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EN_034-11521_1.0_09.18_HERCULES BROSE_Marquardt_COVER.book Page 1 Monday, October 23, 2017 2:52 PM
IMPORTANT
READ CAREFULLY BEFORE USE
KEEP SAFE FOR LATER REFERENCE
TRANSLATION OF THE ORIGINAL
EN
OPERATING INSTRUCTIONS
ELECTRIC BICYCLES
NOS FS PRO, NOS FS COMP, NOS FS SPORT,
NOS SPORT
18-R-0001 | 18-R-0002 | 18-R-0003 | 18-R-0005
034-11521 • 1.0 • 23.10.2017
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Summary of Contents for Hercules NOS FS PRO
- Page 1 READ CAREFULLY BEFORE USE KEEP SAFE FOR LATER REFERENCE TRANSLATION OF THE ORIGINAL OPERATING INSTRUCTIONS ELECTRIC BICYCLES NOS FS PRO, NOS FS COMP, NOS FS SPORT, NOS SPORT 18-R-0001 | 18-R-0002 | 18-R-0003 | 18-R-0005 034-11521 • 1.0 • 23.10.2017...
- Page 2 EN_034-11521_1.0_09.18_HERCULES BROSE_Marquardt_COVER.book Page 135 Monday, October 23, 2017 2:52 PM Copyright © HERCULES GMBH Distribution or reproduction of these operating instructions and utilisation or communication of their content is prohibited unless expressly approved. Any infringement will render the offender liable for compensation. All rights reserved in the event that a patent, utility model or industrial design is registered.
- Page 3 EN_034-11521_1.0_09.18_HERCULES BROSE_Marquardt_Inhalt.book Page 1 Monday, October 30, 2017 10:46 AM Data sheet Surname, first name of the purchaser: Date of purchase: Model: Frame number: Type number: Unladen weight (kg): Tyre size: Recommended tyre pressure (bar)*: front: rear: Wheel circumference (mm): Company stamp and signature: *After a tyre change, refer to the tyre markings for the permitted tyre pressures and make sure that they are observed.
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Page 4: Technical Data
EN_034-11521_1.0_09.18_HERCULES BROSE_Marquardt_Inhalt.book Page 2 Monday, October 30, 2017 10:46 AM Technical data Technical data Bicycle Transportation temperature 5 °C - 25 °C Ideal transportation temperature 10 °C - 15 °C Storage temperature 5 °C - 25 °C Ideal storage temperature 10 °C - 15 °C Operation temperature 5 °C - 35 °C... -
Page 5: Table 3: Technical Data For Battery Of The Command Console With
EN_034-11521_1.0_09.18_HERCULES BROSE_Marquardt_Inhalt.book Page 3 Monday, October 30, 2017 10:46 AM Technical data Command console with display Operating temperature 5 °C to 35 °C Storage temperature 5 °C - 25 °C Table 3: Technical data for battery of the command console with display Emissions A-weighted emission sound pressure level <... -
Page 6: Table Of Contents
EN_034-11521_1.0_09.18_HERCULES BROSE_Marquardt_Inhalt.book Page 4 Monday, October 30, 2017 10:46 AM Table of contents Technical data About these instructions Manufacturer Laws, standards and directives Other valid documents Subject to change Language Identifying 2.6.1 Operating instructions 2.6.2 Bicycle For your safety 2.7.1 Instruction, training and customer service 2.7.2 Basic safety notes... - Page 7 EN_034-11521_1.0_09.18_HERCULES BROSE_Marquardt_Inhalt.book Page 5 Monday, October 30, 2017 10:46 AM Table of contents 4.5.1.1 Operating and charge status indicator 4.5.2 Running light 4.5.3 Display 4.5.3.1 USB port 4.5.3.2 Displays Transportation, storage and assembly Transportation Storing 5.2.1 Break in operation 5.2.1.1 Preparing a break in operation 5.2.1.2 Carrying out break in operation...
- Page 8 EN_034-11521_1.0_09.18_HERCULES BROSE_Marquardt_Inhalt.book Page 6 Monday, October 30, 2017 10:46 AM Table of contents 7.3.3 Charging the battery 7.3.4 Waking the battery Electric drive system 7.4.1 Switching on the drive system 7.4.2 Switching off the drive system Command console with display 7.5.1 Using the pushing aid 7.5.2...
- Page 9 EN_034-11521_1.0_09.18_HERCULES BROSE_Marquardt_Inhalt.book Page 7 Monday, October 30, 2017 10:46 AM Table of contents 8.2.5 USB port 8.2.6 Chain or belt tension Service Correcting and repairing 8.4.1 Using original parts only 8.4.1 Wheel quick release 8.4.1.1 Clamping the clamping lever 8.4.1.2 Clamping version I 8.4.1.3 Clamping version II...
