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Summary of Contents for Hercules Intero I-R8 ZR 28" 8G Series
- Page 1 TRANSLATION OF THE ORIGINAL OPERATING INSTRUCTIONS IMPORTANT READ CAREFULLY BEFORE USE KEEP SAFE TO CONSULT AT A LATER DATE Panasonic Pedelecs Intero I-R8 ZR 28" 8G, Intero I-8 ZR 28" 8G 20-Q-0055, 20-Q-0056 MY20H08-2 • 1.0 • 30. August 2019...
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Page 2: Table Of Contents
Contents Contents Proper use Improper use Technical data About these operating instructions 3.4.1 Pedelec Manufacturer 3.4.2 Panasonic GX Power Motor Type number and model 3.4.3 Panasonic TP-PCT rechargeable Identifying the operating instructions battery Laws, standards and directives 3.4.4 USB port Subject to change 3.4.5 Display... - Page 3 Contents 5.3.4 Installing the wheel with a quick release 37 6.4.8 Retracting the brake linings 5.3.5 Installing the wheel in the FOX fork Accessories 5.3.5.1 Wheel with quick release (15 mm) 6.5.1 Child seat 5.3.5.2 Adjusting the FOX quick release 6.5.2 Bicycle trailers 5.3.5.3...
- Page 4 Contents 6.14.4 Adjusting the compression of a Maintenance Suntour damper Axle with quick release 6.14.5 Adjusting the rebound in a Rock 8.1.1 Checking the quick release Shox damper Adjusting the gear shift 6.14.6 Adjusting the compression in a 8.2.1 Cable-operated gear shift, Rock Shox damper single-cable 6.15...
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Page 5: About These Operating Instructions
20-Q-0056 Intero I-8 ZR 28" City and trekking 600Wh 8G bicycle will help you to enjoy your HERCULES pedelec for a long time to come. We hope you have fun and 20-Q-0056 Intero I-8 ZR 28" City and trekking 600Wh 8G... -
Page 6: Laws, Standards And Directives
If you are unable to contact your specialist dealer, 2014/30/EU you will find other specialist dealers online at • ISO 20607:2018 Safety of machinery – www.hercules-bikes.de. Instruction handbook – General drafting principles The rider or owner will be instructed in person on •... -
Page 7: Safety Markings
About these operating instructions 1.7.4 Safety markings 1.8.1 Information on the nameplate The following safety markings are used on the Besides warnings, product nameplates also pedelec's nameplates: contain other important information about the pedelec: General warning Read the instructions Adhere to the instructions for use Separate collection of electrical and electronic Table 3: Meaning of safety markings... -
Page 8: Nameplate
Nameplate The nameplate is situated on the frame. You will information on the nameplate. find the precise position of the nameplate in Figure 2. You will find thirteen pieces of HERCULES GmbH Longericher Str. 2 50739 Köln, Germany Typ: 20-16-0001... -
Page 9: Safety
Safety Safety General warnings CAUTION WARNING Risk of fire and explosion due to short circuit Small metal objects may jumper the electrical Risk of fire and explosion due to faulty battery connections of the battery. The battery may self- The safety electronics may fail if the battery is ignite and explode. -
Page 10: Toxic Substances
Safety Remove those affected from the danger area to CAUTION fresh air. Never leave those affected unattended. Fire caused by overheated charger Ensure sufficient ventilation. The charger heats up when charging the battery. Immediately remove clothing items contaminated In case of insufficient cooling, this can result in with hydraulic fluid. -
Page 11: Requirements For The Rider
Safety WARNING CAUTION Intoxication from suspension oil Hazard for the environment due to leaking brake fluid Suspension oil in the rear frame damper is toxic to the touch, irritates respiratory tracts and causes The brake system contains a toxic, environmentally cancer, sterility and mutation in germ cells. -
Page 12: Vulnerable Groups
Safety Vulnerable groups You must keep batteries and charger away from Symbol Explanation children and people with reduced physical, Read the instructions sensory or mental capabilities or lacking in experience and knowledge. Separate collection of electrical If minors use the pedelec, comprehensive and electronic devices instruction should be provided by or in the presence of the legal guardians. -
Page 13: First Aid Treatment
Safety 2.8.2 First aid treatment The safety electronics may fail if the battery is damaged or faulty. The residual voltage can Consult a doctor immediately in the event of cause a short circuit. The battery may self-ignite any pain or discomfort caused by combustion and explode. -
Page 14: Overview
Overview Overview hellgrün-glänzend 14 15 16 Figure 2: Pedelec viewed from the right, Futura Sport I F8 used as example Front wheel Pannier rack Fork Rear light and reflector Front guard Rear guard Headlight Rear wheel Handlebars Chain Stem Chain guard Frame Frame number Seat post... -
Page 15: Description
