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EN_034-11471_1.1_0.01_09.18_HERCULES BOSCH_Puria_COVER.book Page 1 Wednesday, October 11, 2017 1:59 PM
IMPORTANT
READ CAREFULLY BEFORE USE
KEEP SAFE FOR LATER REFERENCE
TRANSLATION OF THE ORIGINAL
EN
OPERATING INSTRUCTIONS
ELECTRIC BICYCLES
Montfoort, Rob Cross, Rob Fold
18-Q-0076, 18-Q-0001, 18-Q-0002, 18-Q-0003, 18-Q-0089, 18-Q-0090, 18-Q-0091, 18-Q-0092, 18-Q-0093,
18-Q-0105, 18-Q-0106, 18-Q-0107, 18-Q-0108, 18-Q-0086,18-Q-0087, 18-Q-0088, 18-Q-0089, 18-Q-0090,
18-Q-0091, 18-Q-0092, 18-Q-0093, 18-Q-0105, 18-Q-0106, 18-Q-0107, 18-Q-0108,18-Y-0011
034-11471 • 1.1 • 11.10.2017
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Summary of Contents for Hercules Montfoort Cruise F7 Series
- Page 1 EN_034-11471_1.1_0.01_09.18_HERCULES BOSCH_Puria_COVER.book Page 1 Wednesday, October 11, 2017 1:59 PM IMPORTANT READ CAREFULLY BEFORE USE KEEP SAFE FOR LATER REFERENCE TRANSLATION OF THE ORIGINAL OPERATING INSTRUCTIONS ELECTRIC BICYCLES Montfoort, Rob Cross, Rob Fold 18-Q-0076, 18-Q-0001, 18-Q-0002, 18-Q-0003, 18-Q-0089, 18-Q-0090, 18-Q-0091, 18-Q-0092, 18-Q-0093, 18-Q-0105, 18-Q-0106, 18-Q-0107, 18-Q-0108, 18-Q-0086,18-Q-0087, 18-Q-0088, 18-Q-0089, 18-Q-0090, 18-Q-0091, 18-Q-0092, 18-Q-0093, 18-Q-0105, 18-Q-0106, 18-Q-0107, 18-Q-0108,18-Y-0011 034-11471 •...
- Page 2 EN_034-11471_1.1_0.01_09.18_HERCULES BOSCH_Puria_COVER.book Page 135 Wednesday, October 11, 2017 1:59 PM Copyright © HERCULES GMBH Distribution or reproduction of these operating instructions and utilisation or communication of their content is prohibited unless expressly approved. Any infringement will render the offender liable for compensation. All rights reserved in the event that a patent, utility model or industrial design is registered.
- Page 3 EN_034-11471_1.1_0.01_09.18_HERCULES BOSCH_Puria_Inhalt.book Page 1 Wednesday, October 11, 2017 1:59 PM Data sheet Surname, first name of the purchaser: Date of purchase: Model: Frame number: Type number: Unladen weight (kg): Tyre size: Recommended tyre pressure (bar)*: front: rear: Wheel circumference (mm): Company stamp and signature: *After a tyre change, refer to the tyre markings for the permitted tyre pressures and make sure that they are observed.
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Page 4: Technical Data
EN_034-11471_1.1_0.01_09.18_HERCULES BOSCH_Puria_Inhalt.book Page 2 Wednesday, October 11, 2017 1:59 PM Technical data Technical data Bicycle Transportation temperature 5 °C - 25 °C Ideal transportation temperature 10 °C - 15 °C Storage temperature 5 °C - 25 °C Ideal storage temperature 10 °C - 15 °C Operation temperature 5 °C - 35 °C... -
Page 5: Table 3: Technical Data For Battery Of The Command Console With
EN_034-11471_1.1_0.01_09.18_HERCULES BOSCH_Puria_Inhalt.book Page 3 Wednesday, October 11, 2017 1:59 PM Technical data Command console with display Internal button cell batteries 3 V, 90 mAh Type CR2016 Storage temperature 5 °C - 25 °C Table 3: Technical data for battery of the command console with display Emissions A-weighted emission sound pressure level <... -
Page 6: Table Of Contents
EN_034-11471_1.1_0.01_09.18_HERCULES BOSCH_Puria_Inhalt.book Page 4 Wednesday, October 11, 2017 1:59 PM Table of contents Technical data About these instructions Manufacturer Laws, standards and directives Other valid documents Subject to change Language Identifying 2.6.1 Operating instructions 2.6.2 Bicycle For your safety 2.7.1 Instruction, training and customer service 2.7.2 Basic safety notes... - Page 7 EN_034-11471_1.1_0.01_09.18_HERCULES BOSCH_Puria_Inhalt.book Page 5 Wednesday, October 11, 2017 1:59 PM Table of contents 4.4.1.1 Locking lever 4.4.2 Disk brake Electric drive system 4.5.1 Battery 4.5.1.1 Operating and charge status indicator 4.5.2 Running light 4.5.3 Command console with display 4.5.3.1 USB port 4.5.3.2 Displays Transportation, storage and assembly...
- Page 8 EN_034-11471_1.1_0.01_09.18_HERCULES BOSCH_Puria_Inhalt.book Page 6 Wednesday, October 11, 2017 1:59 PM Table of contents 7.4.1.1 Removing the down tube battery 7.4.1.2 Inserting the down tube battery 7.4.2 Pannier rack battery 7.4.2.1 Removing the pannier rack battery 7.4.2.2 Inserting the pannier rack battery 7.4.3 Charging the battery 7.4.4...
- Page 9 EN_034-11471_1.1_0.01_09.18_HERCULES BOSCH_Puria_Inhalt.book Page 7 Wednesday, October 11, 2017 1:59 PM Table of contents 8.1.4 Chain Maintenance 8.2.1 Wheel 8.2.2 Brake system 8.2.3 Electrical cables and brake cables 8.2.4 Gear shift 8.2.5 USB port 8.2.6 Chain or belt tension Service Correcting and repairing 8.4.1 Using original parts only 8.4.2...
