Figure 14: Details of pannier rack battery Battery housing Charging port for charger plug Charging port cover Battery lock Key for battery lock Operating and charge status indicator On-Off button (battery) 034-11572_1.0_29.08.2018...
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Page 44: Charge Status Indicator
Description Figure 15: Integrated battery details Key for battery lock Retainer guard Securing hook On-Off button (battery) Operating and charge status indicator Integrated battery housing 3.5.1.1 Charge status indicator The five green LEDs on the charge status indicator show the battery charge status when the battery is switched on. -
Page 45: Driving Light
Description 3.5.2 Driving light When the driving light is activated, the headlight and the rear light are switched on together. 3.5.3 Display The model series to which these instructions apply features a BOSCH Intuvia display. In addition to the functions described here, software changes may be introduced to rectify errors and extend functions at any time. -
Page 46: Display Operating Elements
Description 3.5.3.1 Display operating elements The display has four buttons and a USB port. Figure 16: Overview of the structure of the display's operating elements Symbol Display housing Running light button Info button (display) RESET RESET button On-Off button (display) Display mount USB port USB port protective flap... -
Page 47: Usb Port
Description 3.5.3.2 USB port There is a USB port underneath the rubber cover on the right-hand edge of the display. Charge voltage Charging current max. 500 mA Table 11: USB port technical data 3.5.3.3 Displays The display has seven screen displays: TURBO SPORT TOUR... - Page 48 Description 1. Driving light symbol The driving light symbol is shown if the driving light is active. 2. Level of assistance The higher the level for assistance, the more the drive system assists the rider when pedalling. The following levels of assistance are available Different levels of assistance are available for different BOSCH motors.
- Page 49 Description Level of assistance When the drive system is switched on, the motor assistance is switched off. O F F The bicycle can be used like a normal bicycle by simply pedalling. The push assist system cannot be activated. Limited assistance with maximum E CO efficiency for maximum range Constant assistance, for long-range...
- Page 50 Description Symbol Meaning The battery is fully charged. The battery needs to be recharged. The LEDs on the battery charge level indicator have gone out. The capacity for drive assistance has been used up and assistance is gently switched off. The remaining capacity is reserved for lighting and the display.
- Page 51 Description 5. Gear recommendation You can increase the speed and range while applying the same force by selecting the right gear. It is therefore best to follow gear recommendations. The gear recommendation function reacts to excessively slow or excessively quick pedalling and recommends a change of gear.
- Page 52 Description Journey information Depending on the type of bicycle, the function display may show up to seven items of journey information. The displayed journey information can be switched. screen display Function C LO C K Current time M AX S PEED Maximum speed reached since the last RESET A V G S P E E D...
- Page 53 Description screen display Function S ERV IC E MM /YY YY (Alternative) defined inspection date S ERV . X X KM /MI (Alternative) defined inspection B AT . V X.X. X.X Battery software version 1 .BA T VX. X.X. X Battery software version 2 .BA T VX.
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Page 54: Control Panel
Description 3.5.4 Control panel The control panel has four buttons. Figure 18: Overview of the control panel Symbol Surname Info button (control panel) Control panel W A L K Push assist button Plus button – Minus button Table 19: Overview of the control panel 034-11572_1.0_29.08.2018... -
Page 55: Technical Data
Technical data Technical data Bicycle Transportation temperature 5 °C–25 °C Ideal transportation temperature 10 °C–15 °C Storage temperature 5 °C–25 °C Ideal storage temperature 10 °C–15 °C Operation temperature 5 °C–35 °C Working environment temperature 15 °C–25 °C Charging temperature 10 °C–30 °C Power output/system 250 W (0.25 kW) - Page 56 Technical data Display Internal lithium ion battery 3.7 V, 230 mAh Operating temperature -5 °C–40 °C Storage temperature -10 °C–50 °C Charging temperature 0 °C–40 °C Protection rating IP54 (with USB cover closed) Weight about 0.15 kg Table 22: Display technical data Emissions A-weighted emission sound pressure level <...
- Page 57 Technical data Tightening torque Axle nut tightening torque 35 Nm - 40 Nm Handlebars clamping screw maximum 5 Nm - 7 Nm tightening torque* Table 25: Tightening torque values* *if there is no other data on the component 034-11572_1.0_29.08.2018...
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Page 58: Transportation, Storage And Assembly
Transportation, storage and assembly Transportation, storage and assembly Transportation C r a s h c a u s e d b y u n i n t e n t i o n a l a c t i v a t i o n CAUTION There is a risk of injury if the drive system is activated unintentionally. - Page 59 Transportation, storage and assembly Bicycle rack systems which secure the bicycle NOTICE standing on its head by the handlebars or frame, generate inadmissible forces on the components during transportation. This can cause the supporting parts to break. Never use bicycle rack systems which secure the bicycle standing on its head by the handlebars or frame.
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Page 60: Using The Transport Securing System
Transportation, storage and assembly 5.1.1 Using the transport securing system Insert the transport securing devices between the brake linings. The transport securing device is squeezed between the two linings. Figure 19: Fastening the transport securing device Storing R i s k o f f i r e a n d e x p l o s i o n d u e t o h i g h CAUTION t e m p e ra t u r e s Excessively high temperatures damage the battery. -
Page 61: Break In Operation
Transportation, storage and assembly If the bicycle features a hydraulic seat post, fix only the lower seat post or the frame into a fitting stand to prevent damage to the upper seat post and the seat post lever. Never place a bicycle with a hydraulic seat post upside down on the floor;... -
Page 62: Preparing A Break In Operation
Transportation, storage and assembly 5.2.1.1 Preparing a break in operation Remove the battery from the bicycle. Charge the battery to around 60% (three to four LEDs of the charge status indicator light up). The bicycle has to be cleaned with a damp cloth and preserved with wax spray. -
Page 63: Assembly
Transportation, storage and assembly Assembly Crushing caused by unintentional activation CAUTION There is a risk of injury if the drive system is activated unintentionally. Remove the battery if the battery is not absolutely necessary for assembly. Assemble the bicycle in a clean and dry environment. ... -
Page 64: Unpacking
Transportation, storage and assembly 5.3.2 Unpacking Hand injuries caused by cardboard packaging CAUTION The shipping carton is closed with metal staples. There is a risk of puncture wounds and cuts when unpacking and crushing the packaging. Wear suitable hand protection. ... -
Page 65: Commissioning
Transportation, storage and assembly 5.3.4 Commissioning Fire and explosion caused by incorrect charger CAUTION Batteries which are charged with an unsuitable charger, may become internally damaged. This may result in fire or an explosion. Only ever use the battery with the supplied charger. ... - Page 66 Transportation, storage and assembly Initial commissioning check list Check the battery The battery is supplied partially charged. Fully charge the battery to ensure full power Mount the wheels, quick release and pedals. Re-adjust the quick release clamping force if necessary. Thoroughly degrease the brake discs in disc brakes or the brake ...
