Hercules Robert/a R7 Series Operating Instructions Manual

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IMPORTANT
READ CAREFULLY BEFORE USE
KEEP SAFE FOR LATER REFERENCE
TRANSLATION OF THE ORIGINAL
EN
OPERATING INSTRUCTIONS
ELECTRIC BICYCLES
Robert/a R7, Robert/a F7
18-Q-0053 | 18-Q-0054 | 18-Q-0057 | 18-Q-0058 | 18-Q-0059
034-11401 • 1.0 • 24.08.2017

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  • Page 1 IMPORTANT READ CAREFULLY BEFORE USE KEEP SAFE FOR LATER REFERENCE TRANSLATION OF THE ORIGINAL OPERATING INSTRUCTIONS ELECTRIC BICYCLES Robert/a R7, Robert/a F7 18-Q-0053 | 18-Q-0054 | 18-Q-0057 | 18-Q-0058 | 18-Q-0059 034-11401 • 1.0 • 24.08.2017...
  • Page 2 Copyright © HERCULES GMBH Distribution or reproduction of these operating instructions and utilisation or communication of their content is prohibited unless expressly approved. Any infringement will render the offender liable for compensation. All rights reserved in the event that a patent, utility model or industrial design is...
  • Page 3 Data sheet Surname, first name of the purchaser: Date of purchase: Model: Frame number: Type number: Unladen weight (kg): Tyre size: Recommended tyre pressure (bar)*: front: rear: Wheel circumference (mm): Company stamp and signature: *After a tyre change, refer to the tyre markings for the permitted tyre pressures and make sure that they are observed.
  • Page 4: Technical Data

    Technical data Technical data Bicycle Transportation temperature 5 °C - 25 °C Ideal transportation temperature 10 °C - 15 °C Storage temperature 5 °C - 25 °C Ideal storage temperature 10 °C - 15 °C Operation temperature 5 °C - 35 °C Working environment temperature 15 °C - 25 °C Charging temperature...
  • Page 5 Technical data Display Internal lithium ion battery 3.7 V, 240 mAh Storage temperature 5 °C - 25 °C Charging ambient temperature 10 °C - 30 °C Table 3: Display technical data Emissions A-weighted emission sound pressure level < 70 dB(A) Total vibration level for the hands and arms <...
  • Page 6: Table Of Contents

    Table of contents Technical data About these instructions Manufacturer Laws, standards and directives Other valid documents Subject to change Language Identifying 2.6.1 Operating instructions 2.6.2 Bicycle For your safety 2.7.1 Instruction, training and customer service 2.7.2 Basic safety notes 2.7.3 Warnings 2.7.4 Safety markings...
  • Page 7 Table of contents Electric drive system 4.5.1 Battery 4.5.1.1 Operating and charge status indicator 4.5.2 Running light 4.5.3 Display 4.5.3.1 Operative elements 4.5.3.2 USB port 4.5.3.3 Displays 4.5.4 Command console Transportation, storage and assembly Transportation Storing 5.2.1 Break in operation 5.2.1.1 Preparing a break in operation 5.2.1.2...
  • Page 8 Table of contents 7.4.2 Pannier rack battery 7.4.2.1 Removing the pannier rack battery 7.4.2.2 Inserting the pannier rack battery 7.4.3 Charging the battery 7.4.4 Waking the battery Electric drive system 7.5.1 Switching on the drive system 7.5.2 Switching off the drive system Display 7.6.1 Using the USB port...
  • Page 9 Table of contents Service 8.3.1 Adjusting the tyre pressure 8.3.1.1 Dunlop valve 8.3.2 Setting the gear shift 8.3.2.1 Cable-operated gear shift, single-cable 8.3.3 Offsetting brake lining wear 8.3.3.1 Hydraulically operated rim brake 8.3.4 Replacing the lighting 8.3.5 Setting the lamp 8.3.6 Repair by the specialist dealer 8.3.7...
  • Page 10: About These Instructions

