JLG LiftPod FS60 Operation, Safety, Service And Maintenance Manual
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JLG LiftPod FS60 Operation, Safety, Service And Maintenance Manual

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Operation, Safety, Service
and Maintenance Manual
Keep this manual with the machine at all times.
LiftPod Models
FS80 & FS60
- English
P/N - 1001070465
LIFTPOD by JLG
24 October 2011

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Summary of Contents for JLG LiftPod FS60

  • Page 1 Operation, Safety, Service and Maintenance Manual Keep this manual with the machine at all times. LiftPod Models FS80 & FS60 - English P/N - 1001070465 LIFTPOD by JLG 24 October 2011...
  • Page 2 We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto,...
  • Page 3 This page intentionally left blank.
  • Page 4 The purpose of this manual is to provide owners, users, operators, lessors, and lessees with the precautions and operat- ing procedures essential for the safe and proper machine operation for its intended purpose. Due to continuous product improvements, JLG Industries, Inc. (JLG) reserves the right to make specification changes without prior notification.
  • Page 5 WILL HAVE A RED BACKGROUND. ALSO ALERT AGAINST UNSAFE PRACTICES. THIS DECAL WILL HAVE A YELLOW BACKGROUND. INDICATES A POTENTIALITY HAZARDOUS SITUATION. IF NOT AVOIDED, COULD RESULT IN SERIOUS INJURY OR DEATH. THIS DECAL WILL HAVE AN ORANGE BACKGROUND. 1001070465 LIFTPOD by JLG...
  • Page 6 NOTICE uct modifications product safety JLG MUST BE NOTIFIED IMMEDIATELY IN ALL INSTANCES WHERE JLG PRODUCTS HAVE BEEN INVOLVED IN AN ACCIDENT INVOLVING BODILY INJURY OR DEATH OF PERSONNEL OR WHEN SUBSTANTIAL DAMAGE HAS OCCURRED TO PERSONAL PROPERTY OR THE JLG PRODUCT.
  • Page 7 Revised ....... . . 10 May 2011 Revised....... 24 October 2011 1001070465 LIFTPOD by JLG...

  • Page 8: Table Of Contents

    Tool Tray Pre-Start Inspection ....2-9 Descending ......3-17 LIFTPOD by JLG 1001070465...
  • Page 9 Component Disassembly and Reassembly..6-8 Machine Component Weights....5-14 REPLACEMENT KITS OVERVIEW... . . 6-9 1001070465 LIFTPOD by JLG...
  • Page 10 3-21. Detail view of direction selector ....3-16 2-5. Ropes retained in mast cap ....2-7 LIFTPOD by JLG 1001070465...
  • Page 11 Rope alignment through carriage... . . 6-15 6-5. Loose rope being re-tensioned....6-15 1001070465 LIFTPOD by JLG...

  • Page 12: Section 1 - Safety Precautions

    3. Ensure all occupants of the machine wear appropriate personal protection equipment (PPE) for the conditions, including the environment in which the machine will be operated. If there are any questions with regard to safety, training, inspec-tion, maintenance, application, and operation, please contact Discount-equipment. LIFTPOD by JLG 1001070465...

  • Page 13: Pre-Operation

    • This machine can be operated in temperatures of 0°C to • Do not operate this machine until the operator has read 40°C (32°F to 104°F). Consult JLG for operation outside and understood the Operation, Safety, Service and Main- this range. Machine performance may vary from pub- tenance Manual.

  • Page 14: Operation

    • Do not carry materials directly on platform railing unless approved by JLG. • Always ensure that power tools are properly stowed and never left hanging by their cord from the platform work area.

  • Page 15: Trip And Fall Hazard

    Trip and Fall Hazard • Do not enter or leave the platform while elevated. • JLG recommends that the operator utilises a fall restraint system in the platform with a maximum 36 inch (91.4cm) • Never use the mast assembly to enter or leave the plat- form.

  • Page 16: Electrocution Hazard

    • This machine is not insulated and does not provide pro- part of the machine and its occupants, their tools, and tection from contact or proximity to electrical current. their equipment from any electrical line or apparatus car- LIFTPOD by JLG 1001070465...