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Page 10: About These Instructions
Text passages which are directed expressly at specialist staff (e.g. bicycle mechanics), are clearly marked with a blue tool symbol. Staff at all HERCULES specialist dealers have specialist training and qualifications, and are therefore capable of identifying risks and preventing hazards which may arise during maintenance, servicing and repairs on the bicycle. -
Page 11: Laws, Standards And Directives
These operating instructions are only complete in conjunction with the other valid documents. The following document applies for this product: • Charger operating instructions. No other information is also applicable. The constantly updated lists of approved accessories and parts are available to HERCULES specialist dealers. 034-11521_1.0_30.10.2017... -
Page 12: Subject To Change
EN_034-11521_1.0_09.18_HERCULES BROSE_Marquardt_Inhalt.book Page 10 Monday, October 30, 2017 10:46 AM About these instructions Subject to change The information contained in these operating instructions are the approved technical specifications at the time of printing. Any significant changes are included in a new issue of the operating instructions. Language The original operating instructions are written in German. -
Page 13: Identifying
These operating instructions are printed in colour and glued (PUR glue) in an outer cover made of thin paper. HERCULES GMBH assumes no liability for copies of any kind, for example, black and white copies, loose pages or electronic copies. -
Page 14: For Your Safety
If you are unable to contact your specialist dealer, you will find further HERCULES specialist dealers on www.hercules-bikes.de. They will also be able to attend to your customer service needs. -
Page 15: Basic Safety Notes
EN_034-11521_1.0_09.18_HERCULES BROSE_Marquardt_Inhalt.book Page 13 Monday, October 30, 2017 10:46 AM About these instructions 2.7.2 Basic safety notes These operating instructions have a chapter with general safety notes [ Chapter 3, page 19]. The chapter stands out because of its grey background. 2.7.3 Warnings Hazardous situations and actions are marked with... -
Page 16: Safety Markings
EN_034-11521_1.0_09.18_HERCULES BROSE_Marquardt_Inhalt.book Page 14 Monday, October 30, 2017 10:46 AM About these instructions 2.7.4 Safety markings The following safety markings are used on the type plates of the bicycle: General warning Adhere to the instructions for use Table 10: Safety markings on the product For your information 2.8.1 Instructions for actions... -
Page 17: Table 11: Area Of Use
EN_034-11521_1.0_09.18_HERCULES BROSE_Marquardt_Inhalt.book Page 15 Monday, October 30, 2017 10:46 AM About these instructions only suitable for the road, no off-road riding or jumps suitable for roads, off-road riding and jumps of up to 15 cm suitable for rough off-road riding and jumps of up to 61 cm suitable for rough off-road riding and jumps of up to 122 cm... -
Page 18: Table 13: Information On The Type Plate
EN_034-11521_1.0_09.18_HERCULES BROSE_Marquardt_Inhalt.book Page 16 Monday, October 30, 2017 10:46 AM About these instructions Read the instructions Separate collection of electrical and electronic devices Separate collection of batteries Must not be thrown into fire (burning prohibited) Must not be thrown into water (immersed) Device of protection class II Only suitable for use indoors Fuse (device fuse) -
Page 19: Language Conventions
EN_034-11521_1.0_09.18_HERCULES BROSE_Marquardt_Inhalt.book Page 17 Monday, October 30, 2017 10:46 AM About these instructions 2.8.3 Language conventions The bicycle described in these operating instructions may be equipped with alternative components. The equipment of the bicycle is defined by the respective type number. If applicable, the notes alternative equipment and alternative version make reference to the use of alternative components. -
Page 20: Type Plate
EN_034-11521_1.0_09.18_HERCULES BROSE_Marquardt_Inhalt.book Page 18 Monday, October 30, 2017 10:46 AM About these instructions Type plate The type plate is situated on the frame. The type plate features the following information: Hercules GmbH Longericher Str. 2 50739 Köln, Germany Typ: 18-P-0001... -
Page 21: Safety
EN_034-11521_1.0_09.18_HERCULES BROSE_Marquardt_Inhalt.book Page 19 Monday, October 30, 2017 10:46 AM Safety Safety Requirements for the rider The physical and mental abilities of the rider must be sufficient for riding on public roads. The legal guardians hold sole responsibility for determining whether minors are suitable to use the bicycle. -
Page 22: Mountain Bike
EN_034-11521_1.0_09.18_HERCULES BROSE_Marquardt_Inhalt.book Page 20 Monday, October 30, 2017 10:46 AM Safety 3.3.1 Mountain bike A mountain bike is designed for sporting use on asphalted and non-asphalted paths. The design characteristics thus include a short wheelbase, a sitting position with the rider inclined towards the front, and a brake requiring low actuation force. -
Page 23: Duty Of Care
The rider: • receives instruction before the first ride. He/she can clarify any questions relating to the operating instructions with the user or the HERCULES specialist dealer. • wears personal protective equipment. assumes all the obligations of the user in case the bicycle changes hands. -
Page 24: User
EN_034-11521_1.0_09.18_HERCULES BROSE_Marquardt_Inhalt.book Page 22 Monday, October 30, 2017 10:46 AM Safety 3.6.2 User The user has the duty of care and responsibility for scheduling these measures and checking that they are implemented. The user: • makes these operating instructions available to the rider for the duration of use of the bicycle. -
Page 25: Description Overview
EN_034-11521_1.0_09.18_HERCULES BROSE_Marquardt_Inhalt.book Page 23 Monday, October 30, 2017 10:46 AM Description Description Overview 10 11 Figure 2: Bicycle, viewed from the right, example of SNOS FS PRO Front wheel Fork Handlebars Stem Frame Seat post Saddle Rear wheel Chain Frame number and type plate Battery 034-11521_1.0_30.10.2017... -
Page 26: Handlebars