    Text passages which are directed expressly at specialist staff (e.g. bicycle mechanics), are clearly marked with a blue tool symbol. Staff at all HERCULES specialist dealers have specialist training and qualifications, and are therefore capable of identifying risks and preventing hazards which may arise during maintenance, servicing and repairs on the bicycle.
  • Page 11: Laws, Standards And Directives

    About these instructions Laws, standards and directives These operating instructions comply with the essential requirements from: • the Machinery Directive 2006/42/EG, • EN ISO 12100:2010 Safety of machinery – General principles of design – Risk assessment and reduction, • EN ISO 4210-2:2015, Cycles – Safety requirements for bicycles –...
  • Page 12: Other Valid Documents

    • Charger operating instructions. No other information is also applicable. The constantly updated lists of approved accessories and parts are available to HERCULES specialist dealers. Subject to change The information contained in these operating instructions are the approved technical specifications at the time of printing.
  • Page 13: Identifying

    These operating instructions are printed in colour and glued (PUR glue) in an outer cover made of thin paper. HERCULES GMBH assumes no liability for copies of any kind, for example, black and white copies, loose pages or electronic copies.
  • Page 14: For Your Safety

    If you are unable to contact your specialist dealer, you will find further HERCULES specialist dealers on the website www.hercules-bikes.de. They will also be able to attend to your customer service needs.
  • Page 15: Basic Safety Notes

    About these instructions 2.7.2 Basic safety notes These operating instructions have a chapter with general safety notes [ Chapter 3, page 20]. The  chapter stands out because of its grey background. 2.7.3 Warnings Hazardous situations and actions are marked with warnings.
  • Page 16: Safety Markings

    About these instructions 2.7.4 Safety markings The following safety markings are used on the type plates of the bicycle: General warning Adhere to the instructions for use Table 10: Safety markings on the product For your information 2.8.1 Instructions for actions Instructions for actions are structured in accordance with the pattern: ...
  • Page 17 About these instructions only suitable for the road, no off-road riding or jumps suitable for roads, off-road riding and jumps of up to 15 cm suitable for rough off-road riding and jumps of up to 61 cm suitable for rough off-road riding and jumps of up to 122 cm suitable for the most difficult terrain Table 11:...
  • Page 18 About these instructions Read the instructions Separate collection of electrical and electronic devices Separate collection of batteries Must not be thrown into fire (burning prohibited) Battery must not be opened Device of protection class II Only suitable for use indoors Fuse (device fuse) EC conformity Recyclable material...
  • Page 19: Language Conventions

    About these instructions 2.8.3 Language conventions The bicycle described in these operating instructions may be equipped with alternative components. The equipment of the bicycle is defined by the respective type number [ Table 11, page 15]. If applicable, the  notes alternative equipment and alternative version make reference to the use of alternative components.
  • Page 20: Type Plate

    About these instructions Type plate The type plate is situated on the frame. The type plate features the following information: Hercules GmbH Longericher Str. 2 50739 Köln, Germany Typ: 18-P-0001 EPAC nach ISO 4210-2 EN 15194 0,25 kW / 25 km/h...
  • Page 21 About these instructions 034-11401_1.0_24.08.2017...
  • Page 22: Safety

    Safety Safety Requirements for the rider The physical and mental abilities of the rider must be sufficient for riding on public roads. The legal guardians hold sole responsibility for determining whether minors are suitable to use the bicycle. Personal protective equipment We recommend that you wear a suitable safety helmet.
  • Page 23: Improper Use

    Safety City and trekking bicycles are designed for daily, comfortable use on asphalted roads and paths. They are suitable for riding on public roads. City and trekking bicycles are not sports bicycles. If used for sports, reduced riding stability and diminished comfort are to be expected.
  • Page 24: Duty Of Care

    Rider The rider: • receives instruction before the first ride. He/she can clarify any questions relating to the operating instructions with the user or the HERCULES specialist dealer. • wears personal protective equipment. • assumes all the obligations of the user in case the bicycle changes hands.
  • Page 25 Safety 034-11401_1.0_21.08.2017...
  • Page 26: Description Overview

