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Manuals
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JLG Manuals
Lifting Systems
LiftPod FT70
Operation, safety, service and maintenance manual
JLG LiftPod FT70 Operation, Safety, Service And Maintenance Manual
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
Section - Paragraph, Subject
Section 1 - Safety Precautions
General
Pre-Operation
Operator Training and Knowledge
Workplace Inspection
Machine Inspection
Operation
General
Trip and Fall Hazard
Electrocution Hazard
Section - Paragraph, Subject
Minimum Approach Distances (M.A.D.)
Tipping Hazards
Crushing and Collision Hazards
Moving, Lifting and Repositioning
General
Additional Safety Information
Maintenance
Maintenance Hazards
Battery Hazards
Section 2. Preparation and Inspection
Personnel Training
Operator Training
Training Supervision
Operator Responsibility
Preparation, Inspection, and Maintenance
Inspection and Maintenance Table
Pre-Start Inspection
Daily Walk-Around Inspection
Walk-Around Inspection Components
Examples of Cracks
Daily Walk-Around Inspection (Sheet 1 of 2)
Daily Walk-Around Inspection (Sheet 2 of 2)
Platform Latch Shown Engaged
Location of Manual Descent Tools
Tool Tray Pre-Start Inspection
Tool Tray Installation
Function Check
Function Check Items
Section 3 - Machine Operation
General
Machine Description
Machine Main Components (FT70)
Machine Main Components (FT140)
Base Component Detailed Description
Base Frame Component Description - FT70
Base Frame Component Description - FT140
Platform Configuration
Mast Components
Platform Component Description
Mast Component Description
Machine Assembly
General
Assembly of the Machine
Mast Mount (Stump) Installation
Mast to Base Installation (FT70)
Mast to Base/Mount Installation (FT140)
Platform Latch Engaged
Platform to Mast Installation
Tool Tray Installation
Power Pack Control Unit Installation
Powerpack Control Unit Installation (FT70)
Machine Disassembly
Powerpack Installation (FT140)
Machine Operation
Positioning and Leveling Machine
Bubble Level Indicator - Machine Level
Entering/Exiting the Platform
Base Leveling
Platform Operation Using Cordless Drill
Section - Paragraph, Subject
Typical Cordless Drill Controls
Platform Operation Using the Power Pack
Platform Operation Using Manual Descent
Tool
Transport and Maneuvering (Moving)
General
Fully Assembled Maneuvering
Disassembled Maneuvering
Parking and Storage
Vehicle Transport
Power Pack (Optional for Ft70)
Emergency Stop/Shutdown Button
Mast Select Button
Function Enable Button
Platform UP/DOWN Buttons
Battery Status LED Indicator
Latch Release Handles (1 each Side)
Control Unit/Drive Unit Driveshaft
Latch Locking Tabs
Lithium-Ion Battery
Connection Port for FT140 Drive Unit
Battery Operation
Removing Battery from Power Pack
Battery Charge Status Lights
Section 4. Emergency Procedures
General Information
Manual Descent Tool
Platform - Manual Descent Tool Operation
Ground - Manual Descent Tool Operation
Platform Caught Overhead
Will Not Lower
Incident Notification
Section 5 - General Specifications
Introduction
General Specifications
Machine Specifications
Platform Data
Optional Powerpack Electrical Specifications
Machine Component Weights
Serial Number Locations
Decal Replacement
Decal Installation
Decal Descriptions
Base Decal Installation - FT70
Base Decal Installation - FT140
Mast Decal Installation - FT70
Mast Decal Installation - FT140
Platform Decal Installation
Tool Tray - Decal Installation
Power Pack Control Unit - Decal Installation
Power Pack Drive Unit - Decal Installation
Battery Pack Decal Installation
Battery Charger Decal Installation
Parts
Precautions
Maintenance Safety
Maintenance
Preventive Maintenance
SECTION - 6 - SERVICE/MAINTENANCE and REPLACEMENT Outer-Mast Section Gas Strut Removal
Preventative Maintenance & Inspection
Schedule
Servicing and Maintenance Guidelines
Ft70 and Ft140 Mast Service Procedure
Relieving Gas Strut Cylinder Pressure
Removing Mast Top Cap
Outer-Mast Section Gas Strut Removal
Gearbox Removal
MID-Mast Section Gas Strut Removal
Mast Drive Screw Lubrication
Replacement Part/Kits Overview
MAST - FT70 and FT140
PLATFORM - FT70 and FT140
Service Kit - Locations
Accessory Components - Service Kits
General
Section - 7 - Troubleshooting
Troubleshooting
Troubleshooting Information
Section - Paragraph, Subject
Section 8 - Inspection and Repair Log
Inspection and Repair Log Table
Inspection and Repair Log
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Operation, Safety, Service and
Maintenance Manual
Keep this manual with the machine at all times.
LiftPod Models
FT70
FT140
ANSI / CSA
3121296
June 29, 2018 - Rev C
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