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Summary of Contents for Ametek DR5200
- Page 1 DR5200 DR5200 DR5200 DR5200 Quick Start Quick Start Quick Start Quick Start Radar (FMCW) Level Transmitter for liquids in storage and process applications © AMETEK Drexelbrook - DR5200QS-LM, EDO#6-13-112 - Issue #3...
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Page 2: Table Of Contents
CONTENTS DR5200 1 Safety instructions 2 Installation 2.1 Intended use ........................4 2.2 Scope of delivery....................... 4 2.3 Visual check........................5 2.4 Storage ..........................6 2.5 How to assemble the PTFE Wave Horn antenna ............. 7 2.6 Transport .......................... 8 2.7 Pre-installation requirements .................. -
Page 3: Safety Instructions
SAFETY INSTRUCTIONS DR5200 Warnings and symbols used DANGER! This information refers to the immediate danger when working with electricity. DANGER! These warnings must be observed without fail. Even partial disregard of this warning can lead to serious health problems and even death. There is also the risk of seriously damaging the device or parts of the operator's plant. -
Page 4: Installation
INSTALLATION DR5200 2.1 Intended use CAUTION! Responsibility for the use of the measuring devices with regard to suitability, intended use and corrosion resistance of the used materials against the measured fluid lies solely with the operator. INFORMATION! The manufacturer is not liable for any damage resulting from improper use or use for other than the intended purpose. -
Page 5: Visual Check
INSTALLATION DR5200 2.3 Visual check INFORMATION! Inspect the packaging carefully for damages or signs of rough handling. Report damage to the carrier and to the local office of the manufacturer. Figure 2-2: Visual check 1 Device nameplate (for more data, refer to the handbook) 2 Process connection data (size and pressure rating, material reference and heat number) 3 Gasket material data –... -
Page 6: Storage
INSTALLATION DR5200 2.4 Storage WARNING! Do not keep the device in a vertical position. This will damage the antenna and the device will not measure correctly. Figure 2-4: Storage conditions 1 When you put the device into storage, do not keep it in a vertical position. -
Page 7: How To Assemble The Ptfe Wave Horn Antenna
INSTALLATION DR5200 2.5 How to assemble the PTFE Wave Horn antenna Figure 2-5: Equipment needed to assemble the device 1 Signal converter and process connection (compact version) or antenna housing and process connection (remote ver- sion) 2 PTFE Wave Horn antenna in cardboard packaging. The cardboard packaging is attached with 4 screws and wingnuts. -
Page 8: Transport
INSTALLATION DR5200 Part3B: Attach the PTFE Wave Horn antenna to the process connection Figure 2-9: Part3B: Attach the PTFE Wave Horn antenna to the process connection CAUTION! Do not use tools to attach the antenna to the process connection. • Turn the PTFE Wave Horn antenna. Tighten with your fingers. -
Page 9: Installation
INSTALLATION DR5200 2.8 Installation 2.8.1 Pressure and temperature ranges DANGER! If the ambient temperature is more than +70 ° C / +158 ° F, there is a risk of injury if you touch the device. Use a protective cover or metallic grid to prevent injury. - Page 10 INSTALLATION DR5200 Antenna type Process Seal Process connection Process pressure connection temperature [°C] [°F] [barg] [psig] — PP Wave Horn G 1½...2; -20...+100 -4...+212 -1...16 -14.5...232 1½...2 NPT PTFE Wave Horn Flange with — -50...+150 -58...+302 -1...40 -14.5...580 PTFE plate...
- Page 11 INSTALLATION DR5200 PP Wave Horn: compact and remote versions Ambient temperature / flange temperature, flange and threaded connection, in °C Figure 2-11: Ambient temperature / flange temperature, flange and threaded connection, in °C Ambient temperature / flange temperature, flange and threaded connection, in °F Figure 2-12: Ambient temperature / flange temperature, flange and threaded connection, in °F...