    Description Description Overview Illustration 2: Bicycle from left, example Rear mudguard Reflector Pannier rack Saddle Seat post Frame Handlebars Stem Fork Front mudguard Front wheel Type plate Frame number Chain stay Chain guard Chain Kickstand Rear wheel 034-11401_1.0_24.08.2017...
  • Page 27: Handlebars

    Description Handlebars Illustration 3: Detailed view of bicycle from rider position, example of mountain bike Illustration 4: Detailed view of bicycle from rider position, example of city and trekking bicycle Front brake lever Bell Lamp Display Front brake lever Command console Fork lock on suspension fork head Shifter Gear shift twist grip...
  • Page 28: Stem

    Description 4.2.1 Stem The stem connects the fork to the handlebars. The sitting position of the rider is changed and optimised by changing the length and the angle of the stem. Illustration 5: Detailed view of the stem, example of stem which can be set without tool Stem clamping lever Handlebars...
  • Page 29: Wheel And Fork

    Description Wheel and fork Illustration 6: Components of the wheel, example of front wheel Tyre Suspension fork head with setting wheel Fork Spoke Quick release Valve Fork end of the suspension fork 4.3.1 Valve Each wheel has a valve. It is used to fill the tyre with air.
  • Page 30: Suspension

    Description 4.3.2 Suspension A suspension fork has two functions which improve the floor contact and the comfort: the suspension and the damping. Illustration 7: Bicycle without suspension (1) and with suspension (2) when riding over an obstacle The suspension prevents an impact, e.g. caused by a stone lying in the way, from being directed directly into the rider's body via the fork.
  • Page 31: Brake System

    Description Brake system The bicycle's brake system comprises: • a rim brake on the front and rear wheels. 4.4.1 Rim brake Illustration 8: Components of the rim brake with details, example Rear wheel brake Brake pad Brake arm Handlebars with brake lever Front wheel brake The rim brake stops the movement of the wheel when the rider pulls the brake lever, causing two brake pads,...
  • Page 32: Locking Lever

    Illustration 9: Rim brake locking lever, on front wheel (1) and rear wheel (2) The locking levers are not labelled. The locking levers must only be set by a HERCULES specialist dealer. 034-11401_1.0_24.08.2017...
  • Page 33: Electric Drive System

    Description Electric drive system The bicycle is driven by muscle power via the chain drive. The force which is applied by pedalling in the direction of travel, drives the front chain wheel. The chain transmits the force onto the rear chain wheel and then onto the rear wheel.
  • Page 34 Description Illustration 11: Diagram of electric drive system Rear light Pannier rack battery and/or Down tube battery Command console Display Lamp Motor Electric gear shift (optional) • a charger which is designed for this battery. As soon as the required muscle power from the rider pedalling passes a certain level, the motor is activated gently and assists the pedalling motion of the rider.
  • Page 35: Battery

    Description A pushing aid can be activated. The pushing aid continues to drive the bicycle as long as the rider pushes the plus button on the handlebars. The maximum speed in the process is 6 km/h. The drive stops when the plus button is released. 4.5.1 Battery The lithium ion battery has an internal electronic...
  • Page 36 Description The bicycle has a down tube battery and/or a pannier rack battery. Illustration 12: Details of the down tube battery Battery housing Battery lock Key for the battery lock On-Off button (battery) Operating and charge status indicator Charging port cover Port for charger plug 034-11401_1.0_24.08.2017...
  • Page 37: Operating And Charge Status Indicator

    Description Illustration 13: Details of pannier rack battery Battery housing Charging port for charger plug Charging port cover Pannier rack battery mount Battery lock Key for battery lock Operating and charge status indicator On-Off button (battery) 4.5.1.1 Operating and charge status indicator The five green LEDs of the operating and charge status indicator indicate the charge status of the battery when the battery is switched on.
  • Page 38: Display