EN_034-11521_1.0_09.18_HERCULES BROSE_Marquardt_Inhalt.book Page 24 Monday, October 30, 2017 10:46 AM Description Handlebars Figure 3: Detailed view of bicycle from rider position, example Rear brake lever Command console with display Front brake lever Front shifter Fork lock on suspension fork head Rear shifter 034-11521_1.0_30.10.2017... -
Page 27: Wheel And Fork
EN_034-11521_1.0_09.18_HERCULES BROSE_Marquardt_Inhalt.book Page 25 Monday, October 30, 2017 10:46 AM Description Wheel and fork Figure 4: Components of the wheel, example of front wheel Tyre Suspension fork head with setting wheel Shock absorber Spoke Quick release Valve Fork end of the shock absorber 4.3.1 Valve Each wheel has a valve. -
Page 28: Suspension
EN_034-11521_1.0_09.18_HERCULES BROSE_Marquardt_Inhalt.book Page 26 Monday, October 30, 2017 10:46 AM Description 4.3.2 Suspension A suspension fork has two functions which improve the floor contact and the comfort: the suspension and the damping. Figure 5: Bicycle without suspension (1) and with suspension (2) when riding over an obstacle The suspension prevents an impact, e.g. -
Page 29: Figure 6: Arrangement Of The Suspension Systems For The Front
EN_034-11521_1.0_09.18_HERCULES BROSE_Marquardt_Inhalt.book Page 27 Monday, October 30, 2017 10:46 AM Description This model series features up to three different suspension and damping systems: Figure 6: Arrangement of the suspension systems for the front wheel (I) and rear wheel (II) Rebound, suspension system (steel suspension fork or air suspension fork) Compression damper Rebound damper... -
Page 30: Brake System
EN_034-11521_1.0_09.18_HERCULES BROSE_Marquardt_Inhalt.book Page 28 Monday, October 30, 2017 10:46 AM Description Brake system The bicycle is equipped with a disk brake. Figure 7: Bicycle brake system with a disk brake, example Brake disk Brake caliper with brake linings Handlebars with brake levers Front wheel brake disk Rear wheel brake disk On a bicycle with a disk brake, the brake disk is... -
Page 31: Electric Drive System
EN_034-11521_1.0_09.18_HERCULES BROSE_Marquardt_Inhalt.book Page 29 Monday, October 30, 2017 10:46 AM Description Electric drive system The bicycle is driven by muscle power via the chain drive. The force which is applied by pedalling in the direction of travel, drives the front chain wheel. The chain transmits the force onto the rear chain wheel and then onto the rear wheel. -
Page 32: Figure 9: Diagram Of Electric Drive System
EN_034-11521_1.0_09.18_HERCULES BROSE_Marquardt_Inhalt.book Page 30 Monday, October 30, 2017 10:46 AM Description Figure 9: Diagram of electric drive system Lamp Command console with display Pannier rack battery and/or Down tube battery Integrated battery Rear light Motor • a charger which is designed for this battery. As soon as the required muscle power from the rider pedalling passes a certain level, the motor is activated gently and assists the pedalling motion of the rider. -
Page 33: Battery
EN_034-11521_1.0_09.18_HERCULES BROSE_Marquardt_Inhalt.book Page 31 Monday, October 30, 2017 10:46 AM Description The bicycle does not have a separate emergency stop or emergency shut-off button. The drive system can be stopped in case of emergency by removing the display. The motor switches off automatically as soon as the rider no longer pedals, the temperature is outside the permitted range, there is an overload or the shut-off speed of 25 km/h has been reached. -
Page 34: Table 16: Battery Technical Data
EN_034-11521_1.0_09.18_HERCULES BROSE_Marquardt_Inhalt.book Page 32 Monday, October 30, 2017 10:46 AM Description Transportation temperature 5 °C - 25 °C Ideal transportation temperature 10 °C - 15 °C Storage temperature 5 °C - 25 °C Ideal storage temperature 10 °C - 15 °C Charging ambient temperature 10 °C - 30 °C Table 16:... -
Page 35: Operating And Charge Status Indicator
EN_034-11521_1.0_09.18_HERCULES BROSE_Marquardt_Inhalt.book Page 33 Monday, October 30, 2017 10:46 AM Description 4.5.1.1 Operating and charge status indicator The five green LEDs of the operating and charge status indicator indicate the charge status of the battery when the battery is switched on. Each LED represents 20% of the charge status. -
Page 36: Table 18: Overview Of The Command Console With Display
EN_034-11521_1.0_09.18_HERCULES BROSE_Marquardt_Inhalt.book Page 34 Monday, October 30, 2017 10:46 AM Description The command console with display has four buttons and a USB port. Figure 11: Details of the command console with display Symbols Use Joystick with menu navigation ˄ Level of assistance up button On-Off button USB port display Display... -
Page 37: Usb Port
EN_034-11521_1.0_09.18_HERCULES BROSE_Marquardt_Inhalt.book Page 35 Monday, October 30, 2017 10:46 AM Description 4.5.3.1 USB port There is a USB port underneath the rubber cover on the lower edge of the display. Charge voltage Charging current max. 500 mA Table 19: USB port technical data 4.5.3.2 Displays The display has six different displays:... -
Page 38: Table 21: Display Of Levels Of Assistance
EN_034-11521_1.0_09.18_HERCULES BROSE_Marquardt_Inhalt.book Page 36 Monday, October 30, 2017 10:46 AM Description Level of assistance The higher the selected level for assistance, the more the drive system assists the rider when pedalling. There are four levels of assistance available. Display Level of assistance Normal cycling conditions. -
Page 39: Table 23: System Functions
EN_034-11521_1.0_09.18_HERCULES BROSE_Marquardt_Inhalt.book Page 37 Monday, October 30, 2017 10:46 AM Description Display Function average speed since the last Ø G E S C H W . reset in km/h maximum speed since the last M A X . G E S C H W . reset in km/h T O T AL DI ST ANZ total distance travelled... -
Page 40: Transportation, Storage And Assembly
EN_034-11521_1.0_09.18_HERCULES BROSE_Marquardt_Inhalt.book Page 38 Monday, October 30, 2017 10:46 AM Transportation, storage and assembly Transportation, storage and assembly Transportation C r a s h c a u s e d b y u n i n t e n t i o n a l a c t i v a t i o n CAUTION There is a risk of injury if the drive system is activated unintentionally. - Page 41 When transporting by car, you must use a suitable bicycle rack system. The HERCULES specialist dealer will advise you on how to select a suitable rack system properly and how to use it safely.