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Page 10: About These Instructions
Text passages which are directed expressly at specialist staff (e.g. bicycle mechanics), are clearly marked with a blue tool symbol. Staff at all HERCULES specialist dealers have specialist training and qualifications, and are therefore capable of identifying risks and preventing hazards which may arise during maintenance, servicing and repairs on the bicycle. -
Page 11: Laws, Standards And Directives
EN_034-11471_1.1_0.01_09.18_HERCULES BOSCH_Puria_Inhalt.book Page 9 Wednesday, October 11, 2017 1:59 PM About these instructions Laws, standards and directives These operating instructions comply with the essential requirements from: • the Machinery Directive 2006/42/EC, • EN ISO 12100:2010 Safety of machinery – General principles of design –... -
Page 12: Other Valid Documents
• Charger operating instructions. No other information is also applicable. The constantly updated lists of approved accessories and parts are available to HERCULES specialist dealers. Subject to change The information contained in these operating instructions are the approved technical specifications at the time of printing. -
Page 13: Identifying
These operating instructions are printed in colour and glued (PUR glue) in an outer cover made of thin paper. HERCULES GMBH assumes no liability for copies of any kind, for example, black and white copies, loose pages or electronic copies. - Page 14 EN_034-11471_1.1_0.01_09.18_HERCULES BOSCH_Puria_Inhalt.book Page 12 Wednesday, October 11, 2017 1:59 PM About these instructions Type number Model Bicycle type 18-Q-0093 Rob Cross Sport City and trekking bicycle 18-Q-0105 Rob Cross Comp City and trekking bicycle 18-Q-0106 Rob Cross Comp City and trekking bicycle 18-Q-0107 Rob Cross Sport City and trekking bicycle...
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Page 15: For Your Safety
If you are unable to contact your specialist dealer, you will find further HERCULES specialist dealers on www.hercules-bikes.de. They will also be able to attend to your customer service needs. -
Page 16: Basic Safety Notes
EN_034-11471_1.1_0.01_09.18_HERCULES BOSCH_Puria_Inhalt.book Page 14 Wednesday, October 11, 2017 1:59 PM About these instructions 2.7.2 Basic safety notes These operating instructions have a chapter with general safety notes [ Chapter 3, page 20]. The chapter stands out because of its grey background. 2.7.3 Warnings Hazardous situations and actions are marked with... -
Page 17: Safety Markings
EN_034-11471_1.1_0.01_09.18_HERCULES BOSCH_Puria_Inhalt.book Page 15 Wednesday, October 11, 2017 1:59 PM About these instructions 2.7.4 Safety markings The following safety markings are used on the type plates of the bicycle: General warning Adhere to the instructions for use For your information 2.8.1 Instructions for actions Instructions for actions are structured in accordance... -
Page 18: Information On The Type Plate
EN_034-11471_1.1_0.01_09.18_HERCULES BOSCH_Puria_Inhalt.book Page 16 Wednesday, October 11, 2017 1:59 PM About these instructions 2.8.2 Information on the type plate Alongside the warnings, the type plates of the products also contain other important information on the bicycle: only suitable for the road, no off-road riding or jumps suitable for roads, off-road riding and jumps of up to 15 cm suitable for rough off-road riding and jumps of up to... - Page 19 EN_034-11471_1.1_0.01_09.18_HERCULES BOSCH_Puria_Inhalt.book Page 17 Wednesday, October 11, 2017 1:59 PM About these instructions Read the instructions Separate collection of electrical and electronic devices Separate collection of batteries Must not be thrown into fire (burning prohibited) Battery must not be opened Device of protection class II Only suitable for use indoors Fuse (device fuse)
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Page 20: Language Conventions
EN_034-11471_1.1_0.01_09.18_HERCULES BOSCH_Puria_Inhalt.book Page 18 Wednesday, October 11, 2017 1:59 PM About these instructions 2.8.3 Language conventions The bicycle described in these operating instructions may be equipped with alternative components. The equipment of the bicycle is defined by the respective type number. If applicable, the notes alternative equipment and alternative version make reference to the use of alternative components. -
Page 21: Type Plate
EN_034-11471_1.1_0.01_09.18_HERCULES BOSCH_Puria_Inhalt.book Page 19 Wednesday, October 11, 2017 1:59 PM About these instructions Type plate The type plate is situated on the frame. The type plate features the following information: Hercules GmbH Longericher Str. 2 50739 Köln, Germany Typ: 18-P-0001... -
Page 22: Safety
EN_034-11471_1.1_0.01_09.18_HERCULES BOSCH_Puria_Inhalt.book Page 20 Wednesday, October 11, 2017 1:59 PM Safety Safety Requirements for the rider If there are no legal requirements for the rider of electrically power assisted cycles, we recommend that the rider should be a minimum 15 years of age and have experience with muscle-powered bicycles. -
Page 23: City And Trekking Bicycle
EN_034-11471_1.1_0.01_09.18_HERCULES BOSCH_Puria_Inhalt.book Page 21 Wednesday, October 11, 2017 1:59 PM Safety The general laws and the regulations for the prevention of accidents and environmental protection in the respective country of use must be adhered to. Proper use also includes all instructions for actions and check lists in these operating instructions. -
Page 24: Improper Use