    Description 4.5.3 Display The display controls the drive system with four operating controls and displays the journey data. The rider can switch off the drive system by removing the display. The bicycle's battery supplies the display with energy when the display is inserted in the mount, a sufficiently charged battery is inserted on the bicycle, and the drive system is switched on.
  • Page 39: Operative Elements

    Description 4.5.3.1 Operative elements The display has four buttons and a USB port. Illustration 14: Overview of the structure of the display's operating controls: Symbol Display housing Running light button Info button (display) RESET RESET button On-Off button (display) Display mount USB port USB port protective flap Table 18:...
  • Page 40: Usb Port

    Description 4.5.3.2 USB port There is a USB port underneath the rubber cover on the right-hand edge of the display. Charge voltage Charging current max. 500 mA Table 19: USB port technical data 4.5.3.3 Displays The display has seven screen displays: TURBO SPORT TOUR...
  • Page 41 Description Level of assistance The higher the selected level for assistance, the more the drive system assists the rider when pedalling. The following levels of assistance are available. Level of assistance When the drive system is switched on, the motor assistance is switched off. O F F The pushing aid cannot be activated with this level of assistance.
  • Page 42 Description Current speed In the system settings, you can select whether the speed is displayed in kilometres or miles. Function display The function display shows three different items of information: • Journey information, • System settings and data, and • System messages.
  • Page 43 Description System settings and data In order to see the system settings and data, the rider has to call up the system settings. The rider can change the values of the system settings, but not the system data. Display Function - C LO C K + Changes the time - W HE E L C IR CU M +...
  • Page 44: Command Console

    Description System message The drive system monitors itself continuously and if a fault is detected, it is indicated by a system message. The system may switch off automatically depending on the type of fault. There is a table of system messages in the appendix [ Chapter 8.5.5, page 97].
  • Page 45: Transportation, Storage And Assembly

    Transportation, storage and assembly Transportation, storage and assembly Transportation Crash caused by unintentional activation CAUTION There is a risk of injury if the drive system is activated unintentionally.  Remove the battery before the bicycle is transported. Risk of fire and explosion due to high temperatures CAUTION Excessively high temperatures damage the batteries.
  • Page 46  When transporting by car, you must use a suitable bicycle rack system. The HERCULES specialist dealer will advise you on how to select a suitable rack system properly and how to use it safely.
  • Page 47: Storing

    Transportation, storage and assembly Storing Risk of fire and explosion due to high temperatures CAUTION Excessively high temperatures damage the batteries. The batteries may self-ignite and explode.  Never expose the battery to sustained direct sunlight. If the bicycle is lying flat, oil and grease may leak from NOTICE the bicycle.
  • Page 48: Preparing A Break In Operation

    The bicycle has to be cleaned with a damp cloth and preserved with wax spray. Never wax the friction surfaces of the brake. Before longer periods without use, it is recommendable for the HERCULES specialist dealer to carry out servicing, basic cleaning and apply preservative agent. 5.2.1.2 Carrying out break in operation ...
  • Page 49: Assembly

     Universal tools, a torque spanner with an operating range of 5 Nm to 40 Nm and the special tools, as recommended by the HERCULES GMBH, must be available. 5.6.1 Unpacking Hand injuries caused by cardboard packaging CAUTION The shipping carton is closed with metal staples.
  • Page 50: Scope Of Delivery

    Transportation, storage and assembly The packaging material consists mainly of cardboard and plastic film.  The packaging has to be disposed of in accordance with the regulations of the authorities. 5.6.2 Scope of delivery The bicycle was completely assembled in the factory for test purposes and then dismantled for transportation.
  • Page 51 Transportation, storage and assembly  Every bicycle must be prepared so that it is in fully usable condition immediately after being set up. Initial commissioning includes the following work:  Check the battery [ Chapter 5.6.3.1, page 50].   The battery is supplied partially charged. In order to guarantee full power, charge the battery fully.
  • Page 52: Checking The Battery

    Transportation, storage and assembly Sale of the bicycle  Fill out the data sheet on the first page of the operating instructions.  Adjust the bicycle to the rider.  Set the kickstand, the shifter and show the purchaser the settings. ...
  • Page 53: Adjusting The Bicycle To The Rider

