Table of Contents
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IMPORTANT
READ CAREFULLY BEFORE USE
KEEP SAFE FOR LATER REFERENCE
OPERATING INSTRUCTIONS
EN
BICYCLES
Avanos • Cargo City 3-G • Pippa • Robo • Sonic • Spyder
Tessano • Tourer • Uno • Valencia • Versa • Viverty
18-D-0001 | 18-D-0002 | 18-D-0003 | 18-D-0004 | 18-D-0005 | 18-D-0006 | 18-D-0007 | 18-D-0008 | 18-D-0009
18-D-0010 | 18-D-0011 | 18-D-0012 | 18-D-0013 | 18-D-0014 | 18-D-0015 | 18-D-0016 | 18-D-0017 | 18-D-0018
18-D-0019 | 18-D-0020 | 18-D-0021 | 18-D-0022 | 18-D-0023 | 18-D-0024 | 18-D-0025 | 18-D-0026 | 18-D-0027
18-D-0028 | 18-D-0029 | 18-D-0030 | 18-D-0031 | 18-D-0032 | 18-D-0035 | 18-D-0036 | 18-D-0049 | 18-D-0050
18-D-0051 | 18-D-0052 | 18-D-0053 | 18-D-0054 | 18-D-0055 | 18-D-0056 | 18-D-0057 | 18-D-0058 | 18-D-0059
18-D-0060 | 18-K-0002 | 18-L-0001 | 18-L-0003 | 18-M-0001 | 18-M-0002 | 18-M-0003 | 18-M-0004 | 18-M-0005
18-M-0006 | 18-M-0007 | 18-M-0008 | 18-M-0009 | 18-M-0010 | 18-M-0011 | 18-M-0012 | 18-M-0013 | 18-M-0014
18-M-0016 | 18-M-0017 | 18-M-0018 | 18-M-0019 | 18-M-0020
034-11461 • 1.0 • 29.01.2018
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Summary of Contents for Hercules Tessano Pro
- Page 1 IMPORTANT READ CAREFULLY BEFORE USE KEEP SAFE FOR LATER REFERENCE OPERATING INSTRUCTIONS BICYCLES Avanos • Cargo City 3-G • Pippa • Robo • Sonic • Spyder Tessano • Tourer • Uno • Valencia • Versa • Viverty 18-D-0001 | 18-D-0002 | 18-D-0003 | 18-D-0004 | 18-D-0005 | 18-D-0006 | 18-D-0007 | 18-D-0008 | 18-D-0009 18-D-0010 | 18-D-0011 | 18-D-0012 | 18-D-0013 | 18-D-0014 | 18-D-0015 | 18-D-0016 | 18-D-0017 | 18-D-0018 18-D-0019 | 18-D-0020 | 18-D-0021 | 18-D-0022 | 18-D-0023 | 18-D-0024 | 18-D-0025 | 18-D-0026 | 18-D-0027 18-D-0028 | 18-D-0029 | 18-D-0030 | 18-D-0031 | 18-D-0032 | 18-D-0035 | 18-D-0036 | 18-D-0049 | 18-D-0050...
- Page 2 Copyright © HERCULES GMBH Distribution or reproduction of these operating instructions and utilisation or communication of their content is prohibited unless expressly approved. Any infringement will render the offender liable for compensation. All rights reserved in the event that a patent, utility model or industrial design is...
- Page 3 Data sheet Surname, first name of the purchaser: Date of purchase: Model: Frame number: Type number: Tyre size: Recommended tyre pressure (bar)*: front: rear: Company stamp and signature: *After a tyre change, refer to the tyre markings for the permitted tyre pressures and make sure that they are observed.
