Hercules FUTURA SPORT 8.4 26 Translation Of The Original Operating Instructions
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Hercules FUTURA SPORT 8.4 26 Translation Of The Original Operating Instructions

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TRANSLATION OF THE ORIGINAL OPERATING INSTRUCTIONS
Electric bicycle with Purion display
FUTURA COMPACT 10, FUTURA COMPACT F8, FUTURA COMPACT R8,
FUTURA SPORT 8.4, LYON F7, LYON R7, MONTFOORT CRUISE F7, NIZZA F7 NL,
ROB FOLD F7, ROB FOLD R7, ROBERT/A R7
21-Q-0016, 21-Q-0050, 21-Q-0070 - 21-Q-0073, 21-Q-0075 - 21-Q-0078, 21-Q-0083,
21-Y-0012, 21-Y-0013
IMPORTANT
READ CAREFULLY BEFORE USE
KEEP SAFE TO CONSULT AT A LATER DATE
K
K
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A L
A L
A L
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L L K
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W A
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A A
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W W W W W W A A
A
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A A
A A
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A A
A
A
A
A
A A
A
A
W W
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W W
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MY21H01 - 22 • 1.0 • 30. August 2020

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Summary of Contents for Hercules FUTURA SPORT 8.4 26

  • Page 1 TRANSLATION OF THE ORIGINAL OPERATING INSTRUCTIONS IMPORTANT READ CAREFULLY BEFORE USE KEEP SAFE TO CONSULT AT A LATER DATE L L K L K K K K K K K K W W W W W W A A W W A Electric bicycle with Purion display FUTURA COMPACT 10, FUTURA COMPACT F8, FUTURA COMPACT R8, FUTURA SPORT 8.4, LYON F7, LYON R7, MONTFOORT CRUISE F7, NIZZA F7 NL,...

  • Page 2: Table Of Contents

    Contents Contents About these operating instructions 3.1.3.1 Disc brake Manufacturer 3.1.3.2 Rim brake Language 3.1.3.3 Back-pedal brake Laws, standards and directives 3.1.4 Electric drive system For your information 3.1.5 Rechargeable battery 1.4.1 Warnings 3.1.5.1 Frame battery 1.4.2 Markups 3.1.5.2 Pannier rack battery Nameplate 3.1.5.3 Integrated battery...
  • Page 3 Contents Assembly 6.5.8 Setting the Suntour rear frame damper Required tools 6.5.8.1 Adjusting the negative deflection Unpacking 6.5.8.2 Adjusting the rebound 5.2.1 Scope of delivery 6.5.8.3 Setting the compression Preparing the battery 6.5.9 Setting the FOX rear frame damper 5.3.1 Checking the battery 6.5.9.1 Adjusting the negative deflection...
  • Page 4 11.1.1 FUTURA COMPACT F8 7.4.1 Wheel 11.1.2 FUTURA COMPACT R8 7.4.1.1 Checking the tyres 11.1.3 FUTURA SPORT 8.4 26 7.4.1.2 Checking the rims 11.1.4 FUTURA COMPACT 10 7.4.1.3 Checking and adjusting the tyre 11.1.5 LYON F7 pressure – Dunlop valve 11.1.6...
  • Page 5 Contents 11.2 Assembly report 11.3 Maintenance instructions 11.4 Charger operating instructions Glossary 12.1 Abbreviations 12.2 Simplified terms Appendix Translation of the original EC/EU Declaration of Conformity Declaration of conformity for incomplete machine Keyword index MY21H01 - 22_1.0_30.08.2020...
  • Page 6 About these operating instructions Thank you for your trust! Copyright © HERCULES GmbH HERCULES pedelecs are premium quality bicycles. You have made an excellent choice. Distribution or reproduction of these operating Your specialist dealer will provide you with instructions and utilisation or communication of...

  • Page 7: About These Operating Instructions

    Manufacturer 1.4.1 Warnings The pedelec manufacturer is: Warnings indicate hazardous situations and HERCULES GmbH actions. You will find warnings in the operating Longericher Strasse 2 instructions: 50739 Köln, Germany Tel.: +49 4471 18735 0...

  • Page 8: Markups

    About these operating instructions 1.4.2 Markups Instructions for specialist dealers are highlighted in grey. They are indicated by a screwdriver symbol. Information for specialist dealers does not require non-professionals to take any action. You will find stylised forms of typeface in the operating instructions: Stylised form Italics...

  • Page 9: Nameplate

    Nameplate The nameplate is situated on the frame. You can You will find thirteen pieces of information on the see the exact position of the nameplate in Figure 2. nameplate. Hercules GmbH Longericher Str. 2 50739 Köln, Germany Typ: 21-17-1017...

  • Page 10: Type Number And Model

    About these operating instructions ype number and model These operating instructions are an integral part of pedelecs with the type numbers: Type no. Model Pedelec type 21-Q-0016 FUTURA SPORT 8.4 26 City and trekking bicycle 21-Q-0050 MONTFOORT CRUISE City and trekking bicycle 21-Q-0070...

  • Page 11: Safety

    Safety Safety Residual risks 2.1.1 Risk of battery fire and explosion 2.1.2 Risk of fire and explosion due to short circuit in the battery The safety electronics may fail if the batteries are damaged or faulty. The residual voltage can Metal objects may connect the battery's electrical cause a short circuit.