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Page 67: Checking The Battery
Transportation, storage and assembly 5.3.4.1 Checking the battery Risk of fire and explosion due to faulty battery WARNING The safety electronics on damaged or faulty batteries may fail. The residual voltage can cause a short circuit. The batteries may self-ignite and explode. ... -
Page 68: Mounting The Wheel
Transportation, storage and assembly 5.3.5 Mounting the wheel 5.3.5.1 Mounting the wheel with screw-on axle (15 mm) Alternative Insert the axle completely on the drive side. Figure 20: Fully inserting the axle Tighten the axle with a 5 mm hexagon socket spanner to 8–10 Nm. - Page 69 Transportation, storage and assembly Insert the securing screw on the non-drive side. Figure 22: Pushing the quick release lever into the axle Tighten the securing screw with a 5 mm hexagon socket spanner to 5–6 Nm. The lever is mounted Figure 23: Tightening the securing screw 034-11572_1.0_29.08.2018...
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Page 70: Mounting The Wheel With Screw-On Axle (20 Mm)
Transportation, storage and assembly 5.3.5.2 Mounting the wheel with screw-on axle (20 mm) Alternative Insert the axle completely on the drive side. Figure 24: Tightening the inserted axle Tighten the securing clip with a 4 mm hexagon socket spanner to 7 Nm. Figure 25: Tightening the axle 034-11572_1.0_29.08.2018... -
Page 71: Mounting The Wheel With A Quick Release Axle
Transportation, storage and assembly 5.3.5.3 Mounting the wheel with a quick release axle Alternative Crash due to loose quick release axle CAUTION A faulty or incorrectly installed quick release axle may become caught in the brake disc and block the wheel. This will cause a crash. - Page 72 Transportation, storage and assembly Insert the axle into the hub on the drive side. Clamping version II Figure 26: Pushing the axle into the hub Tighten the axle with the red handle. Figure 27: Tightening the axle 034-11572_1.0_29.08.2018...
- Page 73 Transportation, storage and assembly Push the quick release lever into the axle. Figure 28: Pushing the quick release lever into the axle Reverse the quick release lever. The lever is secured. Figure 29: Securing the lever 034-11572_1.0_29.08.2018...
- Page 74 Transportation, storage and assembly Check the position and clamping force of the quick release lever. The quick release lever must be flush with the lower housing. You must be able to see a slight impression on the palm of your hand when you close the quick release lever.
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Page 75: Mounting The Wheel With A Quick Release
Transportation, storage and assembly 5.3.6 Mounting the wheel with a quick release Alternative Crash caused by unfastened quick release CAUTION A faulty or incorrectly installed quick release may become caught in the brake disc and block the wheel. This will cause a crash. ... - Page 76 Transportation, storage and assembly Before mounting, ensure that the quick release flange is extended. Open the lever completely. Figure 32: Open and closed flange Push in the quick release until you hear a clicking sound. Make sure that the flange is extended. Figure 33: Pushing the quick release in 034-11572_1.0_29.08.2018...
- Page 77 Transportation, storage and assembly Adjust the clamping with a half-open clamping lever until the flange reaches the fork end. Figure 34: Adjusting the clamping Fully close the quick release. Check the quick release to ensure it is firmly in place and adjust on the flange if necessary.
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Page 78: Check Stem And Handlebars
Transportation, storage and assembly 5.3.6.1 heck stem and handlebars Check connections Stand in front of the bicycle to check whether the handlebars, stem and fork shaft are firmly attached to one another. Clamp the front wheel between your legs. Grasp the handlebar grips. Try to twist the handlebars towards the front wheel. - Page 79 Transportation, storage and assembly Checking the headset backlash To check the handlebar headset backlash, close the quick release lever on the stem. Place the fingers of one hand on the upper headset cup, pull the front wheel brake with the other hand and try to push the bicycle backwards and forwards.
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Page 80: Sale Of The Bicycle
Transportation, storage and assembly 5.3.7 Sale of the bicycle Fill out the data sheet on the first page of the operating instructions. Adjust the bicycle to the rider. Set the stand and the shifter, and show the purchaser the settings. -
Page 81: Before The Fist Ride
Before the fist ride Before the fist ride Crash due to incorrectly adjusted torques CAUTION If a screw is fastened too tightly, it may break. If a screw is not fastened enough, it may loosen. This will result in a crash and injuries. ... -
Page 82: Determining The Seat Height
Before the fist ride Place the saddle tilt in the horizontal position to adjust the bicycle to your needs for the first time. Figure 36: Horizontal saddle tilt 6.1.2 Determining the seat height To determine the seat height safely, either push the bicycle near to a wall, so that you can lean on the wall to support yourself or ask another person to hold the bicycle for you. -
Page 83: Adjusting The Seat Height With Quick Release
Before the fist ride Figure 37: Optimal saddle height 6.1.3 Adjusting the seat height with quick release Open the quick release on the seat post to change the seat height. To do so, pull the clamping lever away from the seat post. Figure 38: Seat post quick release (3) with clamping lever (5) and adjustment screw (4) in the open position (1) and in the direction of the closed... -
Page 84: Setting The Height-Adjustable Seat Post
Before the fist ride Set the seat post at the required height. Crash caused by an excessively high seat post CAUTION setting A seat post with is set too high will cause the seat post or the frame to break. This will result in a crash and injuries. -
Page 85: Lowering The Saddle
Before the fist ride Figure 40: The seat post activation lever can be mounted either on the left (1) or the right (2) side of the handlebars 6.1.4.1 Lowering the saddle To lower the saddle, press your hand down on the saddle or sit on the saddle. -
Page 86: Adjusting The Seat Position
Before the fist ride 6.1.5 Adjusting the seat position The saddle can be shifted on the saddle frame. The right horizontal position ensures an optimal leverage position for legs. This prevents knee pain and painful incorrect pelvis positions. If you have displaced the saddle more than 10 mm, you then need to adjust the saddle height again since both settings affect one another. -
Page 87: Setting The Handlebars
Before the fist ride Setting the handlebars The handlebars must only be adjusted while the bicycle is stationary. Unfasten and adjust the designated screw connections, and clamp them with the maximum tightening torque for the clamping screws of the handlebars. -
Page 88: Adjusting The Handlebar Height
Before the fist ride 6.2.1 Adjusting the handlebar height Crash caused by incorrectly set clamping force CAUTION Excessively high clamping force will damage the quick release and cause it to lose its function. Insufficient clamping force will cause a detrimental transmission of force. -
Page 89: Turning The Handlebars To The Side
Before the fist ride 6.2.2 urning the handlebars to the side Alternative Crash caused by incorrectly set clamping force CAUTION Excessively high clamping force will damage the quick release and cause it to lose its function. Insufficient clamping force will cause a detrimental transmission of force. -
Page 90: Checking The Clamping Force Of The Quick Releases
Before the fist ride 6.2.2.1 Checking the clamping force of the quick releases Open and close the quick releases on the stem or the seat post. The clamping force is sufficient if the clamping lever can be moved easily from the open final position into the middle and has to be pressed with the fingers or base of the thumb from the middle point onwards. -
Page 91: Adjusting The Grip Distance
Before the fist ride The pressure point setting is adjusted using the twist knob. Turn the twist knob towards the plus (+) symbol. The brake lever moves closer to the handlebar grip. Re-adjust the grip distance as necessary. ... -
Page 92: Adjusting The Grip Distance On A Magura Brake Lever
Before the fist ride The brake lever grip distance can be adjusted to ensure that it can be reached more easily. Contact your specialist dealer if the brake handle is too far from the handlebars or is hard to use. Figure 45: Brake lever grip distance 6.3.2.1... -
Page 93: Adjusting The Suspension
Before the fist ride Figure 46: Using the setting screw (2) to adjust the distance from the brake lever to the handlebar grip (1) Adjusting the suspension Crash caused by incorrectly set suspension CAUTION If the suspension is adjusted incorrectly, the fork may become damaged, so that problems may occur when steering. -
Page 94: Adjusting The Negative Deflection
Before the fist ride 6.4.1 Adjusting the negative deflection Negative deflection is compression caused by the rider's weight, including equipment (such as a backpack), sitting position and frame geometry. Each rider has a different weight and sitting position. Negative deflection depends on the rider's position and weight and should be between 15% and 30% of the maximum fork deflection, depending on the bicycle usage and preferences. -
Page 95: Adjusting The Air Suspension Fork Negative Deflection
Before the fist ride Only adjust the negative deflection when the bicycle is stationary. The setting wheel may be located under a plastic cover on the suspension fork crown. Remove the plastic cover by pulling it off upwards. ... -
Page 96: Retracting Brake Linings
Before the fist ride Adjusting the tyre pressure The tyre pressure determines the force required to press the fork together. If the tyre pressure is reduced, the fork slackens more and rebounds less. Figure 48: Screw caps in different designs ... -
Page 97: Operation
Operation Operation Crash caused by loose clothing CAUTION Laces, scarves and other loose items may become entangled in the spokes on the wheels and the chain drive. Such damage may cause you to fall from the bicycle and injure yourself. ... - Page 98 Operation You can be ride the bicycle within a temperature range between 5 °C and 35 °C. The effectiveness of the drive system is restricted outside of this temperature range. Operation temperature 5 °C–35 °C Moisture penetrating at low temperatures may impair individual bicycle functions due to the open structural design.