  • Page 17: Tipping Hazards

    ENERGIZED UNLESS KNOWN OTHERWISE. Adjust the front feet to eliminate any base frame move- ment and check the bubble level indicates level prior to use. • Ensure castor wheels are locked (if equipped). 1001070465 LIFTPOD by JLG...

  • Page 18: Crushing And Collision Hazards

    • Never exceed the maximum platform capacity. Distribute loads evenly on platform floor and tool tray. • Keep the base of the machine a minimum of 0.6m (2 ft) from holes, bumps, drop-offs, obstructions, debris, con- LIFTPOD by JLG 1001070465...

  • Page 19: Moving, Lifting And Repositioning

    • Do not use machine as ground for welding. • Keep all naked flames and sharp edges away from ropes. • Do not attempt to transport assembled machinery by fork- lift. • Avoid contact of the ropes with stem pipes and other hot surfaces 1001070465 LIFTPOD by JLG...

  • Page 20: Section 2 - Preparation And Inspection

    1. Use and limitations of the controls in the platform and emergency controls. 2. Decals, instructions, and warnings on the machine. 3. Employer and government regulations. 4. Correct assembly of the machine. 5. Use of approved fall protection device. LIFTPOD by JLG 1001070465...

  • Page 21: Preparation, Inspection, And Maintenance

    SECTION 2 - PREPARATION AND INSPECTION Preparation, Inspection, and Maintenance The following table covers the periodic machine inspections and maintenance recommended by JLG. Consult local regulations for any further requirements. The frequency of inspections and maintenance must be increased as necessary when the machine is used in a harsh or hostile envi- ronment, if the machine is used with increased frequency, or if the machine is used in a severe manner.
  • Page 22 Owner, Dealer or User Qualified Mechanic Operation, Safety, Service & Inspection period of more than 3 months; or purchased Maintenance Manual and used. applicable JLG LiftPod inspection form Annual Machine Every 12 months Owner, Dealer or User Qualified Mechanic Operation, Safety, Service &...

  • Page 23: Pre-Start Inspection

    6. Powerpack – Charge as required (Section 3.4). 7. Function Check – Once the Walk-Around Inspection is complete, perform a function check of all systems in an area free of overhead and ground level obstructions. Refer to Section 2.4 for more specific instructions. 1001070465 LIFTPOD by JLG...

  • Page 24: Walk-Around Inspection Components

    6. Swivel Castor Mechanism and Adjustable Feet - Check for any debris stuck to or around wheels or Figure 2-1. Daily Walk-Around Inspection mechanism. Check adjustable feet for damage. Rubber (Sheet 1 of 2) pads and tire must be in good order. LIFTPOD by JLG 1001070465...
  • Page 25 Button, triggers and switches not obscured or damaged; decals secure and Figure 2-3. Daily Walk-Around Inspection legible; emergency stop switch reset for operation; con- (Sheet 2 of 2) trol markings legible. Battery is installed and secure. 1001070465 LIFTPOD by JLG...
  • Page 26 Check that each termination is engaged under its anchor point by viewing through the cover. The lower rope loop should be tight around anchor. Figure 2-4. Examples of new, acceptable and unacceptable ropes Figure 2-6. Rope anchor points LIFTPOD by JLG 1001070465...
  • Page 27 SECTION 2 - PREPARATION AND INSPECTION Figure 2-7. Platform latch shown engaged Figure 2-8. Location of manual descent crank 1001070465 LIFTPOD by JLG...

  • Page 28: Tool Tray Pre-Start Inspection

    • Both of the clips are securely attached to the platform rail (Figure 2-9.). • Capacity decal is in place and legible. Maximum Load: The maximum permissible load on the tool tray is 15kg (33 lb.) evenly distributed. Figure 2-9. Tool tray installation LIFTPOD by JLG 1001070465...

  • Page 29: Function Check

    3. Emergency Stop Button (optional powerpack) - ensure all machine functions are disabled when the emergency stop button is activated (pressed in) - then RESET the emergency stop button by twisting it in the direction indicated by the arrows. 1001070465 LIFTPOD by JLG 2-10...