  • Page 12: Risk Of A Fall Due To Incorrectly Set Quick Releases

    Safety 2.1.5 Risk of a fall due to incorrectly set 2.2.2 Suspension oil quick releases Suspension oil in the fork and the rear frame Excessively high clamping force will damage the damper is toxic to the touch, irritates respiratory quick release and cause it to lose its function. tracts and causes cancer, sterility and mutation in Insufficient clamping force will result in germ cells.

  • Page 13: Safety Markings And Safety Instructions

    Safety Safety markings and safety What to do in an emergency instructions 2.7.1 Dangerous situation in road traffic The nameplate contains these safety markings  In the event of any hazards or dangers in road and safety instructions: traffic, apply the brakes on the pedelec until it comes to a halt.

  • Page 14: Battery Vapours Emitted

    Safety 2.7.4 Battery fire After swallowing  Rinse out mouth with water. Never induce The safety electronics may fail if the battery is vomiting. Risk of aspiration! damaged or faulty. The residual voltage can cause a short circuit. The battery may self-ignite ...

  • Page 15: Overview

    Overview Overview 18 19 20 Figure 2: Pedelec viewed from right, HERCULES Futura Sport I 9 used as example Front wheel Pannier rack Fork Rear light Front guard Reflector Headlight Rear guard Handlebars Kickstand Stem Rear wheel Frame Chain Seat post...

  • Page 16: Description

    Overview Description 3.1.2.2 Suspension fork A suspension fork is based either on a steel spring or 3.1.1 Wheel air suspension. Unlike a rigid fork, a suspension fork has two functions which improve floor contact and comfort: suspension and damping. The suspension prevents an impact, such as one caused by a stone lying in the pedelec's path, from being channelled directly into the rider's body via the fork.

  • Page 17: Steel Suspension Fork

    Overview 3.1.2.3 Steel suspension fork 3.1.2.4 Air suspension fork The stem and handlebars are fastened to the fork The air suspension fork features air suspension and a compression damper plus a rebound damper in steerer (1). The wheel is fastened to the quick some cases.

  • Page 18: Brake System

    Overview 3.1.3 Brake system 3.1.3.2 Rim brake Every pedelec has a hydraulic brake system. The brake fluid is in a closed hose system. If the rider pushes the brake lever, the brake fluid activates the brake on the wheel. The pedelec has either: •...

  • Page 19: Back-Pedal Brake

    Overview 3.1.3.3 Back-pedal brake Figure 10: Pedelec brake system with a back-pedal brake – example Rear wheel rim brake Handlebars with brake lever Front wheel rim brake Pedal Back-pedal brake The back-pedal brake stops the movement of the rear wheel when the rider pedals in the opposite direction to the direction of travel.

  • Page 20: Electric Drive System

    Overview 3.1.4 Electric drive system The electric drive system is made up of 7 components: The pedelec is driven by muscle power applied to the chain drive. The force which is applied by pedalling in the direction of travel drives the front chain wheel.

  • Page 21: Frame Battery

    Overview The battery has a high energy content when 3.1.5.1 Frame battery charged. You will find codes of practice for their Three different types of frame batteries can be safe handling in Section 2 Safety and Section 6.9 fitted: Rechargeable battery in the operating instructions.

  • Page 22: Pannier Rack Battery

    Overview 3.1.5.2 Pannier rack battery 3.1.5.3 Integrated battery Three different types of pannier rack batteries can Three different types of integrated batteries can be fitted: be fitted: PowerTube 400 PowerTube 500 PowerTube 625 PowerPack 300 PowerPack 400 PowerPack 500 (vertical and horizontal) Figure 14: Overview of pannier rack battery Figure 16: Overview of frame batteries Figure 15: Details of pannier rack battery...

  • Page 23: Display

    Overview 3.1.6 Display The model series to which these instructions apply features the BOSCH Purion display. In addition to the functions described here, software changes may be introduced to rectify errors and extend functions at any time. The display controls the drive system with four operating elements and shows the journey data.

  • Page 24: Proper Use

    Overview Proper use The pedelec must only be used in perfect, fully actions in these operating instructions met. functional condition. National requirements may Approved accessories can be installed by apply to the pedelec which the standard specialist staff. equipment may not meet. For riding on public The rechargeable batteries are designed to roads, some special regulations apply in relation supply power to the pedelec motor only and must...

  • Page 25: Improper Use

    Overview Improper use Failure to adhere to the proper use poses a risk of • lending the pedelec to untrained riders • carrying other people personal injury and material damage. It is • riding with excessive baggage prohibited to use the pedelec in the following •...

  • Page 26: Maximum Permitted Total Weight

    (PTW). The maximum permitted total weight is the weight of the fully assembled pedelec with the rider and baggage. Type no. Model 21-Q-0016 FUTURA SPORT 8.4 26 t.b.a. 21-Q-0050 MONTFOORT CRUISE F7 t.b.a. 21-Q-0070 ROBERT/A R7 26 t.b.a.

  • Page 27: Technical Data

    Overview Technical data 3.4.5 Purion display Batteries 2 x 3 V CHR2016 3.4.1 Pedelec Operating temperature -5 °C - +40 °C Transportation temperature 5 °C - 25 °C Storage temperature 10 °C - +40 °C Ideal transportation temperature 10 °C - 15 °C Charging temperature 0 °C - + 40 °C Storage temperature...