    Adjusting the bicycle to the rider Adjusting the bicycle to the rider The HERCULES specialist dealer checks all the factory settings and, when the bicycle is sold, adapts the settings of the saddle, handlebars, suspension fork and the spring damper elements to the rider.
  • Page 54: Clamp The Seat Post With The Quick Release

    Illustration 18: Determining the saddle height 6.1.2 Clamp the seat post with the quick release The HERCULES specialist dealer demonstrates the function of the quick release to the rider or user. Illustration 19: Seat post quick release in the final position...
  • Page 55: Adjusting The Sitting Position And Saddle Tilt

     Check the clamping force of the quick release 6.1.3 Adjusting the sitting position and saddle tilt Special tools are required to adjust the seat length and the saddle tilt. The HERCULES specialist dealer adjusts the saddle setting to the rider. Setting the handlebars ...
  • Page 56: Stem Adjustable Without Tools

    Adjusting the bicycle to the rider Stem adjustable without tools (Alternative version)  The setting for the stem which can be adjusted without tools must only be made when the bicycle is stationary.  Press the locking button on the left-hand side of the stem.
  • Page 57 Adjusting the bicycle to the rider  An audible clicking noise signals that the stem clamping lever has been locked in the final position. The locked stem clamping lever can no longer be raised. 034-11401_1.0_21.08.2017...
  • Page 58: Basic Suspension Setting

    Adjusting the bicycle to the rider Basic suspension setting The adjustment shown here represents a basic setting. The rider should therefore change the basic setting to suit the surface and his/her preferences.  It is recommendable to make a note of the basic setting.
  • Page 59: Operation

    Operation Operation Crash caused by loose clothing CAUTION Laces, scarves and other loose items may become entangled in the spokes on the wheels and the chain drive. This may result in a crash and injuries.  Wear sturdy footwear and close-fitting clothing. Crash caused by soiling CAUTION Coarse soiling can disrupt the functions of the bicycle,...
  • Page 60  Always keep the bicycle dry and free from frost.  If the bicycle is to be operated are temperatures below 3 °C, the HERCULES specialist dealer must first prepare the bicycle for winter service. Off-road riding subjects the joints in the arms to severe strain.
  • Page 61: Before Riding

    A component may suddenly fail in case of material fatigue. This may result in a crash and injuries. Remove the bicycle from service immediately in case of any signs of material fatigue. Have a HERCULES specialist dealer check the situation.  Have the HERCULES specialist dealer carry out basic cleaning regularly.
  • Page 62 Operation Check list before each ride  Check that the bicycle is complete. Check that the lighting, reflector or brake, for instance, are  sufficiently clean. You must check that the mudguards, the pannier rack and the  chain guard are securely installed. Check that the front and rear wheels run true.
  • Page 63: Using The Kickstand

    Operation Using the kickstand Crash caused by a lowered kickstand CAUTION The kickstand does not fold up automatically. There is a risk of crashing if riding with the kickstand lowered.  Raise the kickstand completely before the ride. Because of the heavy weight of the bicycle, the NOTICE kickstand may sink into soft ground, the bicycle may topple and fall over.
  • Page 64: Using The Pannier Rack

    Operation Using the pannier rack (Alternative equipment) Crash caused by loaded pannier rack CAUTION The riding performance of the bicycle changes with a loaded pannier rack, in particular when steering and braking. This can lead to a loss of control. This may result in a crash and injuries.
  • Page 65 Operation  Never modify the pannier rack . NOTICE The maximum load bearing capacity is indicated on the pannier rack.  Never exceed the permitted total weight when packing the bicycle.  Never exceed the maximum load bearing capacity of the pannier rack. ...
  • Page 66: Battery