  • Page 30: Section 3. Machine Operation

    This section provides the necessary information needed to under- stand control function and operation. MACHINE DESCRIPTION The JLG LiftPod is a battery powered portable personnel platform. The platform is mounted to a mast and elevating carriage mecha- nism. The personnel lift's intended purpose is to provide person- nel access to areas above level ground.

  • Page 31: Detailed Description

    Adjustable Foot Self Retracting Swivel Castor bubble level. Also, the castor wheels must be locked prior to oper- ation. Figure 3-2. Base frame component description - FS80 1001070465 LIFTPOD by JLG...

  • Page 32: Platform Configuration

    Level Bubble FRONT Manual Storage Compartment (other side) Adjustable Foot Adjustable Foot Self Retracting Swivel Castor Mounting Pin Figure 3-3. Base frame component description - FS60 Platform Locator Authorized Lanyard Anchorage Point Figure 3-4. Platform component description LIFTPOD by JLG 1001070465...

  • Page 33: Mast/Carriage Components

    AND REPAIRED BY A QUALIFIED PERSON. Carriage Frame Gearbox Lower Facing Shaft Stub NOTE: Do not attempt to lift the mast off the base unless the car- riage has been fully lowered. Figure 3-5. Mast/carriage component description 1001070465 LIFTPOD by JLG...

  • Page 34: Getting Started

    UNDERNEATH BASE WHEN STEPPING ON BASE TO RETRACT CASTOR. Assembly of the Machine The JLG LiftPod is a user assembled machine. There are three 4. Turn the adjustable feet until the level bubble is centred basic parts that need to be assembled for operation. These parts (see Figure 3-8.)
  • Page 35 SECTION 3 - MACHINE OPERATION PUSH DOWN Locking Tab PUSH DOWN Figure 3-7. Castor lock Rotating Knob adjusts foot height Adjustable Foot Adjustable Foot Level Bubble Figure 3-6. Carriage/mast to base mounting Figure 3-8. Detail view of level bubble 1001070465 LIFTPOD by JLG...
  • Page 36 6. Attach the platform to the carriage (see Figure 3-9.). if it does not release, then the platform has • Make sure the platform’s mounting pins are engaged properly. aligned with the holes in the carriage (A), then drop slowly down to seat properly. LIFTPOD by JLG 1001070465...
  • Page 37 (see Figure 3-11.). Cordless Drill Drive Socket CORDLESS DRILL LANYARD MUST BE INSTALLED BEFORE ELEVATING. (optional) DO NOT DROP DRILL. Driveshaft Lanyard Manual Pouch Figure 3-11. Cordless drill installation 1001070465 LIFTPOD by JLG...
  • Page 38 3-13.). Figure 3-12. Powerpack positioned and latched into place NOTE: When reversing the procedure to disassemble the machine, pull the powerpack release latch (see Figure 3- 19.) while lifting to disengage the powerpack from the platform. LIFTPOD by JLG 1001070465...

  • Page 39: Disassembly Of The Machine

    Disassembly of the Machine Reverse the above steps to disassemble the machine. NO-LOAD AREA DO NOT ATTEMPT TO LIFT THE MAST OFF THE BASE UNLESS THE CAR- RIAGE HAS BEEN FULLY LOWERED. Figure 3-13. Tool tray load restriction 1001070465 LIFTPOD by JLG 3-10...

  • Page 40: Powerpack (Optional Equipment)

    Battery Charge Status Lights 1 green light - Battery The powerpack batteries indicates battery low voltage at three (3) needs recharging/ warning levels. replacing as soon as possible. Figure 3-15. Charge status lights LIFTPOD by JLG 1001070465 3-11...

  • Page 41: Charging The Batteries Using The Fast Charge Station

    If the supply cord is damaged, it must be replaced by a special pack is fully charged. cord or assembly available from the manufacturer or its service agent. See Section 6. Unless the battery is being charged, always remove the battery from the fast charger. 1001070465 LIFTPOD by JLG 3-12...

  • Page 42: Fast Charge Indicator Light Guide

    If the red light continues to flash, the charger is faulty. Figure 3-18. Typical cordless drill interface devices 1. Drive Socket (optional) 2. Chuck 3. Torque Control (optional) 4. Power Trigger 5. Speed Controller (optional) 6. Drill/Hammer Function Selector (optional) LIFTPOD by JLG 1001070465 3-13...