  • Page 28: Performance Line Motor

    Overview 3.4.8 Performance Line motor Maximum continuous power 250 W Max. torque 65 Nm Nominal voltage 36 V DC Protection class IP54 Weight 3.2 kg Operating temperature -5 - +40 °C Storage temperature -10 - +40 °C Table 17: Technical data for Performance Line BDU365 motor 3.4.9 PowerPack 400 battery Nominal voltage...

  • Page 29: Description Of Controls And Screens

    Overview Description of controls and 3.5.3 Display screens The display has nine on-screen indicators: 3.5.1 Handlebars Figure 19: Detailed view of pedelec from rider position, example Rear brake lever Figure 21: On-screen indicators overview Bell Headlight Indicator unit km/h or mph Front brake lever Tachometer screen Display...

  • Page 30: System Message

    Overview 3.5.4 System message The drive system monitors itself continuously and if an error is detected, it is indicated by a system message. The system may switch off automatically depending on the type of error. There is a table of all system messages in Section 6.2.

  • Page 31: Environmental Requirements

    Overview Environmental requirements You can ride the pedelec within a temperature Temperatures under -10 °C and over +50 °C must range between 5 °C and 35 °C. The electric drive be avoided. system is limited in its performance outside this You must also keep within the following temperature range.
  • Page 32 Overview The pedelec is unsuitable for the following areas of use: Child's bicycles/ City and trekking Area of use bicycles for young Mountain bikes Racing bicycle Cargo bike Folding bicycle bicycles adults Never drive off-road Never drive off-road Never drive off-road Never drive off-road Never drive off-road or perform jumps.

  • Page 33: Transporting And Storing

    Transporting and storing Transporting and storing 4.1.1 Designated handles/lifting points The box does not have any handles. Physical transport characteristics Weight and dimensions during transportation 192 × 22 × 111 22.70 30.20 21-Q-0016 193 × 22 × 112 22.90 30.50 193 ×...

  • Page 34: Transporting

    Transporting and storing Transporting 4.2.2 Transporting the pedelec Bicycle rack systems which use the handlebars or CAUTION frame to hold the pedelec in an upside-down position exert inadmissible forces on its Crash caused by unintentional activation components during transportation. This can cause There is a risk of injury if the drive system is the supporting parts to break.

  • Page 35: Storing

    Transporting and storing Storing 4.3.1.2 Carrying out a break in operation 1 Store the pedelec, battery and charger in a dry,  Store pedelec, battery and charger in a clean, clean environment. We recommend storing dry place where they are protected from them in uninhabited rooms with smoke alarms.

  • Page 36: Assembly

    Assembly Assembly Unpacking The packaging material consists mainly of cardboard and plastic film. WARNING  The packaging has to be disposed of in Risk of eye injury accordance with the regulations of the Problems may arise if the settings are not made authorities.

  • Page 37: Commissioning

    Assembly Commissioning 5.4.1 Installing the wheel in the Suntour fork CAUTION Only applies to Suntour forks with quick release Burns from hot drive CAUTION The drive cooler can become extremely hot Crash caused by unfastened quick release during use. Touching it may cause burns. A faulty or incorrectly installed quick release may become caught in the brake disc and block the ...

  • Page 38: Checking The Stem And Handlebars

    Assembly 5.4.2 Checking the stem and handlebars 2 Push in the quick release until you can hear a click. Make sure that the flange is extended. 5.4.2.1 Checking the connections 1 Stand in front of the pedelec to check whether the handlebars, stem and fork steerer are firmly attached to one another.

  • Page 39: Pedelec Sale

    Assembly Pedelec sale  Complete Pedelec pass on the operating instructions envelope.  Note down the manufacturer and the number of the battery key.  Adjust the pedelec to the rider; see Section 6.5.  Set the stand and shifter. ...

  • Page 40: Operation

    Operation Operation Risks and hazards CAUTION WARNING Crash caused by difficult-to-spot damage Injuries and death caused by other road users If the pedelec topples over or you have a fall or an accident, there may be difficult-to-spot damage to Other road users, trucks, cars or pedestrians often components such as the brake system, quick underestimate the speed of pedelecs.

  • Page 41: Personal Protective Equipment

    Operation 6.1.1 Personal protective equipment CAUTION It is recommended that you wear a suitable cycling helmet, sturdy footwear and typical, close- Crash caused by poor road conditions fitting, reflective sports clothing. Loose objects, such as branches and twigs, may become caught in the wheels and cause a crash Tips for a greater range with injuries.
  • Page 42 Operation Motor power indicator  Adjust your riding to the displayed motor power. A long bar indicates high power consumption. Battery and temperature Electrical resistance increases as the temperature drops. Battery performance is reduced. As a result, you should expect the range to be shorter than normal in winter.

  • Page 43: Error Message

    Operation Error message Code Description Method of resolution 6.3.1 Display Error in USB port Re-start the system. Contact your specialist The drive system monitors itself continuously and dealer if the problem displays a number as an error message if a known persists.
  • Page 44 Operation Code Description Method of resolution Code Description Method of resolution Temperature error Switch off the system to cool Temperature error Switch off the system to cool The pedelec is outside the The pedelec is outside the the motor and battery down the motor and battery down permitted temperature permitted temperature...

