Table of Contents
Related Manuals for JLG LiftPod FS80
Summary of Contents for JLG LiftPod FS80
- Page 1 Operation, Safety, Service and Maintenance Manual Keep this manual with the machine at all times. LiftPod Model FS80 ANSI / CSA P/N - 1001070451 1-877-254-3876 LIFTPOD by JLG 1-877-2-LIFTPOD www.liftpod.com February 11, 2009...
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- Page 3 The purpose of this manual is to provide owners, users, operators, lessors, and lessees with the precautions and operat- ing procedures essential for the safe and proper machine operation for its intended purpose. Due to continuous product improvements, JLG Industries, Inc. (JLG) reserves the right to make specification changes without prior notification. Contact JLG for updated information.
- Page 4 ALSO ALERT AGAINST UNSAFE PRACTICES. THIS DECAL WILL HAVE A WILL HAVE A RED BACKGROUND. YELLOW BACKGROUND. INDICATES A POTENTIALITY HAZARDOUS SITUATION. IF NOT AVOIDED, COULD RESULT IN SERIOUS INJURY OR DEATH. THIS DECAL WILL HAVE AN ORANGE BACKGROUND. 1001070451 LIFTPOD by JLG 1-877-254-3876 www.liftpod.com 1-877-2-LIFTPOD...
- Page 5 • Questions regarding NOTICE uct modifications product safety JLG MUST BE NOTIFIED IMMEDIATELY IN ALL INSTANCES WHERE JLG PRODUCTS HAVE BEEN INVOLVED IN AN ACCIDENT INVOLVING Contact: BODILY INJURY OR DEATH OF PERSONNEL OR WHEN SUBSTANTIAL Product Safety and Reliability Department DAMAGE HAS OCCURRED TO PERSONAL PROPERTY OR THE JLG JLG Industries, Inc.
- Page 6 Revised ......September 29, 2008 Revised ......February 11, 2009 1001070451 LIFTPOD by JLG 1-877-254-3876 www.liftpod.com...
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Page 7: Table Of Contents
DAILY WALK-AROUND INSPECTION ..2-4 Cordless Drill ......3-12 1-877-254-3876 LIFTPOD by JLG 1001070451 1-877-2-LIFTPOD... - Page 8 General ....... . . 6-8 1001070451 LIFTPOD by JLG 1-877-254-3876 www.liftpod.com...
- Page 9 3-22. Activate the handle to extend the swivel castor . . 3-18 2-7. Platform latch shown engaged ....2-8 1-877-254-3876 LIFTPOD by JLG 1001070451 1-877-2-LIFTPOD www.liftpod.com...
- Page 10 Decal Descriptions......5-3 Machine Specifications (assembled) ... 5-8 Optional Powerpack Electrical Specifications ..5-9 1001070451 LIFTPOD by JLG 1-877-254-3876 www.liftpod.com 1-877-2-LIFTPOD...
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Page 11: Section 1. Safety Precautions
(PPE) for the con- ditions, including the environment in which the aerial platform will be operated. If there are any questions with regard to safety, training, inspec- tion, maintenance, application, and operation, please contact JLG. 1-877-254-3876 LIFTPOD by JLG 1001070451 1-877-2-LIFTPOD www.liftpod.com... -
Page 12: Pre-Operation
• Do not operate this machine until complete training is per- • This machine can be operated in temperatures of 0°C to 40°C (32°F to 104°F). Consult JLG for operation outside formed by authorised persons. this range. Machine performance may vary from pub- •... -
Page 13: Operation
• Do not carry materials directly on platform railing unless approved by JLG. • Always ensure that power tools are properly stowed and never left hanging by their cord from the platform work area. -
Page 14: Trip And Fall Hazard