  • Page 43: Powerpack Control Console (Optional Equipment)

    Please follow the manufacturer’s instructions on safe operation and maintenance of the cordless drill. JLG recommends a cordless drill of at least 18V capacity. Ensure cordless drill’s optional "Hammer" setting is disabled and cordless drill is in "Drill" mode on medium to high torque. Do not set to maximum torque setting.

  • Page 44: Elevating

    Elevating The powerpack is splash resistant allowing a safe descent if it starts to rain while the unit is elevated, but JLG does not recom- Make sure the pre-start inspection has been completed, the mend that the powerpack be used in rain or exposed to water.
  • Page 45 • Children must be supervised to ensure they do not use or motor has cooled down, allowing normal operation to resume. play with the machine. Depending on ambient temperature this can take 5 to 30 minutes. 1001070465 LIFTPOD by JLG 3-16...

  • Page 46: Descending

    To stop at anytime, simply release the speed trigger. To exit the platform, ensure the platform is all the way down until it touches-down on the base. This will engage the drive mecha- LIFTPOD by JLG 1001070465 3-17...

  • Page 47: Powerpack Emergency Stop/Shutdown Button

    • Allow ground personnel to lower the platform in event that Press down to activate Rotate clockwise the platform operator becomes incapacitated. Emergency Stop to release/reset Emergency Stop For emergency operation please see Section 4 - Emergency Pro- cedures. Figure 3-23. Emergency stop button operation 1001070465 LIFTPOD by JLG 3-18...

  • Page 48: Transport And Maneuvering (Moving)

    Figure 3-24. Activate the handle to extend the swivel wheels and castor; castor • Fully assembled, tilted over. Lift the handle to engage the swivel castor. • Disassembled, with each major component carried sepa- rately. The machine is easily positioned as required. LIFTPOD by JLG 1001070465 3-19...
  • Page 49 Figure 3-25. Maneuvering when tilted back FULLY ASSEMBLED THROUGH DOORWAY The FS60 can be tilted back and pushed through a doorway as shown in Figure 3-26. 1001070465 LIFTPOD by JLG 3-20...

  • Page 50: Disassembled Maneuvering

    YOUR BACK WHEN HOLDING OR CARRYING A LOAD, AND/OR GET HELP. ONLY CARRY ONE COMPONENT AT A TIME. The mast/carriage assembly can be carried by the built-in handle (see Figure 3-27.). Figure 3-27. Mast/carriage handle LIFTPOD by JLG 1001070465 3-21...
  • Page 51 We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto,...

  • Page 52: Parking And Storage

    (see Figure 3-1.) and each compo- nent secured separately. Restrain each component of the machine securely during transport. Ensure the swivel castor is retracted in the base frame and the base frame is resting on the adjustable feet. 1001070465 LIFTPOD by JLG 3-22...

  • Page 53: Section 4 - Emergency Procedures

    ONLY. IT MUST NOT BE USED TO ELEVATE THE PLATFORM OR FOR GENERAL OPERATIONS. IF THE BATTERIES ARE DISCHARGED WHILE THE UNIT IS ELEVATED, DO NOT CLIMB OUT OF THE PLATFORM. USE THE MANUAL DESCENT CRANK. LIFTPOD by JLG 1001070465...

  • Page 54: Operator Unable To Control Machine

    Figure 4-1. Manual descent crank operation from Shaft Stub inside platform Figure 4-2. Manual descent crank operation from outside platform 1001070465 LIFTPOD by JLG...

  • Page 55: Platform Caught Overhead

    Figure 4-3. Releasing the drive interlock using the Rescue equipment can be used to remove the platform occupant. lanyard Cranes and forklifts can be used to stabilize motion of the machine. LIFTPOD by JLG 1001070465...

  • Page 56: Rope Failure

    The operator should then be safely removed from the semble and clearly label the machine as being out of service. Con- platform using suitable equipment. tact your nearest Authorized JLG Service Center to arrange rope replacement. DO NOT CLIMB OUT OF THE PLATFORM WHILE ELEVATED. THIS MAY AFFECT THE MACHINE'S BALANCE, CAUSING IT TO TIP OVER.