  • Page 45: Rechargeable Battery

    Operation 6.3.2 Rechargeable battery Code Description Method of resolution The battery is protected against deep discharge, 821 ... Implausible signals from Re-start the system. overcharging, overheating and short circuits by the front wheel speed Take a test ride of at least sensor.

  • Page 46: Instruction And Customer Service

    Operation Instruction and customer service  Adjust the saddle tilt to horizontal. Your supplying specialist dealer will provide customer service. Contact details can be found on the pedelec pass for these operating instructions. The specialist dealer will explain all the pedelec functions to you in person, this being when the specialist dealer hands over the pedelec at the latest.

  • Page 47: Adjusting The Seat Height With Quick

    Operation 6.5.1.3 Adjusting the seat height with quick 6.5.1.4 Adjusting the seat position release The saddle can be shifted on the saddle frame. 1 Open the quick release on the seat post to The right horizontal position ensures an optimal change the seat height (1).

  • Page 48: Adjusting The Handlebars

    Operation 6.5.2 Adjusting the handlebars CAUTION Crash caused by incorrectly set clamping force Excessively high clamping force will damage the quick release and cause it to lose its function. Insufficient clamping force will result in unfavourable transmission of force. This can cause components to break.

  • Page 49: Setting The Grip Distance On A

    Operation 6.5.4.1 Setting the grip distance on a 6.5.4.2 Setting the grip distance on a Magura HS33 brake lever Magura HS22 brake lever Only applies to pedelecs with this equipment Only applies to pedelecs with this equipment You can adjust the brake lever position (grip You can adjust the brake lever position (grip distance) to your requirements.

  • Page 50: Setting The Grip Distance On A Magura Disc Brake Lever

    Operation 6.5.4.3 Setting the grip distance on a 6.5.4.4 Setting the pressure point on a Magura disc brake lever Magura brake lever Only applies to pedelecs with this equipment WARNING WARNING Brake failure due to incorrect setting If the pressure point is set with brakes where the Crash caused by incorrectly set grip distance brake linings and brake disc have reached their If brake cylinders are set incorrectly or installed...

  • Page 51: Retracting The Brake Linings

    Operation 6.5.5 Retracting the brake linings 6.5.6.2 Adjusting the steel suspension fork negative deflection Disc brakes require wearing-in time. The braking Only applies to pedelecs with this equipment force increases over time. You therefore need to be You can adjust the tensioning in the fork spring to aware that the braking force may increase during the the rider's weight and their preferred riding style.

  • Page 52: Adjusting The Air Suspension Fork

    Operation 6.5.6.3 Adjusting the air suspension fork 8 Get off the pedelec without allowing it to negative deflection deflect. Only applies to pedelecs with this equipment 9 Measure distance between the dust seal and the cable tie.  The air valve is located beneath the valve cap on the crown of the left-hand shock absorber.

  • Page 53: Adjusting The Fox Fork

    Operation 6.5.7 Adjusting the FOX fork 1 The air valve is located beneath a blue valve cap on the crown of the left-hand shock Only applies to pedelecs with this equipment absorber. Unscrew the valve cap in an anti- clockwise direction. CAUTION 2 Attach a high-pressure damper pump to the air Crash caused by incorrectly set suspension...

  • Page 54: Adjusting The Rebound

    Operation 10 Measure the distance between the dust wiper 6.5.8 Setting the Suntour rear frame and the O-ring or cable tie. damper  This measurement is the negative deflection. Only applies to pedelecs with this equipment The recommended value is between 15% 6.5.8.1 Adjusting the negative deflection (hard) and 20% (soft) of the total fork deflection.

  • Page 55: Adjusting The Rebound

    Operation  Turn the compression adjuster towards the 10 Increase or reduce the air pressure until you have reached the desired negative deflection. – symbol to increase rebounding.  If the negative deflection is correct, fasten the  Turn the compression adjuster towards the valve cap onto the valve.

  • Page 56: Adjusting The Rebound

    Operation 25-30% Figure 45: FOX rebound adjuster wheel (1) on the rear Figure 44: FOX rear frame damper frame damper 6 Measure the distance between the air chamber 4 Turn the rebound adjuster clockwise to the seal (1) and the end of rear frame damper (3). closed position until it stops.

  • Page 57: Accessories

    Operation Accessories CAUTION We recommend a parking stand into which either Risk of crushing due to exposed springs the front wheel or rear wheel can be inserted securely for pedelecs which do not have a The child may crush his/her fingers on exposed kickstand.

  • Page 58: Trailer

    Operation 6.6.2 Trailer 6.6.3 Pannier rack The specialist dealer will advise on choosing a CAUTION suitable pannier rack. Crash caused by brake failure The specialist dealer must install the pannier rack the first time to ensure that it is safely fitted. The braking distance may be longer if the trailer is carrying excessive load.

  • Page 59: Check List Before Each Ride

    Operation Check list before each ride  Check the pedelec before each ride.  Take the pedelec out of service if you spot any anomalies.  Check that the pedelec is complete.  Check the battery is firmly in place. Check that components such as the lighting, reflector and ...

  • Page 60: Using The Kickstand

    Operation Using the kickstand  Distribute the baggage as evenly as possible between the left- and right-hand side. 6.8.1 Raising the kickstand  We recommend the use of panniers and  Use your foot to raise the kickstand completely baggage baskets. before setting off.

