JLG 10VP Operators & Safety
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JLG 10VP Operators & Safety

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OPERATORS & SAFETY
AUSTRALIAN OFFICE
JLG INDUSTRIES, INC.
P.O. Box 5 1 1 9
1 1 Bolwarra Road
Port M acquarie, Australia
Telephone: 0 6 5 8 1 1 1 1 1
Fax: 0 6 5 8 1 0 1 2 2
M o d e l s
1 0 VP
1 5 VP
2 0 VP
3120727
April 2 0 , 2 0 0 0
EUROPEAN OFFICE
JLG INDUSTRIES (EUROPE)
Kilmarting Place,
Tannochside Park
Uddingston, Scotland, G7 1 5 PH
Telephone: 0 1 6 9 8 8 1 1 0 0 5
M ain Fax: 0 1 6 9 8 8 1 1 0 5 5
Parts Fax: 0 1 6 9 8 8 1 1 4 5 5
CORPORATE OFFICE
JLG INDUSTRIES, INC.
1 JLG Drive
M cConnellsburg, PA.
1 7 2 3 3 -9 5 3 3
USA
Telephone: (7 1 7 ) 4 8 5 -5 1 6 1
Fax: (7 1 7 ) 4 8 5 -6 4 1 7

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  • Page 1 2 0 VP 3120727 April 2 0 , 2 0 0 0 AUSTRALIAN OFFICE EUROPEAN OFFICE CORPORATE OFFICE JLG INDUSTRIES, INC. JLG INDUSTRIES (EUROPE) JLG INDUSTRIES, INC. P.O. Box 5 1 1 9 Kilmarting Place, 1 JLG Drive 1 1 Bolwarra Road Tannochside Park M cConnellsburg, PA.
  • Page 2 – JLG Lift –...
  • Page 3 TRIES, INC. OR THE LOCAL AUTHORIZED JLG DISTRIBUTOR FOR INFORM ATION CONCERNING SAFETY RELATED BULLE- TINS WHICH M AY HAVE BEEN ISSUED FOR YOUR JLG PRODUCT. ALL ITEM S REQUIRED BY THE SAFETY RELATED BULLETINS M UST BE COM PLETED ON THE AFFECTED JLG PRODUCT.
  • Page 4 This page intentionally left blank.
  • Page 5 Nor shall the listing of these requirements platform, except in case of an emergency. constitute an assumption of responsibility of liability on the part of JLG Industries, Inc. 11. Regular inspection of the job site and aerial lift shall be performed by competent persons.

  • Page 6: Hydraulic System Safety

    2. Relieve system pressure by activating the lift DOWN control with the platform completely lowered to direct any line pressure back into the return line to the reservoir. Pressure feed lines to system compo- nents can then be disconnected with minimal fluid loss. – JLG Lift – 3120727...
  • Page 7 February 7, 2000 - Revised - Section-2, Page 2-5, (removed lube check requirement for drive wheel gear box). March 22, 2000 – Revised – Added 20VP UL-EE Option. April 20, 2000 – Revised – Added Proposition 65 to front of manual. 3120727 – JLG Lift –...
  • Page 8 EFFECTIVITY PAGE This page intentionally left blank. – JLG Lift – 3120727...

  • Page 9: Table Of Contents

    Jlg Pot-Hole Protection Device ........
  • Page 10 Inspection and Repair Log ............7-1 – JLG Lift –...

  • Page 11: Section 1. Safety Precautions

    If there is a ques- TRANSPORTING MACHINE tion on application and/or operation, JLG Industries Prod- Before transporting (hauling) the machine the user/ opera- uct Safety and Reliability personnel should be consulted.

  • Page 12: Pre-Operational Safety

    HAZARD, SECTION 1-2.) • STUDY THE WORK AREA FOR AREAS TO AVOID SUCH AS; SURFACE EDGES THAT DROP-OFF, HOLES OR DIPS IN SURFACE, OR ANY UNLEVEL AREAS WHICH COULD CAUSE THE UNIT TO TIP OVER. – JLG Lift – 3120727...

  • Page 13: Operating Safety

    SURFACES, CHECK ALLOWABLE CAPACITY OF SUR- FACES. NEVER OPERATE ON SOFT • DO NOT OPERATE MACHINE ON SOFT FOOTING OR UNEVEN SURFACES THAT WILL ALLOW THE WHEELS TO SETTLE INTO OR BREAK THROUGH SURFACE, AS TIPPING WILL OCCUR. 3120727 – JLG Lift –...
  • Page 14 THE JOB, AN APPROVED FALL PROTECTION DEVICE AND TWO SAFETY LANYARDS WILL BE USED. ONE LANYARD SHOULD BE ATTACHED TO THE AERIAL PLATFORM. THE OTHER TO THE STRUCTURE. THE SAFETY LANYARD THAT IS ATTACHED TO THE – JLG Lift – 3120727...