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Page 4: Technical Data
Technical data Technical data Bicycle Transportation temperature 5 °C - 25 °C Storage temperature 5 °C - 25 °C Operation temperature 5 °C - 35 °C Working environment temperature 15 °C - 25 °C Table 1: Bicycle technical data Tightening torque Axle nut tightening torque 35 Nm - 40 Nm Handlebars clamping screw maximum... -
Page 5: Table Of Contents
Table of contents Technical data About these instructions Manufacturer Laws, standards and directives Other valid documents Subject to change Identifying 2.5.1 Operating instructions 2.5.2 Bicycle For your safety 2.6.1 Instruction, training and customer service 2.6.2 Basic safety notes 2.6.3 Warnings 2.6.4 Safety markings For your information... - Page 6 Table of contents Brake system 4.4.1 Rim brake 4.4.1.1 Locking lever 4.4.2 Disk brake 4.4.3 Back-pedal brake Drive system Running light Transportation, storage and assembly Transportation Storing 5.2.1 Break in operation 5.2.1.1 Preparing a break in operation 5.2.1.2 Carrying out break in operation Assembly 5.3.1 Unpacking...
- Page 7 Table of contents Operation Before each ride Using the kickstand Using the pannier rack Gear shift Using the running light Brakes 7.6.1 Using the brake 7.6.2 Using the back-pedal brake Suspension and damping 7.7.1 Locking the front wheel suspension 7.7.1.1 Fork lock on the suspension head 7.7.1.2 Locking lever on handlebars, version I...
- Page 8 Table of contents Correcting and repairing 8.4.1 Using original parts only 8.4.2 Adjusting the kickstand 8.4.3 Wheel quick release 8.4.4 Clamping the quick release 8.4.5 Adjusting the tyre pressure 8.4.5.1 Dunlop valve 8.4.5.2 Presta valve 8.4.6 Adjusting the gear shift 8.4.6.1 Cable-operated gear shift, single-cable 8.4.6.2...
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Page 9: About These Instructions
Text passages which are directed expressly at specialist staff (e.g. bicycle mechanics), are clearly marked with a blue tool symbol. Staff at all HERCULES specialist dealers have specialist training and qualifications, and are therefore capable of identifying risks and preventing hazards which may arise during maintenance, servicing and repairs on the bicycle. -
Page 10: Laws, Standards And Directives
EN ISO 17100:2016-05, Translation Services – Requirements for translation service. Other valid documents The constantly updated lists of approved accessories and parts are available to HERCULES specialist dealers. No other information is also applicable. Subject to change The information contained in these operating instructions are the approved technical specifications at the time of printing. -
Page 11: Identifying
Identification number of the operating instructions 2.5.2 Bicycle These HERCULES operating instructions refer to the model year 2018. The production period is from July 2017 to June 2018. They are issued in July 2017. The operating instructions are a component part of the following bicycles: Type no. -
Page 12: D-0010 | 18-D-0011 | 18-D-0012 | 18-D-0013 | 18-D-0014 | 18-D-0015 | 18-D-0016 | 18-D-0017 | 18-D
About these instructions Type no. Model Bicycle type 18-D-0014 Avanos 24 City and trekking bicycle 18-D-0015 Avanos 24 City and trekking bicycle 18-D-0016 Tourer 24 Sport City and trekking bicycle 18-D-0017 Tourer 24 Sport City and trekking bicycle 18-D-0018 Tourer 24 Sport City and trekking bicycle 18-D-0019 Tourer 21 City and trekking bicycle... -
Page 13: D-0019 | 18-D-0020 | 18-D-0021 | 18-D-0022 | 18-D-0023 | 18-D-0024 | 18-D-0025 | 18-D-0026 | 18-D
About these instructions Type no. Model Bicycle type 18-D-0056 Spyder Comp City and trekking bicycle 18-D-0057 Spyder Street City and trekking bicycle 18-D-0058 Spyder Street City and trekking bicycle 18-D-0059 Spyder City and trekking bicycle 18-D-0060 Spyder City and trekking bicycle 18-K-0002 Cargo City 3-G Carrier bicycle 18-L-0001 Versa R7... -
Page 14: For Your Safety
If you are unable to contact your specialist dealer, you will find further HERCULES specialist dealers on www hercules-bikes.de. They will also be able to attend to your customer service needs. -
Page 15: Basic Safety Notes
About these instructions 2.6.2 Basic safety notes These operating instructions have a chapter with general safety notes [ Chapter 3, page 18]. The chapter stands out because of its grey background. 2.6.3 Warnings Hazardous situations and actions are marked with warnings. -
Page 16: Safety Markings
About these instructions 2.6.4 Safety markings The following safety markings are used on the type plates of the bicycle: General warning Adhere to the instructions for use Table 6: Safety markings on the product For your information 2.7.1 Instructions for actions Instructions for actions are structured in accordance with the following pattern: ... - Page 17 About these instructions only suitable for the road, no off-road riding or jumps suitable for roads, off-road riding and jumps of up to 15 cm suitable for rough off-road riding and jumps of up to 61 cm suitable for rough off-road riding and jumps of up to 122 cm suitable for the most difficult terrain Table 7:...