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Page 99: Before Each Ride
Operation Before each ride Crash caused by difficult-to-spot damage CAUTION If the bicycle topples over or you have a fall or an accident, there may be difficult-to-spot damage to components such as the brake system, quick releases or frame. Such damage may cause you to fall from the bicycle and injure yourself. -
Page 100: Check List Before Each Ride
Operation Check list before each ride Check the bicycle before each ride. Do not use the bicycle if there are any anomalies. Check that the bicycle is complete. Check that the lighting, reflector and brake, for instance, are ... -
Page 101: Using The Kickstand
Operation Using the kickstand Crash caused by a lowered kickstand CAUTION The kickstand does not fold up automatically. There is a risk of crashing if riding with the kickstand lowered. Raise the kickstand completely before the ride. The heavy weight of the bicycle may cause the NOTICE kickstand to sink into soft ground and the bicycle may topple and crash over. -
Page 102: Using The Pannier Rack
Operation Using the pannier rack Crash caused by loaded pannier rack CAUTION The riding performance of the bicycle changes with a loaded pannier rack, in particular when steering and braking. This can lead to a loss of control. Such damage may cause you to fall from the bicycle and injure yourself. - Page 103 Operation The maximum load bearing capacity is indicated on the NOTICE pannier rack. Never exceed the permitted total weight when packing the bicycle. Never exceed the maximum load bearing capacity of the pannier rack. Never modify the pannier rack. ...
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Page 104: Battery
Operation Battery Risk of fire and explosion due to faulty battery WARNING The safety electronics on damaged or faulty batteries may fail. The residual voltage can cause a short circuit. The batteries may self-ignite and explode. Remove batteries with external damage from service immediately and never charge them. - Page 105 Operation Fire and explosion caused by short circuit CAUTION Small metal objects may jumper the electrical connections of the battery. The batteries may self- ignite and explode. Keep paper clips, screws, coins, keys and other small parts away from the battery and do not insert them into the battery.
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Page 106: Down Tube Battery
Operation Fire and explosion caused by penetration by water CAUTION The battery is only protected from simple spray water. Penetration by water can cause a short circuit. The battery may self-ignite and explode. Never immerse the battery in water. ... -
Page 107: Inserting The Down Tube Battery
Operation 7.5.1.2 Inserting the down tube battery Figure 49: Removing and inserting the down tube battery (3) Place the down tube battery on the contacts in the lower mount. (4) Remove the key from the lock. Tip the battery into the top mount as far as it will go. ... -
Page 108: Pannier Rack Battery
Operation 7.5.2 Pannier rack battery Alternative Before the battery is to be removed or inserted, switch off the battery and the drive system. 7.5.2.1 Removing the pannier rack battery (1) Open the battery lock with the key. (2) Pull the pannier rack battery backwards and out of the pannier rack battery mount. -
Page 109: Integrated Battery
Operation 7.5.3 Integrated battery Alternative Before the battery is to be removed or inserted, switch off the battery and the drive system. 7.5.3.1 Removing the integrated battery Figure 51: Removing the integrated battery (1) Open the battery lock with the key. ... -
Page 110: Inserting The Integrated Battery
Operation 7.5.3.2 Inserting the integrated battery Figure 52: Inserting the integrated battery (1) Place the battery with the contacts first into the lower mount. (2) Tilt the integrated battery up, so that it is held by the retainer guard. ... -
Page 111: Charging The Battery
Operation 7.5.4 Charging the battery Risk of fire and explosion due to faulty battery WARNING The safety electronics on damaged or faulty batteries may fail. The residual voltage can cause a short circuit. The batteries may self-ignite and explode. Never charge a defective battery. Fire caused by overheated charger CAUTION The charger heats up when charging the battery. - Page 112 Operation The ambient temperature during the charging process must be within the range from 0 °C to 40 °C. The battery can remain on the bicycle or be removed for charging. Interrupting the charging process does not damage the battery.
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Page 113: Charging The Dual Battery
Operation 7.5.5 Charging the dual battery Alternative Risk of fire and explosion due to faulty battery WARNING The safety electronics on damaged or faulty batteries may fail. The residual voltage can cause a short circuit. The batteries may self-ignite and explode. ... - Page 114 Operation One of the charging sockets is not accessible or is closed with an end cap on bicycles with two batteries. Charge the batteries using the accessible charging socket only. Never open a closed charging socket. Charging via a pre-closed charging socket can cause irreparable damage.