Overview Description 3.1.2 Suspension Both forks and suspension forks are fitted in this 3.1.1 Wheel and suspension model series. A suspension fork is based either on a steel spring or air suspension. Unlike a rigid fork, a suspension fork has two functions which improve floor contact and comfort: suspension and damping. -
Page 16: Steel Suspension Fork Structure
Overview 3.1.2.1 Steel suspension fork structure 3.1.2.2 Air suspension fork structure The vehicle's fork features both air suspension and a compression damper plus a rebound damper in some cases. Figure 5: Example showing Suntour fork The stem and handlebars are fastened to the fork steerer (1). -
Page 17: Structure Of The Fox Rear Frame Damper
Overview 3.1.2.3 Structure of the FOX rear frame damper Air valve Air chamber The rear frame damper features air suspension, a Lockout lever compression damper and a rebound damper. Rebound lever 3.1.3 Brake system The pedelec's brake system comprises either a hydraulic: •... -
Page 18: Disc Brake
Overview The hydraulic rim brake features a locking lever. 3.1.3.3 Back-pedal brake Figure 10: Rim brake locking lever, closed (1) and open (2) The rim brake locking lever is not marked with any lettering. Figure 12: Pedelec brake system with a back-pedal Only a specialist dealer may set the rim brake locking lever brake –... -
Page 19: Electric Drive System
Overview 3.1.4 Electric drive system Headlight Display Operating element The pedelec is driven by muscle power applied to Rechargeable battery the chain drive. The force which is applied by Rear light pedalling in the direction of travel drives the front Motor chain wheel. -
Page 20: Rechargeable Battery
Overview Power assistance may vary depending on the weather, road conditions, condition of the pedelec or riding style. A push assist system can be activated. The push assist continues to drive the pedelec as long as the rider pushes the plus button on the handlebars. The speed can be a maximum of 6 km/h in this case. -
Page 21: Display
Overview The control panel features 5 buttons. The pedelec's battery powers the display if the display is inserted in the mount, a sufficiently charged battery is inserted into the pedelec and the drive system is switched on. The display also features a battery, so that it can also be operated separately from the drive system. -
Page 22: Proper Use
Overview Proper use The general laws and the regulations for the prevention of accidents and environmental The pedelec must only be used in perfect, fully protection in the respective country of use must be functional condition. National requirements may adhered to. All check lists and instructions for apply to the pedelec which the standard actions in these operating instructions met. -
Page 23: Improper Use
Overview Improper use • carrying other people • riding with excessive baggage Failure to adhere to the proper use poses a risk of • riding with no hands personal injury and material damage. The pedelec • riding on ice and snow is not suitable for the following uses: •... -
Page 24: Technical Data
Overview Technical data 3.4.4 USB port Charge voltage 3.4.1 Pedelec Charging current Max. 1000 mA Transportation temperature 5 °C - 25 °C Table 15: USB port technical data Ideal transportation temperature 10 °C - 15 °C 3.4.5 Display Storage temperature 5 °C - 25 °C Ideal storage temperature 10 °C - 15 °C... -
Page 25: Description Of Controls And Screens
Overview Description of controls and The operating element display has seven on- screen indicators: screens 3.5.1 Handlebars Figure 19: Detailed view of pedelec from rider position, example Figure 22: On-screen indicators overview Rear brake lever Headlight Power assistance indicator Display Light indicator Front brake lever Clock... -
Page 26: Level Of Assistance
Overview 3.5.2.3 Level of assistance 3.5.2.6 System settings and data The rider can select from five levels of assistance In order to see the system settings and data, the by pressing on the levels of assistance button. rider has to call up the system settings. The rider The higher the level of assistance, the more the can change the values of the system settings. -
Page 27: Environmental Requirements
Overview Environmental requirements The pedelec is designed for outdoor use up to recommend using thermal protection sleeves altitudes of 2,000 m. when riding longer distances in the cold. You can be ride the pedelec within a temperature As a general rule, you should avoid temperatures range between 5 °C and 35 °C. - Page 28 Overview The pedelec is unsuitable for the following areas of use: Child's bicycles/ City and trekking Area of use bicycles for young Mountain bikes Racing bicycle Cargo bike Folding bicycle bicycles adults Never drive off-road Never drive off-road Never drive off-road Never drive off-road Never drive off-road or perform jumps.
