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Hercules PASERO Translation Of The Original Operating Instructions

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EN_034-11421_0.1_0.01_09.18_HERCULES BROSE_CS_COVER.book Page 1 Wednesday, October 11, 2017 9:53 AM
IMPORTANT
READ CAREFULLY BEFORE USE
KEEP SAFE FOR LATER REFERENCE
TRANSLATION OF THE ORIGINAL
EN
OPERATING INSTRUCTIONS
ELECTRIC BICYCLES
Pasero, Alassio
18-R-0001 | 18-R-0002 | 18-R-0003 | 18-R-0005
034-11421 • 1.0 • 11.10.2017

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  • Page 1 EN_034-11421_0.1_0.01_09.18_HERCULES BROSE_CS_COVER.book Page 1 Wednesday, October 11, 2017 9:53 AM IMPORTANT READ CAREFULLY BEFORE USE KEEP SAFE FOR LATER REFERENCE TRANSLATION OF THE ORIGINAL OPERATING INSTRUCTIONS ELECTRIC BICYCLES Pasero, Alassio 18-R-0001 | 18-R-0002 | 18-R-0003 | 18-R-0005 034-11421 • 1.0 • 11.10.2017...
  • Page 2 EN_034-11421_0.1_0.01_09.18_HERCULES BROSE_CS_COVER.book Page 135 Wednesday, October 11, 2017 9:53 AM Copyright © HERCULES GMBH Distribution or reproduction of these operating instructions and utilisation or communication of their content is prohibited unless expressly approved. Any infringement will render the offender liable for compensation. All rights reserved in the event that a patent, utility model or industrial design is registered.
  • Page 3 EN_034-11421_0.1_0.01_09.18_HERCULES BROSE_CS_Inhalt.book Page 1 Wednesday, October 11, 2017 9:53 AM Data sheet Surname, first name of the purchaser: Date of purchase: Model: Frame number: Type number: Unladen weight (kg): Tyre size: Recommended tyre pressure (bar)*: front: rear: Wheel circumference (mm): Company stamp and signature: *After a tyre change, refer to the tyre markings for the permitted tyre pressures and make sure that they are observed.

  • Page 4: Technical Data

    EN_034-11421_0.1_0.01_09.18_HERCULES BROSE_CS_Inhalt.book Page 2 Wednesday, October 11, 2017 9:53 AM Technical data Technical data Bicycle Transportation temperature 5 °C - 25 °C Ideal transportation temperature 10 °C - 15 °C Storage temperature 5 °C - 25 °C Ideal storage temperature 10 °C - 15 °C Operation temperature 5 °C - 35 °C...
  • Page 5 EN_034-11421_0.1_0.01_09.18_HERCULES BROSE_CS_Inhalt.book Page 3 Wednesday, October 11, 2017 9:53 AM Technical data Display Internal lithium ion battery 3.7 V, 240 mAh Storage temperature 5 °C - 25 °C Charging ambient temperature 10 °C - 30 °C Table 3: Display technical data Emissions A-weighted emission sound pressure level <...

  • Page 6: Table Of Contents

    EN_034-11421_0.1_0.01_09.18_HERCULES BROSE_CS_Inhalt.book Page 4 Wednesday, October 11, 2017 9:53 AM Table of contents Technical data About these instructions Manufacturer Laws, standards and directives Other valid documents Subject to change Language Identifying 2.6.1 Operating instructions 2.6.2 Bicycle For your safety 2.7.1 Instruction, training and customer service 2.7.2 Basic safety notes...
  • Page 7 EN_034-11421_0.1_0.01_09.18_HERCULES BROSE_CS_Inhalt.book Page 5 Wednesday, October 11, 2017 9:53 AM Table of contents 4.6.1 Battery 4.6.1.1 Operating and charge status indicator 4.6.2 Running light 4.6.3 Display 4.6.3.1 USB port 4.6.3.2 Displays 4.6.4 Command console Transportation, storage and assembly Transportation Storing 5.2.1 Break in operation 5.2.1.1...
  • Page 8 EN_034-11421_0.1_0.01_09.18_HERCULES BROSE_CS_Inhalt.book Page 6 Wednesday, October 11, 2017 9:53 AM Table of contents 7.4.2 Down tube battery 7.4.2.1 Removing the down tube battery 7.4.2.2 Inserting the down tube battery 7.4.3 Saddle tube battery 7.4.3.1 Removing the saddle tube battery 7.4.3.2 Inserting the saddle tube battery 7.4.4 Charging the battery...
  • Page 9 EN_034-11421_0.1_0.01_09.18_HERCULES BROSE_CS_Inhalt.book Page 7 Wednesday, October 11, 2017 9:53 AM Table of contents 8.4.2.1 Clamping the quick release 8.4.3 Adjusting the tyre pressure 8.4.3.1 Dunlop valve 8.4.3.2 Presta valve 8.4.3.3 Schrader valve 8.4.4 Setting the gear shift 8.4.4.1 Cable-operated gear shift, single-cable 8.4.5 Offsetting brake lining wear 8.4.6...

  • Page 10: About These Instructions

    Text passages which are directed expressly at specialist staff (e.g. bicycle mechanics), are clearly marked with a blue tool symbol. Staff at all HERCULES specialist dealers have specialist training and qualifications, and are therefore capable of identifying risks and preventing hazards which may arise during maintenance, servicing and repairs on the bicycle.