EN_034-11471_1.1_0.01_09.18_HERCULES BOSCH_Puria_Inhalt.book Page 22 Wednesday, October 11, 2017 1:59 PM Safety Improper use Failure to adhere to the proper use causes a risk of personal injury and material damage. The bicycle is not suitable for the following uses: • riding with a damaged or incomplete bicycle, •... -
Page 25: Duty Of Care
EN_034-11471_1.1_0.01_09.18_HERCULES BOSCH_Puria_Inhalt.book Page 23 Wednesday, October 11, 2017 1:59 PM Safety Duty of care The safety of the bicycle can only be assured if all the necessary measures are taken. 3.6.1 User The user has the duty of care and responsibility for scheduling these measures and checking that they are implemented. -
Page 26: Rider
Rider The rider: • receives instruction before the first ride. He/she can clarify any questions relating to the operating instructions with the user or the HERCULES specialist dealer. • wears personal protective equipment. • assumes all the obligations of the user in case the bicycle changes hands. -
Page 27: Description Overview
EN_034-11471_1.1_0.01_09.18_HERCULES BOSCH_Puria_Inhalt.book Page 25 Wednesday, October 11, 2017 1:59 PM Description Description Overview Figure 2: Bicycle, viewed from the right, example Front wheel Fork Front mudguard Lamp Handlebars Stem Frame Seat post Saddle Pannier rack Battery Reflector and rear light Rear mudguard Kickstand Rear wheel... -
Page 28: Handlebars
EN_034-11471_1.1_0.01_09.18_HERCULES BOSCH_Puria_Inhalt.book Page 26 Wednesday, October 11, 2017 1:59 PM Description Handlebars Figure 3: Detailed view of bicycle from rider position, example Rear brake lever Bell Lamp Front brake lever Command console with display Fork lock on suspension fork head Shifter 034-11471_1.1_11.10.2017... -
Page 29: Wheel And Fork
EN_034-11471_1.1_0.01_09.18_HERCULES BOSCH_Puria_Inhalt.book Page 27 Wednesday, October 11, 2017 1:59 PM Description Wheel and fork Figure 4: Components of the wheel, example of front wheel Tyre Suspension fork head with setting wheel Shock absorber Spoke Quick release Valve Fork end of the shock absorber 4.3.1 Valve Each wheel has a valve. -
Page 30: Suspension
EN_034-11471_1.1_0.01_09.18_HERCULES BOSCH_Puria_Inhalt.book Page 28 Wednesday, October 11, 2017 1:59 PM Description 4.3.2 Suspension A suspension fork has two functions which improve the floor contact and the comfort: the suspension and the damping. Figure 5: Bicycle without suspension (1) and with suspension (2) when riding over an obstacle The suspension prevents an impact, e.g. -
Page 31: Brake System
EN_034-11471_1.1_0.01_09.18_HERCULES BOSCH_Puria_Inhalt.book Page 29 Wednesday, October 11, 2017 1:59 PM Description Brake system The bicycle's brake system comprises: • a rim brake on the front and rear wheels or • a disk brake on the front and rear wheels. 4.4.1 Rim brake Figure 6: Components of the rim brake with details, example... -
Page 32: Locking Lever
Figure 7: Rim brake locking lever, on front wheel (1) and rear wheel (2) The locking levers are not labelled. The locking levers must only be set by a HERCULES specialist dealer. 034-11471_1.1_11.10.2017... -
Page 33: Disk Brake
EN_034-11471_1.1_0.01_09.18_HERCULES BOSCH_Puria_Inhalt.book Page 31 Wednesday, October 11, 2017 1:59 PM Description 4.4.2 Disk brake (Alternative equipment) Figure 8: Brake system with a back-pedal brake, example Brake disk Brake caliper with brake linings Handlebars with brake levers Front wheel brake disk Rear wheel brake disk On a bicycle with a disk brake, the brake disk is connected permanently to the hub of the wheel. -
Page 34: Electric Drive System
EN_034-11471_1.1_0.01_09.18_HERCULES BOSCH_Puria_Inhalt.book Page 32 Wednesday, October 11, 2017 1:59 PM Description Electric drive system The bicycle is driven by muscle power via the chain drive. The force which is applied by pedalling in the direction of travel, drives the front chain wheel. The chain transmits the force onto the rear chain wheel and then onto the rear wheel. - Page 35 EN_034-11471_1.1_0.01_09.18_HERCULES BOSCH_Puria_Inhalt.book Page 33 Wednesday, October 11, 2017 1:59 PM Description The electric drive system is made up of six components: Figure 10: Diagram of electric drive system, example Lamp Command console with display Down tube battery Pannier rack battery Rear light Motor •...
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Page 36: Battery
EN_034-11471_1.1_0.01_09.18_HERCULES BOSCH_Puria_Inhalt.book Page 34 Wednesday, October 11, 2017 1:59 PM Description The bicycle does not have a separate emergency stop or emergency shut-off button. The drive system with removable display can be stopped in case of emergency by removing the display. The motor switches off automatically as soon as the rider no longer pedals, the temperature is outside the permitted range, there is an overload or the shut-off... -
Page 37: Table 9: Battery Technical Data
EN_034-11471_1.1_0.01_09.18_HERCULES BOSCH_Puria_Inhalt.book Page 35 Wednesday, October 11, 2017 1:59 PM Description Transportation temperature 5 °C - 25 °C Ideal transportation temperature 10 °C - 15 °C Storage temperature 5 °C - 25 °C Ideal storage temperature 10 °C - 15 °C Charging ambient temperature 10 °C - 30 °C Table 9:... - Page 38 EN_034-11471_1.1_0.01_09.18_HERCULES BOSCH_Puria_Inhalt.book Page 36 Wednesday, October 11, 2017 1:59 PM Description Figure 12: Details of pannier rack battery Battery housing Charging port for charger plug Charging port cover Pannier rack battery mount Battery lock Key for battery lock Operating and charge status indicator On-Off button (battery) 034-11471_1.1_11.10.2017...