Trip and Fall Hazard • Do not enter or leave the platform while elevated. • JLG recommends that the operator utilises a fall restraint system in the platform with a maximum 36 inch (91.4cm) lanyard attached to the authorised lanyard anchorage •... -
Page 15: Electrocution Hazard
• This machine is not insulated and does not provide pro- part of the machine and its occupants, their tools, and tection from contact or proximity to electrical current. their equipment from any electrical line or apparatus car- 1-877-254-3876 LIFTPOD by JLG 1001070451 1-877-2-LIFTPOD www.liftpod.com... -
Page 16: Tipping Hazards
ENERGIZED UNLESS KNOWN OTHERWISE. Adjust the front feet to eliminate any base frame move- ment and check the bubble level indicates level prior to use. 1001070451 LIFTPOD by JLG 1-877-254-3876 www.liftpod.com 1-877-2-LIFTPOD... -
Page 17: Crushing And Collision Hazards
• Keep the base of the machine a minimum of 0.6m (2 ft) by all operating and ground personnel. from holes, bumps, drop-offs, obstructions, debris, con- cealed holes, and other potential hazards at the ground level. 1-877-254-3876 LIFTPOD by JLG 1001070451 1-877-2-LIFTPOD www.liftpod.com... -
Page 18: Moving, Lifting And Repositioning
Additional Safety Information • Do not use machine as ground for welding. • Keep all naked flames and sharp edges away from ropes. • Do not attempt to transport assembled machinery by fork- lift. 1001070451 LIFTPOD by JLG 1-877-254-3876 www.liftpod.com 1-877-2-LIFTPOD... -
Page 19: Section 2. Preparation And Inspection
3. Rules of the employer and government regulations. 4. Correct assembly of the machine. 5. Use of approved fall protection device. 6. Enough knowledge of the mechanical operation of the machine to recognize a malfunction or potential mal- function. 1-877-254-3876 LIFTPOD by JLG 1001070451 1-877-2-LIFTPOD www.liftpod.com... -
Page 20: Preparation, Inspection, And Maintenance
SECTION 2 - PREPARATION AND INSPECTION Preparation, Inspection, and Maintenance The following table covers the periodic machine inspections and maintenance recommended by JLG. Consult local regulations for further requirements for aerial work platforms. The frequency of inspections and maintenance must be increased... -
Page 21: Inspection And Maintenance Table
Owner, Dealer or User Qualified Mechanic Operation, Safety, Service & Inspection period of more than 3 months; or purchased Maintenance Manual and used. applicable JLG LiftPod inspection form Annual Machine Every 12 months Owner, Dealer or User Qualified Mechanic Operation, Safety, Service &... -
Page 22: Pre-Start Inspection
7. Function Check – Once the Walk-Around Inspection is complete, perform a function check of all systems in an area free of overhead and ground level obstructions. Refer to Section 2.4 for more specific instructions. 1001070451 LIFTPOD by JLG 1-877-254-3876 www.liftpod.com 1-877-2-LIFTPOD... -
Page 23: Walk-Around Inspection Components
(see Figure 2-2.). REAR Figure 2-1. Daily Walk-Around Inspection Weld Crack Parent Metal Crack (Sheet 1 of 2) Figure 2-2. Examples of cracks 1-877-254-3876 LIFTPOD by JLG 1001070451 1-877-2-LIFTPOD www.liftpod.com... - Page 24 Figure 2-3. Daily Walk-Around Inspection trol markings legible. Battery is installed and secure. (Sheet 2 of 2) 1001070451 LIFTPOD by JLG 1-877-254-3876 www.liftpod.com 1-877-2-LIFTPOD...