  • Page 11: Laws, Standards And Directives

    EN_034-11421_0.1_0.01_09.18_HERCULES BROSE_CS_Inhalt.book Page 9 Wednesday, October 11, 2017 9:53 AM About these instructions Laws, standards and directives These operating instructions comply with the essential requirements from: • the Machinery Directive 2006/42/EC, • EN ISO 12100:2010 Safety of machinery – General principles of design –...

  • Page 12: Other Valid Documents

    • Charger operating instructions. No other information is also applicable. The constantly updated lists of approved accessories and parts are available to HERCULES specialist dealers. Subject to change The information contained in these operating instructions are the approved technical specifications at the time of printing.

  • Page 13: Identifying

    These operating instructions are printed in colour and glued (PUR glue) in an outer cover made of thin paper. HERCULES GMBH assumes no liability for copies of any kind, for example, black and white copies, loose pages or electronic copies.

  • Page 14: For Your Safety

    If you are unable to contact your specialist dealer, you will find further HERCULES specialist dealers on www.hercules-bikes.de. They will also be able to attend to your customer service needs.

  • Page 15: Basic Safety Notes

    EN_034-11421_0.1_0.01_09.18_HERCULES BROSE_CS_Inhalt.book Page 13 Wednesday, October 11, 2017 9:53 AM About these instructions 2.7.2 Basic safety notes These operating instructions have a chapter with general safety notes [ Chapter 3, page 20]. The  chapter stands out because of its grey background. 2.7.3 Warnings Hazardous situations and actions are marked with...

  • Page 16: Safety Markings

    EN_034-11421_0.1_0.01_09.18_HERCULES BROSE_CS_Inhalt.book Page 14 Wednesday, October 11, 2017 9:53 AM About these instructions 2.7.4 Safety markings The following safety markings are used on the type plates of the bicycle: General warning Adhere to the instructions for use Table 10: Safety markings on the product For your information 2.8.1 Instructions for actions...
  • Page 17 EN_034-11421_0.1_0.01_09.18_HERCULES BROSE_CS_Inhalt.book Page 15 Wednesday, October 11, 2017 9:53 AM About these instructions only suitable for the road, no off-road riding or jumps suitable for roads, off-road riding and jumps of up to 15 cm suitable for rough off-road riding and jumps of up to 61 cm suitable for rough off-road riding and jumps of up to 122 cm...
  • Page 18 EN_034-11421_0.1_0.01_09.18_HERCULES BROSE_CS_Inhalt.book Page 16 Wednesday, October 11, 2017 9:53 AM About these instructions Read the instructions Separate collection of electrical and electronic devices Separate collection of batteries Must not be thrown into fire (burning prohibited) Must not be thrown into water (immersed) Device of protection class II Only suitable for use indoors Fuse (device fuse)

  • Page 19: Language Conventions

    EN_034-11421_0.1_0.01_09.18_HERCULES BROSE_CS_Inhalt.book Page 17 Wednesday, October 11, 2017 9:53 AM About these instructions 2.8.3 Language conventions The bicycle described in these operating instructions may be equipped with alternative components. The equipment of the bicycle is defined by the respective type number. If applicable, the notes alternative equipment and alternative version make reference to the use of alternative components.
  • Page 20 EN_034-11421_0.1_0.01_09.18_HERCULES BROSE_CS_Inhalt.book Page 18 Wednesday, October 11, 2017 9:53 AM About these instructions The following conventions are used in these operating instructions: Convention Italics Entry in the index S P A C ED Displays on the display screen Example, page Cross references ...

  • Page 21: Type Plate

    EN_034-11421_0.1_0.01_09.18_HERCULES BROSE_CS_Inhalt.book Page 19 Wednesday, October 11, 2017 9:53 AM About these instructions Type plate The type plate is situated on the frame. The type plate features the following information: Hercules GmbH Longericher Str. 2 50739 Köln, Germany Typ: 18-P-0001...

  • Page 22: Safety

    EN_034-11421_0.1_0.01_09.18_HERCULES BROSE_CS_Inhalt.book Page 20 Wednesday, October 11, 2017 9:53 AM Safety Safety Requirements for the rider If there are no legal requirements for the rider of electrically power assisted cycles, we recommend that the rider should be a minimum 15 years of age and have experience with muscle-powered bicycles.

  • Page 23: City And Trekking Bicycle

    EN_034-11421_0.1_0.01_09.18_HERCULES BROSE_CS_Inhalt.book Page 21 Wednesday, October 11, 2017 9:53 AM Safety 3.2.1 City and trekking bicycle City and trekking bicycles are designed for daily, comfortable use on asphalted roads and paths. They are suitable for riding on public roads. City and trekking bicycles are not sports bicycles. If used for sports, reduced riding stability and diminished comfort are to be expected.

  • Page 24: Duty Of Care

    Rider The rider: • receives instruction before the first ride. He/she can clarify any questions relating to the operating instructions with the user or the HERCULES specialist dealer. • wears personal protective equipment. • assumes all the obligations of the user in case the bicycle changes hands.

  • Page 25: User

    EN_034-11421_0.1_0.01_09.18_HERCULES BROSE_CS_Inhalt.book Page 23 Wednesday, October 11, 2017 9:53 AM Safety 3.6.2 User The user has the duty of care and responsibility for scheduling these measures and checking that they are implemented. The user: • makes these operating instructions available to the rider for the duration of use of the bicycle.