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Page 42: Storing
EN_034-11521_1.0_09.18_HERCULES BROSE_Marquardt_Inhalt.book Page 40 Monday, October 30, 2017 10:46 AM Transportation, storage and assembly Storing R i s k o f f i r e a n d e x p l o s i o n d u e t o h i g h CAUTION t e m p e ra t u r e s Excessively high temperatures damage the battery. -
Page 43: Preparing A Break In Operation
Never wax the friction surfaces of the brake. Before longer periods without use, it is recommendable for the HERCULES specialist dealer to carry out servicing, basic cleaning and apply preservative agent. 5.2.1.2 Carrying out break in operation ... -
Page 44: Assembly
Universal tools, a torque spanner with an operating range of 5 Nm to 40 Nm and the special tools, as recommended by HERCULES GMBH, must be available. 5.3.1 Unpacking Hand injuries caused by cardboard packaging CAUTION The shipping carton is closed with metal staples. -
Page 45: Scope Of Delivery
EN_034-11521_1.0_09.18_HERCULES BROSE_Marquardt_Inhalt.book Page 43 Monday, October 30, 2017 10:46 AM Transportation, storage and assembly The packaging has to be disposed of in accordance with the regulations of the authorities. 5.3.2 Scope of delivery The bicycle was completely assembled in the factory for test purposes and then dismantled for transportation. -
Page 46: Table 26: Axle Nut Tightening Torque
EN_034-11521_1.0_09.18_HERCULES BROSE_Marquardt_Inhalt.book Page 44 Monday, October 30, 2017 10:46 AM Transportation, storage and assembly Initial commissioning includes the following work: Check the battery [ Chapter 5.3.3.1, page 45]. The battery is supplied partially charged. In order to guarantee full power, charge the battery fully. -
Page 47: Checking The Battery
EN_034-11521_1.0_09.18_HERCULES BROSE_Marquardt_Inhalt.book Page 45 Monday, October 30, 2017 10:46 AM Transportation, storage and assembly Sale of the bicycle Fill out the data sheet on the first page of the operating instructions. Adjust the bicycle to the rider. Set the kickstand and the shifter, and show the purchaser the settings. - Page 48 EN_034-11521_1.0_09.18_HERCULES BROSE_Marquardt_Inhalt.book Page 46 Monday, October 30, 2017 10:46 AM Transportation, storage and assembly Crash caused by faulty or incorrectly installed quick CAUTION release The brake disk becomes very hot during operation. Parts of the quick release may become damaged as a result.
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Page 49: Adjusting The Bicycle To The Rider
EN_034-11521_1.0_09.18_HERCULES BROSE_Marquardt_Inhalt.book Page 47 Monday, October 30, 2017 10:46 AM Adjusting the bicycle to the rider Adjusting the bicycle to the rider The HERCULES specialist dealer checks all the factory settings and, when the bicycle is sold, adapts the settings of the saddle, handlebars, suspension fork and the spring damper element to the rider. -
Page 50: Clamping The Seat Post With The Quick Release
Figure 14: Determining the saddle height 6.1.2 Clamping the seat post with the quick release The HERCULES specialist dealer demonstrates the function of the quick release to the rider or user. Figure 15: Seat post quick release in the final position... -
Page 51: Adjusting The Sitting Position And Saddle Tilt
Check the clamping force of the quick releases. 6.1.3 Adjusting the sitting position and saddle tilt Special tools are required to adjust the seat length and the saddle tilt. The HERCULES specialist dealer adjusts the saddle setting to the rider. Setting the handlebars ... -
Page 52: Setting The Stem With Quick Release
EN_034-11521_1.0_09.18_HERCULES BROSE_Marquardt_Inhalt.book Page 50 Monday, October 30, 2017 10:46 AM Adjusting the bicycle to the rider Setting the stem with quick release (Alternative version) Crash caused by incorrectly set clamping force CAUTION Excessively high clamping force will damage the quick release and cause it to lose its function. -
Page 53: Checking The Clamping Force Of The Quick Releases
If the clamping force of the clamping lever on the seat post is not sufficient, screw in the knurled nut. If the clamping force cannot be set, the HERCULES specialist dealer will need to check the quick release. Basic setting for suspension and damping The adjustment shown here represents a basic setting. -
Page 54: Adjusting The Hardness Of The Spring Elements
EN_034-11521_1.0_09.18_HERCULES BROSE_Marquardt_Inhalt.book Page 52 Monday, October 30, 2017 10:46 AM Adjusting the bicycle to the rider 6.5.1 Adjusting the hardness of the spring elements 6.5.1.1 Adjusting the hardness of the steel suspension fork Only make the steel suspension fork setting with the bicycle stationary. -
Page 55: Adjusting The Hardness Of The Air Suspension Elements
EN_034-11521_1.0_09.18_HERCULES BROSE_Marquardt_Inhalt.book Page 53 Monday, October 30, 2017 10:46 AM Adjusting the bicycle to the rider 6.5.1.2 Adjusting the hardness of the air suspension elements Riding without filling pressure will destroy the wheel NOTICE suspension, the frame and the air suspension elements. -
Page 56: Figure 19: Setting The Hardness On The Suspension Damping Element
EN_034-11521_1.0_09.18_HERCULES BROSE_Marquardt_Inhalt.book Page 54 Monday, October 30, 2017 10:46 AM Adjusting the bicycle to the rider Rear wheel Unscrew the valve cap from the rear wheel damper valve. Push the O-ring on the dial directly onto the housing of the suspension damping element. ... -
Page 57: Setting The Rebound Damper
EN_034-11521_1.0_09.18_HERCULES BROSE_Marquardt_Inhalt.book Page 55 Monday, October 30, 2017 10:46 AM Adjusting the bicycle to the rider 6.5.2 Setting the rebound damper Front wheel The rebound damper for the front wheel is situated on the fork leg. It may be marked with either hare/ tortoise symbols or plus and minus symbols. -
Page 58: Figure 21: Setting The Hardness On The Suspension Damping Element
EN_034-11521_1.0_09.18_HERCULES BROSE_Marquardt_Inhalt.book Page 56 Monday, October 30, 2017 10:46 AM Adjusting the bicycle to the rider If the wheel loses contact with the floor, turn back in small steps towards the tortoise symbol or plus symbol. Rear wheel The rebound damper for the rear wheel is situated on the suspension damping element. -
Page 59: Setting The Compression Damper
EN_034-11521_1.0_09.18_HERCULES BROSE_Marquardt_Inhalt.book Page 57 Monday, October 30, 2017 10:46 AM Adjusting the bicycle to the rider 6.5.3 Setting the compression damper The basic setting only has to be determined for compression dampers which have to be set with multiple clicks. A setting of 5 clicks is recommended as the basic setting. -
Page 60: Setting The Grip Distance Of The Brake Lever
EN_034-11521_1.0_09.18_HERCULES BROSE_Marquardt_Inhalt.book Page 58 Monday, October 30, 2017 10:46 AM Adjusting the bicycle to the rider Setting the grip distance of the brake lever Set the grip distance using the knurled screw on the brake lever. The rider can use the brake lever comfortably. Figure 23: Brake lever (1) with knurled screw (2) 034-11521_1.0_30.10.2017... -
Page 61: Operation
EN_034-11521_1.0_09.18_HERCULES BROSE_Marquardt_Inhalt.book Page 59 Monday, October 30, 2017 10:46 AM Operation Operation Crash caused by loose clothing CAUTION Laces, scarves and other loose items may become entangled in the spokes on the wheels and the chain drive. This may result in a crash and injuries. ... - Page 62 Always keep the bicycle dry and free from frost. If the bicycle is to be operated at temperatures below 3 °C, the HERCULES specialist dealer must first prepare the bicycle for winter service. Off-road riding subjects the joints in the arms to severe strain.