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Page 25: Examples Of New, Acceptable And Unacceptable
The lower rope loop should be tight around anchor. Figure 2-4. Examples of new, acceptable and unacceptable ropes Figure 2-6. Rope anchor points 1-877-254-3876 LIFTPOD by JLG 1001070451 1-877-2-LIFTPOD www.liftpod.com... -
Page 26: Platform Latch Shown Engaged
SECTION 2 - PREPARATION AND INSPECTION Figure 2-7. Platform latch shown engaged Figure 2-8. Location of manual descent crank 1001070451 LIFTPOD by JLG 1-877-254-3876 www.liftpod.com 1-877-2-LIFTPOD... -
Page 27: Tool Tray Pre-Start Inspection
• Both of the clips are securely attached to the platform rail (Figure 2-9.). • Capacity decal is in place and legible. Maximum Load: The maximum permissible load on the tool tray is 15kg (33 lb.) evenly distributed. Figure 2-9. Tool tray installation 1-877-254-3876 LIFTPOD by JLG 1001070451 1-877-2-LIFTPOD www.liftpod.com... -
Page 28: Function Check
3. Emergency Stop Button (optional powerpack) - ensure all machine functions are disabled when the emergency stop button is activated (pressed in) - then RESET the emergency stop button by twisting it in the direction indicated by the arrows. 1001070451 LIFTPOD by JLG 1-877-254-3876 2-10 www.liftpod.com 1-877-2-LIFTPOD... -
Page 29: Section 3 - Machine Operation
This section provides the necessary information needed to under- stand control function and operation. MACHINE DESCRIPTION The JLG LiftPod is a battery powered aerial work platform. The platform is mounted to a mast and elevating carriage mechanism. The personnel lift's intended purpose is to provide personnel access to areas above level ground. -
Page 30: Detailed Description
Level Bubble FRONT level as seen on the level bubble (Figure 3-6.). Adjustable Foot Adjustable Foot Self Retracting Swivel Castor Figure 3-2. Base frame component description 1001070451 LIFTPOD by JLG 1-877-254-3876 www.liftpod.com 1-877-2-LIFTPOD... -
Page 31: Platform Configuration
Pin Holes (orange) Carry Handle Mounting Pin Drum Inspection Platform Locator Window Authorized Lanyard Anchorage Point Figure 3-3. Platform component description Carriage Frame Gearbox Lower Facing Shaft Stub Figure 3-4. Mast/carriage component description 1-877-254-3876 LIFTPOD by JLG 1001070451 1-877-2-LIFTPOD www.liftpod.com... -
Page 32: Machine Operation
The JLG LiftPod is a user assembled machine. There are three basic parts that need to be assembled for operation. These parts are the Base Frame 1, Carriage/Mast Assembly 2, and the Plat- form 3. -
Page 33: Carriage/Mast To Base Mounting
DO NOT USE THE MACHINE IF THE BASE CAN NOT BE LEVELLED. Adjustable Foot Figure 3-5. Carriage/mast to base mounting CRUSH HAZARD - KEEP FEET CLEAR OF ADJUSTABLE FEET AND UNDERNEATH BASE WHEN STEPPING ON BASE TO RETRACT CASTOR. 1-877-254-3876 LIFTPOD by JLG 1001070451 1-877-2-LIFTPOD www.liftpod.com... -
Page 34: Attaching The Platform To The Carriage
• Make sure the platform’s mounting pins are engaged properly. aligned with the holes in the carriage (A), then drop slowly down to seat properly. 1001070451 LIFTPOD by JLG 1-877-254-3876 www.liftpod.com 1-877-2-LIFTPOD... -
Page 35: Cordless Drill Installation
(see Figure 3-9.). Cordless Drill Drive Socket CORDLESS DRILL LANYARD MUST BE INSTALLED BEFORE ELEVATING. (optional) DO NOT DROP DRILL. Driveshaft Lanyard Manual Pouch Figure 3-9. Cordless drill installation 1-877-254-3876 LIFTPOD by JLG 1001070451 1-877-2-LIFTPOD www.liftpod.com... - Page 36 Figure 3-10. Powerpack positioned and latched into place NOTE: When reversing the procedure to disassemble the machine, pull the powerpack release latch (see Figure 3- 17.) while lifting to disengage the powerpack from the platform. 1001070451 LIFTPOD by JLG 1-877-254-3876 www.liftpod.com 1-877-2-LIFTPOD...