  • Page 26: Description Overview

    EN_034-11421_0.1_0.01_09.18_HERCULES BROSE_CS_Inhalt.book Page 24 Wednesday, October 11, 2017 9:53 AM Description Description Overview 14 15 16 Figure 2: Bicycle, viewed from the right, example of Pasero Front wheel Fork Front mudguard Lamp Handlebars Stem Frame Seat post Saddle Pannier rack...

  • Page 27: Handlebars

    EN_034-11421_0.1_0.01_09.18_HERCULES BROSE_CS_Inhalt.book Page 25 Wednesday, October 11, 2017 9:53 AM Description Handlebars Figure 3: Detailed view of bicycle from rider position, example Rear brake lever Bell Lamp Front brake lever Front derailleur shifter Command console Display Fork lock on suspension fork head Rear derailleur shifter 034-11421_0.1_10.10.2017...

  • Page 28: Wheel And Fork

    EN_034-11421_0.1_0.01_09.18_HERCULES BROSE_CS_Inhalt.book Page 26 Wednesday, October 11, 2017 9:53 AM Description Wheel and fork Figure 4: Components of the wheel, example of front wheel Tyre Suspension fork head with setting wheel Shock absorber Spoke Quick release Valve Fork end of the shock absorber 4.3.1 Valve Each wheel has a valve.

  • Page 29: Suspension

    EN_034-11421_0.1_0.01_09.18_HERCULES BROSE_CS_Inhalt.book Page 27 Wednesday, October 11, 2017 9:53 AM Description 4.3.2 Suspension A suspension fork improves the floor contact and the comfort by providing suspension. Figure 5: Bicycle without suspension (1) and with suspension (2) when riding over an obstacle The suspension prevents an impact, e.g.

  • Page 30: Brake System

    EN_034-11421_0.1_0.01_09.18_HERCULES BROSE_CS_Inhalt.book Page 28 Wednesday, October 11, 2017 9:53 AM Description Brake system The bicycle is equipped with a disk brake. Figure 6: Bicycle brake system with a disk brake, example Brake disk Brake caliper with brake linings Handlebars with brake levers Front wheel brake disk Rear wheel brake disk On a bicycle with a disk brake, the brake disk is...

  • Page 31: Electric Drive System

    EN_034-11421_0.1_0.01_09.18_HERCULES BROSE_CS_Inhalt.book Page 29 Wednesday, October 11, 2017 9:53 AM Description Electric drive system Drive system The bicycle is driven by muscle power via the chain drive. The force which is applied by pedalling in the direction of travel, drives the front chain wheel. The chain transmits the force onto the rear chain wheel and then onto the rear wheel.

  • Page 32: Figure 8: Diagram Of Electric Drive System

    EN_034-11421_0.1_0.01_09.18_HERCULES BROSE_CS_Inhalt.book Page 30 Wednesday, October 11, 2017 9:53 AM Description Figure 8: Diagram of electric drive system Lamp Display Command console Integrated battery Down tube battery Seat tube battery Rear light Motor • a charger which is designed for this battery. As soon as the required muscle power from the rider pedalling passes a certain level, the motor is activated gently and assists the pedalling motion of the rider.

  • Page 33: Battery

    EN_034-11421_0.1_0.01_09.18_HERCULES BROSE_CS_Inhalt.book Page 31 Wednesday, October 11, 2017 9:53 AM Description A pushing aid can be activated. The pushing aid continues to drive the bicycle at a slow speed as long as the rider pushes the pushing aid button on the handlebars.

  • Page 34: Figure 9: Integrated Battery Details

    EN_034-11421_0.1_0.01_09.18_HERCULES BROSE_CS_Inhalt.book Page 32 Wednesday, October 11, 2017 9:53 AM Description Transportation temperature 5 °C - 25 °C Ideal transportation temperature 10 °C - 15 °C Storage temperature 5 °C - 25 °C Ideal storage temperature 10 °C - 15 °C Charging ambient temperature 10 °C - 30 °C Table 16:...

  • Page 35: Figure 10: Details Of The Down Tube Battery From The Right (I) And Left (Ii)

    EN_034-11421_0.1_0.01_09.18_HERCULES BROSE_CS_Inhalt.book Page 33 Wednesday, October 11, 2017 9:53 AM Description Figure 10: Details of the down tube battery from the right (I) and left (II) Port for charger plug Battery lock Handle Operating and charge status indicator with On-Off button (battery) Figure 11: Seat tube battery details Handle...

  • Page 36: Operating And Charge Status Indicator

    EN_034-11421_0.1_0.01_09.18_HERCULES BROSE_CS_Inhalt.book Page 34 Wednesday, October 11, 2017 9:53 AM Description 4.6.1.1 Operating and charge status indicator The five green LEDs of the operating and charge status indicator indicate the charge status of the battery when the battery is switched on. Each LED represents 20% of the charge status.

  • Page 37: Usb Port

    EN_034-11421_0.1_0.01_09.18_HERCULES BROSE_CS_Inhalt.book Page 35 Wednesday, October 11, 2017 9:53 AM Description Figure 12: Display details Display USB port Table 18: Display overview 4.6.3.1 USB port There is a USB port underneath the rubber cover on the lower edge of the display. Charge voltage Charging current max.