- Page 12 INSTALLATION DR5200 PTFE Wave Horn: compact and remote versions Ambient temperature / flange temperature, flange and threaded connection, in °C Figure 2-13: Ambient temperature / flange temperature, flange and threaded connection, in °C Ambient temperature / flange temperature, flange and threaded connection, in °F Figure 2-14: Ambient temperature / flange temperature, flange and threaded connection, in °F...
- Page 13 INSTALLATION DR5200 Metallic Horn and Wave Guide: compact and remote versions Ambient temperature / flange temperature, flange and threaded connection, in °C Figure 2-15: Ambient temperature / flange temperature, flange and threaded connection, in °C Ambient temperature / flange temperature, flange and threaded connection, in °F Figure 2-16: Ambient temperature / flange temperature, flange and threaded connection, in °F...
- Page 14 INSTALLATION DR5200 Metallic Horn and Wave Guide: compact and remote versions with the high- temperature (HT) extension Ambient temperature / flange temperature, flange and threaded connection, in °C Figure 2-17: Ambient temperature / flange temperature, flange and threaded connection, in °C Ambient temperature / flange temperature, flange and threaded connection, in °F...
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Page 15: Recommended Mounting Position
INSTALLATION DR5200 2.8.2 Recommended mounting position CAUTION! Follow these recommendations to make sure that the device measures correctly. They have an effect on the performance of the device. Figure 2-19: Recommended mounting position for liquids, pastes and slurries 1 Sockets for the PP Wave Horn antenna... - Page 16 INSTALLATION DR5200 Point the device in the correct direction Figure 2-20: Point the device in the correct direction to get the best performance Point the tag hole on the housing in the direction of the nearest tank wall. 1 Tag hole...
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Page 17: Mounting Restrictions
INSTALLATION DR5200 2.8.3 Mounting restrictions CAUTION! Follow these recommendations to make sure that the device measures correctly. They have an effect on the performance of the device. We recommend that you prepare the installation when the tank is empty. Mounting restrictions: General data Figure 2-23: Mounting restrictions: General data 1 Do not tilt the device more than 2°... - Page 18 INSTALLATION DR5200 Obstacles in the tank Figure 2-24: Obstacles in the tank Do not put the device directly above obstacles (agitator, support beams, heating tubes etc.). Parasitic signals from obsta- cles will cause the device to measure incorrectly. 1 Solution 1: Put the device on another process connection away from obstacles...
- Page 19 INSTALLATION DR5200 Devices with Metallic Horn antenna Figure 2-26: Devices with Metallic Horn antenna 1 If the roof is not flat, the antenna must project out of the nozzle 2 Short tank nozzle 3 Long tank nozzle (device with an antenna extension) 4 If the roof is flat and the tank fitting is symmetrical, it is not necessary for the antenna to project out of the nozzle.
- Page 20 INSTALLATION DR5200 CAUTION! If there are parasitic signals, the device will not measure correctly. Parasitic signals are caused Objects in the tank. • • Sharp corners that are perpendicular to the path of the radar beam. Sudden changes in tank diameter in the path of the radar beam.
- Page 21 INSTALLATION DR5200 Requirements for threaded connections Figure 2-29: Threaded connection Equipment needed: • Device • Gasket for G 1½A or G 2A connection (not supplied) • Thread seal tape (PTFE) for 1½ NPT or 2 NPT connection (not supplied) • 50 mm / 2¨ wrench (not supplied)
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Page 22: Standpipes (Stilling Wells And Bypass Chambers)
INSTALLATION DR5200 2.8.4 Standpipes (stilling wells and bypass chambers) Use a standpipe if: • There is highly conductive foam in the tank. • The liquid is very turbulent or agitated. • There are too many other objects in the tank. -
Page 23: Wall Support For The Remote Version
INSTALLATION DR5200 2.8.5 Wall support for the remote version Figure 2-31: Wall support for the remote version (attached to the remote converter) 1 Use marks on the wall to help you put the wall support in the correct position. For more data, refer to "Dimensions and Weights"... - Page 24 INSTALLATION DR5200 Equipment needed Figure 2-32: Equipment needed 1 Device (with a Metallic Horn or Wave Guide antenna option only) 2 Antenna extension. From left to right: straight, S-bend and L-bend (right-angle) extension. 3 10 mm open-end or box-end wrench (not supplied) 4 3 hex head screws M6×25-A4-70 (supplied in a plastic sachet)
- Page 25 INSTALLATION DR5200 Obey the assembly procedure that follows: Figure 2-33: Procedure: How to attach an antenna extension WARNING! Make sure that you do not damage the PTFE cone when you remove or install the antenna. Procedure 1: How to attach an antenna extension 1 Remove the 3 hex head screws from the antenna with the 10 mm wrench.