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Page 18: Language Conventions
About these instructions 2.7.3 Language conventions The bicycle described in these operating instructions may be equipped with alternative components. The equipment of the bicycle is defined by the respective type number [ Table 7, page 15]. If applicable, the notes alternative equipment and alternative version make reference to the use of alternative components. -
Page 19: Type Plate
About these instructions Type plate The type plate is situated on the frame. The type plate features the following information: Hercules GmbH Longericher Str. 2 50739 Köln, Germany Typ: 18-C-0001 ISO 4210-2 180 kg Figure 1: Type plate, example Permitted total weight... -
Page 20: Safety
Safety Safety Requirements for the rider The physical and mental abilities of the rider must be sufficient for riding on public roads. The legal guardians hold sole responsibility for determining whether minors are suitable to use the bicycle. Personal protective equipment We recommend that you wear a suitable safety helmet. -
Page 21: City And Trekking Bicycle
Safety 3.3.1 City and trekking bicycle City and trekking bicycles are designed for daily, comfortable use on asphalted roads and paths. They are suitable for riding on public roads. City and trekking bicycles are not sports bicycles. If used for sports, reduced riding stability and diminished comfort are to be expected. -
Page 22: Folding Bicycle
Safety 3.3.3 Folding bicycle A folding bicycle is designed for use on asphalted public roads. A folding bicycle can be folded up and is thus suitable for space-saving transportation, for example on public transport or in a car. A folding bicycle is not a touring bicycle or a sports bicycle. -
Page 23: Improper Use
Safety Improper use Failure to adhere to the proper use causes a risk of personal injury and material damage. The bicycle is not suitable for the following uses: • riding with a damaged or incomplete bicycle, • riding over steps, •... -
Page 24: Duty Of Care
Rider The rider: • receives instruction before the first ride, He/she can clarify any questions relating to the operating instructions with the user or the HERCULES specialist dealer, • wears personal protective equipment, • assumes all the obligations of the user in case the bicycle changes hands. -
Page 25: Description Overview
Description Description Overview Figure 2: Bicycle, viewed from the right, example of Solero SL Front wheel Fork Front mudguard Lamp Handlebars Stem Frame Seat post Saddle Pannier rack Reflector and rear light Rear mudguard Rear wheel Kickstand Chain Frame number Chain guard Type plate 034-11461_1.0_29.01.2018... -
Page 26: Handlebars
Description Handlebars Figure 3: Detailed view of bicycle from rider position, example 1 Figure 4: Detailed view of bicycle from rider position, example 2 Front brake lever Bell Lamp Front brake lever Shifter Gear shift twist grip Shifter 034-11461_1.0_29.01.2018... -
Page 27: Wheel And Fork
Description Wheel and fork Figure 5: Components of the wheel, example of front wheel Tyre Suspension fork head with setting wheel Fork Spoke Quick release Valve Fork end of the suspension fork 4.3.1 Valve Each wheel has a valve. It is used to fill the tyre with air. -
Page 28: Suspension
Description 4.3.2 Suspension A suspension fork has two functions which improve the floor contact and the comfort: the suspension and the damping. Figure 6: Bicycle without suspension (1) and with suspension (2) when riding over an obstacle The suspension prevents an impact, e.g. caused by a stone lying in the way, from being directed directly into the rider's body via the fork. -
Page 29: Brake System
Description Brake system The bicycle's brake system comprises: • a rim brake on the front and rear wheels, • a disk brake on the front and rear wheels or • a rim brake on the front and rear wheels and an additional back-pedal brake. -
Page 30: Locking Lever
Figure 8: Rim brake locking lever, on front wheel (1) and rear wheel (2) The locking levers are not labelled. The locking levers must only be set by a HERCULES specialist dealer. 034-11461_1.0_29.01.2018... -
Page 31: Disk Brake