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Page 63: Before Each Ride
A component may suddenly fail in case of material fatigue. This may result in a crash and injuries. Remove the bicycle from service immediately in case of any signs of material fatigue. Have the HERCULES specialist dealer check the situation. Have the HERCULES specialist dealer carry out basic cleaning regularly. - Page 64 EN_034-11521_1.0_09.18_HERCULES BROSE_Marquardt_Inhalt.book Page 62 Monday, October 30, 2017 10:46 AM Operation Check list before each ride Check that the bicycle is complete. Check that the lighting, reflector and brake, for instance, are sufficiently clean. You must check that the mudguards, the pannier rack and the ...
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Page 65: Using The Kickstand
EN_034-11521_1.0_09.18_HERCULES BROSE_Marquardt_Inhalt.book Page 63 Monday, October 30, 2017 10:46 AM Operation Using the kickstand Crash caused by a lowered kickstand CAUTION The kickstand does not fold up automatically. There is a risk of crashing if riding with the kickstand lowered. ... -
Page 66: Battery
EN_034-11521_1.0_09.18_HERCULES BROSE_Marquardt_Inhalt.book Page 64 Monday, October 30, 2017 10:46 AM Operation Battery Risk of fire and explosion due to faulty battery WARNING The safety electronics on damaged or faulty batteries may fail. The residual voltage can cause a short circuit. The batteries may self-ignite and explode. ... - Page 67 EN_034-11521_1.0_09.18_HERCULES BROSE_Marquardt_Inhalt.book Page 65 Monday, October 30, 2017 10:46 AM Operation Fire and explosion caused by short circuit CAUTION Small metal objects may jumper the electrical connections of the battery. The batteries may self- ignite and explode. Keep paper clips, screws, coins, keys and other small parts away from the battery and do not insert them into the battery.
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Page 68: Removing The Integrated Battery
EN_034-11521_1.0_09.18_HERCULES BROSE_Marquardt_Inhalt.book Page 66 Monday, October 30, 2017 10:46 AM Operation If a key is left inserted when transporting the bicycle, NOTICE or when riding, it may break off or the compartment may open accidentally. Remove the key from the battery lock immediately after use. -
Page 69: Charging The Battery
EN_034-11521_1.0_09.18_HERCULES BROSE_Marquardt_Inhalt.book Page 67 Monday, October 30, 2017 10:46 AM Operation 7.3.3 Charging the battery Fire caused by overheated charger CAUTION The charger heats up when charging the battery. In case of insufficient cooling, this can result in fire or burns to the hands. - Page 70 EN_034-11521_1.0_09.18_HERCULES BROSE_Marquardt_Inhalt.book Page 68 Monday, October 30, 2017 10:46 AM Operation Remove the rubber cover from the battery. Connect the mains plug of the charger to a normal domestic, grounded socket. 230 V, 50 Hz Connection data Connect the charging cable to the battery's charging port.
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Page 71: Waking The Battery
EN_034-11521_1.0_09.18_HERCULES BROSE_Marquardt_Inhalt.book Page 69 Monday, October 30, 2017 10:46 AM Operation 7.3.4 Waking the battery When not used for a longer period, the battery switches to sleep mode for self-protection. The LEDs of the operating and charge status indicator do not light up. -
Page 72: Electric Drive System
EN_034-11521_1.0_09.18_HERCULES BROSE_Marquardt_Inhalt.book Page 70 Monday, October 30, 2017 10:46 AM Operation Electric drive system 7.4.1 Switching on the drive system Crash caused by lack of readiness for braking CAUTION A drive system which has been switched on can be activated by the application of force on the pedals. There is a risk of a crash if the drive is activated unintentionally, and the brake is not reached. -
Page 73: Switching Off The Drive System
EN_034-11521_1.0_09.18_HERCULES BROSE_Marquardt_Inhalt.book Page 71 Monday, October 30, 2017 10:46 AM Operation 7.4.2 Switching off the drive system The system switches off automatically ten minutes after the last command. There are are two options for switching off the drive system manually. 1 On-Off key, command console with display ... -
Page 74: Command Console With Display
EN_034-11521_1.0_09.18_HERCULES BROSE_Marquardt_Inhalt.book Page 72 Monday, October 30, 2017 10:46 AM Operation Command console with display 7.5.1 Using the pushing aid Fall caused by strong acceleration CAUTION If the pedals are pressed with a pushing aid activated, the bicycle accelerates strongly. This may result in a crash and injuries. -
Page 75: Using The Running Light
EN_034-11521_1.0_09.18_HERCULES BROSE_Marquardt_Inhalt.book Page 73 Monday, October 30, 2017 10:46 AM Operation 7.5.2 Using the running light To switch on the running light, the drive system has to be switched on already. Press the lamp button briefly. The running light is switched on, and the running light symbol is displayed. -
Page 76: Journey Information
EN_034-11521_1.0_09.18_HERCULES BROSE_Marquardt_Inhalt.book Page 74 Monday, October 30, 2017 10:46 AM Operation 7.5.5 Journey information The displayed journey information can be changed and partially reset. 7.5.5.1 Switching the displayed journey information Move the joystick forwards or backwards until the desired journey information is displayed. ... -