    Operation Battery Risk of fire and explosion due to faulty battery WARNING The safety electronics on damaged or faulty batteries may fail. The residual voltage can cause a short circuit. The batteries may self-ignite and explode.  Remove batteries with external damage from service immediately and never charge them.
  • Page 67 Operation Fire and explosion caused by short circuit CAUTION Small metal objects may jumper the electrical connections of the battery. The batteries may self- ignite and explode.  Keep paper clips, screws, coins, keys and other small parts away from the battery and do not insert them into the battery.
  • Page 68: Down Tube Battery

    Operation If a key is left inserted when transporting the bicycle, NOTICE or when riding, it may break off or the compartment may open accidentally.  Remove the key from the battery lock immediately after use.  We recommend that you attach the key to a key ring, for example.
  • Page 69: Removing The Pannier Rack Battery

    Operation 7.4.2.1 Removing the pannier rack battery (Alternative version)  Open the battery lock with the key.  Pull the pannier rack battery backwards and out of the pannier rack battery mount. 7.4.2.2 Inserting the pannier rack battery (Alternative version) ...
  • Page 70: Charging The Battery

    Operation 7.4.3 Charging the battery Fire caused by overheated charger CAUTION The charger heats up when charging the battery. In case of insufficient cooling, this can result in fire or burns to the hands.  Never use the charger on a highly flammable surface (e.g.
  • Page 71 Operation  Remove the rubber cover from the battery.  Connect the mains plug of the charger to a normal domestic, grounded socket. 230 V, 50 Hz Connection data  Connect the charging cable to the battery's charging port.  The charging process starts automatically. ...
  • Page 72: Waking The Battery

    Operation Risk of fire and explosion caused by CAUTION damaged batteries. The safety electronics on damaged or faulty batteries may fail. The residual voltage can cause a short circuit. The batteries may self-ignite and explode. If the battery becomes deformed or begins to smoke, keep at a safe distance, disconnect the power supply at the socket, and notify the fire service immediately.
  • Page 73: Electric Drive System

    Operation Electric drive system 7.5.1 Switching on the drive system Crash caused by lack of readiness for braking CAUTION A drive system which has been switched on can be activated by the application of force on the pedals. There is a risk of a crash if the drive is activated unintentionally, and the brake is not reached.
  • Page 74: Switching Off The Drive System

    Operation  If the drive system is switched on, the drive is activated as soon as the pedals are moved with sufficient force. 7.5.2 Switching off the drive system The system switches off automatically ten minutes after the last command. The are three options for switching off the drive system manually.
  • Page 75: Display

    Operation Display 7.6.1 Using the USB port The USB port can be used to operate external devices which can be connected using a standard micro A/ micro B USB 2.0 cable.  Remove the rubber cover from the right-hand edge of the display.
  • Page 76: Removing And Attaching The Display

    Operation 1 Charging on the bicycle  When a battery has been inserted on the bicycle, place the display in the mount for the display,  Press the On-Off button (battery).  Use the bicycle. 2 Charging using the USB port ...
  • Page 77: Using The Pushing Aid

    Operation Illustration 22: Attaching the display Display catch Display Mount 7.6.4 Using the pushing aid The pedals may turn when using the pushing aid NOTICE because of the design.  When the pushing aid is in use, the bicycle must be steered securely with both hands.
  • Page 78 Operation  Press the pushing aid button once to activate the pushing aid.  Press and hold the plus button within 3 seconds to switch on the pushing aid.  Release the plus button to shut off the pushing aid. 034-11401_1.0_21.08.2017...
  • Page 79: Using The Running Light

    Operation 7.6.5 Using the running light  To switch on the running light, the drive system has to be switched on already.  Press the running light button.  The running light is switched on (running light symbol is displayed) or switched off (running light symbol is not displayed).
  • Page 80: Changing The System Settings

    Operation 7.6.8 Changing the system settings The system settings can be changed.  Press the info button (display) and the RESET button together.  C O N F I G U R A T I O N is displayed on the display. ...
  • Page 81: Gear Shift

    Operation Gear shift The selection of the appropriate gear is a prerequisite for a physically comfortable ride and making sure that the electric drive system functions properly. The ideal pedalling frequency is between 40 and 60 revolutions per minute.  Select the appropriate gear with the gear shift shifter.
  • Page 82: Brakes