Description 4.4.2 Disk brake (Alternative equipment) Figure 9: Bicycle brake system with a disk brake, example Brake disk Brake caliper with brake linings Handlebars with brake levers Front wheel brake disk Rear wheel brake disk On a bicycle with a disk brake, the brake disk is connected permanently to the hub of the wheel. -
Page 32: Back-Pedal Brake
Description 4.4.3 Back-pedal brake (Alternative equipment) Figure 10: Brake system with a back-pedal brake, example Rear wheel rim brake Handlebars with brake levers Front wheel rim brake Pedal Back-pedal brake The back-pedal brake stops the movement of the rear wheel when the rider pedals in the opposite direction to the direction of travel. -
Page 33: Drive System
Description Drive system The bicycle is driven by muscle power via the chain drive. The force which is applied by pedalling in the direction of travel, drives the front chain wheel. The chain transmits the force onto the rear chain wheel and then onto the rear wheel. -
Page 34: Transportation, Storage And Assembly
When transporting by car, you must use a suitable bicycle rack system. The HERCULES specialist dealer will advise you on how to select a suitable rack system properly and how to use it safely. -
Page 35: Storing
The bicycle has to be cleaned with a damp cloth and preserved with wax spray. Never wax the friction surfaces of the brake. Before longer periods without use, it is recommendable for the HERCULES specialist dealer to carry out servicing, basic cleaning and apply preservative agent 5.2.1.2 Carrying out break in operation ... -
Page 36: Assembly
30 kg. Universal tools, a torque spanner with an operating range of 5 Nm to 40 Nm and the special tools, as recommended by HERCULES GMBH, must be available. 5.3.1 Unpacking Hand injuries caused by cardboard packaging CAUTION The shipping carton is closed with metal staples. -
Page 37: Scope Of Delivery
Transportation, storage and assembly 5.3.2 Scope of delivery The bicycle was completely assembled in the factory for test purposes and then dismantled for transportation. The scope of delivery includes: • the bicycle, 98% pre-assembled, • the front wheel, • the pedals and •... - Page 38 Transportation, storage and assembly Check the entire cable harness to make sure that it is routed properly: • You must prevent the cable harness from coming into contact with moving parts. • The cable routes must be smooth and free from sharp edges.
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Page 39: Installing The Wheels With Quick Release
Transportation, storage and assembly 5.3.4 Installing the wheels with quick release Crash caused by unfastened quick release CAUTION A faulty or incorrectly installed quick release may become caught in the brake disk and block the wheel. This will cause a crash. ... -
Page 40: Adjusting The Bicycle To The Rider
Adjusting the bicycle to the rider Adjusting the bicycle to the rider The HERCULES specialist dealer checks all the factory settings and, when the bicycle is sold, adapts the settings of the saddle, handlebars, suspension fork and the spring damper elements to the rider. -
Page 41: Clamp The Seat Post With The Quick Release
Figure 13: Determining the saddle height 6.1.2 Clamp the seat post with the quick release The HERCULES specialist dealer demonstrates the function of the quick release to the rider or user. Figure 14: Seat post quick release in the final position... -
Page 42: Adjusting The Sitting Position And Saddle Tilt
6.1.3 Adjusting the sitting position and saddle tilt Special tools are required to adjust the seat length and the saddle tilt. The HERCULES specialist dealer adjusts the saddle setting to the rider. Setting the handlebars The handlebars setting must only be made while the ... -
Page 43: Adjusting The Stem
Adjusting the bicycle to the rider Adjusting the stem 6.3.1 With quick release, version I (Alternative version) Crash caused by incorrectly set clamping force CAUTION Excessively high clamping force will damage the quick release and cause it to lose its function. Insufficient clamping force will cause a detrimental transmission of force. - Page 44 Adjusting the bicycle to the rider Figure 15: Closed clamping lever (2) with knurled nut (3) and locking lever (1) on the stem 6.3.2 With quick release, version II (Alternative version) Crash caused by incorrectly set clamping force CAUTION Excessively high clamping force will damage the quick release and cause it to lose its function.