Page 77: Using Bluetooth Connection
EN_034-11521_1.0_09.18_HERCULES BROSE_Marquardt_Inhalt.book Page 75 Monday, October 30, 2017 10:46 AM Operation 7.5.7 Using Bluetooth connection An active Bluetooth connection can establish a connection to external devices. This enables data exchange. 7.5.7.1 Activating Bluetooth connectivity Select the journey information B L U E TO O TH . ... -
Page 78: Gear Shift
EN_034-11521_1.0_09.18_HERCULES BROSE_Marquardt_Inhalt.book Page 76 Monday, October 30, 2017 10:46 AM Operation Gear shift The selection of the appropriate gear is a prerequisite for a physically comfortable ride and making sure that the electric drive system functions properly. The ideal pedalling frequency is between 40 and 60 revolutions per minute. -
Page 79: Brakes
EN_034-11521_1.0_09.18_HERCULES BROSE_Marquardt_Inhalt.book Page 77 Monday, October 30, 2017 10:46 AM Operation Brakes Crash caused by incorrect use CAUTION Handling the brake improperly can lead to loss of control or crashes, which may result in injuries. Practise braking and emergency braking before the bicycle is used in public spaces. -
Page 80: Using The Brake
EN_034-11521_1.0_09.18_HERCULES BROSE_Marquardt_Inhalt.book Page 78 Monday, October 30, 2017 10:46 AM Operation The drive force of the motor is shut off during the ride as soon as the rider no longer pedals. The drive system does not switch off when braking. ... -
Page 81: Suspension And Damping
EN_034-11521_1.0_09.18_HERCULES BROSE_Marquardt_Inhalt.book Page 79 Monday, October 30, 2017 10:46 AM Operation Suspension and damping 7.8.1 Locking the front wheel suspension (Alternative equipment) When the fork lock is in the open position, the suspension system has activated suspension and thus provides the rider and the bicycle with relief. Riding with the fork lock open should therefore be preferred for everyday riding. -
Page 82: Fork Lock On Handlebars, Version I
EN_034-11521_1.0_09.18_HERCULES BROSE_Marquardt_Inhalt.book Page 80 Monday, October 30, 2017 10:46 AM Operation 7.8.1.2 Fork lock on handlebars, version I To lock the suspension system, push the locking slider out of the pushed-in position. The locking slider stops in the pushed-out position. A padlock symbol indicates that the fork lock is locked. -
Page 83: Fork Lock On Handlebars, Version Iv
EN_034-11521_1.0_09.18_HERCULES BROSE_Marquardt_Inhalt.book Page 81 Monday, October 30, 2017 10:46 AM Operation 7.8.1.4 Fork lock on handlebars, version III To lock or release the front wheel suspension, push the long lever. To reset the function of the long lever, push the short lever. -
Page 84: Fork Lock On Handlebars, Version V
EN_034-11521_1.0_09.18_HERCULES BROSE_Marquardt_Inhalt.book Page 82 Monday, October 30, 2017 10:46 AM Operation 7.8.1.6 Fork lock on handlebars, version V To lock the front wheel suspension, push the upper locking lever. The locking lever features a closed padlock symbol. To release the front wheel suspension, push the side unlocking lever. -
Page 85: Maintenance
EN_034-11521_1.0_09.18_HERCULES BROSE_Marquardt_Inhalt.book Page 83 Monday, October 30, 2017 10:46 AM Maintenance Maintenance Cleaning check list Lubricating the chain once a month Cleaning the battery once a month Basic cleaning and preservation of all at least every six components months at least every six... -
Page 86: Cleaning And Servicing
The following servicing measures must be carried out regularly [ Check list, page 83]. Servicing can be performed by the user and rider. In case of any doubt, consult the HERCULES specialist dealer. 8.1.1 Battery Fire and explosion caused by penetration by water CAUTION The battery is only protected from simple spray water. -
Page 87: Basic Cleaning And Preservation
EN_034-11521_1.0_09.18_HERCULES BROSE_Marquardt_Inhalt.book Page 85 Monday, October 30, 2017 10:46 AM Maintenance 8.1.3 Basic cleaning and preservation Crash caused by brake failure CAUTION After cleaning, servicing or repairing the bicycle, the braking effect may be temporarily unusually weak. This may result in a crash and injuries. ... -
Page 88: Maintenance
Check list, page 83]. They can be carried out by the user and rider. In case of any doubt, consult the HERCULES specialist dealer. 8.2.1 Wheel If the pressure is too low in the tyre, the tyre does not NOTICE achieve its load bearing capacity. -
Page 89: Brake System
EN_034-11521_1.0_09.18_HERCULES BROSE_Marquardt_Inhalt.book Page 87 Monday, October 30, 2017 10:46 AM Maintenance 8.2.2 Brake system Replace the brake linings on the disk brake when the pad thickness has reached 0.5 mm. 8.2.3 Electrical cables and brake cables Check all visible electrical cables and cables for damage. - Page 90 If the chain or the belt can be pushed more than 2 cm, the chain or belt will need to be tensioned again by the HERCULES specialist dealer. If the chain or the belt can only be pushed less than 1 cm, the chain or belt will need to be relieved of tension accordingly.