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Page 39: Operating And Charge Status Indicator
EN_034-11471_1.1_0.01_09.18_HERCULES BOSCH_Puria_Inhalt.book Page 37 Wednesday, October 11, 2017 1:59 PM Description 4.5.1.1 Operating and charge status indicator The five green LEDs of the operating and charge status indicator indicate the charge status when the battery is switched on. Each LED represents 20% of the charge status. -
Page 40: Table 11: Overview Of The Command Console With Display
EN_034-11471_1.1_0.01_09.18_HERCULES BOSCH_Puria_Inhalt.book Page 38 Wednesday, October 11, 2017 1:59 PM Description The pane of glass on the display may steam up from the inside in the event of abrupt temperature fluctuations. This is not a malfunction. The command console with display has four buttons. L K K K K K L L K K K K... -
Page 41: Usb Port
EN_034-11471_1.1_0.01_09.18_HERCULES BOSCH_Puria_Inhalt.book Page 39 Wednesday, October 11, 2017 1:59 PM Description 4.5.3.1 USB port Test instruments can be connected to the USB diagnostics port to check the drive system. The USB diagnostics port does not have any other functions. 4.5.3.2 Displays The command console with display has seven display screens:... -
Page 42: Table 13: Overview Of Levels Of Assistance
EN_034-11471_1.1_0.01_09.18_HERCULES BOSCH_Puria_Inhalt.book Page 40 Wednesday, October 11, 2017 1:59 PM Description Level of assistance The higher the level for assistance, the more the drive system assists the rider when pedalling. The following levels of assistance are available. Level of assistance When the drive system is switched on, the motor assistance is switched off. -
Page 43: Table 14: Journey Information
EN_034-11471_1.1_0.01_09.18_HERCULES BOSCH_Puria_Inhalt.book Page 41 Wednesday, October 11, 2017 1:59 PM Description Journey information The command console with display shows one of three items of journey information. The displayed item of journey information can be switched Display Function T R IP Distance travelled since the last RESET T O T AL Display of the total distance travelled... -
Page 44: Transportation, Storage And Assembly
EN_034-11471_1.1_0.01_09.18_HERCULES BOSCH_Puria_Inhalt.book Page 42 Wednesday, October 11, 2017 1:59 PM Transportation, storage and assembly Transportation, storage and assembly Transportation C r a s h c a u s e d b y u n i n t e n t i o n a l a c t i v a t i o n CAUTION There is a risk of injury if the drive system is activated unintentionally. - Page 45 When transporting by car, you must use a suitable bicycle rack system. The HERCULES specialist dealer will advise you on how to select a suitable rack system properly and how to use it safely.
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Page 46: Storing
EN_034-11471_1.1_0.01_09.18_HERCULES BOSCH_Puria_Inhalt.book Page 44 Wednesday, October 11, 2017 1:59 PM Transportation, storage and assembly Storing R i s k o f f i r e a n d e x p l o s i o n d ue t o h i g h CAUTION t e m p e ra t u r e s Excessively high temperatures damage the battery. -
Page 47: Break In Operation
Never wax the friction surfaces of the brake. Before longer periods without use, it is recommendable for the HERCULES specialist dealer to carry out servicing, basic cleaning and apply preservative agent. 5.2.1.2 Carrying out break in operation ... -
Page 48: Assembly
Universal tools, a torque spanner with an operating range of 5 Nm to 40 Nm and the special tools, as recommended by HERCULES GMBH, must be available. 5.3.1 Unpacking Hand injuries caused by cardboard packaging CAUTION The shipping carton is closed with metal staples. -
Page 49: Scope Of Delivery
EN_034-11471_1.1_0.01_09.18_HERCULES BOSCH_Puria_Inhalt.book Page 47 Wednesday, October 11, 2017 1:59 PM Transportation, storage and assembly The packaging has to be disposed of in accordance with the regulations of the authorities. 5.3.2 Scope of delivery The bicycle was completely assembled in the factory for test purposes and then dismantled for transportation. -
Page 50: Table 18: Axle Nut Tightening Torque
EN_034-11471_1.1_0.01_09.18_HERCULES BOSCH_Puria_Inhalt.book Page 48 Wednesday, October 11, 2017 1:59 PM Transportation, storage and assembly Initial commissioning includes the following work: Check the battery [ Chapter 5.3.3.1, page 49]. The battery is supplied partially charged. In order to guarantee full power, charge the battery fully. -
Page 51: Checking The Battery
EN_034-11471_1.1_0.01_09.18_HERCULES BOSCH_Puria_Inhalt.book Page 49 Wednesday, October 11, 2017 1:59 PM Transportation, storage and assembly Sale of the bicycle Fill out the data sheet on the first page of the operating instructions. Adjust the bicycle to the rider. Set the kickstand and the shifter, and show the purchaser the settings. -
Page 52: Installing The Wheels With Quick Release
EN_034-11471_1.1_0.01_09.18_HERCULES BOSCH_Puria_Inhalt.book Page 50 Wednesday, October 11, 2017 1:59 PM Transportation, storage and assembly Installing the wheels with quick release Crash caused by unfastened quick release CAUTION A faulty or incorrectly installed quick release may become caught in the brake disk and block the wheel. This will cause a crash. -
Page 53: Adjusting The Bicycle To The Rider
EN_034-11471_1.1_0.01_09.18_HERCULES BOSCH_Puria_Inhalt.book Page 51 Wednesday, October 11, 2017 1:59 PM Adjusting the bicycle to the rider Adjusting the bicycle to the rider The HERCULES specialist dealer checks all the factory settings and, when the bicycle is sold, adapts the settings of the saddle, handlebars, suspension fork and the spring damper element to the rider. -
Page 54: Clamp The Seat Post With The Quick Release
Figure 16: Determining the saddle height 6.1.2 Clamp the seat post with the quick release The HERCULES specialist dealer demonstrates the function of the quick release to the rider or user. Figure 17: Seat post quick release in the final position... -
Page 55: Adjusting The Sitting Position And Saddle Tilt
Check the clamping force of the quick releases. 6.1.3 Adjusting the sitting position and saddle tilt Special tools are required to adjust the seat length and the saddle tilt. The HERCULES specialist dealer adjusts the saddle setting to the rider. Setting the handlebars ... -
Page 56: Adjusting The Stem
EN_034-11471_1.1_0.01_09.18_HERCULES BOSCH_Puria_Inhalt.book Page 54 Wednesday, October 11, 2017 1:59 PM Adjusting the bicycle to the rider Adjusting the stem 6.3.1 With quick release (Alternative version) Crash caused by incorrectly set clamping force CAUTION Excessively high clamping force will damage the quick release and cause it to lose its function. -
Page 57: Checking The Clamping Force Of The Quick Releases
If the clamping force of the clamping lever on the seat post is not sufficient, screw in the knurled nut. If the clamping force cannot be set, the HERCULES specialist dealer will need to check the quick release. 034-11471_1.1_11.10.2017... -
Page 58: Basic Setting For Suspension And Damping
EN_034-11471_1.1_0.01_09.18_HERCULES BOSCH_Puria_Inhalt.book Page 56 Wednesday, October 11, 2017 1:59 PM Adjusting the bicycle to the rider Basic setting for suspension and damping The adjustment shown here represents a basic setting. The rider should change the basic setting to suit the surface and his/her preferences. ... -
Page 59: Operation
EN_034-11471_1.1_0.01_09.18_HERCULES BOSCH_Puria_Inhalt.book Page 57 Wednesday, October 11, 2017 1:59 PM Operation Operation Crash caused by loose clothing CAUTION Laces, scarves and other loose items may become entangled in the spokes on the wheels and the chain drive. This may result in a crash and injuries. ... - Page 60 Always keep the bicycle dry and free from frost. If the bicycle is to be operated at temperatures below 3 °C, the HERCULES specialist dealer must first prepare the bicycle for winter service. Off-road riding subjects the joints in the arms to severe strain.