    Operation Brakes Crash caused by incorrect use CAUTION Handling the brake improperly can lead to loss of control or crashes, which may result in injuries.  Practise braking and emergency braking before the bicycle is used in public spaces.  Shift your weight back and down as far as possible. Crash caused by wet conditions CAUTION The tyres may slip on wet roads.
  • Page 83: Using The Brake

    Operation The drive force of the motor is shut off during the ride as soon as the rider no longer pedals. The drive system does not switch off when braking.  In order to achieve optimum braking results, do not pedal while braking.
  • Page 84: Suspension And Damping

    Operation Suspension and damping 7.9.1 Locking the front wheel suspension When the fork lock is in the open position, the suspension system has activated suspension and thus provides the rider and the bicycle with relief. Riding with the fork lock open should therefore be preferred for everyday riding.
  • Page 85: Locking The Compression Damper

    Operation 7.9.2 Locking the compression damper  In order to lock the suspension, turn the locking lever in the plus direction.  In order to release the suspension, turn the locking lever in the minus direction. Illustration 24: Compression damper with locking lever (1), example 034-11401_1.0_21.08.2017...
  • Page 86 Operation 034-11401_1.0_21.08.2017...
  • Page 87: Maintenance

    Maintenance Maintenance Cleaning check list  Lubricating the chain once a month  Cleaning the battery once a month Basic cleaning and preservation of all at least every six  components months at least every six  Cleaning the charger months Maintenance check list ...
  • Page 88: Cleaning And Servicing

    The following servicing measures must be carried out regularly [ Check list, page 85]. Servicing can be  performed by the user and rider. In case of any doubt, consult the HERCULES specialist dealer. 8.1.1 Battery Fire and explosion caused by penetration by water CAUTION The battery is only protected from simple spray water.
  • Page 89: Display

    Maintenance 8.1.2 Display If water enters into the display, it will be destroyed. NOTICE  Never immerse the display in water.  Remove the display from the bicycle before cleaning.  Carefully clean the display with a damp, soft cloth. 8.1.3 Basic cleaning and preservation Crash caused by brake failure...
  • Page 90: Chain

    Maintenance  Clean the bicycle with a damp cloth. Mix a little neutral soap with the cleaning water.  Use wax or oil on the bicycle as a preservative agent. 8.1.4 Chain  Clean and lubricate the chain and the chain wheels using the stipulated care products.
  • Page 91: Maintenance

    Check list, page 85]. They can be  carried out by the user and rider. In case of any doubt, consult the HERCULES specialist dealer. 8.2.1 Wheel If the pressure is too low in the tyre, the tyre does not NOTICE achieve its load bearing capacity.
  • Page 92: Brake System

    Maintenance 8.2.2 Brake system  On bicycles with a rim brake, check the position of the brake pads. The brake pads must be aligned exactly to the rims. Replace the brake pads on the rim brake when the profile (check notches) has reached a remaining depth of 1 mm.
  • Page 93: Chain Or Belt Tension

     If the chain or the belt can be pushed more than 2 cm, the chain or belt will need to be tensioned again by the HERCULES specialist dealer.  If the chain or the belt can only be pushed less than 1 cm, the chain or belt will need to be relieved of tension accordingly.
  • Page 94: Service

    If the service life of a component has expired, the component may suddenly fail. This may result in a crash and injuries.  Have the HERCULES specialist dealer carry out six-monthly basic cleaning of the bicycle, preferably at the same time as the stipulated servicing work.
  • Page 95: Adjusting The Tyre Pressure

    Maintenance 8.5.1 Adjusting the tyre pressure 8.5.1.1 Dunlop valve The tyre pressure cannot be measured on the simple Dunlop valve. The tyre pressure is therefore measured in the filling hose when pumping slowly with the bicycle pump.  It is recommendable to use a bicycle pump with a pressure gauge.
  • Page 96: Setting The Gear Shift