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Page 115: Charging Process When Two Batteries Are Used
Operation 7.5.5.1 Charging process when two batteries are used If two batteries are attached to a bicycle, charge the two batteries via the non-closed socket. The two batteries are charged alternately during the charging process. Charging switches automatically between the two batteries several times. -
Page 116: Electric Drive System
Operation Electric drive system 7.6.1 Switching on the drive system Crash caused by lack of readiness for braking CAUTION When it is switched on, the drive system can be activated by the application of force on the pedals. There is a risk of a crash if the drive is activated unintentionally, and the brake is not reached. -
Page 117: Switching Off The Drive System
Operation If the drive system is switched on, the drive is activated as soon as the pedals are moved with sufficient force (except if in push assist mode or the level of assistance is "OFF"). The motor power is determined by the level of assistance set on the display. -
Page 118: Switching On The Drive System From The Control Panel With Display
Operation 7.6.3 Switching on the drive system from the control panel with display Crash caused by lack of readiness for braking CAUTION When it is switched on, the drive system can be activated by the application of force on the pedals. There is a risk of a crash if the drive is activated unintentionally, and the brake is not reached. -
Page 119: Switching Off The Drive System
Operation 7.6.4 Switching off the drive system The system switches off automatically ten minutes after the last command. There are two options for switching off the drive system manually. 1 On-Off key (control panel with display) Press the On-Off button (control panel with display) once. -
Page 120: Screen
Operation Screen Crash due to distraction CAUTION A lack of concentration while riding increases the risk of an accident. This may cause a crash with serious injuries as a consequence. Never allow yourself to be distracted by the display. ... -
Page 121: Securing Display Against Removal
Operation Attaching the display Place the display on the mount. Push the display back as far as it will go. Figure 54: Push display (2) over the display catch (1) until it locks into the mount (3) 7.7.2 Securing display against removal ... -
Page 122: Charging The Internal Display Battery
Operation 7.7.3 Charging the internal display battery The internal display battery discharges when it is not NOTICE used. This can cause damage to the internal display battery. Charge the internal display battery every 3 months for at least 1 hour. ... -
Page 123: Using The Usb Port
Operation 7.7.4 Using the USB port Any moisture which enters through the USB port may NOTICE trigger a short circuit in the display. Regularly check the position of the rubber cover on the USB port and adjust it as necessary. The USB port can be used to operate external devices which can be connected using a standard micro A/ micro B USB 2.0 cable. -
Page 124: Using The Push Assist
Operation 7.7.7 Using the push assist Injury from pedals or wheels CAUTION The pedals and the drive wheel turn when the push assist system is used. There is a risk of injury if the bicycle wheels are not in contact with the ground when the push assist system is used (e.g.when carrying the bicycle up stairs or when loading a bike rack). -
Page 125: Using The Driving Light
Operation 7.7.8 Using the driving light The drive system needs to be already switched on to turn on the driving light. Press the driving light button. The driving light is switched on (driving light symbol is displayed) or switched off (driving light symbol is not displayed). -
Page 126: Changing The System Settings
Operation If you wish to reset the maximum journey information, switch to this function and then press the RESET button until the indicator is reset to zero. If you wish to reset the Range journey information, switch to this function and then press the RESET button until the indicator is reset to factory setting. - Page 127 Operation screen display Change - C LO C K + You can set the current time. If you press on the setting buttons for a longer period of time, the time will be changed faster. - W HE E L C IR CU M + You can change the value that the manufacturer pre-set by ±...
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Page 128: Gear Shift
Operation Gear shift The selection of the appropriate gear is a prerequisite for a physically comfortable ride and making sure that the electric drive system functions properly. The ideal pedalling frequency is between 70 and 80 revolutions per minute. It is advisable to stop pedalling briefly when changing gears. -
Page 129: Using Derailleur Gears
Operation 7.8.2 Using derailleur gears Alternative Figure 56: Down shifter (1) and up shifter (2) on the left (I) and right (II) shift Select the appropriate gear with the shifter. The gear shift switches the gear. The shifter returns to its original position. ... -
Page 130: Using A Hub Gear
Operation 7.8.3 Using a hub gear Alternative Crash caused by incorrect use CAUTION If the rider applies too much pressure on the pedals during a gear change and activates the shifter or changes several gears at a time, their feet may slip from the pedals. - Page 131 Operation Figure 57: Example; Shimano Nexus gear shift: twist grip (1) for the hub gear with its screen (3), the direction of rotation to switch up a gear (2) and the direction of rotation to switch down a gear (4) ...
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Page 132: Brake
Operation Brake Hydraulic fluid can be fatal if it is swallowed and DANGER penetrates into the respiratory system Hydraulic fluid may leak out after an accident or due to material fatigue. Hydraulic fluid can be fatal if swallowed and inhaled. First aid treatment ... - Page 133 Operation After contact with eyes Rinse eyes under flowing water for at least ten minutes with the lids open; also rinse under lids. Consult eye doctor if pain or discomfort continues. After ingestion Rinse out mouth with water Never induce vomiting! Risk of aspiration! ...
- Page 134 Operation Crash caused by brake failure WARNING Oil or lubricant on the brake disc in a disc brake or on the rim of a rim brake can cause the brake to fail completely. This may cause a crash with serious injuries as a consequence.
- Page 135 Operation Crash caused by incorrect use CAUTION Handling the brake improperly can lead to loss of control or crashes, which may result in injuries. Shift your body weight back and down as far as possible. Practise braking and emergency braking before the bicycle is used in public spaces.
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Page 136: Using The Brake Lever
Operation The drive force of the motor is shut off during the ride as soon as the rider no longer pedals. The drive system does not switch off when braking. In order to achieve optimum braking results, do not pedal while braking. -
Page 137: Folding
Operation 7.10 Folding Alternative Never crush or bend cables, electric cables or NOTICE brake cables when folding. 7.10.1 Folding the folding bicycle The bicycle is folded in eight steps. Switch off the electric drive system. Use the kickstand. ... -
Page 138: Folding The Stem, Version I
Operation Fold the pedal against the pedal crank. Figure 60: Folding the pedal up (I) or down (II) 7.10.2 Folding the stem, version I Alternative Open the clamping lever on the stem quick release. Pull the locking lever on the stem upwards and simultaneously pivot it 90°... -
Page 139: Folding The Stem, Version Ii
Operation 7.10.2.1 Folding the stem, version II Alternative Open the clamping lever on the stem quick release. Push the unlocking knob. Pivot the handlebars 90° to the right or left. You feel the handlebars click into place. ... -
Page 140: Folding The Frame
Operation 7.10.2.3 Folding the frame Pivot the frame locking lever upwards. The frame clamping lever can be opened freely. Open the frame clamping lever. Pivot in the frame as far as it will go. Figure 63: Frame, with closed frame clamping lever (1) and open frame locking lever (2) 034-11572_1.0_29.08.2018... -
Page 141: Preparing The Bicycle So That It Is Ready To Ride Again
Operation 7.10.3 Preparing the bicycle so that it is ready to ride again Risk of fire and explosion due to faulty battery WARNING If the bicycle is not prepared correctly ready for use, this may result in the rider falling and sustaining serious injury. -
Page 142: Folding Out The Pedal
Operation Figure 64: Frame, with closed frame clamping lever (1) and closed frame locking lever (2) 7.10.3.2 Folding out the pedal Push the pedal against the pedal crank with the foot from the front. Figure 65: Pushing the pedal against the pedal crank (1) ... - Page 143 Maintenance Maintenance Cleaning check list Clean pedals after every ride Clean suspension fork after every ride Cleaning the battery once a month every Chain (mainly tarmacked road) 250–300 km Basic cleaning and preservation of all at least every six ...
- Page 144 Maintenance every three Check steering months at least every six Check for wear on brake discs months Service check list Functional check on the suspension fork Every 50 hours Every 100 hours or Suspension maintenance and dismantling at least every year ...
- Page 145 Maintenance Cleaning and servicing Crash and falling caused by unintentional activation CAUTION There is a risk of injury if the drive system is activated unintentionally. Remove the battery before cleaning. The following servicing measures must be performed regularly. Servicing can be performed by the operator and rider.
- Page 146 Maintenance 8.1.2 Basic cleaning Crash caused by brake failure CAUTION The braking effect may be unusually weak temporarily after cleaning, servicing or repairing the bicycle. Such damage may cause you to fall from the bicycle and injure yourself. Never apply care products or oil to the brake discs or brake linings, or the braking surfaces on the rims.
- Page 147 Maintenance 8.1.2.2 Cleaning the stem Clean stem with a cloth and washing water. Service the stem after cleaning. 8.1.2.3 Clean rear frame damper Clean rear frame damper with a cloth and washing water. 8.1.2.4 Cleaning the wheel Crash due to braking hard on rim WARNING A rim can break and block the wheel if you brake hard.