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Page 29: Transporting And Storing
Transporting and storing Transporting and storing CAUTION Physical transport Oil leak if no transport securing device characteristics The brake securing device prevents the brakes from being applied accidentally during 4.1.1 Dimensions during transportation transportation. This could cause irreparable damage to the brake system or an oil leak, which There was no information relating to the box will harm the environment. -
Page 30: Transporting The Battery
Transporting and storing Storing Notice The specialist dealer will advise you on how to CAUTION select a suitable rack system properly and how to use it safely. Risk of fire and explosion due to high temperatures If you ship the pedelec, we recommend that you have it partially dismantled and packaged Temperatures over 60 °C can also cause liquid to properly by the specialist dealer. -
Page 31: Break In Operation
Transporting and storing 4.3.1 Break in operation 4.3.1.1 Preparing a break in operation Remove battery from the pedelec. Notice Charge battery to around 30%–60%. The battery discharges when not in use. This can The pedelec needs to be cleaned with a damp cause irreparable damage to the battery. -
Page 32: Assembly
Assembly Assembly Unpacking CAUTION WARNING Hand injuries caused by cardboard packaging Injury to the eyes The shipping carton is closed with metal staples. Problems may arise if the settings are not made There is a risk of puncture wounds and cuts when to components properly and you may sustain unpacking and crushing the packaging. -
Page 33: Commissioning
Assembly Commissioning 5.3.1 Checking the battery WARNING CAUTION Risk of fire and explosion due to faulty battery Risk of fire and explosion due to incorrect charger The safety electronics may fail if the battery is damaged or faulty. The residual voltage can Batteries which are recharged with an unsuitable cause a short circuit. -
Page 34: Installing The Wheel In The Suntour Fork
Assembly Use a coin to turn the battery compartment Tighten the axle to 8-10 Nm with a 5 mm latching cover on the display rear in a anti- hexagon socket spanner. clockwise direction. The coin cell compartment will open. ... -
Page 35: Installing The Wheel With Screw-On Axle (20 Mm)
Assembly 5.3.3.2 Installing the wheel with screw-on axle 5.3.3.3 Installing the wheel with a quick release (20 mm) axle Insert the axle completely on the drive side. CAUTION Crash caused by loose quick release axle A faulty or incorrectly installed quick release axle may become caught in the brake disc and block the wheel. - Page 36 Assembly Tighten the axle with the red handle. Check the position and clamping force of the quick release lever. The quick release lever must be flush with the lower housing. You must be able to see a slight impression on the palm of your hand when you close the quick release lever.