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Page 37: Disassembly Of The Machine
Reverse the above steps to disassemble the machine. NO-LOAD AREA DO NOT ATTEMPT TO LIFT THE MAST OFF THE BASE UNLESS THE CAR- RIAGE HAS BEEN FULLY LOWERED. Figure 3-11. Tool tray load restriction 1-877-254-3876 LIFTPOD by JLG 1001070451 1-877-2-LIFTPOD www.liftpod.com... -
Page 38: Powerpack (Optional Equipment)
Battery Charge Status Lights 1 green light - Battery The powerpack batteries indicates battery low voltage at three (3) needs recharging/ warning levels. replacing as soon as possible. Figure 3-13. Charge status lights 1001070451 LIFTPOD by JLG 1-877-254-3876 3-10 www.liftpod.com 1-877-2-LIFTPOD... -
Page 39: Charging The Batteries Using The Fast Charge Station
Unless the battery is being charged, always remove the battery pack is fully charged. from the fast charger. Fast Charge Indicator Light Guide SOLID GREEN: Insert battery or remove fully charged battery 1-877-254-3876 LIFTPOD by JLG 1001070451 3-11 1-877-2-LIFTPOD www.liftpod.com... -
Page 40: Power Supply Cord
15P) configuration and a molded-on connector which mates with 1. Drive Socket (optional) the power inlet. 2. Chuck 3. Torque Control (optional) 4. Power Trigger 5. Speed Controller (optional) 6. Drill/Hammer Function Selector (optional) 1001070451 LIFTPOD by JLG 1-877-254-3876 3-12 www.liftpod.com 1-877-2-LIFTPOD... -
Page 41: Powerpack Control Console (Optional Equipment)
Please follow the manufacturer’s instructions on safe operation and maintenance of the cordless drill. JLG recommends a cordless drill of at least 18V capacity. Ensure cordless drill’s optional "Hammer" setting is disabled and cordless drill is in "Drill" mode on medium to high torque. Do not set to maximum torque setting. -
Page 42: Elevating
Elevating The powerpack is splash resistant allowing a safe descent if it starts to rain while the unit is elevated, but JLG does not recom- Make sure the pre-start inspection has been completed, the mend that the powerpack be used in rain or exposed to water. - Page 43 • Only one person is allowed to be Depending on ambient temperature this can take 5 to 30 minutes. lifted by the platform. Engaging the triggers to run the cooling fan will decrease the ther- mal reset time. 1-877-254-3876 LIFTPOD by JLG 1001070451 3-15 1-877-2-LIFTPOD www.liftpod.com...
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Page 44: Descending
NOTE: Before transporting, maneuvering or disassembling machine, ensure the platform is all the way down. The carriage lock is engaged automatically when the platform is fully lowered and all load is removed. 1001070451 LIFTPOD by JLG 1-877-254-3876 3-16 www.liftpod.com 1-877-2-LIFTPOD... -
Page 45: Unpowered Descent
The machine may be moved around a worksite using the following methods: • Fully assembled, pushed around the floor using the wheels and castor; • Fully assembled, tilted over. • Disassembled, with each major component carried sepa- rately. 1-877-254-3876 LIFTPOD by JLG 1001070451 3-17 1-877-2-LIFTPOD www.liftpod.com... -
Page 46: Fully Assembled Maneuvering
Lift the handle to engage the swivel castor. NOTE: Ensure powerpack and tool tray are securely attached The machine is easily positioned as required. and tool tray and platform are empty before moving. 1001070451 LIFTPOD by JLG 1-877-254-3876 3-18 www.liftpod.com 1-877-2-LIFTPOD... -
Page 47: Disassembled Maneuvering
YOUR BACK WHEN HOLDING OR CARRYING A LOAD, AND/OR GET HELP. ONLY CARRY ONE COMPONENT AT A TIME. The mast/carriage assembly can be carried by the built-in handle (see Figure 3-24.). Figure 3-24. Mast/carriage handle 1-877-254-3876 LIFTPOD by JLG 1001070451 3-19 1-877-2-LIFTPOD www.liftpod.com... -