- Page 148 Maintenance 8.1.2.6 Cleaning the chain Never use aggressive (acid-based) cleaners, rust NOTICE removers or degreasers when cleaning the chain. Do not use chain cleaning devices or chain cleaning baths. Slightly dampen a brush with dish-washing liquid. Brush both sides of the chain. ...
- Page 149 Maintenance 8.1.2.8 Cleaning the drive unit If water enters into the drive unit, the unit will be NOTICE permanently damaged. Never immerse the drive unit in water. Never clean with a high-pressure water device, water jet or compressed air. ...
- Page 150 Maintenance 8.1.2.10 Cleaning the brake Brake failure due to water penetration WARNING The brake seals are unable to withstand high pressures. Damaged brakes can fail and cause an accident with injury. Never clean the bicycle with a high-pressure water device or compressed air.
- Page 151 Maintenance 8.1.3 Servicing 8.1.3.1 Servicing the frame Dry frame after cleaning Spray with care oil Clean off the care oil again after a short time. 8.1.3.2 Servicing the stem Apply silicone or Teflon oil to the stem shaft tube and the quick release lever pivot point.
- Page 152 Maintenance 8.1.3.6 Servicing the chain Grease the chain thoroughly with chain oil after cleaning. 8.1.3.7 Servicing the drive elements Service Maintain front and rear derailleur articulated shafts and jockey wheels with Teflon spray. 034-11572_1.0_29.08.2018...
- Page 153 Maintenance Maintenance Crash and falling caused by unintentional activation CAUTION There is a risk of injury if the drive system is activated unintentionally. Remove the battery before maintenance. The following maintenance measures must be carried out regularly [ Check list, page 141]. They can be ...
- Page 154 Maintenance • The rims with visible wear indicator are worn as soon as the black, all-round groove on the pad friction surface becomes invisible. We recommend that you also replace the rims with every second brake lining replacement. Check the tension of the spokes. 8.2.2 Brake system Crash due to brake failure...
- Page 155 Maintenance 8.2.5 Stem The stem and quick release system should be inspected at regular intervals. The specialist dealer should adjust them if necessary. If the hexagon socket head screw is also loosened, the headset backlash also needs to be adjusted. Medium-strength thread locker, such as Loctite blue, then needs to be applied to the loosened screws and the screws tightened as per the...
- Page 156 Maintenance 2 cm Figure 67: Checking the chain and belt tension If a hub gear is featured, the rear wheel must be pushed backwards or forwards to tighten the chain. This should be done by a specialist only. 8.2.7 USB port Any moisture which enters through the USB port may NOTICE...
- Page 157 Maintenance Service Crash and falling caused by unintentional activation CAUTION There is a risk of injury if the drive system is activated unintentionally. Remove the battery before the service. Crash caused by material fatigue CAUTION If the service life of a component has expired, the component may suddenly fail.
- Page 158 Maintenance The further servicing measures correspond to those which are recommended for a bicycle as per EN 4210. Particular attention is paid to the rim and brake wear. The spokes are re-tightened in accordance with the findings. 034-11572_1.0_29.08.2018...
- Page 159 Maintenance Adjusting and repairing Crash and falling caused by unintentional CAUTION activation There is a risk of injury if the drive system is activated unintentionally. Remove the battery before the service. 8.4.1 Use original parts and lubricants only The individual parts of the bicycle have been selected carefully and to matched to each other.
- Page 160 Maintenance 8.4.2 Axle with quick release Crash caused by unfastened quick release CAUTION A faulty or incorrectly installed quick release may become caught in the brake disc and block the wheel. This will cause a crash. Install the front wheel quick release lever on the opposite side to the brake disc.
- Page 161 Maintenance 8.4.2.1 Checking the quick release Check the position and clamping force of the quick release lever. The quick release lever must be flush with the lower housing. You must be able to see a slight impression on the palm of your hand when you close the quick release lever.
- Page 162 Maintenance 8.4.3 Adjusting the tyre pressure 8.4.3.1 Dunlop valve The tyre pressure cannot be measured on the simple Dunlop valve. The tyre pressure is therefore measured in the filling hose when pumping slowly with the bicycle pump. It is recommendable to use a bicycle pump with a pressure gauge.
- Page 163 Maintenance 8.4.3.2 Presta valve It is recommendable to use a bicycle pump with a pressure gauge. The operating instructions for the bicycle pump must be adhered to. Unscrew and remove the valve cap. Open the knurled nut around four turns. ...
- Page 164 Maintenance 8.4.3.3 Schrader valve It is recommendable to use a bicycle pump with a pressure gauge. The operating instructions for the bicycle pump must be adhered to. Unscrew and remove the valve cap. Connect the bicycle pump. ...
- Page 165 Maintenance 8.4.4 Adjusting the gear shift If the gears cannot be selected cleanly, the setting for the shift cable tension will need to be adjusted. Carefully pull the adjusting sleeve away from the shifter housing, turning it in the process. ...
- Page 166 Maintenance 8.4.4.2 Cable-operated gear shift, dual-cable Alternative For a smooth gear shift, set the adjusting sleeves underneath the chain stay on the frame. The shift cable has play of approximately 1 mm when it is pulled out gently. Figure 74: Adjusting sleeves (2) on two alternative versions (A and B) of a dual-cable cable-operated gear shift on the chain stay (1)
- Page 167 Maintenance 8.4.4.3 Cable-operated twist grip, dual-cable Alternative For a smooth gear shift, set the adjusting sleeves on the shifter housing. There is noticeable play of around 2 - 5 mm (1/2 gear) when twisting the twist grip. Figure 75: Twist grip with adjusting sleeves (1) and play of the gear shift (2) 034-11572_1.0_29.08.2018...
- Page 168 Maintenance 8.4.5 Offsetting brake lining wear 8.4.5.1 Hydraulically operated rim brake Alternative The setting bolt on the brake lever of the hydraulic rim brake is used to offset the brake lining wear. If the profile of the brake linings has a remaining depth of just 1 mm, the brake linings need to be replaced.
- Page 169 Maintenance 8.4.5.2 Hydraulically operated disc brake Alternative The brake pad wear on the disc brake does not require readjustment. 8.4.6 Replacing the lighting Alternatively a 3 watt or 1.5 watt lighting system can be installed. Only use components of the respective power class for replacement.
- Page 170 Accessories Cargo 1000 accessories Special accessories are recommended to secure the load of the Cargo 1000 and ensure safe use of the usable surface. The permitted payload is reduced in proportion to the mass of the accessories used. Description Article number 455-00068 Transport box Side walls...
- Page 171 Accessories Risk of crushing due to exposed springs CAUTION The child may crush his/her fingers on exposed springs or open mechanical parts of the saddle or the seat post. Never install saddles with exposed springs if a child seat is being used. ...
- Page 172 Accessories 8.5.2 Bicycle trailer Crash caused by brake failure CAUTION The brake may not work sufficiently if there is an excessive trailer load. The long braking distance can cause a crash or an accident and injuries. Never exceed the specified trailer load. ...
- Page 173 Accessories 8.5.3 Pannier rack The specialist dealer will advise on choosing a suitable pannier rack. The specialist dealer must mount the pannier rack the first time to ensure that it is safely fitted. When installing a pannier rack, the specialist dealer makes sure that the rack and the fastening mechanism for the rack are suitable for the bicycle and that all components are installed and firmly fastened.