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Page 45: Checking The Clamping Force Of The Quick Releases
If the clamping force of the clamping lever on the seat post is not sufficient, screw in the knurled nut. If the clamping force cannot be set, the HERCULES specialist dealer will need to check the quick release. 034-11461_1.0_29.01.2018... -
Page 46: Adjustable Without Tools
Adjusting the bicycle to the rider 6.4.1 Adjustable without tools (Alternative version) The setting for the stem which can be adjusted without tools must only be made when the bicycle is stationary. Press the locking button on the left-hand side of the stem. - Page 47 Adjusting the bicycle to the rider An audible clicking noise signals that the stem clamping lever has been locked in the final position. The locked stem clamping lever can no longer be raised. 034-11461_1.0_29.01.2018...
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Page 48: Basic Setting For Suspension And Damping
Adjusting the bicycle to the rider Basic setting for suspension and damping The adjustment shown here represents a basic setting. The rider should change the basic setting to suit the surface and his/her preferences. It is recommendable to make a note of the basic setting. -
Page 49: Adjusting The Hardness Of The Air Suspension Elements
Adjusting the bicycle to the rider 6.5.1.2 Adjusting the hardness of the air suspension elements Riding without filling pressure will destroy the wheel NOTICE suspension, the frame and the air suspension elements. Never ride without filling pressure in the air suspension elements. -
Page 50: Setting The Grip Distance Of The Brake Lever
Never adjust the position of the brake cylinder without special tools. Have a HERCULES specialist dealer carry out the adjustment. Set the slider to one of the three positions with the brake lever gently applied. -
Page 51: Hydraulically Operated Disk Brake
Adjusting the bicycle to the rider Figure 20: Brake lever with slider (1) and its three positions (2) 6.5.4 Hydraulically operated disk brake (Alternative version) Set the grip distance using the knurled screw on the brake lever. The rider can use the brake lever comfortably. Figure 21: Brake lever (1) with knurled screw (2) 034-11461_1.0_29.01.2018... -
Page 52: Operation
Operation Operation Crash caused by loose clothing CAUTION Laces, scarves and other loose items may become entangled in the spokes on the wheels and the chain drive. This may result in a crash and injuries. Wear sturdy footwear and close-fitting clothing. Crash caused by soiling CAUTION Coarse soiling can disrupt the functions of the bicycle,... - Page 53 If the bicycle is to be operated at temperatures below 3 °C, the HERCULES specialist dealer must first prepare the bicycle for winter service. Off-road riding subjects the joints in the arms to severe strain.
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Page 54: Before Each Ride
A component may suddenly fail in case of material fatigue. This may result in a crash and injuries. Remove the bicycle from service immediately in case of any signs of material fatigue. Have a HERCULES specialist dealer check the situation. Have the HERCULES specialist dealer carry out basic cleaning regularly. - Page 55 Operation Check list before each ride Check that the bicycle is complete. Check that the lighting, reflector and brake, for instance, are sufficiently clean. You must check that the mudguards, the pannier rack and the chain guard are securely installed. Check that the front and rear wheels run true.
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Page 56: Using The Kickstand
Operation Using the kickstand Crash caused by a lowered kickstand CAUTION The kickstand does not fold up automatically. There is a risk of crashing if riding with the kickstand lowered. Raise the kickstand completely before the ride. Because of the heavy weight of the bicycle, the NOTICE kickstand may sink into soft ground, the bicycle may topple and fall over. -
Page 57: Using The Pannier Rack
Operation Using the pannier rack (Alternative equipment) Crash caused by loaded pannier rack CAUTION The riding performance of the bicycle changes with a loaded pannier rack, in particular when steering and braking. This can lead to a loss of control. This may result in a crash and injuries. - Page 58 Operation The maximum load bearing capacity is indicated on the NOTICE pannier rack. Never exceed the permitted total weight when packing the bicycle. Never exceed the maximum load bearing capacity of the pannier rack. Never modify the pannier rack. ...