     Check the function of the gear shift after each adjustment. If the gear shift cannot be set this way, the HERCULES specialist dealer will need to inspect the adjust of the gear shift.
  • Page 97: Offsetting Brake Lining Wear

    Maintenance 8.5.3 Offsetting brake lining wear 8.5.3.1 Hydraulically operated rim brake (Alternative equipment) The setting bolt on the brake lever of the hydraulic rim brake is used to offset the brake lining wear. If the profile of the brake pads has a remaining depth of only 1 mm, the brake pads will need to be replaced.
  • Page 98: Replacing The Lighting

    10 m in front of the bicycle. 8.5.6 Repair by the specialist dealer Special knowledge and tools are required for many repairs. Only a HERCULES specialist dealer must carry out the following repairs, for instance: • Replacing tyres and rims, •...
  • Page 99: First Aid For System Messages

    Maintenance 8.5.5 First aid for system messages Fire and explosion due to faulty batteries WARNING The safety electronics on damaged or faulty batteries may fail. The residual voltage can cause a short circuit. The batteries may self-ignite and explode.  Batteries with external damage must be removed from service immediately.
  • Page 100: First Aid

     If the system message is still displayed, remove and then re-insert the battery.  Re-start the drive system.  If the system message is still displayed, contact the HERCULES specialist dealer. 8.5.5.2 Specific fault eradication  Make a note of the system message.
  • Page 101: The Electric Drive System Of Drive System Does Not Start Up

     If the LEDs of the charge status indicator do not light up, contact the HERCULES specialist dealer.  If the LEDs of the charge status indicator light up, but the drive system does not start up, remove the battery.
  • Page 102: Recycling And Disposal

    Recycling and disposal Recycling and disposal Risk of fire and explosion WARNING The safety electronics on damaged or faulty batteries may fail. The residual voltage can cause a short circuit. The batteries may self-ignite and explode.  Remove batteries with external damage from service immediately and never charge them.
  • Page 103  The bicycle, the display, the unopened and undamaged battery and the charger can be returned to any HERCULES specialist dealer free of charge. Depending on the region, further disposal options may be available.  Store the individual parts of the decommissioned bicycle in a dry place, free from frost, where they are protected from direct sunlight.
  • Page 104: Ec Declaration Of Conformity

    EN 15194:2009+A1:2011, Cycles – Electrically power assisted cycles – EPAC bicycles, EN 11243:2016, Cycles – Luggage carriers for bicycles – Requirements and test methods. Mr. Burkhardt Budde (Product Manager), c/o HERCULES GmbH, Bürgermeister-Winkler-Straße 23-25, 49661 Cloppenburg, Germany is authorised to compile the technical documentation. Cologne, 27.09.2016 ………………………………………………………………………………………………………...
  • Page 105 Index Index Chain, 24, 31 Front wheel brake, 29 Alternative equipment, 17 - cleaning, 88 - braking, 81 Alternative version, 17 - maintaining, 91 Front wheel, see Wheel Area of use, 15 - replacing, 96 Charge status indicator, 35 Gear recommendation, 39 Charger, Basic cleaning, 88 Gear shift twist grip, 25...
  • Page 106: Index

    Index Lighting, see Running light Running light, 35 Locking lever, 30 - checking function, 60 Valve, 27 - replacing, 96 Dunlop valve, 27 Presta valve, 27 Mass, see Weight Minimum insertion depth Saddle, 24 marking, 51 - changing the Weight, Minus button, 42 saddle tilt, 53 Maximum weight, 18...
  • Page 107 Text and images: HERCULES GMBH Longericher Straße 2 50739 Köln, Germany Operating instructions: 034-11401_1.0_24.08.2017...
  • Page 108 HERCULES GMBH Longericher Straße 2 50739 Köln, Germany Tel.: +49 4471 18735-0 Fax: +49 4471 18735-29 E-Mail: info@hercules-bikes.de YOUR HERCULES SPECIALIST DEA LER...

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Robert/a f7 series

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