- Page 174 Maintenance 8.5.4 First aid Fire and explosion due to faulty batteries WARNING The safety electronics on damaged or faulty batteries may fail. The residual voltage can cause a short circuit. The batteries may self-ignite and explode. Batteries with external damage must be removed from service immediately.
- Page 175 Maintenance 8.5.5 The electric drive system or display do not start If the display and/or the drive system do not start up, proceed as follows: Check whether the battery is switched on. If not, start the battery. Contact specialist dealer if the charge status indicator LEDs do not light up.
- Page 176 Maintenance 8.5.5.1 System messages If an error message is displayed, run through the following actions: Make a note of the system message. Shut off and re-start the drive system. If the system message is still displayed, remove and then re-insert the battery.
- Page 177 Maintenance Code Remedy 540, 605 The bicycle is outside the permitted temperature range. Switch the bicycle off to cool the drive unit down or warm it up to the permitted temperature range. Re-start the system. If the problem persists, contact your specialist dealer.
- Page 178 Recycling and disposal Recycling and disposal Risk of fire and explosion WARNING The safety electronics on damaged or faulty batteries may fail. The residual voltage can cause a short circuit. The batteries may self-ignite and explode. Remove batteries with external damage from service immediately and never charge them.
- Page 179 Recycling and disposal This device is marked according to the European Directive 2012/19/EU on waste electrical and electronic equipment – WEEE. The directive provides the framework for the return and recycling of used devices across the EU. The bicycle, battery, display and charger are recyclable materials.
- Page 180 Appendix Appendix 10.1 System messages Code Cause Remedy One or more display buttons are Check whether buttons are jammed blocked because dirt has got into them, for example. Clean the buttons if necessary. Control panel connection problem Have ports and connections checked ...
- Page 181 Appendix Code Cause Remedy Internal drive unit error Re-start the system. If the problem persists, contact your contact your specialist dealer. Internal software error Re-start the system. If the problem persists, contact your specialist dealer. Error in USB port Re-start the system.
- Page 182 Appendix Code Cause Remedy Temperature error The bicycle is outside the permitted temperature range. Switch the bicycle off to cool the drive unit down or warm it up to the permitted temperature range. Re-start the system. If the problem persists, contact your specialist dealer.
- Page 183 Appendix Code Cause Remedy Internal battery error Re-start the system. If the problem persists, contact your specialist dealer. Internal battery error Re-start the system. If the problem persists, contact your specialist dealer. Battery temperature error The bicycle is outside the permitted temperature range.
- Page 184 Appendix Code Cause Remedy Software version error Contact your specialist dealer to install a software update. Gear error Please observe the manufacturer's operating instructions. Internal display error Re-start your drive system by switching screen it on and off. display Table 32: List of system messages...
- Page 185 , Cycles – Luggage carriers EN 11243:2016 for bicycles – Requirements and test methods. Ms. Janine Otto (Technical Editor, tekom), c/o HERCULES GmbH, Longericher Str. 2, 50739 Köln, Germany, is authorised to compile the technical documentation. Cologne, 29.08.2018 ……………………………………………………………………………………………… ………...
- Page 186 Appendix 10.3 Parts list Model Cargo 500 Type no. Motor Bosch PERFORMANCE mid-motor, 250 Watt, with free-wheeling Display Bosch INTUVIA Battery 500 Wh Battery type Standard Frame Aluminium 7005, FW 20"/RW 26", with carrying surface Fork Spinner 300, tapered, 80 mm deflection Gears NuVinci 360, infinitely adjustable Shifter...
- Page 187 Appendix Model E-Imperial 180 S 9 Type no. 19-P-0005, 19-P-0006 Motor Bosch PERFORMANCE mid-motor, 250 Watt, with free-wheeling Display Bosch INTUVIA Battery 500 Wh Battery type Men's and trapezoidal: Standard/wave: Pannier rack Frame Aluminium 7005, tour, reinforced Fork SR Suntour NEX-E25, hydraulic lockout, tapered, with reinforced spring Gears Shimano Deore, 9-gear...
- Page 188 Appendix Model E-Imperial 180 S F8 Type no. 19-P-0001, 19-P-0002 Motor Bosch PERFORMANCE mid-motor, 250 Watt, with free-wheeling Display Bosch INTUVIA Battery 500 Wh Battery type Men's and trapezoidal: Standard/wave: Pannier rack Frame Aluminium 7005, tour, reinforced Fork SR Suntour NEX-E25, hydraulic lockout, tapered, with reinforced spring Gears Shimano Alfine, 8-gear...
- Page 189 Appendix Model E-Imperial 180 S R8 Type no. 19-P-0003, 19-P-0004 Motor Bosch ACTIVE PLUS mid-motor, 250 Watt, with backpedal Display Bosch INTUVIA Battery 500 Wh Battery type Men's and trapezoidal: Standard/wave: Pannier rack Frame Aluminium 7005, tour, reinforced Fork SR Suntour NEX-E25, hydraulic lockout, tapered, with reinforced spring Gears Shimano Nexus, 8-gear...
- Page 190 Appendix Model E-Joy F7 Type no. 19-Q-0080 Motor Bosch ACTIVE mid-motor, 250 Watt, with free-wheeling Display Bosch INTUVIA Battery 400 Wh Battery type Pannier rack Frame Aluminium 7005, tour with intelligent seat position Fork SR Suntour NEX-E25, with adjustable spring hardness Gears Shimano Nexus, 7-gear Shifter...
- Page 191 Appendix Model E-Joy R7 Type no. 19-Q-0081 Motor Bosch ACTIVE mid-motor, 250 Watt, with backpedal Display Bosch INTUVIA Battery 400 Wh Battery type Pannier rack Frame Aluminium 7005, tour with intelligent seat position Fork SR Suntour NEX-E25, with adjustable spring hardness Gears Shimano Nexus, 7-gear Shifter...
- Page 192 Appendix Model Futura Comp I Type no. 19-Q-0061, 19-Q-0062, 19-Q-0063 Motor Bosch PERFORMANCE CX mid-motor, 250 Watt, with free- wheeling Display Bosch INTUVIA Battery 500 Wh Battery type Integrated Frame Aluminium 6061, R2 Sport, tapered, for integrated Bosch Powertube battery Fork SR Suntour MOBIE 25, air-suspended, lockout, tapered, for 15 mm quick release axle...
- Page 193 Appendix Model Futura Pro I Type no. 19-Q-0098, 19-Q-0099, 19-Q-0100 Motor Bosch PERFORMANCE CX mid-motor, 250 Watt, with free- wheeling Display Bosch INTUVIA Battery 500 Wh Battery type Integrated Frame Aluminium 6061, R2 Sport, tapered, for integrated Bosch Powertube battery Fork SR Suntour MOBIE 25, air-suspended, lockout, tapered, for 15 mm quick release axle...
- Page 194 Appendix Model Futura Pro I-F14 Type no. 19-Q-0055, 19-Q-0056, 19-Q-0057 Motor Bosch PERFORMANCE CX mid-motor, 250 Watt, with free- wheeling Display Bosch INTUVIA Battery 500 Wh Battery type Integrated Frame Aluminium 6061, R2 Sport, tapered, for integrated Bosch Powertube battery Fork SR Suntour MOBIE 25, air-suspended, lockout, tapered, for 15 mm quick release axle...