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Page 37: Installing The Wheel With A Quick Release
Assembly 5.3.4 Installing the wheel with a quick Push in the quick release until you hear a clicking sound. Make sure that the flange is release extended. CAUTION Crash caused by unfastened quick release A faulty or incorrectly installed quick release may become caught in the brake disc and block the wheel. -
Page 38: Installing The Wheel In The Fox Fork
Assembly 5.3.5 Installing the wheel in the FOX fork 5.3.5.2 Adjusting the FOX quick release Only applies to pedelecs with this equipment 5.3.5.1 Wheel with quick release (15 mm) The procedure for installing the 15 x 100 mm and 15 x 110 mm quick releases is the same. ... -
Page 39: Installing The Wheel With Kabolt Axles
Assembly 5.3.5.3 Installing the wheel with Kabolt axles Checking the headset backlash To check the handlebar headset backlash, The procedure for installing the 15 x 100 mm and close the quick release lever on the stem. 15 x 110 mm Kabolt axles is the same. Place the fingers of one hand on the upper ... -
Page 40: Operation
Operation Operation CAUTION Risks and hazards Risk of fire and burning due to hot motor The motor housing becomes hot when riding. WARNING Touching it may cause burns to the skin or other objects. Injuries and death caused by other road users ... -
Page 41: Tips For A Greater Range
Operation Gear shift Notice Shifting gears correctly increases efficiency. It is Moisture penetrating at low temperatures may best to set off and ride up hills using a low gear impair individual functions due to the open and switch up a gear depending on the speed and structural design. -
Page 42: Error Messages
Operation Error messages Power assistance is automatically stopped in the case of specific error codes. There is no longer 6.2.1 Error message display power assistance, but you can still use the pedelec in a conventional manner without the Parts of the electronic drive system are drive. -
Page 43: Instruction And Customer Service
If you are unable to contact your specialist dealer, you will find other specialist dealers online at www.hercules-bikes.de. The specialist dealer will explain all the pedelec functions to you in person, this being when the specialist dealer hands over the pedelec at the latest. -
Page 44: Adjusting The Seat Height With Quick
Operation 6.4.1.3 Adjusting the seat height with quick 6.4.1.4 Height-adjustable seat post release Only applies to pedelecs with this equipment 1 Open the quick release on the seat post (1) to Preparing change the seat height. To do so, push the clamping lever away from the seat post (3). -
Page 45: Adjusting The Seat Position
Operation 6.4.1.5 Adjusting the seat position 6.4.2 Adjusting the handlebars The saddle can be shifted on the saddle frame. CAUTION The right horizontal position ensures an optimal leverage position for legs. This prevents knee Crash caused by incorrectly set clamping pain and painful incorrect pelvis positions. -
Page 46: Adjusting The Quick Release Clamping
Operation You feel the locking lever click into place. The pressure point setting is adjusted using the twist knob. Turn the twist knob towards the plus (+) symbol. The brake lever moves closer to the handlebar grip. Re-adjust the grip distance as necessary. ... -
Page 47: Adjusting The Grip Distance On A Magura Brake Lever
Operation 6.4.3.3 Adjusting the grip distance on a 6.4.4 Adjusting Suntour fork Magura brake lever Only applies to pedelecs with this equipment Only applies to pedelecs with this equipment CAUTION Use a T25 TORX® wrench to turn the setting screw to adjust the grip distance. Crash caused by incorrectly set suspension If the suspension is adjusted incorrectly, the fork may become damaged, so that problems may... -
Page 48: Adjusting The Steel Suspension Fork Negative Deflection
Operation 6.4.4.2 Adjusting the steel suspension fork 1 Attach a high pressure damper pump to the air negative deflection valve. Only applies to pedelecs with this equipment 2 Pump air suspension fork to the required You can adjust the tensioning in the fork spring to pressure. -
Page 49: Adjusting The Air Suspension Fork Rebound
Operation 6.4.4.4 Adjusting the air suspension fork Notice rebound Settings on the chassis change riding Only applies to pedelecs with this equipment performance significantly. You need to get used The rebound setting depends on the negative to the pedelec and break it in to prevent deflection setting: A higher negative deflection accidents. -