Page 48: Parking And Storage
• Ensure the platform is fully lowered. If installed, move the rope or straps. Do not overtension such devices and place a powerpack’s direction control switch to the OFF position. buffer between the device and any part of the machine. 1001070451 LIFTPOD by JLG 1-877-254-3876 3-20 www.liftpod.com 1-877-2-LIFTPOD... -
Page 49: Section 4. Emergency Procedures
ONLY. IT MUST NOT BE USED TO ELEVATE THE PLATFORM OR FOR GENERAL OPERATIONS. IF THE BATTERIES ARE DISCHARGED WHILE THE UNIT IS ELEVATED, DO NOT CLIMB OUT OF THE PLATFORM. USE THE MANUAL DESCENT CRANK. 1-877-254-3876 LIFTPOD by JLG 1001070451 1-877-2-LIFTPOD www.liftpod.com... -
Page 50: Operator Unable To Control Machine
Figure 4-1. Manual descent crank operation from Shaft Stub inside platform Figure 4-2. Manual descent crank operation from outside platform 1001070451 LIFTPOD by JLG 1-877-254-3876 www.liftpod.com 1-877-2-LIFTPOD... -
Page 51: Platform Caught Overhead
Rescue equipment can be used to remove the platform occupant. Cranes and forklifts can be used to stabilize motion of the machine. Figure 4-3. Releasing the drive interlock using the lanyard 1-877-254-3876 LIFTPOD by JLG 1001070451 1-877-2-LIFTPOD www.liftpod.com... -
Page 52: Rope Failure
The operator should then be safely removed from the semble and clearly label the machine as being out of service. Con- platform using suitable equipment. tact your nearest Authorized JLG Service Center to arrange rope replacement. DO NOT CLIMB OUT OF THE PLATFORM WHILE ELEVATED. THIS MAY AFFECT THE MACHINE'S BALANCE, CAUSING IT TO TIP OVER. -
Page 53: Incident Notification
SECTION 4 - EMERGENCY PROCEDURES INCIDENT NOTIFICATION JLG Industries, Inc. must be notified immediately of any incident involving a JLG product. Even if no injury or property damage is evident, the factory should be contacted by telephone and pro- vided with all necessary details. - Page 54 SECTION 4 - EMERGENCY PROCEDURES This page intentionally left blank. 1001070451 LIFTPOD by JLG 1-877-254-3876 www.liftpod.com 1-877-2-LIFTPOD...
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Page 55: Section 5. General Specifications
SECTION 5 - GENERAL SPECIFICATIONS SECTION 5. GENERAL SPECIFICATIONS Introduction ANSI JLG Part Number This section of the manual provides operating specifications and A6 Max Wheel Load-ANSI 100 107 0310 information necessary for proper maintenance of this machine. A7 Barcode Base... - Page 56 SECTION 5 - GENERAL SPECIFICATIONS ANSI JLG Part Number ANSI JLG Part Number Replacement Decal Kit, Replacement Decal Kit, 100 107 1356 100 107 1602 PLATFORM, ANSI POWERPACK, ANSI C1 Capacity-ANSI 100 107 0441 D1 Powerpack Socket Warning 100 107 0400...
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Page 57: Decal Descriptions
SECTION 5 - GENERAL SPECIFICATIONS ANSI JLG Part Number D12 General Brand 100 107 0281 D13 Barcode Powerpack 100 107 0420 D14 Barcode Charger 100 107 0421 Replacement Decal Kit, 100 107 1358 ACCESSORY TRAY, ANSI E1 Tool Tray-ANSI 100 107 0425 Table 5-1. -
Page 58: Base Decal Installation - Ansi
SECTION 5 - GENERAL SPECIFICATIONS Figure 5-1. Base Decal Installation - ANSI 1001070451 LIFTPOD by JLG 1-877-254-3876 www.liftpod.com 1-877-2-LIFTPOD... -
Page 59: Carriage/Mast Decal Installation - Ansi
SECTION 5 - GENERAL SPECIFICATIONS Figure 5-2. Carriage/Mast Decal Installation - ANSI 1-877-254-3876 LIFTPOD by JLG 1001070451 1-877-2-LIFTPOD www.liftpod.com... -
Page 60: Platform Decal Installation - Ansi