  • Page 61: Rechargeable Battery

    Operation 6.11 Rechargeable battery 6.11.2 Pannier rack battery Only applies to pedelecs with this equipment  Switch off the battery and drive system before removing or inserting the battery. 6.11.2.1 Removing the pannier rack battery 6.11.1 Frame battery Only applies to pedelecs with this equipment 6.11.1.1 Removing the frame battery Figure 48: Removing (2) and inserting (3) the pannier rack battery...

  • Page 62: Charging The Battery

    Operation 6.11.3 Charging the battery Notice  Check that mains voltage! The power source CAUTION voltage must match the voltage indicated on the charger nameplate. Chargers labelled Fire caused by overheated charger 230 V may be operated at 220 V. The charger heats up when charging the battery.

  • Page 63: Electric Drive System

    Operation 6.12 Electric drive system 6.12.2 Switching off the drive system As soon as you stop pushing the pedals in normal 6.12.1 Switching on the electric drive mode or reach a speed of 25 km/h, the drive system system switches off the assistance system. The assistance system starts up again if you push the CAUTION pedals and your speed is less than 25 km/h.

  • Page 64: Display

    Operation 6.13 Display 6.13.1 Overview of actions on the display screen CAUTION Action Button Duration Crash caused by distraction Switching on the display Brief A lack of concentration while riding increases the risk of an accident. This may cause a crash with serious injuries.

  • Page 65: Using The Push Assist System

    Operation 6.14 Using the push assist system 6.14.1 Using the riding light  The drive system needs to be already switched CAUTION on to turn on the riding light.  Push the plus button momentarily (1 to 2.5 s). Injury from pedals or wheels ...

  • Page 66: Resetting The Range

    Operation 6.14.3.3 Resetting the range 6.14.4 Using the USB port 1 Select the item of journey information RANGE. Notice 2 Push both the plus button and the minus The USB port is reserved to connect diagnostics button at the same time for a long time systems.

  • Page 67: Brake

    Operation 6.15 Brake CAUTION WARNING Crash caused by wet conditions Crash caused by brake failure The tyres may slip on wet roads. In wet conditions you must also expect a longer braking distance. Oil or lubricant on the brake disc in a disc brake The braking sensation differs from the usual or on the rim of a rim brake can cause the brake sensation.

  • Page 68: Using The Brake Lever

    Operation 6.15.1 Using the brake lever Figure 51: Front (2) and rear (1) brake lever – Shimano brake used as an example  Push the left-hand brake lever to apply the front wheel brake.  Push the right-hand brake lever to apply the rear wheel brake.

  • Page 69: Suspension And Damping

    Operation 6.16 Suspension and damping 6.16.1 Adjusting the compression in the Suntour fork Only applies to pedelecs with this equipment The compression adjuster makes it possible to make quick adjustments to the suspension behaviour of the fork to suit changes in terrain. It is intended for adjustments made during the ride.

  • Page 70: Gear Shift

    Operation 6.17 Gear shift 6.17.2 Using a hub gear Only applies to pedelecs with this equipment The selection of the appropriate gear is a prerequisite for a physically comfortable ride and CAUTION making sure that the electric drive system Crash caused by incorrect use functions properly.

  • Page 71: Using Eshift

    Operation  Turn the twist grip (1) backwards to switch up 6.17.3.2 eShift with manual Shimano DI2 hub gears a gear (4).  Turn the twist grip (1) forwards to switch down Only applies to pedelecs with this equipment a gear (2). The new gear is shown briefly on the display screen each time it is changed.

  • Page 72: Folding

    Operation 6.18 Folding 6.18.1.2 Folding up the stem, version I Only applies to pedelecs with this equipment Notice 1 Open the clamping lever on the stem quick  Never crush or bend cables, electric cables or release. brake cables when folding. 2 Pull the locking lever on the stem upwards and simultaneously pivot it 90°...

  • Page 73: Pushing In The Seat Post

    Operation 6.18.2 Preparing the bicycle so that it is 6.18.1.4 Pushing in the seat post ready to ride again 1 Open the clamping lever for the quick release on the seat post. The bicycle is prepared so that it is ready to ride again in eight steps.

  • Page 74: Folding Out The Pedal

    Operation 6.18.2.2 Folding out the pedal  Push the pedal against the pedal crank with the foot from the front. Figure 61: Pushing the pedal against the pedal crank (1)  Use the foot to fold the pedal up or down. Figure 62: Folding up the pedal MY21H01 - 22_1.0_30.08.2020...

  • Page 75: Parking The Pedelec

    Operation 6.19 Parking the pedelec Notice Heat or direct sunlight can cause the tyre pressure to increase above the permitted maximum pressure. This can destroy the tyres.  Never park the pedelec in the sun.  On hot days, regularly check the tyre pressure and adjust it as necessary.

  • Page 76: Cleaning And Servicing

    Cleaning and servicing Cleaning and servicing Cleaning after each ride Required tools and cleaning agents: Cleaning check list • Cloth  Clean the pedals after each ride • Air pump • Brush  Clean the suspension fork and, if after each ride •...