Page 50: Adjusting The Rebound
Operation 11 Increase or reduce the air pressure until you Rider weight Rhythm 34 Rhythm 36 have reached the desired negative deflection. Minimum air 40 psi (2.8 bar) 40 psi (2.8 bar) pressure If the negative deflection is correct, turn the blue valve cap in a clockwise direction. -
Page 51: Setting The Suntour Rear Frame Damper
Operation 6.4.6 Setting the Suntour rear frame 10 Increase or reduce the air pressure until you damper have reached the desired negative deflection. If the negative deflection is correct, fasten the Only applies to pedelecs with this equipment valve cap onto the valve. 6.4.6.1 Adjusting the negative deflection 6.4.6.2 Adjusting the rebound Notice... -
Page 52: Setting The Fox Rear Frame Damper
Operation Turn the pressure level adjuster towards the 6 Measure the distance between the air chamber – symbol to increase rebounding. seal (1) and the end of rear frame damper (3). This gap is the total deflection for the rear ... -
Page 53: Retracting The Brake Linings
Operation 5 Adjust the rebound setting based on the air pressure reading. Turn the rebound adjuster back anti-clockwise by the number of clicks specified in the table below. Air pressure (psi) Recommended rebound setting < 100 Open (anti-clockwise) 100 - 120 120 - 140 140 - 160 160 - 180... -
Page 54: Accessories
Operation Accessories CAUTION We recommend a parking stand into which either Risk of crushing due to exposed springs the front wheel or rear wheel can be inserted securely for pedelecs which do not have a The child may crush his/her fingers on exposed kickstand. -
Page 55: Bicycle Trailers
Operation 6.5.2 Bicycle trailers 6.5.3 Pannier rack The specialist dealer will advise on choosing a CAUTION suitable pannier rack. Crash caused by brake failure The specialist dealer must install the pannier rack the first time to ensure that it is safely fitted. The brake may not work sufficiently if there is an excessive trailer load. -
Page 56: Before Each Ride
Operation Before each ride Check list before each ride Check the pedelec before each ride. CAUTION Do not use the pedelec if there is evidently something wrong with it. Crash caused by difficult-to-spot damage If the pedelec topples over or you have a fall or an ... -
Page 57: Using The Kickstand
Operation Using the kickstand CAUTION CAUTION Crash caused by unsecured baggage Crash caused by a lowered kickstand Loose or unsecured objects on the pannier rack, e.g. belts, may become caught in the rear wheel. The kickstand does not fold up automatically. This may cause a crash with injuries. -
Page 58: Rechargeable Battery
Operation 6.10 Rechargeable battery WARNING WARNING Do not use the battery at altitudes higher than 2,000 m. Risk of fire and explosion due to faulty battery The safety electronics may fail if the battery is CAUTION damaged or faulty. The residual voltage can cause a short circuit. -
Page 59: Removing The Battery
Operation 6.10.3 Charging the battery Notice If you leave a key inserted when riding or CAUTION transporting the pedelec, it may break off or the locking system may open accidentally. Fire caused by overheated charger Remove the key from the battery lock The charger heats up when charging the battery. -
Page 60: Waking The Battery
Operation 6.10.4 Waking the battery Notice When not used for a longer period, the battery If an error occurs during the charging process, switches to sleep mode for self-protection. The a system message is displayed. Remove the LEDs on the battery level indicator do not light charger and battery from operation immediately and follow the instructions. -
Page 61: Electric Drive System
Operation 6.11 Electric drive system 6.11.2 Switching off the drive system 6.11.1 Switching on the electric drive Notice system Never use the On-Off button while riding. When you don't need power assistance, press CAUTION on the up or down button to select the level of assistance [NO ASSIST]. -
Page 62: Display
Operation 6.12 Display 6.12.1.1 Attaching the display Align the display screen ▼ arrow and the mount▲ arrow with one another. CAUTION Slide the display in the direction of the arrow in Crash caused by distraction the diagram until the display ▼ is pointing to the O position on the mount. -
Page 63: Removing The Display
