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DR5200
DR5200
DR5200
DR5200
Supplementary Instructions
Supplementary Instructions
Supplementary Instructions
Supplementary Instructions
Radar (FMCW) Level Transmitter for liquids in storage
and process applications
Safety manual
Safety manual
Safety manual
Safety manual
© AMETEK Drexelbrook - DR5200-LM SIL2 Issue 2
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Table of Contents
Related Manuals for Ametek DR5200
Summary of Contents for Ametek DR5200
- Page 1 DR5200 DR5200 DR5200 DR5200 Supplementary Instructions Supplementary Instructions Supplementary Instructions Supplementary Instructions Radar (FMCW) Level Transmitter for liquids in storage and process applications Safety manual Safety manual Safety manual Safety manual © AMETEK Drexelbrook - DR5200-LM SIL2 Issue 2...
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Page 2: Table Of Contents
7.5.2 Limits for supervisor menu functions related to device configuration ....... 17 8 Service 8.1 Periodic maintenance..................... 20 8.2 Keep the device clean..................... 20 8.3 Availability of services ....................20 8.4 Proof tests ........................20 DR5200-LM SIL2 Issue 2 www.drexelbrook.com... - Page 3 9.3 Characteristics for the device safety function ............... 29 9.4 SIL-specific technical data ..................... 29 9.5 Support for SIL-approved devices.................. 31 10 Appendix 10.1 Start-up report ......................32 10.2 Proof test report form (for copying) ................33 11 Notes www.drexelbrook.co DR5200-LM SIL2 Issue 2...
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Page 4: Introduction
Installation, commissioning and maintenance may only be carried out by approved personnel. 1.2 Revision history Issue Date Description April 28, 2015 First issue. November 27, 2018 Firmware version (converter) changes from 1.00.10 to 1.00.11. Firmware version (sensor) changes from 1.00.15 to 1.00.16. DR5200-LM SIL2 Issue 2 www.drexelbrook.com... -
Page 5: Device Description
[N3] NAMUR Recommendation NE 043 Standardization of the Signal Level for the Failure Information of Digital Transmitters [N4] NAMUR Recommendation NE 053 Software of Field Devices and Signal Processing Devices with Digital Electronics [N5] DR5200 Supplementary Instructions for ATEX applications www.drexelbrook.com DR5200-LM SIL2 Issue 2... -
Page 6: Terms And Definitions
T[Proof] Proof Test Interval T[Repair] Time to Repair T[Test] Internal Diagnostics Test Interval 1oo1 1 out of 1 channel architecture (single architecture performs the safety function) 1oo1D 1 out of 1 channel architecture with diagnostics DR5200-LM SIL2 Issue 2 www.drexelbrook.com... -
Page 7: System Description
For more data, refer to "Start-up" in the handbook (document [N1]). 2.2 Software for use with the device You can change device parameters with the software that follows: • PACTware™ • AMS™ Device Manager For more data, refer to "Start-up" in the handbook (document [N1]). www.drexelbrook.com DR5200-LM SIL2 Issue 2... -
Page 8: Installation
DN100, DN150 and DN200 Metallic Horn antennas) or the Wave-Guide antenna This maintenance task must be done and recorded by approved personnel. For more data, refer Calibration procedure on page 23. For more data, refer to "Installation" in the handbook (document [N1]). DR5200-LM SIL2 Issue 2 www.drexelbrook.com... -
Page 9: Electrical Connection
If the device is to agree with the requirements for functional safety given in IEC 61508, you must obey the electrical connection instructions given in the handbook (document [N1]). The device must be installed by approved personnel. For more data, refer to “Electrical connection” in the handbook (document [N1]). www.drexelbrook.com DR5200-LM SIL2 Issue 2... -
Page 10: Start-Up
For more data about device configuration, refer to the "Start-up" and "Operation" chapters in the User parameters handbook (document [N1]). Also refer to on page 16. DR5200-LM SIL2 Issue 2 www.drexelbrook.com... -
Page 11: Specification Of Safety Function
International Standard IEC 61508 Part 2 (document [N2]), section 7.4.4.1.4. • Use DN80 and DN100 Metallic Horn antenna only in stilling wells as specified in the handbook (document [N1]). SIL-specific technical data For more data, refer to on page 29. www.drexelbrook.com DR5200-LM SIL2 Issue 2... -
Page 12: Safety Function Characteristics
≤ 3.6 mA Error signal Error signal Error signal Error signal If a logic solver is used, it must use low error alarm signals (current input ≤ 3.6 mA) to set itself to a fail-safe condition. DR5200-LM SIL2 Issue 2 www.drexelbrook.com... -
Page 13: Operation
(≤ 3.6 mA). Thus, the output signal Limits for supervisor menu for the fail-safe condition is less than 3.6 mA. For more data, refer to functions related to device configuration on page 17 (2.4.2 RANGE I). www.drexelbrook.com DR5200-LM SIL2 Issue 2... -
Page 14: Operation Mode
Current output (distance value or a derived measurement value) Is the parameter set for the current output correct? No. The parameter set for the current output is incorrect. Yes. The parameter set for the current output is correct. DR5200-LM SIL2 Issue 2 www.drexelbrook.com... -
Page 15: Error Conditions
The level is in the blocking distance. If menu item 2.5.3 OVERFILL EN. is set to "YES", there is a risk that the product will overflow and cover the antenna. For more data, refer to the "Status and error messages" section in the handbook (document [N1]). www.drexelbrook.com DR5200-LM SIL2 Issue 2... -
Page 16: User Parameters
Guide antenna, enter the 2.3.1 TANK HEIGHT height. The device will use this data if you set 2.3.4 STILLWELL EN. to "YES". This menu item is not shown if you set 2.3.4 STILLWELL EN. to "NO". DR5200-LM SIL2 Issue 2 www.drexelbrook.com... -
Page 17: Limits For Supervisor Menu Functions Related To Device Configuration
Conversion parameters are shown if there is volume or mass data in 2.8.1 INPUT TABLE. www.drexelbrook.com DR5200-LM SIL2 Issue 2... - Page 18 "TBF Partial" is an automatic mode that lets the device make a selection between "Direct mode and "TBF" mode. If you use "TBF Full" or "TBF Partial", enter the dielectric constant in menu item 2.5.3 Er PRODUCT. DR5200-LM SIL2 Issue 2 www.drexelbrook.com...