  • Page 38: Displays

    EN_034-11421_0.1_0.01_09.18_HERCULES BROSE_CS_Inhalt.book Page 36 Wednesday, October 11, 2017 9:53 AM Description 4.6.3.2 Displays The display has 10 different displays: Figure 13: Overview of the displays Function display Level of assistance Unit of measure for speed Display of rider's power output Warning symbol Running light symbol Pushing aid symbol...
  • Page 39 EN_034-11421_0.1_0.01_09.18_HERCULES BROSE_CS_Inhalt.book Page 37 Wednesday, October 11, 2017 9:53 AM Description Level of assistance The higher the selected level for assistance, the more the drive system assists the rider when pedalling. The following levels of assistance are available. Display Level of assistance Table 21: Display of levels of assistance Current speed...
  • Page 40 EN_034-11421_0.1_0.01_09.18_HERCULES BROSE_CS_Inhalt.book Page 38 Wednesday, October 11, 2017 9:53 AM Description Journey information Depending on the type of bicycle, the function display may show up to seven items of journey information. The displayed journey information can be switched. Display Function Current time, displayed in hh:mm C LO C K Distance travelled since the last reset,...
  • Page 41 EN_034-11421_0.1_0.01_09.18_HERCULES BROSE_CS_Inhalt.book Page 39 Wednesday, October 11, 2017 9:53 AM Description System message The drive system monitors itself continuously and if an error is detected, it is indicated by a system message. The system may switch off automatically depending on the type of error.

  • Page 42: Command Console

    EN_034-11421_0.1_0.01_09.18_HERCULES BROSE_CS_Inhalt.book Page 40 Wednesday, October 11, 2017 9:53 AM Description 4.6.4 Command console The command console has six buttons. Figure 14: Overview of the command console Symbol Surname – Minus button Info button Plus button On-Off button Running light button Pushing aid button Table 24: Overview of the command console...

  • Page 43: Transportation, Storage And Assembly

    EN_034-11421_0.1_0.01_09.18_HERCULES BROSE_CS_Inhalt.book Page 41 Wednesday, October 11, 2017 9:53 AM Transportation, storage and assembly Transportation, storage and assembly Transportation C r a s h c a u s e d b y u n i n t e n t i o n a l a c t i v a t i o n CAUTION There is a risk of injury if the drive system is activated unintentionally.
  • Page 44  When transporting by car, you must use a suitable bicycle rack system. The HERCULES specialist dealer will advise you on how to select a suitable rack system properly and how to use it safely.

  • Page 45: Storing

    EN_034-11421_0.1_0.01_09.18_HERCULES BROSE_CS_Inhalt.book Page 43 Wednesday, October 11, 2017 9:53 AM Transportation, storage and assembly Storing R i s k o f f i r e a n d e x p l o s i o n d u e t o h i g h CAUTION t e m p e r a t u r e s Excessively high temperatures damage the battery.

  • Page 46: Preparing A Break In Operation

    Never wax the friction surfaces of the brake.  Before longer periods without use, it is recommendable for the HERCULES specialist dealer to carry out servicing, basic cleaning and apply preservative agent. 5.2.1.2 Carrying out break in operation ...

  • Page 47: Assembly

     Universal tools, a torque spanner with an operating range of 5 Nm to 40 Nm and the special tools, as recommended by HERCULES GMBH, must be available. 5.3.1 Unpacking Hand injuries caused by cardboard packaging CAUTION The shipping carton is closed with metal staples.

  • Page 48: Scope Of Delivery

    EN_034-11421_0.1_0.01_09.18_HERCULES BROSE_CS_Inhalt.book Page 46 Wednesday, October 11, 2017 9:53 AM Transportation, storage and assembly  The packaging has to be disposed of in accordance with the regulations of the authorities. 5.3.2 Scope of delivery The bicycle was completely assembled in the factory for test purposes and then dismantled for transportation.
  • Page 49 EN_034-11421_0.1_0.01_09.18_HERCULES BROSE_CS_Inhalt.book Page 47 Wednesday, October 11, 2017 9:53 AM Transportation, storage and assembly Initial commissioning includes the following work:  Check the battery [ Chapter 5.3.3.1, page 48].   The battery is supplied partially charged. In order to guarantee full power, charge the battery fully.

  • Page 50: Checking The Battery

    EN_034-11421_0.1_0.01_09.18_HERCULES BROSE_CS_Inhalt.book Page 48 Wednesday, October 11, 2017 9:53 AM Transportation, storage and assembly Sale of the bicycle  Fill out the data sheet on the first page of the operating instructions.  Adjust the bicycle to the rider.  Set the kickstand and the shifter, and show the purchaser the settings.

  • Page 51: Installing The Wheels With Quick Release

    EN_034-11421_0.1_0.01_09.18_HERCULES BROSE_CS_Inhalt.book Page 49 Wednesday, October 11, 2017 9:53 AM Transportation, storage and assembly Installing the wheels with quick release Crash caused by unfastened quick release CAUTION A faulty or incorrectly installed quick release may become caught in the brake disk and block the wheel. This will cause a crash.

  • Page 52: Adjusting The Bicycle To The Rider

    EN_034-11421_0.1_0.01_09.18_HERCULES BROSE_CS_Inhalt.book Page 50 Wednesday, October 11, 2017 9:53 AM Adjusting the bicycle to the rider Adjusting the bicycle to the rider The HERCULES specialist dealer checks all the factory settings and, when the bicycle is sold, adapts the settings of the saddle, handlebars, suspension fork and the spring damper elements to the rider.

  • Page 53: Clamp The Seat Post With The Quick Release

    Figure 16: Determining the saddle height 6.1.2 Clamp the seat post with the quick release The HERCULES specialist dealer demonstrates the function of the quick release to the rider or user. Figure 17: Seat post quick release in the final position...