  • Page 77: Basic Cleaning

    Cleaning and servicing Basic cleaning 7.2.1 Cleaning the frame 1 Soak the entire frame with dish-washing CAUTION detergent if the dirt is thick and ingrained. 2 After leaving it to soak for a short time, remove Crash caused by brake failure the dirt and mud with a sponge, brush and The braking effect may be unusually poor toothbrushes.

  • Page 78: Cleaning The Chain

    Cleaning and servicing 7.2.6 Cleaning the chain 7.2.8 Cleaning the display Notice Notice  Never use aggressive (acid-based) cleaners, If water enters into the display screen, it will be rust removers or degreasers when cleaning permanently damaged. the chain.  Never immerse the display in water. ...

  • Page 79: Cleaning The Brake

    Cleaning and servicing 7.3.1 Servicing the frame 7.2.10 Cleaning the brake  Dry the frame. WARNING  Spray with care oil. Brake failure due to water penetration  Clean off the care oil again after a short time. The brake seals are unable to withstand high 7.3.2 Servicing the stem pressures.

  • Page 80: Maintenance

    Cleaning and servicing Maintenance 7.4.1.1 Checking the tyres  Check the tyre wear. The tyre is worn if the CAUTION anti-puncture protection or the carcass cords are visible. Crash and falling caused by unintentional  A specialist dealer will need to change the tyre activation if it is worn.

  • Page 81: Checking And Adjusting The Tyre

    Cleaning and servicing 7.4.1.4 Checking and adjusting the tyre 7.4.2 Brake system pressure – Presta valve CAUTION Only applies to pedelecs with this equipment  It is recommendable to use Crash caused by brake failure a bicycle pump with a pressure gauge.

  • Page 82: Checking The Electrical Cables And Brake Cables

    Cleaning and servicing 7.4.6 Checking the electrical cables and 7.4.10 Checking the belt and chain tension brake cables Notice  Check all visible electrical cables and Bowden Excessive chain tension increases wear. cables for damage. If the sheathing is compressed, a brake is defective or a light If the chain tension is too low, there is a risk that does not work, the pedelec must be removed the chain or the drive belt will slip off the chain...

  • Page 83: Maintenance

    Maintenance Maintenance CAUTION Hazard for the environment due to toxic WARNING substances Injury due to damaged brakes The brake system contains toxic and Special tools and specialist knowledge are environmentally harmful oils and lubricants. Such required to repair the brakes. Incorrect or fluids will contaminate if they enter the sewers or unauthorised assembly can damage the brakes.

  • Page 84: Suspension System

    Maintenance  The specialist dealer will dismantle and clean WARNING the entire suspension fork interior and exterior. They will clean and lubricate the dust seals and Injury due to explosion slide bushings, check the torques and adjust the fork to the rider's preferred position. They The air chamber is pressurised.

  • Page 85: Suspension Fork

    Maintenance The rear frame damper may become damaged if WARNING the procedure is not followed as described. Only specialist dealers may carry out maintenance on Injury due to explosion rear frame damper. The air chamber is pressurised. If the air system is 8.1.2 Suspension fork serviced in a faulty suspension fork, it can explode...

  • Page 86: Suspension Seat Post

    Maintenance 8.1.3 Suspension seat post Axle with quick release Only applies to pedelecs with this equipment CAUTION Maintenance intervals Crash caused by unfastened quick release by.schulz seat post Check all screws for correct tightening A faulty or incorrectly installed quick release may After 250 km and ...

  • Page 87: Checking The Quick Release

    Maintenance 8.2.1 Checking the quick release Maintaining the stem  Check the position and clamping force of the Incorrectly fastened screws may come loose due quick release lever. The quick release lever to impact. The stem may no longer be firmly fixed must be flush with the lower housing.

  • Page 88: Cable-Operated Gear Shift, Single-Cable

    Maintenance 8.4.1 Cable-operated gear shift, 8.4.3 Cable-operated twist grip, single-cable dual-cable Only applies to pedelecs with this equipment Only applies to pedelecs with this equipment  For a smooth gear shift, adjust the adjusting  For a smooth gear shift, set the adjusting sleeves on the shifter housing.

  • Page 89: Troubleshooting, Fault Clearance And Repair

    Troubleshooting, fault clearance and repair Troubleshooting, fault clearance and repair Troubleshooting and fault 9.1.2 Error message clearance If an error message is displayed, run through the following actions: The components of the drive system are checked constantly and automatically. If an error is 1 Make a note of the system message.

  • Page 90: Assistance Function Errors

    Troubleshooting, fault clearance and repair 9.1.3 Assistance function errors Symptom Cause Remedy Check battery is charged. Is the battery charged sufficiently? Recharge the battery if it is almost flat. Are you riding up long inclines in Switch off the drive system. summer weather or have you been Wait a moment and then check again.

  • Page 91: Battery Error

    Troubleshooting, fault clearance and repair 9.1.4 Battery error Symptom Cause Remedy  The battery discharges The battery may be at the end of its Replace the battery with a new one. quickly. useful life. Pull out the charger mains plug and reconnect it again. Try charging again.

  • Page 92: Display Errors

    Troubleshooting, fault clearance and repair Symptom Cause Remedy Move away from the battery immediately. There is an unusual smell. Contact the fire service immediately. Observe all the safety instructions in Section 2 Safety. Fumes are emitted from Move away from the battery immediately. the battery.