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Page 61: Before Each Ride
A component may suddenly fail in case of material fatigue. This may result in a crash and injuries. Remove the bicycle from service immediately in case of any signs of material fatigue. Have the HERCULES specialist dealer check the situation. Have the HERCULES specialist dealer carry out basic cleaning regularly. - Page 62 EN_034-11471_1.1_0.01_09.18_HERCULES BOSCH_Puria_Inhalt.book Page 60 Wednesday, October 11, 2017 1:59 PM Operation Check list before each ride Check that the bicycle is complete. Check that the lighting, reflector and brake, for instance, are sufficiently clean. You must check that the mudguards, the pannier rack and the ...
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Page 63: Using The Kickstand
EN_034-11471_1.1_0.01_09.18_HERCULES BOSCH_Puria_Inhalt.book Page 61 Wednesday, October 11, 2017 1:59 PM Operation Using the kickstand Crash caused by a lowered kickstand CAUTION The kickstand does not fold up automatically. There is a risk of crashing if riding with the kickstand lowered. ... -
Page 64: Using The Pannier Rack
EN_034-11471_1.1_0.01_09.18_HERCULES BOSCH_Puria_Inhalt.book Page 62 Wednesday, October 11, 2017 1:59 PM Operation Using the pannier rack Crash caused by loaded pannier rack CAUTION The riding performance of the bicycle changes with a loaded pannier rack, in particular when steering and braking. This can lead to a loss of control. This may result in a crash and injuries. - Page 65 EN_034-11471_1.1_0.01_09.18_HERCULES BOSCH_Puria_Inhalt.book Page 63 Wednesday, October 11, 2017 1:59 PM Operation The maximum load bearing capacity is indicated on the NOTICE pannier rack. Never exceed the permitted total weight when packing the bicycle. Never exceed the maximum load bearing capacity of the pannier rack.
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Page 66: Battery
EN_034-11471_1.1_0.01_09.18_HERCULES BOSCH_Puria_Inhalt.book Page 64 Wednesday, October 11, 2017 1:59 PM Operation Battery Risk of fire and explosion due to faulty battery WARNING The safety electronics on damaged or faulty batteries may fail. The residual voltage can cause a short circuit. The batteries may self-ignite and explode. ... - Page 67 EN_034-11471_1.1_0.01_09.18_HERCULES BOSCH_Puria_Inhalt.book Page 65 Wednesday, October 11, 2017 1:59 PM Operation Fire and explosion caused by short circuit CAUTION Small metal objects may jumper the electrical connections of the battery. The batteries may self- ignite and explode. Keep paper clips, screws, coins, keys and other small parts away from the battery and do not insert them into the battery.
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Page 68: Down Tube Battery
EN_034-11471_1.1_0.01_09.18_HERCULES BOSCH_Puria_Inhalt.book Page 66 Wednesday, October 11, 2017 1:59 PM Operation If a key is left inserted when transporting the bicycle, NOTICE or when riding, it may break off or the compartment may open accidentally. Remove the key from the battery lock immediately after use. -
Page 69: Pannier Rack Battery
EN_034-11471_1.1_0.01_09.18_HERCULES BOSCH_Puria_Inhalt.book Page 67 Wednesday, October 11, 2017 1:59 PM Operation 7.4.2 Pannier rack battery (Alternative version) Before the battery is to be removed or inserted, switch off the battery and the drive system. 7.4.2.1 Removing the pannier rack battery ... -
Page 70: Charging The Battery
EN_034-11471_1.1_0.01_09.18_HERCULES BOSCH_Puria_Inhalt.book Page 68 Wednesday, October 11, 2017 1:59 PM Operation 7.4.3 Charging the battery Fire caused by overheated charger CAUTION The charger heats up when charging the battery. In case of insufficient cooling, this can result in fire or burns to the hands. - Page 71 EN_034-11471_1.1_0.01_09.18_HERCULES BOSCH_Puria_Inhalt.book Page 69 Wednesday, October 11, 2017 1:59 PM Operation Remove the rubber cover from the battery. Connect the mains plug of the charger to a normal domestic, grounded socket. 230 V, 50 Hz Connection data Connect the charging cable to the battery's charging port.