  • Page 57: Incident Notification

    JLG Industries, Inc. must be notified immediately of any incident involving a JLG product. Failure to notify the manufacturer of an incident involving a JLG Liftpod product within 48 hours of such an occurrence may void any warranty consideration on that particular machine.
  • Page 58 SECTION 4 - EMERGENCY PROCEDURES This page intentionally left blank. 1001070465 LIFTPOD by JLG...

  • Page 59: Section 5 - General Specifications

    SECTION 5 - GENERAL SPECIFICATIONS SECTION 5. GENERAL SPECIFICATIONS Introduction JLG Part Number This section of the manual provides operating specifications and BASE - 30FS information necessary for proper maintenance of this machine. B1 Crushing Hazard-ISO 100 107 0325 Decal Installation...

  • Page 60: Platform

    SECTION 5 - GENERAL SPECIFICATIONS JLG Part Number JLG Part Number C5 Cowling Side Brand 100 107 0410 PLATFORM C6 General Brand 100 107 0281 E1 Capacity-ISO 100 107 0301 C7 Manufacturer Nameplate-ISO-AUS-FS80 100 107 0402 E2 Tipping-ISO 100 107 0321...
  • Page 61 SECTION 5 - GENERAL SPECIFICATIONS JLG Part Number F2 E-Stop-ISO 100 107 0453 F3 Powerpack Drive Directions-ISO 100 107 0454 F4 Powerpack Battery Test-ISO 100 107 0455 F5 Powerpack Front Main Housing-ISO 100 107 0456 F6 Powerpack Instructions-ISO 100 107 0457...

  • Page 62: Base Decal Installation - Ce - Fs80

    SECTION 5 - GENERAL SPECIFICATIONS FS80 Base Serial Number. Figure 5-1. Base Decal Installation - CE - FS80 1001070465 LIFTPOD by JLG...

  • Page 63: Base Decal Installation - Ce - 30Fs

    SECTION 5 - GENERAL SPECIFICATIONS 30FS Base Serial Number Figure 5-2. Base Decal Installation - CE - 30FS LIFTPOD by JLG 1001070465...

  • Page 64: Carriage/Mast Decal Installation - Ce - Fs80

    SECTION 5 - GENERAL SPECIFICATIONS FS80 Mast/Carriage Serial Number. C3/C7. Figure 5-3. Carriage/Mast Decal Installation - CE - FS80 1001070465 LIFTPOD by JLG...

  • Page 65: Carriage/Mast Decal Installation - Ce - Fs60

    SECTION 5 - GENERAL SPECIFICATIONS FS60 Mast/Carriage Serial Number. D3/D4. Figure 5-4. Carriage/Mast Decal Installation - CE - FS60 LIFTPOD by JLG 1001070465...

  • Page 66: Platform Decal Installation - Ce

    SECTION 5 - GENERAL SPECIFICATIONS E11. E10. Platform Serial Number. Figure 5-5. Platform Decal Installation - CE 1001070465 LIFTPOD by JLG...

  • Page 67: Powerpack Decal Installation - Ce

    SECTION 5 - GENERAL SPECIFICATIONS F12. F12. F10. Fast Charger Serial Number. Powerpack Serial Number. F11. Figure 5-6. Powerpack Decal Installation - CE LIFTPOD by JLG 1001070465...

  • Page 68: General Specifications

    Rated Horizontal Force *100N (22 lb.) *100N (22 lb.) *100N (22 lb.) * For Australia & New Zealand the wind rating is 12.5m/sec and the rated horizontal force is 200N (44 lb.) Table 5-2. Machine Specifications (assembled) 1001070465 LIFTPOD by JLG 5-10...

  • Page 69: Optional Powerpack Electrical Specifications

    Input: 110/240 Volts AC - 2.2A - 50/60 Hz FC 100 107 1732 Output: 28.8 Volts DC - 2 .5A - w/Auto Charge Sensing Circuit Approvals: UL, cUL, CE Table 5-3. Optional Powerpack Electrical Specifications LIFTPOD by JLG 1001070465 5-11...

  • Page 70: Platform Data

    SECTION 5 - GENERAL SPECIFICATIONS Platform Data SPECIFICATION FS80 Occupants: (Persons allowed in Platform) Platform Capacity : 150kg (330 lb.) Table 5-4. Platform Data 1001070465 LIFTPOD by JLG 5-12...