  • Page 15: Section 2. Preparation And Inspection

    Main- tain an oil level to the “Fill To Line” indicator on the side of reservoir. If fluid level is low, see Table 2-1. “ Lubrication Interval Chart” for information on hydraulic oil. 3120727 – JLG Lift –...

  • Page 16: Daily Walk-Around Inspection

    Overall Cleanliness 2. Base Frame - No visible damage; drive wheel motor Keep oil, grease, water, etc. wiped from standing surfaces components properly secured; JLG’s Pot-Hole-Pro- and hand holds. tection System components secure; no loose wires Placards or cables dangling below the base;...

  • Page 17: Daily Functional Check

    Functional Check in accordance with the following Service Classification GL-3, and sufficient chemical stabil- procedures: ity for mobile hydraulic system service. JLG Industries, recommends Mobilfluid 424 hydraulic oil, which has an Set-up machine for operation, according to instructions in SAE viscosity of 10W-30 and a viscosity index of 152.

  • Page 18: Torque Requirements

    1m) several times. Check for smooth elevation and lowering of platform. 7. With the platform elevated check the JLG Automatic Pot-Hole-Protection system, if operating properly, 2. With platform completely lowered, check hydraulic the PHP bars on each side of the machine base will oil level in hydraulic fluid reservoir.

  • Page 19: Battery Charging & Maintenance

    1. Position machine in well ventilated area near an AC electrical outlet and set the Ground Control-PLAT/ OFF/GRND key switch to the OFF position. 2. Open the left battery cover and unwrap the battery charger AC power cable from under the cover. 3120727 – JLG Lift –...

  • Page 20: Battery Charger Front Panel

    • A dead cell or cells in either battery would prevent the charger from sensing enough voltage to complete the battery charge. • One or more of the batteries terminal connections loose resulting in an intermittent incomplete circuit. – JLG Lift – 3120727...

  • Page 21: Lubrication Chart

    JLG Industries, recommends Mobilfluid 424 hydraulic oil, which has an SAE viscosity of 10W-30 and a viscosity index of 152. For cold weather applications, i.e. when temperatures remain consistently below + 20°F (–7°C) JLG recommends using Mobil DTE 13 hydraulic oil.

  • Page 22: Torque Chart

    SECTION 2 - PREPARATION AND INSPECTION Figure 2-6. Torque Chart. – JLG Lift – 3120727...

  • Page 23: Section 3 - User Responsibilities & Machine Controls

    JLG Distributor before proceeding. NOTE: Manufacturer or Distributor will provide qualified per- sons for training assistance with first machine(s) delivered and thereafter as requested by user or his personnel.

  • Page 24: Operating Characteristics And Limitations

    3. PLATFORM UP/DOWN (GROUND CONTROL) Stability The ground operated platform control switch is This machine, as originally manufactured by JLG and located next to the hydraulic reservoir in the lower when operated within its rated capacity on a smooth, firm access hole of the rear cover.
  • Page 25 These items Once activated, the operator has approximately are located under the rear cover on top of the mast three seconds to activate any of the control func- support bracket. tions. 3120751 – JLG Lift –...

  • Page 26: Platform Controller. (Old Style)

    Clockwise rotation increases speed, counterclockwise decreases speed. When platform the elevated more than 2 ft. (approx.) drive speed is automatically cut to 1/4 the speed Figure 3-3. Platform Controller. (NEW STYLE) from when the platform was completely lowered. – JLG Lift – 3120751...

  • Page 27: Brake Release Handle

    . When brakes are disengaged the machine can then be moved around manually. AFTER THE MACHINE HAS BEEN MANUALLY MOVED AND BEFORE DRIVING MACHINE, ALWAYS RE-ENGAGE THE BRAKE SYSTEM. 3120751 – JLG Lift –...

  • Page 28: Jlg Pot-Hole Protection Device

    SECTION 3 - USER RESPONSIBILITIES & MACHINE CONTROLS JLG POT-HOLE PROTECTION DEVICE (See Figure 3-5.) All VP Series lifts are equipped with JLGs Pot-Hole-Protec- tion system (PHP) . The PHP system consists of hinged PHP bars extending from the bottom edge of both sides of...

  • Page 29: Decal Locations (Front View)

    SECTION 3 - USER RESPONSIBILITIES & MACHINE CONTROLS Figure 3-6. Decal Locations (Front View) 3120751 – JLG Lift –...

  • Page 30: Decal Locations (Rear View)

    SECTION 3 - USER RESPONSIBILITIES & MACHINE CONTROLS Figure 3-7. Decal Locations (Rear View) – JLG Lift – 3120751...

  • Page 31: Decal Locations (Top View)

    SECTION 3 - USER RESPONSIBILITIES & MACHINE CONTROLS Figure 3-8. Decal Locations (Top View) 3120751 – JLG Lift –...