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Page 91: Service
If the service life of a component has expired, the component may suddenly fail. This may result in a crash and injuries. Have the HERCULES specialist dealer carry out six-monthly basic cleaning of the bicycle, preferably at the same time as the stipulated servicing work. -
Page 92: Correcting And Repairing
The individual parts of the bicycle have been selected carefully and to matched to each other. Only original parts must be used for maintenance and repair. The constantly updated lists of approved accessories and parts are available to HERCULES specialist dealers. 034-11521_1.0_30.10.2017... -
Page 93: Wheel Quick Release
EN_034-11521_1.0_09.18_HERCULES BROSE_Marquardt_Inhalt.book Page 91 Monday, October 30, 2017 10:46 AM Maintenance 8.4.1 Wheel quick release Crash caused by unfastened quick release CAUTION A faulty or incorrectly installed quick release may become caught in the brake disk and block the wheel. This will cause a crash. -
Page 94: Clamping The Clamping Lever
EN_034-11521_1.0_09.18_HERCULES BROSE_Marquardt_Inhalt.book Page 92 Monday, October 30, 2017 10:46 AM Maintenance 8.4.1.1 Clamping the clamping lever The clamping lever for the quick release is marked OPEN and CLOSE. If you can read the word OPEN, the quick release is open. If you can read the word CLOSE, the quick release is clamped. -
Page 95: Clamping Version Ii
EN_034-11521_1.0_09.18_HERCULES BROSE_Marquardt_Inhalt.book Page 93 Monday, October 30, 2017 10:46 AM Maintenance Checking and setting the clamping force of the quick releases If the clamping lever cannot be moved into the final position just by pushing it with the hand, or if it is too loose, its clamping force will need to be readjusted. - Page 96 Clamping version III If the clamping force is insufficient, have the NOTICE HERCULES specialist dealer inspect it. Figure 34: Quick release, version III, with axle (1) and clamping lever (2) Push the axle into the hub as far as it will go with the clamping lever completely open.
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Page 97: Clamping Version Iv
EN_034-11521_1.0_09.18_HERCULES BROSE_Marquardt_Inhalt.book Page 95 Monday, October 30, 2017 10:46 AM Maintenance 8.4.1.5 Clamping version IV Push the axle into the hub as far as it will go with the clamping lever open. Screw the clamping lever clockwise into the correct final position. - Page 98 EN_034-11521_1.0_09.18_HERCULES BROSE_Marquardt_Inhalt.book Page 96 Monday, October 30, 2017 10:46 AM Maintenance 8.4.1.6 Clamping version V Crash caused by unfastened quick release CAUTION The clamping force of the quick release lever is set once during assembly and is not an indication that the wheel axle is sufficiently fastened.
- Page 99 EN_034-11521_1.0_09.18_HERCULES BROSE_Marquardt_Inhalt.book Page 97 Monday, October 30, 2017 10:46 AM Maintenance Figure 37: Flipping the quick release into the recess (1) Turn the axle on the quick release clockwise until the axle is firmly in place. Pull the lever from the recess and clamp it properly. ...
- Page 100 EN_034-11521_1.0_09.18_HERCULES BROSE_Marquardt_Inhalt.book Page 98 Monday, October 30, 2017 10:46 AM Maintenance Open the quick release lever. Connect a 2.5 mm hexagon socket spanner to the middle of the clamping lever. Turn the hexagon socket spanner: • clockwise to increase the clamping force and •...
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Page 101: Adjusting The Tyre Pressure
EN_034-11521_1.0_09.18_HERCULES BROSE_Marquardt_Inhalt.book Page 99 Monday, October 30, 2017 10:46 AM Maintenance 8.4.2 Adjusting the tyre pressure 8.4.2.1 Dunlop valve The tyre pressure cannot be measured on the simple Dunlop valve. The tyre pressure is therefore measured in the filling hose when pumping slowly with the bicycle pump. -
Page 102: Presta Valve
EN_034-11521_1.0_09.18_HERCULES BROSE_Marquardt_Inhalt.book Page 100 Monday, October 30, 2017 10:46 AM Maintenance 8.4.2.2 Presta valve It is recommendable to use a bicycle pump with a pressure gauge. The operating instructions for the bicycle pump must be adhered to. Unscrew and remove the valve cap. ... -
Page 103: Schrader Valve
EN_034-11521_1.0_09.18_HERCULES BROSE_Marquardt_Inhalt.book Page 101 Monday, October 30, 2017 10:46 AM Maintenance 8.4.2.3 Schrader valve It is recommendable to use a bicycle pump with a pressure gauge. The operating instructions for the bicycle pump must be adhered to. Unscrew and remove the valve cap. ... -
Page 104: Adjusting The Gear Shift
Check the function of the gear shift after each adjustment. If the gear shift cannot be set this way, the assembly of the gear shift will need to be inspected by the HERCULES specialist dealer. 8.4.3.1 Cable-operated gear shift, single-cable (Alternative version) ... -
Page 105: Cable-Operated Gear Shift, Dual-Cable
EN_034-11521_1.0_09.18_HERCULES BROSE_Marquardt_Inhalt.book Page 103 Monday, October 30, 2017 10:46 AM Maintenance 8.4.3.2 Cable-operated gear shift, dual-cable (Alternative version) For a smooth gear shift, set the adjusting sleeves underneath the chain stay on the frame. The shift cable has play of approximately 1 mm when it is pulled out gently. -
Page 106: Cable-Operated Twist Grip, Dual-Cable
EN_034-11521_1.0_09.18_HERCULES BROSE_Marquardt_Inhalt.book Page 104 Monday, October 30, 2017 10:46 AM Maintenance 8.4.3.3 Cable-operated twist grip, dual-cable (Alternative version) For a smooth gear shift, set the adjusting sleeves on the gear shift housing. There is noticeable play of around 2 - 5 mm (1/2 gear) when twisting the twist grip. -
Page 107: Replacing The Lighting
10 m in front of the bicycle. 8.4.6 Repair by the specialist dealer Special knowledge and tools are required for many repairs. Only a HERCULES specialist dealer must carry out the following repairs, for instance: • Replacing tyres and rims, •... -
Page 108: First Aid For System Messages
Shut off and re-start the drive system. If the system message is still displayed, remove and then re-insert the battery. Re-start the drive system. If the system message is still displayed, contact the HERCULES specialist dealer. 034-11521_1.0_30.10.2017... -
Page 109: Specific Error Eradication
40, 41, 44 Overcurrent detected and motor overheating Relieve the motor with reduced pedalling or a lower assistance level. Table 29: Error eradication using the code If the system message is still displayed, contact the HERCULES specialist dealer. 034-11521_1.0_30.10.2017... -
Page 110: The Electric Drive System Or Display Do Not Start Up
If the LEDs of the charge status indicator do not light up, contact the HERCULES specialist dealer. If the LEDs of the charge status indicator light up, but the drive system does not start up, remove the battery. -
Page 111: Accessories
EN_034-11521_1.0_09.18_HERCULES BROSE_Marquardt_Inhalt.book Page 109 Monday, October 30, 2017 10:46 AM Maintenance Accessories Description Article number Protective cover for electrical 080-41000 ff components Panniers system components* 080-40946 Rear wheel basket system 051-20603 components* Bicycle box system components* 080-40947 Table 30: Accessories *System components are matched to the pannier rack and provide sufficient stability due to special transmission of force. -
Page 112: Child Seat
EN_034-11521_1.0_09.18_HERCULES BROSE_Marquardt_Inhalt.book Page 110 Monday, October 30, 2017 10:46 AM Maintenance 8.5.1 Child seat Crash caused by improper handling CAUTION When using child seats, the riding properties and the stability of the bicycle change considerably. This can cause a loss of control, a crash and injuries. ... - Page 113 EN_034-11521_1.0_09.18_HERCULES BROSE_Marquardt_Inhalt.book Page 111 Monday, October 30, 2017 10:46 AM Maintenance The HERCULES specialist dealer will advise you on the choice of right child seat system for the child and the bicycle. The scope of delivery of commercially available child seats does not usually contain any of the material which is required to adapt the bicycle to the child seat.