  • Page 93: Repair

    Troubleshooting, fault clearance and repair Symptom Cause Remedy  This occurs when a warning or an error is shown on the A fault or warning has occurred. Three beeps are sounded. display screen. Follow the instructions for the code indicated on screen in Section 6.2 System Messages. ...

  • Page 94: Recycling And Disposal

    Recycling and disposal Recycling and disposal This device is marked according to the European Directive 2012/19/EU on waste electrical and electronic equipment – WEEE and the European Directive 2006/66/EC on accumulators. The directive provides the framework for the return and recycling of used devices across the EU.

  • Page 95: Documents

    Tyres Schwalbe Big Apple, 50-507, RaceGuard Hose Schwalbe DV 10 Front lamp HERCULES, FH 40, LED, up to 40 lux Rear lamp Busch & Müller 2C, pannier rack LED rear light Pannier rack i-Rack, system carrier, with spring flap Guards...

  • Page 96: Futura Compact R8

    Tyres Schwalbe Big Apple, 50-507, RaceGuard Hose Schwalbe DV 10 Front lamp HERCULES, FH 40, LED, up to 40 lux Rear lamp Busch & Müller 2C, pannier rack LED rear light Pannier rack i-Rack, system carrier, with spring flap Guards...
  • Page 97 Steel, black, 2 mm/RW: 2.34 mm Tyres Schwalbe Road Cruiser, 47-622, K-Guard, 26": 47-559 Hose Schwalbe DV 12 Front lamp HERCULES, FH 40, LED, up to 40 lux Rear lamp Comus R99, LED, pannier rack rear light Pannier rack i-Rack, with spring flap Guards...
  • Page 98 Tyres Schwalbe Big Apple, 50-507, RaceGuard Hose Schwalbe DV 10 Front lamp HERCULES, FH 40, LED, up to 40 lux Rear lamp Busch & Müller 2C, pannier rack LED rear light Pannier rack i-Rack, system carrier, with spring flap Guards...

  • Page 99: Lyon F7

    Documents 11.1.5 LYON F7 21-Q-0072 Model name Lyon F7 Fork SR Suntour CR85, 63 mm deflection, adjustable Headset Integrated Handlebars Touring, AL, 25.4 mm, 37° backsweep Handlebar width (mm) Handles Ergo, with integrated clamping Stem Adjustable Saddle DDK foaming Seat post Kalloy SP-F102, AL, 350 mm, Ø30.9 mm Saddle clamp QR, black...

  • Page 100: Lyon R7

    Documents 11.1.6 LYON R7 21-Q-0083 Model name Lyon R7 Fork SR Suntour CR85, 63 mm deflection, adjustable Headset Integrated Handlebars Touring, AL, 25.4 mm, 37° backsweep Handlebar width (mm) Handles Ergo, with integrated clamping Stem Adjustable Saddle DDK foaming Seat post Kalloy SP-F102, AL, 350 mm, Ø30.9 mm Saddle clamp QR, black...

  • Page 101: Montfoort Cruise F7

    Documents 11.1.7 MONTFOORT CRUISE F7 21-Q-0050 Model name Montfoort Cruise F7 Fork SR Suntour NEX-E25, 63 mm deflection, adjustable Headset Integrated Handlebars Touring, AL, 25.4 mm Handlebar width (mm) Handles Ergo, with integrated clamping Stem Adjustable Saddle Selle Royal Freeway City Seat post Kalloy SP-602, AL, 350 mm, Ø30.9 mm Saddle clamp...

  • Page 102: Nizza F7 Nl

    Documents 11.1.8 NIZZA F7 NL 21-Q-0073 Model name Nizza F7 NL Fork SR Suntour CR85, 63 mm deflection, adjustable Headset Integrated Handlebars Touring, AL, 25.4 mm, 37° backsweep Handlebar width (mm) Handles Ergo, with integrated clamping Stem Adjustable Saddle DDK foaming Seat post Kalloy SP-F102, AL, 350 mm, Ø30.9 mm Saddle clamp...
  • Page 103 Documents 11.1.9 ROBERT/A R7 26 21-Q-0070 (26), 21-Q-0071 (28) Model name Robert/a R7 Fork SR Suntour CR8V, 63 mm deflection, adjustable Headset Integrated Handlebars Ergo City, AL, 25.4 mm Handlebar width (mm) Handles Herrmans Clik, ergonomic with integrated clamping Stem Adjustable Saddle Selle Bassano Volare XL City...

  • Page 104: Rob Fold F7

    Tyres Impac Big Pack, 50-406, TwinSkin Hose Schwalbe DV 7 Front lamp HERCULES, FH 40, LED, up to 40 lux Rear lamp Busch & Müller 2C, pannier rack LED rear light Pannier rack i-Rack, system carrier, with spring flap Guards...

  • Page 105: Rob Fold R7

    Tyres Impac Big Pack, 50-406, TwinSkin Hose Schwalbe DV 7 Front lamp HERCULES, FH 40, LED, up to 40 lux Rear lamp Busch & Müller 2C, pannier rack LED rear light Pannier rack i-Rack, system carrier, with spring flap Guards...