  • Page 32: Decal Locations (Right/Left View)

    BATTERY I NFORM ATI ON AMP HR (20 HR RATE) VOLTAGE BATTERY DIMENSIONS 3252331 BATTERY INFORM ATION AMP HR (20 HR RATE) VOLTAGE BATTERY DIMENSIONS 3252331 P/N-3252311 (20VP UL-EE OPTION) P/N-1703072 Figure 3-9. Decal Locations (Right/Left View) 3-10 – JLG Lift – 3120751...
  • Page 33 SECTION 3 - USER RESPONSIBILITIES & MACHINE CONTROLS 640 lbs 10VP 289 kg 1703501 P/N-1704498 853 lbs 15VP 386 kg 1703502 P/N-1704499 1140 lbs 20VP 516 kg 1703503 P/N-1704500 Figure 3-10. Wheel Load Decals (10/15/20VP) 3120751 – JLG Lift – 3-11...
  • Page 34 SECTION 3 - USER RESPONSIBILITIES & MACHINE CONTROLS This page intentionally left blank. 3-12 – JLG Lift – 3120751...

  • Page 35: Section 4 - Machine Operation

    The mast is raised and lowered by a hydraulic cylinder extending The JLG VP personnel lift is not intended to be used to lift between mast section-1 and -2, the remaining mast sec- material other than supplies which personnel in the plat- tions are proportionally extended and retracted using form require to do their job.
  • Page 36 (not tilted) engaged Drive disabled mast retracted bars raised (tilt) engaged Lift disabled mast retracted bars raised (tilt) disengaged Drive and Lift disabled bars raised/battery charger mast retracted (not tilted) engaged Drive disabled plugged-in – JLG Lift – 3120727...

  • Page 37: Machine Operation

    ENABLE switch and platform DOWN switch (down SURFACE. arrow) on the platform controller panel. Upon reach- ing desired lower level release the DOWN (down ALWAYS CHECK THE BUBBLE LEVEL OR TILT INDICATOR ON arrow) switch and the LIFT ENABLE switch. 3120727 – JLG Lift –...

  • Page 38: Quick-Change Platform

    Move platform clear of the machine and carefully set the platform on its base out of the way. – JLG Lift – 3120727...

  • Page 39: Transporting, Lifting And Tie Down Procedures

    POWER, FOR EXAMPLE PUSHING OR TOWING WITH OTHER JLG recommends loading the machine onto the bed of MACHINERY, AT SPEEDS OF 4 MPH. DO NOT ATTEMPT TO PUSH the transport vehicle using a suitable fork-lift truck or lifting...
  • Page 40 100 lb. applied two feet from the pivot handle. (i.e.. the chain is properly tightened when a 200 lb. load placed on the chain (a 200 lb. man standing on the chain), just flexes the chain) . – JLG Lift – 3120727...

  • Page 41: Section 5 - Optional Equipment

    UL-EE Rating (20VP Model Only) The 20VP machine is available with optional protective features designed into the electrical system, which allow it to comply with the Underwriters Laboratory - EE electrical rating. 3120727 – JLG Lift –...

  • Page 42: Extendible Platform Operation

    PLATFORM EXTEND HANDLE (Shown both locked in handle HANDLE spring clamp and raised for SPRING extending platform) CLAMP PLATFORM EXTEND HANDLE GATE RELEASE HANDLE RETRACTED EXTENDED Figure 5-1. Extendible Platform. (Platform shown extended) – JLG Lift – 3120727...
  • Page 43 4. Next fold the extend handles down until they lock into the spring clamps on the vertical rail, this will lock the platform extension in place. 3120727 – JLG Lift –...
  • Page 44 SECTION 5 - OPTIONAL EQUIPMENT This page intentionally left blank. – JLG Lift – 3120727...

  • Page 45: Section 6 - Emergency Procedures

    3120727 – JLG Lift –...

  • Page 46: Incident Notification

    It is imperative that JLG Industries, Inc. be notified imme- structures or equipment, do not continue operation of the diately of any incident involving a JLG product. Even if no machine from either the platform or the ground until the...

  • Page 47: Section 7 - Inspection And Repair Log

    SECTION 7 - INSPECTION AND REPAIR LOG SECTION 7. INSPECTION AND REPAIR LOG Machine Serial Number: Table 7-1. Inspection and Repair Log Date Comments 3120727 – JLG Lift –...
  • Page 48 SECTION 7 - INSPECTION AND REPAIR LOG Table 7-1. Inspection and Repair Log Date Comments – JLG Lift – 3120727...
  • Page 49 If you now own, but ARE NOT the original purchaser of the product covered by this manual, we would like to know who you are. For the purpose of receiving safety-related bulletins, it is very important to keep JLG Industries, Inc. updated with the current ownership of all JLG products. JLG maintains owner information for each JLG product and uses this information in cases where owner notification is necessary.
  • Page 52 England Fax: (49) 421 693 5035 Fax: (61) 2 65 810122 Phone: (44) 870 200 7700 Fax: (44) 870 200 7711 JLG Latino Americana Ltda. JLG Europe B.V. JLG Industries (Norge AS) JLG Polska Rua Eng. Carlos Stevenson, Jupiterstraat 234 Sofeimyrveien 12 UI.

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