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Page 72: Waking The Battery
EN_034-11471_1.1_0.01_09.18_HERCULES BOSCH_Puria_Inhalt.book Page 70 Wednesday, October 11, 2017 1:59 PM Operation 7.4.4 Waking the battery When not used for a longer period, the battery switches to sleep mode for self-protection. The LEDs of the operating and charge status indicator do not light up. -
Page 73: Electric Drive System
EN_034-11471_1.1_0.01_09.18_HERCULES BOSCH_Puria_Inhalt.book Page 71 Wednesday, October 11, 2017 1:59 PM Operation Electric drive system 7.5.1 Switching on the drive system Crash caused by lack of readiness for braking CAUTION A drive system which has been switched on can be activated by the application of force on the pedals. There is a risk of a crash if the drive is activated unintentionally, and the brake is not reached. -
Page 74: Switching Off The Drive System
EN_034-11471_1.1_0.01_09.18_HERCULES BOSCH_Puria_Inhalt.book Page 72 Wednesday, October 11, 2017 1:59 PM Operation 7.5.2 Switching off the drive system The system switches off automatically ten minutes after the last command. The are two options for switching off the drive system manually. 1 On-Off key, command console with display ... -
Page 75: Command Console With Display
EN_034-11471_1.1_0.01_09.18_HERCULES BOSCH_Puria_Inhalt.book Page 73 Wednesday, October 11, 2017 1:59 PM Operation Command console with display 7.6.1 Using the USB diagnostics port Test instruments can be connected to the USB NOTICE diagnostics port to check the drive system. The USB diagnostics port does not have any other functions. ... -
Page 76: Using The Running Light
EN_034-11471_1.1_0.01_09.18_HERCULES BOSCH_Puria_Inhalt.book Page 74 Wednesday, October 11, 2017 1:59 PM Operation Switching off the pushing aid The pushing aid is switched off in case of three events. • The plus button is released. • The wheels are blocked. • At speeds above 6 km/h. 7.6.3 Using the running light ... -
Page 77: Journey Information
EN_034-11471_1.1_0.01_09.18_HERCULES BOSCH_Puria_Inhalt.book Page 75 Wednesday, October 11, 2017 1:59 PM Operation 7.6.5 Journey information The displayed journey information can be changed and partially reset. 7.6.5.1 Switching the displayed journey information Press and hold the minus button (command console with display) again for around two seconds, until the desired item of journey information is displayed. -
Page 78: Gear Shift
EN_034-11471_1.1_0.01_09.18_HERCULES BOSCH_Puria_Inhalt.book Page 76 Wednesday, October 11, 2017 1:59 PM Operation Gear shift The selection of the appropriate gear is a prerequisite for a physically comfortable ride and making sure that the electric drive system functions properly. The ideal pedalling frequency is between 40 and 60 revolutions per minute. -
Page 79: Brakes
EN_034-11471_1.1_0.01_09.18_HERCULES BOSCH_Puria_Inhalt.book Page 77 Wednesday, October 11, 2017 1:59 PM Operation Brakes Crash caused by incorrect use CAUTION Handling the brake improperly can lead to loss of control or crashes, which may result in injuries. Practise braking and emergency braking before the bicycle is used in public spaces. -
Page 80: Using The Brake
EN_034-11471_1.1_0.01_09.18_HERCULES BOSCH_Puria_Inhalt.book Page 78 Wednesday, October 11, 2017 1:59 PM Operation The drive force of the motor is shut off during the ride as soon as the rider no longer pedals. The drive system does not switch off when braking. ... -
Page 81: Suspension And Damping
EN_034-11471_1.1_0.01_09.18_HERCULES BOSCH_Puria_Inhalt.book Page 79 Wednesday, October 11, 2017 1:59 PM Operation Suspension and damping 7.9.1 Locking the front wheel suspension When the fork lock is in the open position, the suspension system has activated suspension and thus provides the rider and the bicycle with relief. Riding with the fork lock open should therefore be preferred for everyday riding. -
Page 82: Folding
EN_034-11471_1.1_0.01_09.18_HERCULES BOSCH_Puria_Inhalt.book Page 80 Wednesday, October 11, 2017 1:59 PM Operation 7.10 Folding (Alternative equipment) Never crush or bend cables, electric cables or NOTICE brake cables when folding. 7.10.1 Folding the folding bicycle The bicycle is folded in eight steps. ... -
Page 83: Folding The Stem, Version I
EN_034-11471_1.1_0.01_09.18_HERCULES BOSCH_Puria_Inhalt.book Page 81 Wednesday, October 11, 2017 1:59 PM Operation Fold the pedal against the pedal crank. Figure 22: Folding the pedal up (I) or down (II) 7.10.2 Folding the stem, version I (Alternative version) Open the clamping lever on the stem quick release. ... -
Page 84: Folding The Stem, Version Ii
EN_034-11471_1.1_0.01_09.18_HERCULES BOSCH_Puria_Inhalt.book Page 82 Wednesday, October 11, 2017 1:59 PM Operation 7.10.2.1 Folding the stem, version II (Alternative version) Open the clamping lever on the stem quick release. Push the unlocking knob. Pivot the handlebars 90° to the right or left. ... -
Page 85: Preparing The Bicycle So That It Is Ready To Ride Again
Preparing the bicycle so that it is ready to ride again The HERCULES specialist dealer shows the user or rider how the bicycle is folded, how it is prepared so that it is ready to ride again, and how the quick releases are used. -
Page 86: Folding Out The Frame
EN_034-11471_1.1_0.01_09.18_HERCULES BOSCH_Puria_Inhalt.book Page 84 Wednesday, October 11, 2017 1:59 PM Operation 7.10.3.1 Folding out the frame Completely fold out the frame. Close the frame clamping lever. The frame clamping lever rests on the limit stop. The frame locking lever holds the frame clamping lever. The frame clamping lever is closed. - Page 87 EN_034-11471_1.1_0.01_09.18_HERCULES BOSCH_Puria_Inhalt.book Page 85 Wednesday, October 11, 2017 1:59 PM Operation Use the foot to fold the pedal up or down. Figure 28: Folding up the pedal 034-11471_1.1_11.10.2017...