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Page 114: Bicycle Trailer
The HERCULES specialist dealer will advise you on the choice of right trailer system for the bicycle. The scope of delivery of commercially available bicycle trailers does not usually contain any of the material which is required to adapt the bicycle to the trailer. -
Page 115: Recycling And Disposal
EN_034-11521_1.0_09.18_HERCULES BROSE_Marquardt_Inhalt.book Page 113 Monday, October 30, 2017 10:46 AM Maintenance Recycling and disposal Risk of fire and explosion WARNING The safety electronics on damaged or faulty batteries may fail. The residual voltage can cause a short circuit. The batteries may self-ignite and explode. ... - Page 116 The bicycle, the display, the unopened and undamaged battery and the charger can be returned to any HERCULES specialist dealer free of charge. Depending on the region, further disposal options may be available. Store the individual parts of the decommissioned bicycle in a dry place, free from frost, where they are protected from direct sunlight.
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Page 117: Ec Declaration Of Conformity
EN 11243:2016 Cycles – Luggage carriers for bicycles – Requirements and test methods. Mr. Harald Guoth Dipl.-Ing. (FH) (Quality Management Officer, Compliance Officer), c/o HERCULES GMBH, Longericher Str. 2, 50739 Köln is authorised to compile the technical documentation. Cologne, 06.09.2017 ………………………………………………………………………………………………………... -
Page 118: List Of Tables
EN_034-11521_1.0_09.18_HERCULES BROSE_Marquardt_Inhalt.book Page 116 Monday, October 30, 2017 10:46 AM List of tables List of tables Table 1: Bicycle technical data, 2 Table 2: Battery technical data, 2 Table 3: Technical data for battery of the command console with display, 3 Table 4: Emissions from the bicycle*, 3 Table 5:... -
Page 119: Table Of Figures
EN_034-11521_1.0_09.18_HERCULES BROSE_Marquardt_Inhalt.book Page 117 Monday, October 30, 2017 10:46 AM Table of figures Table of figures Figure 1: Type plate, example, 18 Figure 2: Bicycle, viewed from the right, example of SNOS FS PRO, 23 Figure 3: Detailed view of bicycle from rider position, example, 24 Figure 4: Components of the wheel, example of front wheel, 25 Figure 5:... - Page 120 EN_034-11521_1.0_09.18_HERCULES BROSE_Marquardt_Inhalt.book Page 118 Monday, October 30, 2017 10:46 AM Table of figures Figure 28: Fork lock on handlebars, version IV, with locking lever (1) and unlocking knob (2), 81 Figure 29: Fork lock on handlebars, version V, with locking lever (1) and unlocking lever (2), 82 Figure 30: Compression damper with locking lever (1), example, 82...
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Page 121: Index
EN_034-11521_1.0_09.18_HERCULES BROSE_Marquardt_Inhalt.book Page 119 Monday, October 30, 2017 10:46 AM Index Index Alternative equipment, 17 Damper, 26 Journey information, 36, 37 Alternative version, 17 Compression damper, 26 - resetting, 74 Rebound damper, 26 - switching, 74 Damping, 26 Basic cleaning, 85 Dashpot, see Compression Battery, 32 Knurled nut, 48... - Page 122 EN_034-11521_1.0_09.18_HERCULES BROSE_Marquardt_Inhalt.book Page 120 Monday, October 30, 2017 10:46 AM Index Saddle, 23 Weight, - changing the saddle tilt, Maximum weight, 18 Unladen weight, 1 - changing the seat length, Wheel circumference, 1 Wheel, - clamping, 48 - maintaining, 86 - determining the saddle Winter break, see Break in height, 47...
- Page 123 EN_034-11521_1.0_09.18_HERCULES BROSE_Marquardt_COVER.book Page 135 Monday, October 23, 2017 2:52 PM Text and images: HERCULES GMBH Longericher Straße 2 50739 Köln, Germany Translation: Tanner Translations GmbH+Co Markenstraße 7 40227 Düsseldorf, Germany Operating instructions: 034-11521_1.0_23.10.2017...
- Page 124 EN_034-11521_1.0_09.18_HERCULES BROSE_Marquardt_COVER.book Page 1 Monday, October 23, 2017 2:52 PM www.hercules-bikes.de HERCULES GMBH Longericher Straße 2 50739 Köln, Germany Tel.: +49 4471 18735-0 Fax: +49 4471 18735-29 E-mail: info@hercules-bikes.de YOUR HERCULES SPECIALIST DEA LER...
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