- Page 195 Appendix Model Futura Pro I-F360 Type no. 19-Q-0058, 19-Q-0059, 19-Q-0060 Motor Bosch PERFORMANCE mid-motor, 250 Watt, with free-wheeling Display Bosch INTUVIA Battery 500 Wh Battery type Integrated Frame Aluminium 6061, R2 Sport, tapered, for integrated Bosch Powertube battery Fork SR Suntour MOBIE 25, air-suspended, lockout, tapered, for 15 mm quick release axle Gears Enviolo TR, infinitely adjustable shifting hub...
- Page 196 Appendix Model Futura Sport I Type no. 19-Q-101, 19-Q-102, 19-Q-103 Motor Bosch PERFORMANCE CX mid-motor, 250 Watt, with free- wheeling Display Bosch INTUVIA Battery 500 Wh Battery type Integrated Frame Aluminium 6061, R2 Sport, tapered, for integrated Bosch Powertube battery Fork SR Suntour NEX-E25, with adjustable spring hardness, tapered Gears...
- Page 197 Appendix Model Futura Sport I 8.1 Type no. 19-Q-0064, 19-Q-0065, 19-Q-0066 Motor Bosch PERFORMANCE CX mid-motor, 250 Watt, with free- wheeling Display Bosch INTUVIA Battery 500 Wh Battery type Integrated Frame Aluminium 6061, R2 Sport, tapered, for integrated Bosch Powertube battery Fork SR Suntour NEX-E25, with adjustable spring hardness, tapered Gears...
- Page 198 Appendix Model Futura Sport I-F8 Type no. 19-Q-0070, 19-Q-0071, 19-Q-0101, 19-Q-0102 Motor Bosch PERFORMANCE mid-motor, 250 Watt, with free-wheeling Display Bosch INTUVIA Battery 500 Wh Battery type Integrated Frame Aluminium 6061, R2 Sport, tapered, for integrated Bosch Powertube battery Fork SR Suntour NEX-E25, with adjustable spring hardness, tapered Gears Shimano Alfine, 8-gear...
- Page 199 Appendix Model Montfoort F7 Type no. 19-Q-0003, 19-Q-0004 Motor Bosch ACTIVE PLUS mid-motor, 250 Watt, with free-wheeling Display Bosch INTUVIA Battery 400 Wh Battery type Pannier rack Frame Aluminium 7005 Tour Fork SR Suntour NEX-E25, with adjustable spring hardness Gears...
- Page 200 Pannier rack I-Rack, aluminium with battery mount Protective plate SKS, plastic Locks AXA Solid Plus, with simultaneous locking battery lock Stand Pletscher Comp Flex 40 Charger (included in supply) Bosch 4A charger Table 47: Montfoort Plus F8 parts list 034-11572_1.0_29.08.2018...
- Page 201 Appendix Model Rob Cargo R7 Type no. 19-X-0082 Motor Bosch ACTIVE PLUS mid-motor, 250 Watt, with backpedal Display Bosch INTUVIA Battery 500 Wh Battery type Standard Frame Aluminium 7005, with mounts for Racktime BoxIt, reinforced Fork Rigid Gears Shimano Nexus, 7-gear Shifter Shimano Nexus, twist grip Pedal crank...
- Page 202 Appendix Model Rob Fold 8 Carbon Type no. 19-Y-0006 Motor Bosch PERFORMANCE mid-motor, 250 Watt, with free-wheeling Display Bosch INTUVIA Battery 500 Wh Battery type Standard Frame Carbon, foldable Fork Rigid Gears Shimano Alfine, 8-gear Shifter Shimano Alfine, Rapidfire Plus Pedal crank Aluminium GEN2 Chain/belt...
- Page 203 Appendix Model Rob Fold 9 Type no. 19-Y-0005 Motor Bosch ACTIVE PLUS mid-motor, 250 Watt, with free-wheeling Display Bosch INTUVIA Battery 500 Wh Battery type Standard Frame Aluminium 7005, foldable Fork Rigid Gears Shimano Deore XT, 9-gear Shifter Shimano Alivio, Rapidfire Plus Pedal crank Aluminium GEN3 Chain/belt...
- Page 204 Appendix Model Rob Fold F8 Type no. 19-Y-0004 Motor Bosch ACTIVE PLUS mid-motor, 250 Watt, with free-wheeling Display Bosch INTUVIA Battery 1 500 Wh Battery 2 400 Wh Battery type Standard Frame Aluminium 7005, foldable Fork Rigid Gears Shimano Nexus, 8-gear Shifter Shimano Nexus, twist grip Pedal crank...
- Page 205 Appendix Model Rob Fold I-F8 Type no. 19-Y-0007 Motor Bosch ACTIVE PLUS mid-motor, 250 Watt, with free-wheeling Display Bosch INTUVIA Battery 500 Wh Battery type Integrated Frame Aluminium 7005, foldable, for integrated Bosch Powertube battery Fork Rigid Gears Shimano Nexus, 8-gear Shifter Shimano Nexus, twist grip Pedal crank...
- Page 206 Appendix Model Rob Fold I-R8 Type no. 19-Y-0008 Motor Bosch ACTIVE PLUS mid-motor, 250 Watt, with backpedal Display Bosch INTUVIA Battery 500 Wh Battery type Integrated Frame Aluminium 7005, foldable, for integrated Bosch Powertube battery Fork Rigid Gears Shimano Nexus, 8-gear Shifter Shimano Nexus, twist grip Pedal crank...
- Page 207 Appendix Model Rob Fold Pro I-F8 Type no. 19-Y-0009 Motor Bosch ACTIVE PLUS mid-motor, 250 Watt, with free-wheeling Display Bosch INTUVIA Battery 500 Wh Battery type Integrated Frame Aluminium 7005, foldable, for integrated Bosch Powertube battery Fork Rigid Gears Shimano Alfine, 8-gear Shifter Shimano Alfine, Rapidfire Plus Pedal crank...
- Page 208 Appendix Model Rob Fold R8 Type no. 19-Y-0003 Motor Bosch ACTIVE PLUS mid-motor, 250 Watt, with backpedal Display Bosch INTUVIA Battery 1 500 Wh Battery 2 400 Wh Battery type Standard Frame Aluminium 7005, foldable Fork Rigid Gears Shimano Nexus, 8-gear Shifter Shimano Nexus, twist grip Pedal crank...
- Page 209 Appendix Model Robert/a deLuxe I-F8 Type no. 19-Q-0026, 19-Q-0027 Motor Bosch ACTIVE PLUS mid-motor, 250 Watt, with free-wheeling Display Bosch INTUVIA Battery 500 Wh Battery type Integrated Frame Aluminium 6061, R1 Tour, tapered, for integrated Bosch Powertube battery Fork SR Suntour, TR-HSI, adjustable spring hardness, hydraulic lockout, tapered Gears Shimano Nexus, 8-gear...
- Page 210 Appendix Model Robert/a deLuxe I-R8 Type no. 19-Q-0030, 19-Q-0031 Motor Bosch ACTIVE PLUS mid-motor, 250 Watt, with backpedal Display Bosch INTUVIA Battery 500 Wh Battery type Integrated Frame Aluminium 6061, R1 Tour, tapered, for integrated Bosch Powertube battery Fork SR Suntour, TR-HSI, adjustable spring hardness, hydraulic lockout, tapered Gears Shimano Nexus, 8-gear...