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Page 88: Maintenance
EN_034-11471_1.1_0.01_09.18_HERCULES BOSCH_Puria_Inhalt.book Page 86 Wednesday, October 11, 2017 1:59 PM Maintenance Maintenance Cleaning check list Lubricating the chain once a month Cleaning the battery once a month Basic cleaning and preservation of all at least every six components months at least every six... -
Page 89: Cleaning And Servicing
The following servicing measures must be carried out regularly [ Check list, page 86]. Servicing can be performed by the user and rider. In case of any doubt, consult the HERCULES specialist dealer. 8.1.1 Battery Fire and explosion caused by penetration by water CAUTION The battery is only protected from simple spray water. -
Page 90: Basic Cleaning And Preservation
EN_034-11471_1.1_0.01_09.18_HERCULES BOSCH_Puria_Inhalt.book Page 88 Wednesday, October 11, 2017 1:59 PM Maintenance Carefully clean the display with a damp, soft cloth. 8.1.3 Basic cleaning and preservation Crash caused by brake failure CAUTION After cleaning, servicing or repairing the bicycle, the braking effect may be temporarily unusually weak. -
Page 91: Maintenance
Check list, page 86]. They can be carried out by the user and rider. In case of any doubt, consult the HERCULES specialist dealer. 8.2.1 Wheel If the pressure is too low in the tyre, the tyre does not NOTICE achieve its load bearing capacity. -
Page 92: Brake System
EN_034-11471_1.1_0.01_09.18_HERCULES BOSCH_Puria_Inhalt.book Page 90 Wednesday, October 11, 2017 1:59 PM Maintenance 8.2.2 Brake system Replace the brake linings on the disk brake when the pad thickness has reached 0.5 mm. 8.2.3 Electrical cables and brake cables Check all visible electrical cables and cables for damage. - Page 93 If the chain or the belt can be pushed more than 2 cm, the chain or belt will need to be tensioned again by the HERCULES specialist dealer. If the chain or the belt can only be pushed less than 1 cm, the chain or belt will need to be relieved of tension accordingly.
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Page 94: Service
If the service life of a component has expired, the component may suddenly fail. This may result in a crash and injuries. Have the HERCULES specialist dealer carry out six-monthly basic cleaning of the bicycle, preferably at the same time as the stipulated servicing work. -
Page 95: Correcting And Repairing
The individual parts of the bicycle have been selected carefully and to matched to each other. Only original parts must be used for maintenance and repair. The constantly updated lists of approved accessories and parts are available to HERCULES specialist dealers. 034-11471_1.1_11.10.2017... -
Page 96: Wheel Quick Release
EN_034-11471_1.1_0.01_09.18_HERCULES BOSCH_Puria_Inhalt.book Page 94 Wednesday, October 11, 2017 1:59 PM Maintenance 8.4.2 Wheel quick release Crash caused by unfastened quick release CAUTION A faulty or incorrectly installed quick release may become caught in the brake disk and block the wheel. This will cause a crash. -
Page 97: Clamping The Quick Release
EN_034-11471_1.1_0.01_09.18_HERCULES BOSCH_Puria_Inhalt.book Page 95 Wednesday, October 11, 2017 1:59 PM Maintenance The clamping lever for the quick release is marked OPEN and CLOSE. If you can read the word OPEN, the quick release is open. If you can read the word CLOSE, the quick release is clamped. - Page 98 EN_034-11471_1.1_0.01_09.18_HERCULES BOSCH_Puria_Inhalt.book Page 96 Wednesday, October 11, 2017 1:59 PM Maintenance Checking and setting the clamping force of the quick releases If the clamping lever cannot be moved into its proper final position by pushing it with the hand, or if it is too loose, its clamping force will need to be readjusted.
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Page 99: Adjusting The Tyre Pressure
EN_034-11471_1.1_0.01_09.18_HERCULES BOSCH_Puria_Inhalt.book Page 97 Wednesday, October 11, 2017 1:59 PM Maintenance 8.4.3 Adjusting the tyre pressure 8.4.3.1 Dunlop valve The tyre pressure cannot be measured on the simple Dunlop valve. The tyre pressure is therefore measured in the filling hose when pumping slowly with the bicycle pump. -
Page 100: Presta Valve
EN_034-11471_1.1_0.01_09.18_HERCULES BOSCH_Puria_Inhalt.book Page 98 Wednesday, October 11, 2017 1:59 PM Maintenance 8.4.3.2 Presta valve It is recommendable to use a bicycle pump with a pressure gauge. The operating instructions for the bicycle pump must be adhered to. Unscrew and remove the valve cap. ... -
Page 101: Schrader Valve
EN_034-11471_1.1_0.01_09.18_HERCULES BOSCH_Puria_Inhalt.book Page 99 Wednesday, October 11, 2017 1:59 PM Maintenance 8.4.3.3 Schrader valve It is recommendable to use a bicycle pump with a pressure gauge. The operating instructions for the bicycle pump must be adhered to. Unscrew and remove the valve cap. ... -
Page 102: Setting The Gear Shift
If the gear shift cannot be set this way, the assembly of the gear shift will need to be inspected by the HERCULES specialist dealer. 8.4.4.1 Cable-operated gear shift, single-cable For a smooth gear shift, set the adjusting sleeves on the gear shift housing. -
Page 103: Offsetting Brake Lining Wear
EN_034-11471_1.1_0.01_09.18_HERCULES BOSCH_Puria_Inhalt.book Page 101 Wednesday, October 11, 2017 1:59 PM Maintenance 8.4.5 Offsetting brake lining wear 8.4.5.1 Hydraulically operated rim brake (Alternative equipment) The setting bolt on the brake lever of the hydraulic rim brake is used to offset the brake lining wear. If the profile of the brake pads has a remaining depth of only 1 mm, the brake pads will need to be replaced. -
Page 104: Cable-Operated Rim Brake
EN_034-11471_1.1_0.01_09.18_HERCULES BOSCH_Puria_Inhalt.book Page 102 Wednesday, October 11, 2017 1:59 PM Maintenance 8.4.5.2 Cable-operated rim brake (Alternative equipment) The setting bolt on the brake lever of the cable-operated rim brake is adjusted to offset the brake lining wear. The free travel is the distance brake lever travels from the initial position until it reaches its action point, i.e. -