Operation Fasten the mount to the handlebars. 6.12.3 Using the USB port Notice Never recharge external devices while riding. Any moisture which enters through the USB port may trigger a short circuit in the display. Regularly check the position of the rubber cover on the USB port and adjust it as necessary. -
Page 64: Using The Push Assist System
Operation A USB cable compatible with the external device Hold down the push assist button to activate the (available from retailers) is required. push assist function. Notice If the pedals strike against the kerb or another object and push assist stops working, hold down the push assist button (walk assist) again. -
Page 65: Journey Information
Operation 6.12.8 Journey information 6.12.9 Changing the system settings The displayed journey information can be changed The system settings can be changed. and partially reset. 6.12.9.1 Changing the language 6.12.8.1 Changing the displayed journey The language can be chosen from a selection of information ten: English, German, Dutch, French, Italian, The pedelec provides six types of journey... -
Page 66: Changing The Brightness
Operation 6.12.9.3 Changing the brightness 6.12.9.5 Setting information on the tyre size The backlight settings feature a normal mode and Press the info button and the down button a night mode. The backlight setting is changed together for three seconds. depending on whether the light is switched on or ... -
Page 67: Setting The Clock
Operation Use a coin to turn the battery compartment 6.12.9.7 Setting the clock latching cover on the display rear in a anti- Press the info button and the down button clockwise direction. together for three seconds. The coin cell compartment will open. ... -
Page 68: Brake
Operation 6.13 Brake DANGER DANGER After swallowing Hydraulic fluid can be fatal if it is swallowed Rinse out mouth with water. Never induce and penetrates into the respiratory system vomiting! Risk of aspiration! Place a person lying on their back who is Hydraulic fluid may leak out after an accident or due to material fatigue. -
Page 69: Using The Brake Lever
Operation WARNING CAUTION Amputation due to rotating brake disc Crash after cleaning or storage The brake disc in disc brakes is so sharp that it The brake system is not designed for use on a can cause serious injuries to fingers if they are pedelec which is placed on its side or turned inserted into the brake disc openings. -
Page 70: Using The Back-Pedal Brake
Operation 6.13.2 Using the back-pedal brake 6.14.2 Adjusting the compression of the Fox damper Only applies to pedelecs with this equipment Only applies to pedelecs with this equipment The best braking effect is achieved if the pedals are in the 3 o'clock and 9 o'clock position when The compression adjuster makes it possible to braking. -
Page 71: Adjusting The Compression Of The Suntour Fork
Operation 6.14.3 Adjusting the compression of the Use the OPEN position for rough descents and Suntour fork the LOCK position for efficient climbing. First set the compression adjuster to the OPEN position. Only applies to pedelecs with this equipment The compression adjuster makes it possible to make quick adjustments to the suspension behaviour of the fork to suit changes in terrain. -
Page 72: Adjusting The Compression In A
Operation If the rear wheel bounces back much more 6.15 Gear shift quickly or slowly than the front wheel, change the The selection of the appropriate gear is a setting by turning the setting wheel. prerequisite for a physically comfortable ride and •... -
Page 73: Using The Hub Gear
Operation 6.15.2 Using the hub gear Only applies to pedelecs with this equipment CAUTION Crash caused by incorrect use If the rider applies too much pressure on the pedals during a gear change and activates the shifter or changes several gears at a time, their feet may slip from the pedals. -
Page 74: Cleaning And Servicing
Cleaning and servicing Cleaning and servicing Cleaning after each ride Cleaning check list Clean the pedals after each ride Required tools and cleaning agents: Clean the suspension fork and, if • Cloth after each ride necessary, rear frame damper •... -
Page 75: Basic Cleaning
Cleaning and servicing Basic cleaning 7.2.1 Cleaning the frame 1 Soak the entire frame with dish-washing CAUTION detergent if the dirt is thick and ingrained. 2 After leaving it to soak for a short time, remove Crash caused by brake failure the dirt and mud with a sponge, brush and The braking effect may be unusually poor toothbrushes. -
Page 76: Cleaning The Rear Frame Damper