  • Page 71: Interchangeable Modules

    Number is 1001071193 FS80 Mast / Carriage *1001071197 FS80M FS60 Mast / Carriage **1001071416 FS60M **For Australia the FS60 Accessory Tray 1001071725 Mast/Carriage Part Number is 1001071194 Powerpack (optional) Kit 1001071206 Table 5-6. Module Key LIFTPOD by JLG 1001070465 5-13...

  • Page 72: Machine Component Weights

    0,5 m/s The following information is provided in accordance with the requirements of the European Machinery Directive 2006/42/EC and is only applicable to CE machines. 1001070465 LIFTPOD by JLG 5-14...

  • Page 73: Section 6 - Service And Maintenance

    SINCE THE MACHINE MANUFACTURER HAS NO DIRECT CONTROL OVER THE FIELD INSPECTION AND MAINTENANCE, SAFETY IN THESE AREAS JLG MAY HAVE ISSUED SAFETY BULLETINS FOR YOUR JLG PRODUCT. IS THE RESPONSIBILITY OF THE OWNER/OPERATOR. CONTACT JLG OR THE LOCAL AUTHORIZED JLG SERVICE CENTRE FOR INFORMATION CONCERNING SAFETY RELATED BULLETINS WHICH MAY HAVE BEEN ISSUED FOR YOUR JLG PRODUCT.

  • Page 74: Maintenance Safety

    • NEVER WORK UNDER AN ELEVATED PLATFORM UNTIL PLATFORM HAS BEEN SAFELY RESTRAINED FROM ANY MOVEMENT BY BLOCKING OR OVERHEAD SLING. • BEFORE MAKING ADJUSTMENTS OR PERFORMING ANY OTHER MAINTENANCE, SHUT OFF ALL POWER CON- TROLS. 1001070465 LIFTPOD by JLG...

  • Page 75: Machine Preparation, Inspection And Maintenance

    Reference the appropriate areas of this manual for servicing and lines the periodic machine inspection and maintenance recom- maintenance procedures. mended by JLG. Consult your national, regional, or local regulations for any further requirements. The frequency of inspec- Annual Machine Inspection tion and maintenance must be increased as environment, severity and frequency of usage requires.

  • Page 76: Year Machine Inspection & Rope Replacement

    Variances in interval times may occur due to climate and/or conditions and depending on the location and use of the machine. Preventive Maintenance In conjunction with the specified inspections, maintenance shall be performed by a competent person such as a qualified JLG equipment mechanic. 1001070465 LIFTPOD by JLG...
  • Page 77 1, 2, 3, 5 Mast Stump 3, 5 3, 4, 5 3, 4, 5 Rope 10, 16 10, 16 10, 16 Carriage 3, 5 1, 3, 4, 5, 7 Gearbox 3, 9 3, 9 1, 3, 9 LIFTPOD by JLG 1001070465...
  • Page 78 Powerpack (optional) 1, 3 1, 3, 7 1, 3, 7 Switches & Controls 1, 3, 7 1, 3, 7 Speed & Safety Triggers; Battery Charge Test Button 1, 8 1, 3, 7, 8 1, 3, 7, 8 1001070465 LIFTPOD by JLG...
  • Page 79 All Fasteners, Pins, Shields and Covers 1, 3 Function Test of all Systems Paint and Appearance 2, 5 2, 5 Record Inspection Date in Log Book Notify JLG of Machine Ownership 14 (delivery) Table 6-1. Preventative Maintenance & Inspection Schedule LIFTPOD by JLG 1001070465...

  • Page 80: Servicing And Maintenance Guidelines

    When raising a portion of the equipment, ensure that adequate support is provided. Cleanliness The most important single item in preserving the long service life of a machine is to keep dirt and foreign materials out of the vital 1001070465 LIFTPOD by JLG...