Page 105: Replacing The Lighting
10 m in front of the bicycle. 8.4.8 Repair by the specialist dealer Special knowledge and tools are required for many repairs. Only a HERCULES specialist dealer must carry out the following repairs, for instance: • Replacing tyres and rims, •... -
Page 106: First Aid For System Messages
EN_034-11471_1.1_0.01_09.18_HERCULES BOSCH_Puria_Inhalt.book Page 104 Wednesday, October 11, 2017 1:59 PM Maintenance 8.4.9 First aid for system messages Fire and explosion due to faulty batteries WARNING The safety electronics on damaged or faulty batteries may fail. The residual voltage can cause a short circuit. -
Page 107: Specific Error Eradication
EN_034-11471_1.1_0.01_09.18_HERCULES BOSCH_Puria_Inhalt.book Page 105 Wednesday, October 11, 2017 1:59 PM Maintenance Re-start the drive system. If the system message is still displayed, contact the HERCULES specialist dealer. 8.4.9.2 Specific error eradication Make a note of the system message. -
Page 108: The Electric Drive System Of Drive System Does Not Start Up
If the LEDs of the charge status indicator do not light up, contact the HERCULES specialist dealer. If the LEDs of the charge status indicator light up, but the drive system does not start up, remove the battery. -
Page 109: Accessories
EN_034-11471_1.1_0.01_09.18_HERCULES BOSCH_Puria_Inhalt.book Page 107 Wednesday, October 11, 2017 1:59 PM Maintenance Accessories Description Article number Protective cover for electrical 080-41000 ff components Panniers system components* 080-40946 Rear wheel basket system 051-20603 components* Bicycle box system components* 080-40947 Table 21: Accessories *System components are matched to the pannier rack and provide sufficient stability due to special transmission of force. -
Page 110: Child Seat
EN_034-11471_1.1_0.01_09.18_HERCULES BOSCH_Puria_Inhalt.book Page 108 Wednesday, October 11, 2017 1:59 PM Maintenance 8.5.1 Child seat Crash caused by improper handling CAUTION When using child seats, the riding properties and the stability of the bicycle change considerably. This can cause a loss of control, a crash and injuries. ... - Page 111 EN_034-11471_1.1_0.01_09.18_HERCULES BOSCH_Puria_Inhalt.book Page 109 Wednesday, October 11, 2017 1:59 PM Maintenance The HERCULES specialist dealer will advise you on the choice of right child seat system for the child and the bicycle. The scope of delivery of commercially available child seats does not usually contain any of the material which is required to adapt the bicycle to the child seat.
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Page 112: Bicycle Trailer
The HERCULES specialist dealer will advise you on the choice of right trailer system for the bicycle. The scope of delivery of commercially available bicycle trailers does not usually contain any of the material which is required to adapt the bicycle to the trailer. -
Page 113: Recycling And Disposal
EN_034-11471_1.1_0.01_09.18_HERCULES BOSCH_Puria_Inhalt.book Page 111 Wednesday, October 11, 2017 1:59 PM Recycling and disposal Recycling and disposal Risk of fire and explosion WARNING The safety electronics on damaged or faulty batteries may fail. The residual voltage can cause a short circuit. The batteries may self-ignite and explode. ... - Page 114 The bicycle, the display, the unopened and undamaged battery and the charger can be returned to any HERCULES specialist dealer free of charge. Depending on the region, further disposal options may be available. Store the individual parts of the decommissioned bicycle in a dry place, free from frost, where they are protected from direct sunlight.
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Page 115: Ec Declaration Of Conformity
, Cycles – Luggage carriers for bicycles – Requirements and test methods. EN 11243:2016 Mr. Harald Guoth Dipl.-Ing. (FH) (Quality Management Officer, Compliance Officer), c/o HERCULES GMBH, Longericher Str. 2, 50739 Köln is authorised to compile the technical documentation. Cologne, 16.08.2017 ………………………………………………………………………………………………………... -
Page 116: List Of Tables
EN_034-11471_1.1_0.01_09.18_HERCULES BOSCH_Puria_Inhalt.book Page 114 Wednesday, October 11, 2017 1:59 PM List of tables List of tables Table 1: Bicycle technical data, 2 Table 2: Battery technical data, 2 Table 3: Technical data for battery of the command console with display, 3 Table 4: Emissions from the bicycle*, 3 Table 5:... -
Page 117: Index
EN_034-11471_1.1_0.01_09.18_HERCULES BOSCH_Puria_Inhalt.book Page 115 Wednesday, October 11, 2017 1:59 PM Index Index Charger, Alternative equipment, 18 - disposing of, 112 Journey information, 41 Alternative version, 18 Clamping lever, - resetting, 75 Seat post, 52 - switching, 75 Back-pedal brake, 31 Basic cleaning, 88 Damping, 28 Knurled nut, 52... - Page 118 EN_034-11471_1.1_0.01_09.18_HERCULES BOSCH_Puria_Inhalt.book Page 116 Wednesday, October 11, 2017 1:59 PM Index Quick release, 27 Total, 41 Transportation, 42 Transporting, see Range, 41 Transportation Rear light, 25, 33 Trip, 41 Rear wheel brake, 29, 31 Type number, 1, 19 Reflector, 25 Tyre pressure, 1 Rim brake, Tyre size, 1...
- Page 119 EN_034-11471_1.1_0.01_09.18_HERCULES BOSCH_Puria_COVER.book Page 135 Wednesday, October 11, 2017 1:59 PM Text and images: HERCULES GMBH Longericher Straße 2 50739 Köln, Germany Translation: Tanner Translations GmbH+Co Markenstraße 7 40227 Düsseldorf, Germany Operating instructions: 034-11471_1.1_11.10.2017...
- Page 120 EN_034-11471_1.1_0.01_09.18_HERCULES BOSCH_Puria_COVER.book Page 1 Wednesday, October 11, 2017 1:59 PM www.hercules-bikes.de HERCULES GMBH Longericher Straße 2 50739 Köln, Germany Tel.: +49 4471 18735-0 Fax: +49 4471 18735-29 E-mail: info@hercules-bikes.de YOUR HERCULES SPECIALIST DEA LER...
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