- Page 19 2.3.2) and the flange. But condensation or other sources of parasitic signals can cause an "overfill" error. If you set this menu item to "YES", make sure that there are no sources of parasitic signals near to the flange. www.drexelbrook.com DR5200-LM SIL2 Issue 2...
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Page 20: Service
A proof test report form (for copying) is available on page 33 The location of the device and how it is installed on the tank can have an effect on the • performance. Make sure that you obey the installation instructions given in the handbook. DR5200-LM SIL2 Issue 2 www.drexelbrook.com... - Page 21 • Push [^ ^ ^ ^ ], [^ ^ ^ ^ ], [ ] and [> > > > ] to go to menu item ADDRESS (2.6.1). Push [> > > > ] to see the value. Make sure that this menu item is set to 0 0 0 0 . If the value is not set to 0 0 0 0 , the safety function will not operate correctly. www.drexelbrook.com DR5200-LM SIL2 Issue 2...
- Page 22 It is only necessary to measure the level and current output of the product in the tank when it is full (without overfill) and 50% full. DR5200-LM SIL2 Issue 2 www.drexelbrook.com...
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Page 23: Calibration Procedure
CAUTION! Do not connect the ammeter across the safety system PLC because this configuration can open the circuit breaker. Make sure that the 2 reference points are not in the top or bottom dead zones. www.drexelbrook.com DR5200-LM SIL2 Issue 2... -
Page 24: Current Output Check
• End of the procedure. CAUTION! If the values do not agree with the tolerances, then the data supplied by device will not be correct. For a solution to the problem, speak to the supplier. DR5200-LM SIL2 Issue 2 www.drexelbrook.com... -
Page 25: Measuring Range Check (In Process Conditions)
If the 2 values do not agree with the tolerance, then the results of the test are unsatisfactory. To change the device settings to get satisfactory results, speak to the supplier. SIL-specific technical data For more data about reference conditions, refer to on page 29. www.drexelbrook.com DR5200-LM SIL2 Issue 2... -
Page 26: Troubleshooting
• such dangerous substances, • to enclose a certificate with the device confirming that it is safe to handle and stating the product used. DR5200-LM SIL2 Issue 2 www.drexelbrook.com... -
Page 27: Form (For Copying) To Accompany A Returned Device
We have flushed out and neutralized all cavities in the device. We hereby confirm that there is no risk to persons or the environment through any residual media contained in the device when it is returned. Date: Signature: Stamp: www.drexelbrook.com DR5200-LM SIL2 Issue 2... -
Page 28: Technical Data
° T[Proof] is from 1 to 10 years (87600 hours) • T[Repair] is 72 hours • T[Test] is 24 hours (all internal test functions are done a minimum of one time during this • period) DR5200-LM SIL2 Issue 2 www.drexelbrook.com... -
Page 29: Characteristics For The Device Safety Function
2-wire loop-powered level transmitter; X-band (10 GHz) FMCW radar Application range Level measurement of liquids, pastes and slurries Primary measured value Distance and reflection measurement of 1 product Secondary measured value Distance, level, volume, mass and flow rate www.drexelbrook.com DR5200-LM SIL2 Issue 2... - Page 30 PTFE Wave Horn antenna: Stainless steel (1.4404 / 316L) with a PTFE plate / lining Metallic Horn antenna: Stainless steel (1.4404 / 316L); other materials on request Wave Guide antenna: Stainless steel (1.4404 / 316L) DR5200-LM SIL2 Issue 2 www.drexelbrook.com...
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Page 31: Support For Sil-Approved Devices
2 When only one liquid is in the tank 9.5 Support for SIL-approved devices If the manufacturer makes a modification that has an effect on the safety function of the device, the manufacturer will tell you about the modification immediately. www.drexelbrook.com DR5200-LM SIL2 Issue 2... -
Page 32: Appendix
Are the process temperature and pressure in the limits for operation of the device? Did you correctly install the device on the tank? Do the electrical connections agree with the national electrical codes? I hereby confirm that I have completed the start-up checklist. Date: Signature: Stamp: DR5200-LM SIL2 Issue 2 www.drexelbrook.com... -
Page 33: Proof Test Report Form (For Copying)
3 The tank is full when menu item 2.4.1 OUTPUT FUNC.= Level. The tank is empty when menu item 2.4.1 OUTPUT FUNC.= Distance. Conclusion Does the device operate satisfactorily in safety-related systems? [Yes] [No] Signature: www.drexelbrook.com DR5200-LM SIL2 Issue 2... -
Page 34: Notes
NOTES DR5200 DR5200-LM SIL2 Issue 2 www.drexelbrook.com... - Page 35 NOTES DR5200 www.drexelbrook.com DR5200-LM SIL2 Issue 2...
- Page 36 AMETEK Drexelbrook makes no warranty of any kind with regard to the material contained in this manual, including, but not limited to, implied warranties or fitness for a particular purpose. Drexelbrook shall not be liable for errors contained herein or for incidental or consequential damages in connection with the performance or use of material.