  • Page 54: Adjusting The Sitting Position And Saddle Tilt

     Check the clamping force of the quick releases. 6.1.3 Adjusting the sitting position and saddle tilt Special tools are required to adjust the seat length and the saddle tilt. The HERCULES specialist dealer adjusts the saddle setting to the rider. Setting the handlebars ...

  • Page 55: Basic Suspension Setting

    EN_034-11421_0.1_0.01_09.18_HERCULES BROSE_CS_Inhalt.book Page 53 Wednesday, October 11, 2017 9:53 AM Adjusting the bicycle to the rider Basic suspension setting The adjustment shown here represents a basic setting. The rider should change the basic setting to suit the surface and his/her preferences. ...

  • Page 56: Adjusting The Hardness Of The Air Suspension Elements

    EN_034-11421_0.1_0.01_09.18_HERCULES BROSE_CS_Inhalt.book Page 54 Wednesday, October 11, 2017 9:53 AM Adjusting the bicycle to the rider 6.3.1.2 Adjusting the hardness of the air suspension elements Riding without filling pressure will destroy the wheel NOTICE suspension, the frame and the air suspension elements.

  • Page 57: Setting The Grip Distance Of The Brake Lever

    EN_034-11421_0.1_0.01_09.18_HERCULES BROSE_CS_Inhalt.book Page 55 Wednesday, October 11, 2017 9:53 AM Adjusting the bicycle to the rider  For fine setting, adjust the filling pressure using the fork valve.  Screw the screw cover back on. Setting the grip distance of the brake lever ...

  • Page 58: Operation

    EN_034-11421_0.1_0.01_09.18_HERCULES BROSE_CS_Inhalt.book Page 56 Wednesday, October 11, 2017 9:53 AM Operation Operation Crash caused by loose clothing CAUTION Laces, scarves and other loose items may become entangled in the spokes on the wheels and the chain drive. This may result in a crash and injuries. ...
  • Page 59  Always keep the bicycle dry and free from frost.  If the bicycle is to be operated at temperatures below 3 °C, the HERCULES specialist dealer must first prepare the bicycle for winter service. Off-road riding subjects the joints in the arms to severe strain.

  • Page 60: Before Each Ride

    A component may suddenly fail in case of material fatigue. This may result in a crash and injuries. Remove the bicycle from service immediately in case of any signs of material fatigue. Have the HERCULES specialist dealer check the situation.  Have the HERCULES specialist dealer carry out basic cleaning regularly.
  • Page 61 EN_034-11421_0.1_0.01_09.18_HERCULES BROSE_CS_Inhalt.book Page 59 Wednesday, October 11, 2017 9:53 AM Operation Check list before each ride  Check that the bicycle is complete. Check that the lighting, reflector and brake, for instance, are  sufficiently clean. You must check that the mudguards, the pannier rack and the ...

  • Page 62: Using The Kickstand

    EN_034-11421_0.1_0.01_09.18_HERCULES BROSE_CS_Inhalt.book Page 60 Wednesday, October 11, 2017 9:53 AM Operation Using the kickstand Crash caused by a lowered kickstand CAUTION The kickstand does not fold up automatically. There is a risk of crashing if riding with the kickstand lowered. ...

  • Page 63: Using The Pannier Rack

    EN_034-11421_0.1_0.01_09.18_HERCULES BROSE_CS_Inhalt.book Page 61 Wednesday, October 11, 2017 9:53 AM Operation Using the pannier rack (Alternative equipment) Crash caused by loaded pannier rack CAUTION The riding performance of the bicycle changes with a loaded pannier rack, in particular when steering and braking.
  • Page 64 EN_034-11421_0.1_0.01_09.18_HERCULES BROSE_CS_Inhalt.book Page 62 Wednesday, October 11, 2017 9:53 AM Operation The maximum load bearing capacity is indicated on the NOTICE pannier rack.  Never exceed the permitted total weight when packing the bicycle.  Never exceed the maximum load bearing capacity of the pannier rack.

  • Page 65: Battery

    EN_034-11421_0.1_0.01_09.18_HERCULES BROSE_CS_Inhalt.book Page 63 Wednesday, October 11, 2017 9:53 AM Operation Battery Risk of fire and explosion due to faulty battery WARNING The safety electronics on damaged or faulty batteries may fail. The residual voltage can cause a short circuit. The batteries may self-ignite and explode. ...
  • Page 66 EN_034-11421_0.1_0.01_09.18_HERCULES BROSE_CS_Inhalt.book Page 64 Wednesday, October 11, 2017 9:53 AM Operation Fire and explosion caused by short circuit CAUTION Small metal objects may jumper the electrical connections of the battery. The batteries may self- ignite and explode.  Keep paper clips, screws, coins, keys and other small parts away from the battery and do not insert them into the battery.

  • Page 67: Integrated Battery

    EN_034-11421_0.1_0.01_09.18_HERCULES BROSE_CS_Inhalt.book Page 65 Wednesday, October 11, 2017 9:53 AM Operation If a key is left inserted when transporting the bicycle, NOTICE or when riding, it may break off or the compartment may open accidentally.  Remove the key from the battery lock immediately after use.

  • Page 68: Inserting The Integrated Battery

    EN_034-11421_0.1_0.01_09.18_HERCULES BROSE_CS_Inhalt.book Page 66 Wednesday, October 11, 2017 9:53 AM Operation 7.4.1.2 Inserting the integrated battery  Place the battery in the bottom mount with the contacts first.  Flip the integrated battery up so that it is held by the retainer guard.