SECTION 5 - GENERAL SPECIFICATIONS C10. Figure 5-3. Platform Decal Installation - ANSI 1001070451 LIFTPOD by JLG 1-877-254-3876 www.liftpod.com 1-877-2-LIFTPOD... -
Page 61: Powerpack Decal Installation - Ansi
SECTION 5 - GENERAL SPECIFICATIONS D12. D12. D14. D10. D13. D11. Figure 5-4. Powerpack Decal Installation - ANSI 1-877-254-3876 LIFTPOD by JLG 1001070451 1-877-2-LIFTPOD www.liftpod.com... -
Page 62: General Specifications
Maximum Working Height: (typical person) 4.32m (14 ft 4 in) Machine Overall Footprint: 1,250mm x 1,040mm (4 ft 1 in x 3 ft 5 in) Rated Horizontal Force 110N (24 lb.) Table 5-2. Machine Specifications (assembled) 1001070451 LIFTPOD by JLG 1-877-254-3876 www.liftpod.com 1-877-2-LIFTPOD... -
Page 63: Optional Powerpack Electrical Specifications
Battery Fast Charger: Input: 110/240 Volts AC - 2.2A - 50/60 Hz FC 100 107 1675 Output: 28.8 Volts DC - 2 .5A - w/Auto Charge Sensing Circuit Table 5-3. Optional Powerpack Electrical Specifications 1-877-254-3876 LIFTPOD by JLG 1001070451 1-877-2-LIFTPOD www.liftpod.com... -
Page 64: Platform Data
SECTION 5 - GENERAL SPECIFICATIONS Platform Data SPECIFICATION FS80 Occupants: (Persons allowed in Platform) Platform Capacity : ANSI/C.S.A.: 150kg (330 lb.) Table 5-4. Platform Data 1001070451 LIFTPOD by JLG 1-877-254-3876 5-10 www.liftpod.com 1-877-2-LIFTPOD... -
Page 65: Machine Component Weights
Table 5-5. Machine Component Weights Serial Number Locations For machine component identification, serial number barcode decals are affixed to the various modules. The barcodes are located as indicated in Figure 5-1. to Figure 5-4. 1-877-254-3876 LIFTPOD by JLG 1001070451 5-11 1-877-2-LIFTPOD www.liftpod.com... - Page 66 SECTION 5 - GENERAL SPECIFICATIONS This page intentionally left blank. 1001070451 LIFTPOD by JLG 1-877-254-3876 5-12 www.liftpod.com 1-877-2-LIFTPOD...
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Page 67: Section 6. Service And Maintenance
SINCE THE MACHINE MANUFACTURER HAS NO DIRECT CONTROL OVER THE FIELD INSPECTION AND MAINTENANCE, SAFETY IN THESE AREAS JLG MAY HAVE ISSUED SAFETY BULLETINS FOR YOUR JLG PRODUCT. IS THE RESPONSIBILITY OF THE OWNER/OPERATOR. CONTACT JLG OR THE LOCAL AUTHORIZED JLG SERVICE CENTRE FOR INFORMATION CONCERNING SAFETY RELATED BULLETINS WHICH MAY HAVE BEEN ISSUED FOR YOUR JLG PRODUCT. -
Page 68: Maintenance Safety
NEVER WORK UNDER AN ELEVATED PLATFORM UNTIL PLATFORM HAS BEEN SAFELY RESTRAINED FROM ANY MOVEMENT BY BLOCKING OR OVERHEAD SLING. • BEFORE MAKING ADJUSTMENTS OR PERFORMING ANY OTHER MAINTENANCE, SHUT OFF ALL POWER CON- TROLS. 1001070451 LIFTPOD by JLG 1-877-254-3876 www.liftpod.com 1-877-2-LIFTPOD... -
Page 69: Machine Preparation, Inspection And Maintenance
Reference the appropriate areas of this manual for servicing and lines the periodic machine inspection and maintenance recom- maintenance procedures. mended by JLG. Consult your national, regional, or local regulations for further requirements for aerial work platforms. The Annual Machine Inspection frequency of inspection and maintenance must be increased as environment, severity and frequency of usage requires. -
Page 70: Year Machine Inspection & Rope Replacement
Variances in interval times may occur due to climate and/or conditions and depending on the location and use of the machine. Preventive Maintenance In conjunction with the specified inspections, maintenance shall be performed by a competent person such as a qualified JLG equipment mechanic. 1001070451 LIFTPOD by JLG 1-877-254-3876 www.liftpod.com... - Page 71 Mast Stump 3, 5 3, 4, 5 3, 4, 5 Rope 10, 16 10, 16 10, 16 Carriage 3, 5 1, 3, 4, 5, 7 Gearbox 3, 9 3, 9 1, 3, 9 1-877-254-3876 LIFTPOD by JLG 1001070451 1-877-2-LIFTPOD www.liftpod.com...