- Page 211 Appendix Model Robert/a F7 Active Plus Type no. 19-Q-0010, 19-Q-0011 Motor Bosch ACTIVE PLUS mid-motor, 250 Watt, with free-wheeling Display Bosch INTUVIA Battery 1 500 Wh Battery 2 400 Wh Battery type Pannier rack Frame Aluminium 6061 Pro, tour Fork SR Suntour CR85, with adjustable spring hardness Gears Shimano Nexus, 7-gear...
- Page 212 Appendix Model Robert/a F8 Type no. 19-Q-0042, 19-Q-0043, 19-Q-0044 Motor Bosch ACTIVE PLUS mid-motor, 250 Watt, with free-wheeling Display Bosch INTUVIA Battery 1 500 Wh Battery 2 400 Wh Battery type Standard Frame Aluminium 6061, R3·Tour, tapered Fork SR Suntour CR85, with adjustable spring hardness Gears Shimano Nexus, 8-gear Shifter...
- Page 213 Appendix Model Robert/a Pro I-F8 Type no. 19-Q-0032, 19-Q-0033 Motor Bosch ACTIVE PLUS mid-motor, 250 Watt, with free-wheeling Display Bosch INTUVIA Battery 500 Wh Battery type Integrated Frame Aluminium 6061, R1 Tour, tapered, for integrated Bosch Powertube battery Fork SR Suntour, TR-HSI, adjustable spring hardness, hydraulic lockout, tapered Gears Shimano Nexus, 8-gear...
- Page 214 Appendix Model Robert/a Pro I-R8 Type no. 19-Q-0034, 19-Q-0035 Motor Bosch ACTIVE PLUS mid-motor, 250 Watt, with backpedal Display Bosch INTUVIA Battery 500 Wh Battery type Integrated Frame Aluminium 6061, R1 Tour, tapered, for integrated Bosch Powertube battery Fork SR Suntour, TR-HSI, adjustable spring hardness, hydraulic lockout, tapered Gears Shimano Nexus, 8-gear...
- Page 215 Appendix Model Robert/a Pro R8 Type no. 19-Q-0040, 19-Q-0041 Motor Bosch ACTIVE PLUS mid-motor, 250 Watt, with backpedal Display Bosch INTUVIA Battery 1 500 Wh Battery 2 400 Wh Battery type Standard Frame Aluminium 6061, R3·Tour, tapered Fork SR Suntour, TR-HSI, adjustable spring hardness, hydraulic lockout, tapered Gears Shimano Nexus, 8-gear...
- Page 216 Appendix Model Robert/a R7 Active Plus Type no. 19-Q-0010, 19-Q-0011 Motor Bosch ACTIVE PLUS mid-motor, 250 Watt, with backpedal Display Bosch INTUVIA Battery 1 500 Wh Battery 2 400 Wh Battery type Pannier rack Frame Aluminium 6061 Pro, tour Fork SR Suntour CR85, with adjustable spring hardness Gears Shimano Nexus, 7-gear...
- Page 217 Appendix Model Robert/a R8 Type no. 19-Q-0046, 19-Q-0047 Motor Bosch ACTIVE PLUS mid-motor, 250 Watt, with backpedal Display Bosch INTUVIA Battery 500 Wh Battery type 400 Wh Frame Standard Fork Aluminium 6061, R3·Tour, tapered Gears SR Suntour CR85, with adjustable spring hardness Shifter Shimano Nexus, 8-gear Pedal crank...
- Page 218 Appendix Model Viverty E F7 Type no. 19-Q-0007 Motor Bosch ACTIVE PLUS mid-motor, 250 Watt, with free-wheeling Display Bosch INTUVIA Battery 500 Wh Battery type 400 Wh Frame Pannier rack Fork Aluminium 7005 Touring, with welded-on pannier rack, including battery mount Gears Rigid Shifter...
- Page 219 Appendix Model Viverty E R7 Type no. 19-Q-0008 Motor Bosch ACTIVE PLUS mid-motor, 250 Watt, with backpedal Display Bosch INTUVIA Battery 1 500 Wh Battery 2 400 Wh Battery type Pannier rack Frame Aluminium 7005 Touring, with welded-on pannier rack, including battery mount Fork Rigid...
- Page 220 Appendix 10.4 Table of figures Figure 1: Type plate, example, 21 Figure 2: Bicycle, viewed from the right, example of City Cruiser, 28 Figure 3: Detailed view of bicycle from rider position, example, 29 Figure 4: Components of the wheel, example of front wheel, 30 Figure 5: Bicycle without suspension (1) and with suspension (2) when riding over an obstacle, 31...
- Page 221 Appendix Figure 33: Pushing the quick release in, 74 Figure 34: Adjusting the clamping, 75 Figure 35: Closing the quick release, 75 Figure 36: Horizontal saddle tilt, 80 Figure 37: Optimal saddle height, 81 Figure 38: Seat post quick release (3) with clamping lever (5) and adjustment screw (4) in the open position (1) and in the direction of the closed position (2), 81 Figure 39:...
- Page 222 Appendix Figure 58: Front (2) and rear (1) brake lever – example: Shimano brake, 134 Figure 59: Pushing the pedal against the pedal crank (1), 135 Figure 60: Folding the pedal up (I) or down (II), 136 Figure 61: Opened clamping lever on the stem quick release (3) on the stem (2), version I, with locking lever on the stem (1), 136 Figure 62:...
- Page 223 Appendix 10.5 List of tables Table 1: Identification number of the operating instructions, 11 Table 2: Type number, model and bicycle type categorisation, 11 Table 3: Meanings of the signal words, 16 Table 4: Meaning of safety markings, 17 Table 5: Relevance of area of use, 18 Table 6: Relevance of bicycle type, 18...
- Page 224 Table 45: Futura Sport I-F8 parts list, 196 Table 46: Montfort F7 parts list, 197 Table 47: Montfoort Plus F8 parts list, 198 Table 48: Rob Cargo R7 parts list, 199 Table 49: Rob Fold 8 Carbon parts list, 200...
- Page 225 Appendix 10.6 Index Chain, 28, 37 Alternative equipment, 20 - maintaining, 153 Gear recommendation, 49 - replacing, 167 Gear shift twist grip, Charge status indicator, 42 - checking, 152 Back-pedal brake, 33, 35, 36 Charger, Gear shift, -braking, 134 - disposing of, 177 - maintaining, 152 Battery, 40 Clamping force,...
- Page 226 Appendix Mudguards, 28 Shifter, 29 - checking, 98 - checking, 152 - setting, 155, 162, 163, On-Off button, Spoke, 30 Battery, 41, 42 Storage, 58 Display, 44 Storing, see Storage Operating status indicator, 42 Suspension fork, 31 Suspension head, 30 Packaging, 62 Suspension, 31 Pannier rack, 28...
- Page 227 Text and images: HERCULES GMBH Longericher Straße 2 50739 Köln, Germany Translation: Tanner Translations GmbH+Co Markenstraße 7 40227 Düsseldorf, Germany Operating instructions: 034-11572_1.0_29.08.2018...
- Page 228 HERCULES GMBH Longericher Straße 2 50739 Köln, Germany Tel.: +49 4471 18735-0 Fax: +49 4471 18735-29 E-Mail: info@hercules-bikes.de YOUR HERCULES SPECIALIST DEA LER...