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Page 59: Gear Shift
Operation Gear shift The selection of the appropriate gear is a prerequisite for a physically comfortable ride. The ideal pedalling frequency is between 40 and 60 revolutions per minute. Select the appropriate gear with the gear shift shifter. The gear shift switches the gear. Using the running light The running light is switched on and off on the lamp. -
Page 60: Brakes
Operation Brakes Crash caused by incorrect use CAUTION Handling the brake improperly can lead to loss of control or crashes, which may result in injuries. Shift your weight back and down as far as possible. Practise braking and emergency braking before the bicycle is used in public spaces. -
Page 61: Using The Back-Pedal Brake
Operation 7.6.2 Using the back-pedal brake (Alternative equipment) The best braking effect is achieved if the pedals are in the 3 o'clock and 9 o'clock position when braking. To bridge the free travel between the riding movement and the braking movement, it is recommendable to pedal a little beyond the 3 o'clock and 9 o'clock position before you pedal in the opposite direction to the direction of travel and start braking. -
Page 62: Suspension And Damping
Operation Suspension and damping 7.7.1 Locking the front wheel suspension (Alternative equipment) When the fork lock is in the open position, the suspension system has activated suspension and thus provides the rider and the bicycle with relief. Riding with the fork lock open should therefore be preferred for everyday riding. -
Page 63: Locking Lever On Handlebars, Version I
Operation 7.7.1.2 Locking lever on handlebars, version I To lock the suspension system, push the locking slider out of the pushed-in position. The locking slider stops in the pushed-out position. A padlock symbol indicates that the fork lock is locked. -
Page 64: Fork Lock On Handlebars, Version Ii
Operation 7.7.1.4 Fork lock on handlebars, version II To lock or release the front wheel suspension, push the long lever. To reset the function of the long lever, push the short lever. Figure 26: Fork lock on handlebars, version III, with short lever (1) and long lever (2), example 7.7.1.5 Fork lock on handlebars, version IV... - Page 65 Operation The locking lever features a closed padlock symbol. To release the front wheel suspension, push the side unlocking lever. The side unlocking lever features an open padlock symbol. Figure 28: Fork lock on handlebars, version V, with locking lever (1) and unlocking lever (2) 034-11461_1.0_29.01.2018...
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Page 66: Folding
Operation Folding (Alternative equipment) Never crush or bend cables, electric cables or NOTICE brake cables when folding. 7.8.1 Folding the folding bicycle The bicycle is folded in five steps. Use the kickstand. Fold the pedal. Fold the stem. ... -
Page 67: Folding The Stem, Version I
Operation Fold the pedal against the pedal crank. Figure 30: Folding the pedal up (I) or down (II) 7.8.2 Folding the stem, version I (Alternative version) Open the clamping lever on the stem quick release. Pull the locking lever on the stem upwards and simultaneously pivot it 90°... -
Page 68: Pushing In The Seat Post
Operation 7.8.2.1 Folding the stem, version II (Alternative version) Open the clamping lever on the stem quick release. Push the unlocking knob. Pivot the handlebars 90° to the right or left. You feel the handlebars click into place. ... - Page 69 Operation Figure 33: Frame, with closed frame clamping lever (1) and open frame locking lever (2) 034-11461_1.0_29.01.2018...