- Page 26 INSTALLATION DR5200 7 If the antenna extension is supplied after delivery of the device, it is necessary to change the device settings. Make a selection from one of the procedures (2A or 2B) that follow: straight antenna extension, S-bend antenna extension or L-bend (right angle) antenna extension.
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Page 27: How To Turn Or Remove The Signal Converter
INSTALLATION DR5200 2.8.7 How to turn or remove the signal converter The converter turns 360°, but we recommend that the tag hole on the housing points to the Recommended mounting position nearest tank wall. For more data, refer to on page 15. The converter can be removed from the process connection assembly under process conditions. -
Page 28: How To Attach The Weather Protection To The Device
INSTALLATION DR5200 2.8.8 How to attach the weather protection to the device The device and the weather protection option are supplied disassembled in the same box. The weather protection can also be supplied as an accessory. You must attach the weather protection when you install the device. - Page 29 INSTALLATION DR5200 Figure 2-36: Installation of the weather protection on a vertical signal converter INFORMATION! Install the weather protection after you connect the device to the power supply. 1 Put the weather protection clamp around the top of the device. Make sure that the locking nuts on the clamp are aligned with the cable entries.
- Page 30 INSTALLATION DR5200 Figure 2-37: Installation of the weather protection on a horizontal signal converter INFORMATION! Install the weather protection after you connect the device to the power supply. 1 Put the weather protection clamp around the front of the device (the end of the device that is nearest to the cable entry).
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Page 31: How To Open The Weather Protection
INSTALLATION DR5200 The overall dimensions of the weather protection are in "Dimensions and weights" in the handbook. 2.8.9 How to open the weather protection Figure 2-38: How to open the weather protection INFORMATION! Electrical installation: Electrical installation: Electrical installation: Electrical installation: Remove the weather protection before you open the terminal compartment cover. -
Page 32: Electrical Connections
ELECTRICAL CONNECTIONS DR5200 3.1 Electrical installation: 2-wire, loop-powered 3.1.1 Compact version Terminals for electrical installation Figure 3-1: Terminals for electrical installation 1 Grounding terminal in the housing (if the electrical cable is shielded) 2 Current output - 3 Current output +... - Page 33 ELECTRICAL CONNECTIONS DR5200 3 Remove the cover. Figure 3-3: Procedure for electrical installation Equipment needed: • Small slotted tip screwdriver (not supplied) Procedure: 1 Do not disconnect the safety cord from the terminal compartment cover. Put the terminal compartment cover adjacent to the housing.