  • Page 81: Replacement Kits Overview

    SECTION 6 - SERVICE AND MAINTENANCE REPLACEMENT KITS OVERVIEW The following details the various replacement kits that can be ordered from your Authorized JLG Service Center. 22. 23. 24. 25. Figure 6-1. Replacement Kits LIFTPOD by JLG 1001070465...
  • Page 82 18. Replacement Rotating Castors (30FS Base) (2 wheels per kit) (JLG Part No. 1001071386) 4. Gate Assembly Kit LH (JLG Part No. 1001071351) 19. Complete Base Kit - FS80 - CE (JLG Part No. 5. Gate Assembly Kit RH (JLG Part No. 1001071352) 1001071599) 6.
  • Page 83 • Decal Kit, FS80 - CE (JLG Part No. 1001071343) • FS80 Manual - Spanish (JLG Part No. 1001070470) • Decal Kit, FS80 - CE - AUS (JLG Part No. 1001070579) • FS80 Manual - Finnish (JLG Part No. 1001070471) •...
  • Page 84 SECTION 6 - SERVICE AND MAINTENANCE • FS80 Manual - Latvian (JLG Part No. 1001070475) • Country Kit - French (JLG Part No. 1001070549) • FS80 Manual - Estonian (JLG Part No. 1001070476) • Country Kit - German (JLG Part No. 1001070550) •...
  • Page 85 • AC Lead - 220V Denmark (JLG Part No. 1001071694) Before applying new decal, ensure the surface is clean and dry. • AC Lead - 220V UK 3 Pin Domestic (JLG Part No. Remove backing paper, apply decal along one edge then seat it 1001071695) gently and evenly.
  • Page 86 Mast ropes must be replaced after machine has been in service for five (5) years, regardless of rope condition, or sooner if condi- tions dictate. This must only be conducted by a Authorized JLG Service Center. Conditions such as the following shall be sufficient reason for...
  • Page 87 Should the rope lose tension, say through incorrect transport or storage, it must be corrected before next use. Incorrect, tangled - DO NOT USE Correct - OK to use Figure 6-4. Rope alignment through carriage Figure 6-5. Loose rope being re-tensioned LIFTPOD by JLG 1001070465 6-15...
  • Page 88 To correct a loose rope: 1. If carriage is not within 1m (3 ft) of the base of the mast contact JLG. Otherwise assemble the mast onto the base lifting via mast tube above carriage. 2. Check the rope is correctly on drum (Figure 6-3.).

  • Page 89: Troubleshooting

    PROBABLE CAUSE REMEDY Machine does not assemble properly Improper alignment on assembly Check each component and assembly alignment is correct. Platform not fully engaged Check alignment and slide parts on until platform latch is properly engaged. LIFTPOD by JLG 1001070465...
  • Page 90 Ensure a load greater than 50kg (110 lbs.) is in the platform (1 person) and lifting lock down latch position ropes are tight. If latch has not released, attempt to lower the loaded platform slightly then try again to lift up. 1001070465 LIFTPOD by JLG...
  • Page 91 Authorized JLG Service Center. No load in platform & will not lower If carriage is not within 1m (3 ft) of the base of the mast contact Authorized JLG Service Center. If carriage is within 1m (3ft) from ground, apply load in platform, drive up 1", then drive down.
  • Page 92 Ropes are worn or a rope is broken or machine is 5 years old or machine has been in service for 5 years since previous service Damage or wear or machine is 5 years old Deliver unit to an Authorized JLG Service Center for replacement. 1001070465...
  • Page 93 SECTION 7 - TROUBLESHOOTING TROUBLE PROBABLE CAUSE REMEDY Platform will not lift full rated load Battery not fully charged Charge or replace battery. Overload clutch is slipping Contact Authorized JLG Service Center. Table 7-1. Troubleshooting LIFTPOD by JLG 1001070465...
  • Page 94 SECTION 7 - TROUBLESHOOTING This page intentionally left blank. 1001070465 LIFTPOD by JLG...

  • Page 95: Inspection And Repair Log

    SECTION 8 - INSPECTION AND REPAIR LOG SECTION 8. INSPECTION AND REPAIR LOG Inspection and Repair Log Table Date Comments LIFTPOD by JLG 1001070465...
  • Page 96 SECTION 8 - INSPECTION AND REPAIR LOG Date Comments Table 8-1. Inspection and Repair Log 1001070465 LIFTPOD by JLG...
  • Page 97 We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto,...

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