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Page 70: Preparing The Bicycle So That It Is Ready To Ride Again
Preparing the bicycle so that it is ready to ride again The HERCULES specialist dealer shows the user or rider how the bicycle is folded, how it is prepared so that it is ready to ride again, and how the quick releases are used. -
Page 71: Folding Out The Pedal
Operation Figure 34: Frame, with closed frame clamping lever (1) and closed frame locking lever (2) 7.8.3.2 Folding out the pedal Push the pedal against the pedal crank with the foot from the front. Figure 35: Pushing the pedal against the pedal crank (1) ... -
Page 72: Maintenance
Maintenance Maintenance Cleaning check list Lubricating the chain once a month Basic cleaning and preservation of all at least every six components months Maintenance check list Checking for tyre wear once a week Checking for rim wear once a week ... -
Page 73: Cleaning And Servicing
All servicing measures must be carried out regularly Check list, page 70]. Servicing can be performed by the user and rider. In case of any doubt, consult the HERCULES specialist dealer. 8.1.1 Basic cleaning and preservation Crash caused by brake failure... -
Page 74: Chain
Maintenance Clean the bicycle with a damp cloth. Mix a little neutral soap with the cleaning water. Then use wax or oil on the bicycle as a preservative agent. 8.1.2 Chain Clean and lubricate the chain and the chain wheels using the stipulated care products. -
Page 75: Maintenance
[ Check list, page 70]. They can be carried out by the user and rider. In case of any doubt, consult the HERCULES specialist dealer. 8.2.1 Wheel Check the tyre pressure against the specifications Data sheet, page 1], and adjust it as necessary. -
Page 76: Electrical Cables And Brake Cables
Maintenance 8.2.3 Electrical cables and brake cables Check all visible electrical cables and brake cables for damage. If, for example, the sheathing is compressed, the bicycle will need to be removed from service until the brake cables have been replaced. -
Page 77: Chain Or Belt Tension
If the chain or the belt can be pushed more than 2 cm, the chain or belt will need to be tensioned again by the HERCULES specialist dealer. If the chain or the belt can only be pushed less than 1 cm, the chain or belt will need to be relieved of tension accordingly. -
Page 78: Service
If the service life of a component has expired, the component may suddenly fail. This may result in a crash and injuries. Have the HERCULES specialist dealer carry out six-monthly basic cleaning of the bicycle, preferably at the same time as the stipulated servicing work. -
Page 79: Correcting And Repairing
The individual parts of the bicycle have been selected carefully and to matched to each other. Only original parts must be used for maintenance and repair. The constantly updated lists of approved accessories and parts are available to HERCULES specialist dealers. 034-11461_1.0_29.01.2018... -
Page 80: Adjusting The Kickstand
Maintenance 8.4.2 Adjusting the kickstand Figure 38: STOP marking on the kickstand STOP marking Screw foot The setting for the kickstand must only be made when the bicycle is stationary. The length of the kickstand is adjusted by screwing the screw foot in or out. -
Page 81: Wheel Quick Release
Maintenance 8.4.3 Wheel quick release Crash caused by unfastened quick release CAUTION A faulty or incorrectly installed quick release may become caught in the brake disk and block the wheel. This will cause a crash. Install the front wheel quick release lever on the opposite side to the brake disk. -
Page 82: Clamping The Quick Release
Maintenance The clamping lever for the quick release is marked OPEN and CLOSE. If you can read the word OPEN, the quick release is open. If you can read the word CLOSE, the quick release is clamped. Figure 39: Clamping lever in possible final position (1) or (2) ... - Page 83 Maintenance The final position of the clamping lever is at a right angle to the fork or frame. Figure 40: Wheel quick release, version I, with clamping lever (2), fork (1) and setting nut (3) Checking and setting the clamping force of the quick releases If the clamping lever cannot be moved into its proper final position by pushing it with the hand, or if it is too...