  • Page 69: Inserting The Down Tube Battery

    EN_034-11421_0.1_0.01_09.18_HERCULES BROSE_CS_Inhalt.book Page 67 Wednesday, October 11, 2017 9:53 AM Operation 7.4.2.2 Inserting the down tube battery  Place the down tube battery on the contacts in the bottom battery mount.  Tip the battery into the top mount as far as it will go. ...

  • Page 70: Charging The Battery

    EN_034-11421_0.1_0.01_09.18_HERCULES BROSE_CS_Inhalt.book Page 68 Wednesday, October 11, 2017 9:53 AM Operation 7.4.4 Charging the battery Fire caused by overheated charger CAUTION The charger heats up when charging the battery. In case of insufficient cooling, this can result in fire or burns to the hands.
  • Page 71 EN_034-11421_0.1_0.01_09.18_HERCULES BROSE_CS_Inhalt.book Page 69 Wednesday, October 11, 2017 9:53 AM Operation  Connect the mains plug of the charger to a normal domestic, grounded socket. 230 V, 50 Hz Connection data  Connect the charging cable to the battery's charging port. ...

  • Page 72: Waking The Battery

    EN_034-11421_0.1_0.01_09.18_HERCULES BROSE_CS_Inhalt.book Page 70 Wednesday, October 11, 2017 9:53 AM Operation 7.4.5 Waking the battery  When not used for a longer period, the battery switches to sleep mode for self-protection. The LEDs of the operating and charge status indicator do not light up.

  • Page 73: Electric Drive System

    EN_034-11421_0.1_0.01_09.18_HERCULES BROSE_CS_Inhalt.book Page 71 Wednesday, October 11, 2017 9:53 AM Operation Electric drive system 7.5.1 Switching on the drive system Crash caused by lack of readiness for braking CAUTION When it is switched on, the drive system can be activated by the application of force on the pedals. There is a risk of a crash if the drive is activated unintentionally, and the brake is not reached.

  • Page 74: Command Console With Display

    EN_034-11421_0.1_0.01_09.18_HERCULES BROSE_CS_Inhalt.book Page 72 Wednesday, October 11, 2017 9:53 AM Operation Command console with display 7.6.1 Using the USB port The USB port can be used to operate external devices which can be connected using a standard micro A/ micro B USB 2.0 cable. ...

  • Page 75: Figure 21: Attaching The Display

    EN_034-11421_0.1_0.01_09.18_HERCULES BROSE_CS_Inhalt.book Page 73 Wednesday, October 11, 2017 9:53 AM Operation Attaching the display  Place the display on the mount.  Turn the display 45° clockwise. Figure 21: Attaching the display Display Rotation direction of the display Mount 034-11421_0.1_10.10.2017...

  • Page 76: Using The Pushing Aid

    EN_034-11421_0.1_0.01_09.18_HERCULES BROSE_CS_Inhalt.book Page 74 Wednesday, October 11, 2017 9:53 AM Operation 7.6.3 Using the pushing aid Fall caused by strong acceleration CAUTION If the pedals are pressed with a pushing aid activated, the bicycle accelerates strongly. This may result in a crash and injuries.

  • Page 77: Using The Running Light

    EN_034-11421_0.1_0.01_09.18_HERCULES BROSE_CS_Inhalt.book Page 75 Wednesday, October 11, 2017 9:53 AM Operation 7.6.4 Using the running light  To switch on the running light, the drive system has to be switched on already.  Press the lamp button briefly.  The running light is switched on, and the running light symbol is displayed.

  • Page 78: Gear Shift

    EN_034-11421_0.1_0.01_09.18_HERCULES BROSE_CS_Inhalt.book Page 76 Wednesday, October 11, 2017 9:53 AM Operation Gear shift The selection of the appropriate gear is a prerequisite for a physically comfortable ride and making sure that the electric drive system functions properly. The ideal pedalling frequency is between 40 and 60 revolutions per minute.

  • Page 79: Brakes

    EN_034-11421_0.1_0.01_09.18_HERCULES BROSE_CS_Inhalt.book Page 77 Wednesday, October 11, 2017 9:53 AM Operation Brakes Crash caused by incorrect use CAUTION Handling the brake improperly can lead to loss of control or crashes, which may result in injuries.  Practise braking and emergency braking before the bicycle is used in public spaces.

  • Page 80: Using The Brake

    EN_034-11421_0.1_0.01_09.18_HERCULES BROSE_CS_Inhalt.book Page 78 Wednesday, October 11, 2017 9:53 AM Operation The drive force of the motor is shut off during the ride as soon as the rider no longer pedals. The drive system does not switch off when braking. ...

  • Page 81: Locking The Front Wheel Suspension

    EN_034-11421_0.1_0.01_09.18_HERCULES BROSE_CS_Inhalt.book Page 79 Wednesday, October 11, 2017 9:53 AM Operation Locking the front wheel suspension When the fork lock is in the open position, the suspension system has activated suspension and thus provides the rider and the bicycle with relief. Riding with the fork lock open should therefore be preferred for everyday riding.

  • Page 82: Maintenance

    EN_034-11421_0.1_0.01_09.18_HERCULES BROSE_CS_Inhalt.book Page 80 Wednesday, October 11, 2017 9:53 AM Maintenance Maintenance Cleaning check list  Lubricating the chain once a month  Cleaning the battery once a month Basic cleaning and preservation of all at least every six  components months at least every six...