  • Page 106: Assembly Report

    Documents 11.2 Assembly report Date: Frame number: Components Description Criteria Measures if rejected Accept- Assembly/inspection Tests Rejection ance Front wheel Assembly O.K. Loose Adjust quick release Kickstand Check mount fastening Functional check O.K. Loose Retighten screws Tyre pressure too low/ Tyres Tyre pressure check O.K.
  • Page 107 Documents Components Description Criteria Measures if rejected Drive/gear shift Chain/cassette/ Refasten if necessary or replace Check for damage O.K. Damage pinion/chainring as specified in parts list Chain guard/spoke Check for damage O.K. Damage Replace as specified in parts list guard Bottom bracket axle/ Check mount fastening O.K.

  • Page 108: Maintenance Instructions

    Documents 11.3 Maintenance instructions Diagnosis and documentation of current status Date: Frame number: Components Frequency Description Criteria Measures if rejected Inspection Tests Maintenance Accept- Rejection ance Front wheel 6 months Assembly O.K. Loose Adjust quick release Kickstand 6 months Check mount fastening Functional check O.K.
  • Page 109 Documents Components Frequency Description Criteria Measures if rejected Inspection Tests Maintenance Accept- Rejection ance Light system First examination O.K. Error message Contact battery Rechargeable 6 months manufacturer; take out of battery service, new battery Connections, correct O.K. Cable defective, New cabling Light cabling 6 months wiring...
  • Page 110 Documents Technical inspection, checking safety, test ride Components Description Criteria Measures if rejected Assembly/inspection Tests Accept- Rejection ance No full braking; braking Locate defective part in brake Brake system 6 months Functional check O.K. distance too long system and correct Gear shift under Problems when shifting 6 months...
  • Page 111 Documents Notes MY21H01 - 22_1.0_30.08.2020...

  • Page 112: Charger Operating Instructions

    Documents 11.4 Charger operating instructions MY21H01 - 22_1.0_30.08.2020...
  • Page 113 Documents Standard Charger Fast Charger eBike Battery Charger 36-4/230 Standard Charger BCS220 0 275 007 907 Li-Ion Input: 230V 50Hz 1.5A Output: 36V Use ONLY with BOSCH Li-Ion batteries Made in PRC Robert Bosch GmbH 72757 Reutlingen Germany eBike Battery Charger 36-6/230 Fast Charger BCS250 0 275 007 918 Li-Ion...
  • Page 114 Documents Compact Charger %&6 MY21H01 - 22_1.0_30.08.2020...
  • Page 115 Documents MY21H01 - 22_1.0_30.08.2020...
  • Page 116 Documents MY21H01 - 22_1.0_30.08.2020...
  • Page 117 Documents MY21H01 - 22_1.0_30.08.2020...
  • Page 118 Documents MY21H01 - 22_1.0_30.08.2020...
  • Page 119 Documents MY21H01 - 22_1.0_30.08.2020...

  • Page 120: Glossary

    Glossary Glossary Electrically power assisted cycle, pedelec Source: EN 15194:2017: electrically power Brake lever assisted cycle, equipped with pedals and an auxiliary electric motor, which cannot be propelled Source: EN 15194:2017: lever used to apply the exclusively by means of the auxiliary electric brake.
  • Page 121 Glossary Maximum saddle height Quick-release device, quick release Source: EN 15194:2017: vertical distance from Source: EN 15194:2017: lever actuated the ground to the point where the top of the seat mechanism that connects, retains or secures a surface is intersected by the seat-post axis, wheel or any other component.

  • Page 122: Abbreviations

    Glossary Weight of ready-to-ride bicycle Source: ZEG: the indicated weight for a ready-to- ride bicycle refers to the weight of a pedelec at the time of sale. The weight of each additional accessory must be added to this weight. Wheel Source: EN 15194:2017: assembly or combination of hub, spokes or disc, and rim, but excluding tyre assembly.

  • Page 123: Appendix

    Janine Otto Longericher Strasse 2 c/o ZEG Zweirad-Einkaufs-Genossenschaft eG 50739 Köln, Germany Longericher Strasse 2 50739 Köln, Germany 21-Q-0016 FUTURA SPORT 8.4 26 City and trekking bicycle 21-Q-0050 MONTFOORT CRUISE F7 City and trekking bicycle 21-Q-0070 ROBERT/A R7 26 City and trekking bicycle...

  • Page 124: Declaration Of Conformity For Incomplete Machine

    Appendix Declaration of conformity for incomplete machine MY21H01 - 22_1.0_30.08.2020...
  • Page 125 Appendix MY21H01 - 22_1.0_30.08.2020...
  • Page 126 Appendix MY21H01 - 22_1.0_30.08.2020...

  • Page 127: Keyword Index

    Keyword index Keyword index Chain, 20 Air valve, – care, 79 Level of assistance, Fork, 17 - maintaining, 82 - selecting, 65 Alternative equipment, 122 Charger, Articulated shaft, - disposing of, 94 Minimum insertion depth marking, 47 – care 79 Charging port cover, 21 Minus button, 64 Charging port, 21...
  • Page 128 Keyword index Saddle, 60 - changing the saddle tilt, 46 - changing the seat length, 47 - determining the saddle height, 46 - using, 60 position 15 Seat post, position 15 Securing hook, 22 Shifter, - checking, 82 - setting, 87 Spoke, 16 Stem, –...

This manual is also suitable for:

Montfoort cruise f7Robert/a r7 26Robert/a r7 28Lyon f7Nizza f7 nlFutura compact r8 ... Show all

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