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Page 84: Adjusting The Tyre Pressure
Maintenance 8.4.5 Adjusting the tyre pressure 8.4.5.1 Dunlop valve The tyre pressure cannot be measured on the simple Dunlop valve. The tyre pressure is therefore measured in the filling hose when pumping slowly with the bicycle pump. It is recommendable to use a bicycle pump with a ... -
Page 85: Presta Valve
Maintenance 8.4.5.2 Presta valve It is recommendable to use a bicycle pump with a pressure gauge. The operating instructions for the bicycle pump must be adhered to. Unscrew and remove the valve cap. Open the knurled nut around four turns. ... -
Page 86: Adjusting The Gear Shift
Check the function of the gear shift after each adjustment. If the gear shift cannot be set this way, the assembly of the gear shift will need to be inspected by the HERCULES specialist dealer. 8.4.6.1 Cable-operated gear shift, single-cable (Alternative equipment) ... -
Page 87: Cable-Operated Gear Shift, Dual-Cable
Maintenance 8.4.6.2 Cable-operated gear shift, dual-cable (Alternative equipment) For a smooth gear shift, set the adjusting sleeves underneath the chain stay on the frame. The shift cable has play of approximately 1 mm when it is pulled out gently. Figure 44: Adjusting sleeves (2) on two alternative versions (A and B) of a dual-cable cable-operated gear shift on the chain stay (1) -
Page 88: Cable-Operated Twist Grip, Dual-Cable
Maintenance 8.4.6.3 Cable-operated twist grip, dual-cable (Alternative equipment) For a smooth gear shift, set the adjusting sleeves on the gear shift housing. There is noticeable play of around 2 - 5 mm (1/2 gear) when twisting the twist grip. Figure 45: Twist grip with adjusting sleeves (1) and play of the gear shift (2). -
Page 89: Offsetting Brake Lining Wear
Maintenance 8.4.7 Offsetting brake lining wear 8.4.7.1 Hydraulically operated rim brake (Alternative equipment) The setting bolt on the brake lever of the hydraulic rim brake is used to offset the brake lining wear. If the profile of the brake pads has a remaining depth of only 1 mm, the brake pads will need to be replaced. -
Page 90: Disk Brake
Maintenance The free travel is the distance brake lever travels from the initial position until it reaches its action point, i.e. the point at which the brake takes effect. In order to reduce the free travel and offset the brake lining wear, screw the setting bolt out. -
Page 91: Setting The Lamp
10 m in front of the bicycle. 8.4.10 Repair by the specialist dealer Special knowledge and tools are required for many repairs. Only a HERCULES specialist dealer must carry out the following repairs, for instance: • Replacing tyres and rims, •... -
Page 92: Accessories
Maintenance Accessories For bicycles without a kickstand we recommend a parking stand into which either the front or rear wheel can be inserted securely. The following accessories are recommended: Description Article number Protective cover for electrical 080-41000 ff components Panniers system components* 080-40946 Rear wheel basket system 051-20603... -
Page 93: Child Seat
Maintenance 8.5.1 Child seat Crash caused by improper handling CAUTION When using child seats, the riding properties and the stability of the bicycle change considerably. This can cause a loss of control, a crash and injuries. You should practice how to use the child seat safely and reliably before using the bicycle in public spaces. - Page 94 Maintenance The HERCULES specialist dealer will advise you on the choice of right child seat system for the child and the bicycle. The scope of delivery of commercially available child seats does not usually contain any of the material which is required to adapt the bicycle to the child seat.
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Page 95: Bicycle Trailer
The HERCULES specialist dealer will advise you on the choice of right trailer system for the bicycle. The scope of delivery of commercially available bicycle trailers does not usually contain any of the material which is required to adapt the bicycle to the trailer. -
Page 96: Recycling And Disposal
Never dismantle the bicycle for disposal purposes. Any HERCULES specialist dealer will take back the bicycle free of charge. Depending on the region, further disposal options may be available. -
Page 97: Index
Subject index Index Front wheel brake 29, 30 Alternative equipment, 16 Front wheel brake, 27 Rear light, 23 Alternative version, 16 - braking, 58 Rear wheel brake 29 Area of use, 15 Front wheel, see Wheel Rear wheel brake, 27, 30 Rear wheel, see Wheel Reflector, 23 Back-pedal brake, 27, 29, 30... - Page 98 Subject index Tyre pressure, 1 - checking, 73 Tyre size, 1 Tyre, 25 - replacing, 89 Tyres, - checking, 73 Valve, 25 Dunlop valve, 25 Presta valve, 25 Weight, permitted total weight, 17 Wheel, - maintaining, 73 034-11461_1.0_29.01.2018...
- Page 99 Text and images: HERCULES GMBH Longericher Straße 2 50739 Köln, Germany Operating instructions: 034-11461_1.0_29.01.2018...
- Page 100 HERCULES GMBH Longericher Straße 2 D-50739 Köln Tel.: +49 4471 18735-0 Fax: +49 4471 18735-29 E-Mail: info@hercules-bikes.de YOUR HERCULES SPECIALIST DEA LER...
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