  • Page 83: Cleaning And Servicing

    The following servicing measures must be carried out regularly [ Check list, page 80]. Servicing can be  performed by the user and rider. In case of any doubt, consult the HERCULES specialist dealer. 8.1.1 Battery Fire and explosion caused by penetration by water CAUTION The battery is only protected from simple spray water.

  • Page 84: Basic Cleaning And Preservation

    EN_034-11421_0.1_0.01_09.18_HERCULES BROSE_CS_Inhalt.book Page 82 Wednesday, October 11, 2017 9:53 AM Maintenance  Carefully clean the display with a damp, soft cloth. 8.1.3 Basic cleaning and preservation Crash caused by brake failure CAUTION After cleaning, servicing or repairing the bicycle, the braking effect may be temporarily unusually weak.

  • Page 85: Maintenance

    Check list, page 80]. They can be  carried out by the user and rider. In case of any doubt, consult the HERCULES specialist dealer. 8.2.1 Wheel If the pressure is too low in the tyre, the tyre does not NOTICE achieve its load bearing capacity.

  • Page 86: Brake System

    EN_034-11421_0.1_0.01_09.18_HERCULES BROSE_CS_Inhalt.book Page 84 Wednesday, October 11, 2017 9:53 AM Maintenance 8.2.2 Brake system  Replace the brake linings on the disk brake when the pad thickness has reached 0.5 mm. 8.2.3 Electrical cables and brake cables  Check all visible electrical cables and cables for damage.

  • Page 87: Chain Tension

     If the chain can be pushed more than 2 cm, the chain will need to be tensioned again by the HERCULES specialist dealer.  If the chain can only be pushed less than 1 cm, the chain will need to be relieved of tension accordingly.

  • Page 88: Service

    If the service life of a component has expired, the component may suddenly fail. This may result in a crash and injuries.  Have the HERCULES specialist dealer carry out six-monthly basic cleaning of the bicycle, preferably at the same time as the stipulated servicing work.

  • Page 89: Correcting And Repairing

    The individual parts of the bicycle have been selected carefully and to matched to each other. Only original parts must be used for maintenance and repair. The constantly updated lists of approved accessories and parts are available to HERCULES specialist dealers. 034-11421_0.1_10.10.2017...

  • Page 90: Wheel Quick Release

    EN_034-11421_0.1_0.01_09.18_HERCULES BROSE_CS_Inhalt.book Page 88 Wednesday, October 11, 2017 9:53 AM Maintenance 8.4.2 Wheel quick release Crash caused by unfastened quick release CAUTION A faulty or incorrectly installed quick release may become caught in the brake disk and block the wheel. This will cause a crash.

  • Page 91: Clamping The Quick Release

    EN_034-11421_0.1_0.01_09.18_HERCULES BROSE_CS_Inhalt.book Page 89 Wednesday, October 11, 2017 9:53 AM Maintenance The clamping lever for the quick release is marked OPEN and CLOSE. If you can read the word OPEN, the quick release is open. If you can read the word CLOSE, the quick release is clamped.
  • Page 92 EN_034-11421_0.1_0.01_09.18_HERCULES BROSE_CS_Inhalt.book Page 90 Wednesday, October 11, 2017 9:53 AM Maintenance Checking and setting the clamping force of the quick releases If the clamping lever cannot be moved into its proper final position by pushing it with the hand, or if it is too loose, its clamping force will need to be readjusted.

  • Page 93: Adjusting The Tyre Pressure

    EN_034-11421_0.1_0.01_09.18_HERCULES BROSE_CS_Inhalt.book Page 91 Wednesday, October 11, 2017 9:53 AM Maintenance 8.4.3 Adjusting the tyre pressure 8.4.3.1 Dunlop valve The tyre pressure cannot be measured on the simple Dunlop valve. The tyre pressure is therefore measured in the filling hose when pumping slowly with the bicycle pump.

  • Page 94: Presta Valve

    EN_034-11421_0.1_0.01_09.18_HERCULES BROSE_CS_Inhalt.book Page 92 Wednesday, October 11, 2017 9:53 AM Maintenance 8.4.3.2 Presta valve  It is recommendable to use a bicycle pump with a pressure gauge. The operating instructions for the bicycle pump must be adhered to.  Unscrew and remove the valve cap. ...

  • Page 95: Schrader Valve

    EN_034-11421_0.1_0.01_09.18_HERCULES BROSE_CS_Inhalt.book Page 93 Wednesday, October 11, 2017 9:53 AM Maintenance 8.4.3.3 Schrader valve  It is recommendable to use a bicycle pump with a pressure gauge. The operating instructions for the bicycle pump must be adhered to.  Unscrew and remove the valve cap. ...

  • Page 96: Setting The Gear Shift

    If the gear shift cannot be set this way, the assembly of the gear shift will need to be inspected by the HERCULES specialist dealer. 8.4.4.1 Cable-operated gear shift, single-cable  For a smooth gear shift, set the adjusting sleeves on the gear shift housing.

  • Page 97: Offsetting Brake Lining Wear

    10 m in front of the bicycle. 8.4.8 Repair by the specialist dealer Special knowledge and tools are required for many repairs. Only a HERCULES specialist dealer must carry out the following repairs, for instance: • Replacing tyres and rims, •...