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Page 72: Platform
1, 3, 7 1, 3, 7 Switches & Controls 1, 3, 7 1, 3, 7 Speed & Safety Triggers; Battery Charge Test Button 1, 8 1, 3, 7, 8 1, 3, 7, 8 1001070451 LIFTPOD by JLG 1-877-254-3876 www.liftpod.com 1-877-2-LIFTPOD... -
Page 73: Preventative Maintenance & Inspection Schedule
1, 3 Function Test of all Systems Paint and Appearance 2, 5 2, 5 Record Inspection Date in Log Book Notify JLG of Machine Ownership 14 (delivery) Table 6-1. Preventative Maintenance & Inspection Schedule 1-877-254-3876 LIFTPOD by JLG 1001070451 1-877-2-LIFTPOD... -
Page 74: Servicing And Maintenance Guidelines
Cleanliness The most important single item in preserving the long service life of a machine is to keep dirt and foreign materials out of the vital 1001070451 LIFTPOD by JLG 1-877-254-3876 www.liftpod.com 1-877-2-LIFTPOD... -
Page 75: Replacement Kits Overview
SECTION 6 - SERVICE AND MAINTENANCE REPLACEMENT KITS OVERVIEW The following details the various replacement kits that can be ordered from your Authorized JLG Service Center. Figure 6-1. Replacement Kits 1-877-254-3876 LIFTPOD by JLG 1001070451 1-877-2-LIFTPOD www.liftpod.com... - Page 76 1. Mast Cap Kit (JLG Part No. 1001071255) 16. Fixed Wheel Kit (2 wheels per kit) (JLG Part No. 1001071560) 2. Quick Start Guide Kit (JLG Part No. 1001071355) 17. Level Bubble Kit (JLG Part No. 1001071563) 3. Powerpack Battery (JLG Part No. 1001071635) 18.
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Page 77: Decal Replacement
JLG part numbers. (JLG Part No. 1001071358) To replace a damaged decal, first remove it completely, without 31. Drill Strap Kit (JLG Part No. 1001071361) damaging the underlying surface. 32. Drill Socket Kit (JLG Part No. 1001071362) Remove any remaining adhesive with a suitable solvent. Test sol- vent on inconspicuous area first, to ensure it does not mark or 33. -
Page 78: Mast Rope Inspection Procedure
Mast ropes must be replaced after machine has been in service for five (5) years, regardless of rope condition, or sooner if condi- tions dictate. This must only be conducted by a Authorized JLG Service Center. Conditions such as the following shall be sufficient reason for... -
Page 79: Rope Loose
Incorrect, tangled - DO NOT USE Correct - OK to use Figure 6-3. Rope alignment through carriage Figure 6-4. Loose rope being re-tensioned 1-877-254-3876 LIFTPOD by JLG 1001070451 6-13 1-877-2-LIFTPOD www.liftpod.com... - Page 80 To correct a loose rope: 1. If carriage is not within 1m (3 ft) of the base of the mast contact JLG. Otherwise assemble the mast onto the base lifting via mast tube above carriage. 2. Check the rope is correctly on drum (Figure 6-2.).
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Page 81: Section 7 - Troubleshooting
Machine does not assemble properly Improper alignment on assembly Check each component and assembly alignment is correct. Platform not fully engaged Check alignment and slide parts on until platform latch is properly engaged. 1-877-254-3876 LIFTPOD by JLG 1001070451 1-877-2-LIFTPOD www.liftpod.com... - Page 82 Ensure a load greater than 50kg (110 lbs.) is in the platform (1 person) and lifting lock down latch position ropes are tight. If latch has not released, attempt to lower the loaded platform slightly then try again to lift up. 1001070451 LIFTPOD by JLG 1-877-254-3876 www.liftpod.com 1-877-2-LIFTPOD...
- Page 83 Ropes are loose (ropes must never be loose) Machine was disassembled without platform If carriage is not within 1m (3 ft) of the base of the mast contact Authorized JLG being fully lowered to engage the carriage lock Service Center. Otherwise follow rope re-tensioning procedure detailed in Section down latch.
- Page 84 Ropes are worn or a rope is broken or machine is 5 years old or machine has been in service for 5 years since previous service Damage or wear or machine is 5 years old Deliver unit to an Authorized JLG Service Center for replacement. Platform will not lift full rated load Battery not fully charged Charge or replace battery.
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- Page 86 Phone 877-2-LIFTPOD (877-254-38763) Fax (301) 745-3713 JLG Worldwide Locations JLG Industries (UK) JLG Industries (Europe) JLG Industries (Australia) JLG Industries (Pty) Ltd. Unit 12, Southside Kilmartin Place, P .O. Box 5119 Unit 1, 24 Industrial Complex Bredbury Park Industrial Estate...