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Page 34: Remote Version
ELECTRICAL CONNECTIONS DR5200 3.1.2 Remote version Terminals for electrical installation Figure 3-5: Terminals for electrical installation 1 Grounding terminal in the housing (if the electrical cable is shielded) 2 Current output - 3 Current output + 4 Location of the external grounding terminal (on the wall support) INFORMATION! Electrical power to the output terminal energizes the device. -
Page 35: Non-Ex Devices
ELECTRICAL CONNECTIONS DR5200 3.2 Non-Ex devices Figure 3-7: Electrical connections for non-Ex devices 1 Power supply 2 Resistor for HART® communication 3 Optional connection to the grounding terminal 4 Output: 11.5...30 V DC for an output of 22 mA at the terminal 5 Device 3.3 Devices for hazardous locations... -
Page 36: Minimum Power Supply Voltage
ELECTRICAL CONNECTIONS DR5200 3.4 Minimum power supply voltage Use these graphs to find the minimum power supply voltage for a given current output load. Non-Ex and Hazardous Location approved (Ex i / IS) devices Figure 3-8: Minimum power supply voltage for an output of 22 mA at the terminals (Non-Ex and Hazardous Location... -
Page 37: Protection Category
ELECTRICAL CONNECTIONS DR5200 3.5 Protection category INFORMATION! The device fulfils all requirements per protection category IP66 / IP67. It also fulfils all requirements per NEMA type 4X (housing) and type 6P (antenna). DANGER! Make sure that the cable gland is watertight. -
Page 38: Networks
ELECTRICAL CONNECTIONS DR5200 3.6 Networks 3.6.1 General information The device uses the HART® communication protocol. This protocol agrees with the HART® Communication Foundation standard. The device can be connected point-to-point. It can also have a polling address of 1 to 63 in a multi-drop network. -
Page 39: Multi-Drop Networks
ELECTRICAL CONNECTIONS DR5200 3.6.3 Multi-drop networks Figure 3-12: Multi-drop network (non-Ex) 1 Address of the device (each device must have a different address in multidrop networks) 2 4 mA + HART® 3 Resistor for HART® communication (typically 250 ohms) 4 Power supply 5 HART®... -
Page 40: Fieldbus Networks
ELECTRICAL CONNECTIONS DR5200 3.6.4 Fieldbus networks For more data, refer to the supplementary instructions for PROFIBUS PA. PROFIBUS PA/DP network (non-Ex) Figure 3-13: PROFIBUS PA/DP network (non-Ex) 1 Field device 2 Bus termination 3 PROFIBUS PA bus segment 4 Segment coupler (PA/DP link) -
Page 41: Operation
OPERATION DR5200 4.1 General notes For more data about device configuration, refer to the handbook. 4.2 Digital display screen 4.2.1 Local display screen layout Figure 4-1: Local display screen layout in Normal mode 1 Current output percentage (bar graph and text — only shown if the current output function is the same as the mea-... -
Page 42: Quick Setup (Parameters)
OPERATION DR5200 4.3 Quick Setup (Parameters) Use this procedure to change the tank height, tank type, output function, output range and give the top and bottom measuring limits. Values and parameters that can be changed are shown between the « ... » marks in the illustrations that follow. Push the keypad buttons in the correct... - Page 43 OPERATION DR5200 Screen Steps Description • [ ] or [ ] for the selection of the The manufacturer sets the output function to “Level” before delivery. measurement name (Distance, Level, If it is necessary to measure volume, ullage Conversion, Ullage Conv. or Reflection).
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Page 44: Empty Spectrum Recording
OPERATION DR5200 Screen Steps Description • [> > > > ] to change the tag name. The device has an identification code (tag name). The supervisor can enter a • [> > > > ] to change the position of the cursor. - Page 45 OPERATION DR5200 Procedure Screen Steps Description • [> > > > ], [ ] and [> > > > ]. Default screen. Enter configuration mode (2.0.0 SUPERVISOR). • [> > > > ], [^ ^ ^ ^ ], [ ], [ ], [> > > > ] and [^ ^ ^ ^ ].
- Page 46 OPERATION DR5200 Screen Steps Description Recording in progress Recording in progress Recording in progress Recording in progress Reading in progress Reading in progress Reading in progress Reading in progress The device does a scan for objects that do not change their vertical positions in the tank (heating tubes, agitators, fuel assemblies etc.) and records the data.
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Page 47: Notes
NOTES DR5200 www.drexelbrook.com DR5200QS-LM, EDO#6-13-112 - Issue #3... - Page 48 AMETEK Drexelbrook makes no warranty of any kind with regard to the material contained in this manual, including, but not limited to, implied warranties or fitness for a particular purpose. Drexelbrook shall not be liable for errors contained herein or for incidental or consequential damages in connection with the performance or use of material.