  • Page 98: The Electric Drive System Of Drive System Does Not Start Up

     If the LEDs of the charge status indicator do not light up, contact the HERCULES specialist dealer.  If the LEDs of the charge status indicator light up, but the drive system does not start up, remove the battery.

  • Page 99: First Aid For System Messages

     Shut off and re-start the drive system.  If the system message is still displayed, remove and then re-insert the battery.  Re-start the drive system.  If the system message is still displayed, contact the HERCULES specialist dealer. 034-11421_0.1_10.10.2017...

  • Page 100: Specific Error Eradication

    40, 41, 44 Overcurrent detected and motor overheating  Relieve the motor with reduced pedalling or a lower assistance level. Table 29: Error eradication using the code  If the system message is still displayed, contact the HERCULES specialist dealer. 034-11421_0.1_10.10.2017...

  • Page 101: Accessories

    EN_034-11421_0.1_0.01_09.18_HERCULES BROSE_CS_Inhalt.book Page 99 Wednesday, October 11, 2017 9:53 AM Maintenance Accessories For bicycles without a kickstand we recommend a parking stand into which either the front or rear wheel can be inserted securely. The following accessories are recommended: Description Article number Protective cover for electrical 080-41000 ff...

  • Page 102: Child Seat

    EN_034-11421_0.1_0.01_09.18_HERCULES BROSE_CS_Inhalt.book Page 100 Wednesday, October 11, 2017 9:53 AM Maintenance 8.5.1 Child seat Crash caused by improper handling CAUTION When using child seats, the riding properties and the stability of the bicycle change considerably. This can cause a loss of control, a crash and injuries. ...
  • Page 103 EN_034-11421_0.1_0.01_09.18_HERCULES BROSE_CS_Inhalt.book Page 101 Wednesday, October 11, 2017 9:53 AM Maintenance The HERCULES specialist dealer will advise you on the choice of right child seat system for the child and the bicycle. The scope of delivery of commercially available child seats does not usually contain any of the material which is required to adapt the bicycle to the child seat.

  • Page 104: Bicycle Trailer

    The HERCULES specialist dealer will advise you on the choice of right trailer system for the bicycle. The scope of delivery of commercially available bicycle trailers does not usually contain any of the material which is required to adapt the bicycle to the trailer.

  • Page 105: Recycling And Disposal

    EN_034-11421_0.1_0.01_09.18_HERCULES BROSE_CS_Inhalt.book Page 103 Wednesday, October 11, 2017 9:53 AM Recycling and disposal Recycling and disposal Risk of fire and explosion WARNING The safety electronics on damaged or faulty batteries may fail. The residual voltage can cause a short circuit. The batteries may self-ignite and explode. ...
  • Page 106  The bicycle, the display, the unopened and undamaged battery and the charger can be returned to any HERCULES specialist dealer free of charge. Depending on the region, further disposal options may be available.  Store the individual parts of the decommissioned bicycle in a dry place, free from frost, where they are protected from direct sunlight.

  • Page 107: Ec Declaration Of Conformity

    EN 15194:2009+A1:2011, Cycles – Electrically power assisted cycles – EPAC bicycles, EN 11243:2016, Cycles – Luggage carriers for bicycles – Requirements and test methods. Mr. Harald Guoth Dipl.-Ing. (FH) (Quality Management Officer, Compliance Officer), c/o HERCULES GMBH, Longericher Str. 2, 50739 Köln is authorised to compile the technical documentation.

  • Page 108: Table Of Figures

    Table of figures Figure 1: Type plate, example, 19 Figure 2: Bicycle, viewed from the right, example of Pasero, 24 Figure 3: Detailed view of bicycle from rider position, example, 25 Figure 4: Components of the wheel, example of front wheel, 26...

  • Page 109: Index

    EN_034-11421_0.1_0.01_09.18_HERCULES BROSE_CS_Inhalt.book Page 107 Wednesday, October 11, 2017 9:53 AM Index Index Alternative equipment, 17 Data sheet, 1 Knurled nut, 51 Alternative version, 17 Direction of travel, 29 Display, 34 Lamp, 24, 30 - attaching, 73 Basic cleaning, 82 Level of assistance, 37, 40 - cleaning, 82 Battery, 32, 33 - selecting, 75...
  • Page 110 EN_034-11421_0.1_0.01_09.18_HERCULES BROSE_CS_Inhalt.book Page 108 Wednesday, October 11, 2017 9:53 AM Index Saddle, 24 Weight, - changing the saddle tilt, Maximum weight, 19 Unladen weight, 1 - changing the seat length, Wheel circumference, 1 Wheel, - clamping, 51 - maintaining, 83 - determining the saddle Winter break, see Break in height, 50...
  • Page 111 EN_034-11421_0.1_0.01_09.18_HERCULES BROSE_CS_COVER.book Page 135 Wednesday, October 11, 2017 9:53 AM Text and images: HERCULES GMBH Longericher Straße 2 50739 Köln, Germany Translation: Tanner Translations GmbH+Co Markenstraße 7 40227 Düsseldorf, Germany Operating instructions: 034-11421_1.0_11.10.2017...
  • Page 112 EN_034-11421_0.1_0.01_09.18_HERCULES BROSE_CS_COVER.book Page 1 Wednesday, October 11, 2017 9:53 AM www.hercules-bikes.de HERCULES GMBH Longericher Straße 2 50739 Köln, Germany Tel.: +49 4471 18735-0 Fax: +49 4471 18735-29 E-mail: info@hercules-bikes.de YOUR HERCULES SPECIALIST DEA LER...

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