Cleaning and servicing 7.2.5 Cleaning the rear frame damper Notice Clean rear frame damper with a cloth and Never clean the battery with solvents, such as soapy water. oil, thinners, alcohol or corrosion protection, or with cleaning agents. 7.2.6 Cleaning the chain ... -
Page 77: Cleaning The Brake
Cleaning and servicing 7.3.3 Servicing the fork 7.2.10 Cleaning the brake Treat the dust seals with fork oil. WARNING 7.3.4 Servicing the drive elements Brake failure due to water penetration 1 Spray the cassette, the chain wheels and the The brake seals are unable to withstand high front derailleur with a degreasing agent. -
Page 78: Checking The Tyres
Cleaning and servicing 7.4.1.3 Checking and adjusting the tyre Notice pressure – Dunlop valve If the tyre pressure is too low in the tyre, the tyre Only applies to pedelecs with this equipment does not achieve its load bearing capacity. The The tyre pressure cannot be tyre is not stable and may come off the rim. -
Page 79: Checking And Adjusting The Tyre Pressure - Schrader Valve
Cleaning and servicing 4 Pump up the tyre slowly and pay attention to The maintenance interval for the brake depends on the weather conditions and how frequent the the tyre pressure in the process. pedelec is used. If the pedelec is used under 5 Correct the tyre pressure as per the extreme conditions such as rain, dirt or high specifications on the tyre. -
Page 80: Stem
Cleaning and servicing 7.4.8 Stem 2 If the chain can be pushed more than 2 cm, the chain or drive belt will need to be tensioned The stem and quick release system must be again by the specialist dealer. inspected at regular intervals. -
Page 81: Maintenance
Maintenance Maintenance CAUTION Hazard for the environment due to toxic WARNING substances Injury due to damaged brakes The brake system contains toxic and Special tools and specialist knowledge are environmentally harmful oils and lubricants. Such required to repair the brakes. Incorrect or fluids will contaminate if they enter the sewers or unauthorised assembly can damage the brakes. -
Page 82: Axle With Quick Release
Maintenance The specialist dealer will fully inspect the 8.1.1 Checking the quick release interior and exterior of the rear frame damper, Check the position and clamping force of the overhaul the rear frame damper, replace all air quick release lever. The quick release lever seals on air forks, overhaul the air suspension, must be flush with the lower housing. -
Page 83: Cable-Operated Gear Shift, Single-Cable
Maintenance 8.2.1 Cable-operated gear shift, 8.2.3 Cable-operated twist grip, single-cable dual-cable Only applies to pedelecs with this equipment Only applies to pedelecs with this equipment For a smooth gear shift, adjust the adjusting For a smooth gear shift, set the adjusting sleeves on the shifter housing. -
Page 84: Troubleshooting, Fault Clearance And Repair
Troubleshooting, fault clearance and repair Troubleshooting, fault clearance and repair Troubleshooting and fault Insert the battery. clearance Start the drive system. If the drive system does not start up, remove WARNING the battery. Risk of fire and explosion due to faulty battery ... -
Page 85: Switching On
Troubleshooting, fault clearance and repair Switching on Symptom Cause Remedy A torque sensor error is dis- played on starting up. Press the On-Off button again and avoid applying pressure to the Are you applying pressure to the pedals when switching on? The pedelec has only a little pedals. -
Page 86: Rechargeable Battery
Troubleshooting, fault clearance and repair Symptom Cause Remedy Are the tyres pumped to an adequate Pump up the tyres. pressure? Select the level of assistance [BOOST]. Is the assistance mode set to OFF? Contact your specialist dealer if you still feel that the pedelec does not provide assistance. -
Page 87: Lighting
Troubleshooting, fault clearance and repair Symptom Cause Remedy The battery cannot be Contact your specialist dealer. removed. The battery cannot be Contact your specialist dealer. inserted. WARNING Fluid is leaking from the bat- tery. Move away from the battery immediately. ... -
Page 88: Display
Troubleshooting, fault clearance and repair Display Symptom Cause Remedy Charge the battery. The battery charge level may be insufficient. Switch the power on. Keep the battery on-off button pressed down to switch on the power Is the power switched on? again. -
Page 89: Repair
Troubleshooting, fault clearance and repair Repair Special knowledge and tools are required for many repairs. That is why only a specialist dealer may perform repairs such as: • Replacing tyres and rims • Replacing brake pads and brake linings • Replacing and tensioning the chain. -
Page 90: Recycling And Disposal
Recycling and disposal Recycling and disposal CAUTION Hazard for the environment WARNING The fork, rear frame damper and hydraulic brake Risk of fire and explosion system contain toxic and environmentally harmful The safety electronics may fail if the battery is oils and lubricants. -
Page 91: Documents
Documents Documents 11.1 Parts list There was no information relating to a parts list yet at the time of going to press. You'll find the information in the latest operating instructions. MY20H08-2_1.0_27.08.2019... -
Page 92: Assembly Report
Documents 11.2 Assembly report Date: Frame number: Components Description Criteria Measures if rejected Accept- Assembly/inspection Tests Rejection ance Front wheel Assembly O.K. Loose Adjust quick release Kickstand Check mount fastening Functional check O.K. Loose Retighten screws Tyre pressure too low/too Tyres Tyre pressure check O.K. - Page 93 Documents Components Description Criteria Measures if rejected Drive/gear shift Chain/cassette/ Refasten if necessary or replace Check for damage O.K. Damage pinion/chainring as specified in parts list Chain guard/spoke Check for damage O.K. Damage Replace as specified in parts list guard Bottom bracket axle/ Check mount fastening O.K.
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Page 94: Maintenance Log
Documents 11.3 Maintenance log Diagnosis and documentation of current status Date: Frame number: Components Frequency Description Criteria Measures if rejected Inspection Tests Maintenance Accept- Rejection ance Front wheel 6 months Assembly O.K. Loose Adjust quick release Kickstand 6 months Check mount fastening Functional check O.K. - Page 95 Documents Components Frequency Description Criteria Measures if rejected Inspection Tests Maintenance Accept- Rejection ance Light system First examination O.K. Error message Contact battery Rechargeable manufacturer; take out of battery service, new battery Connections, correct O.K. Cable defective, New cabling Light cabling wiring no light Side light...
- Page 96 Documents Technical inspection, checking safety, test ride Components Description Criteria Measures if rejected Assembly/inspection Tests Accept- Rejection ance Functional check O.K. No full braking; braking Locate defective part in brake Brake system distance too long system and correct Gear shift under operat- Functional check O.K.
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Page 97: Keyword Index
Keyword index Keyword index Front wheel brake, 17, 18 - braking, 69 Air chamber, 17 Saddle, 14 Air valve Front wheel, see Wheel - changing the saddle tilt, 43 Fork, 16 - changing the seat length, 45 Rear frame damper, 17 - determining the saddle height, 43, Gear shift twist grip, Alternative equipment, 7, 100... -
Page 98: Glossary
Glossary Glossary and associated wiring for the motor electrical power assistance. Brake lever Electrically power assisted cycle, pedelec Source: EN 15194:2017: lever used to apply the Source: EN 15194:2017: electrically power brake. assisted cycle, equipped with pedals and an auxiliary electric motor, which cannot be propelled Braking distance exclusively by means of the auxiliary electric motor, except in start-up assistance mode. - Page 99 Glossary Maximum continuous power Permitted total weight Source: ZEG: the maximum continuous power is Source: EN 15194:2017: weight of the fully the maximum power for the electric motor output assembled pedelec plus the rider and baggage, shaft during 30 minutes. as specified by the manufacturer.
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Page 100: Abbreviations
Glossary Wear Source: DIN 31051: reduction in useful life (4.3.4), caused by chemical and/or physical processes. Weight of ready-to-ride bicycle Source: ZEG: the indicated weight for a ready-to- ride bicycle refers to the weight of a pedelec at the time of sale. The weight of each additional accessory must be added to this weight. -
Page 101: Ec Declaration Of Conformity
Electrically power assisted cycles – EPAC bicycles and EN 11243:2016 Cycles – Luggage carriers for bicycles – Requirements and test methods. Ms. Janine Otto (Technical Editor), c/o HERCULES GMBH, Longericher Straße 2, 50739 Köln, Germany, is authorised to compile the technical documentation.
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