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GE Healthcare
eBike II / eBike II L / eBike II EL
Service Manual
2018112-069 Revision F

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Table of Contents

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   Summary of Contents for GE eBike II Series

  • Page 1 GE Healthcare eBike II / eBike II L / eBike II EL Service Manual 2018112-069 Revision F...
  • Page 3: Manual Information

    • GE Medical Systems Information Technologies GmbH considers itself responsible for the effects on safety,reliability, and performance of the equipment, only if: - assembly operations, extensions, readjustments, modifications, or repairs are carried out by ergoline GmbH or by...
  • Page 4: Revision History

    Istory This manual is subject to the GE Medical Systems Information Technologies change order service. The revision code, a letter that follows the document part number, changes with every update of the manual. The initial version of the manual has the letter A.
  • Page 5 Part No. Revision Code Date Comment 2018112-069 Rev F 2018-05 p. 19, 20, 91, 151 pictures power switch changed p. 49 parameter in service menu adapted p. 53 screenshot changed and new screenshot inserted p. 149 new crank/pedal set new pedal set p.
  • Page 6: Table Of Contents

    ontents Manual Information ..........Revision History .
  • Page 7 Mechanical assembly ..........Control terminal .
  • Page 8 Software update ........... eBike II basic / comfort .
  • Page 9 Addendum ............Errorcodes Software eBike II .
  • Page 10: Electrical Safety

    leCtrICal afety Warning • Equipment Damage • • The regulations about handling ESD sensitive components must be observed. Hint Requirements for Persons stipulated in the German Medical Device Operators Ordinance • The requirements of §11 section 6, §11 section 5 sentence 1 and §6 section 4 of the MPBetreibV (German Medical Device Operator Ordinance) must be satisfied.
  • Page 11: Leakage Currents

    2 years by an GE Medical Systems InformationTechnologies authorized service technician, and repaired if necessary. Static and dynamic inspections of the ergometer must be performed according to DIN VDE 0750-238.
  • Page 12: Tools

    ools The following tools are recommended to disassemble the devices: Flat bladed screwdrivers: Philips screwdrivers: 1 pc. 1.0 x 0.18 1 pc. PH 1 1 pc. 4.0 x 0.8 1 pc. PH 2 1 pc. 6.0 x 1.2 1 pc. PH 3 Fork wrenches: Allan keys:...
  • Page 13 2018112-069 Rev. F eBike II, eBike II L, eBike II EL - 13 -...
  • Page 14: Electronic Modules / Assembly

    leCtronIC Modules sseMBly vervIew esCrIptIon of eleCtronIC and CaBlIng The electronic of the eBike II is based on a modular concept. Each module has its own processor with the appropriate software. To communicate between different modules, the CAN bus is used - a stable and standardized protocol used in the automotive industrie.
  • Page 15: Block Diagram Bike Ergometer Ebike Ii Basic/comfort Electronics

    loCk dIagraM BIke ergoMeter e BasIC CoMfort eleCtronICs 2018112-069 Rev. F eBike II, eBike II L, eBike II EL - 15 -...
  • Page 16: Block Diagram Supine Ergometer Ebike Ii L Electronics

    II l loCk dIagraM supIne ergoMeter e eleCtronICs - 16 - eBike II, eBike II L, eBike II EL 2018112-069 Rev. F...
  • Page 17: Block Diagram Supine Ergometer Ebike Ii El Electronics

    II el loCk dIagraM supIne ergoMeter e eleCtronICs 2018112-069 Rev. F eBike II, eBike II L, eBike II EL - 17 -...
  • Page 18: Block Diagram Supine Ergometer Ebike Ii El Electronics Control Terminal Detached

    II el loCk dIagraM supIne ergoMeter e eleCtronICs Control terMInal detaCHed - 18 - eBike II, eBike II L, eBike II EL 2018112-069 Rev. F...
  • Page 19: Wiring Diagram Ebike Ii Basic / Comfort

    IrIng dIagraM e BasIC CoMfort blue (blau) (rot) RJ-45 2018112-069 Rev. F eBike II, eBike II L, eBike II EL - 19 -...
  • Page 20: Wiring Diagram Ebike Ii Basic / Comfort With Nibp

    nIBp IrIng dIagraM e BasIC CoMfort wItH - 20 - eBike II, eBike II L, eBike II EL 2018112-069 Rev. F...
  • Page 21: Wiring Diagram Ebike Ii L

    II l IrIng dIagraM e blue (blau) (rot) RJ-45 2018112-069 Rev. F eBike II, eBike II L, eBike II EL - 21 -...
  • Page 22: Wiring Diagram Ebike Ii L With Nibp

    nIBp IrIng dIagraM e wItH - 22 - eBike II, eBike II L, eBike II EL 2018112-069 Rev. F...
  • Page 23: Wiring Diagram Ebike Ii L With Bcu

    II l IrIng dIagraM e wItH blue (blau) (rot) RJ-45 2018112-069 Rev. F eBike II, eBike II L, eBike II EL - 23 -...
  • Page 24: Wiring Diagram Ebike Ii L With Nibp And Bcu

    nIBp IrIng dIagraM e wItH - 24 - eBike II, eBike II L, eBike II EL 2018112-069 Rev. F...
  • Page 25: Wiring Diagram Ebike Ii El With Nibp

    II el nIBp IrIng dIagraM e wItH patch cable BLACK blue (blau) (rot) RJ-45 2018112-069 Rev. F eBike II, eBike II L, eBike II EL - 25 -...
  • Page 26: Wiring Diagram Ebike Ii El Control Terminal Detached With Nibp

    II el nIBp IrIng dIagraM e Control terMInal detaCHed wItH - 26 - eBike II, eBike II L, eBike II EL 2018112-069 Rev. F...
  • Page 27: Wiring Diagram Ebike Ii El With Nibp And Scu

    II el nIBp IrIng dIagraM e wItH patch cable BLACK blue (blau) (rot) RJ-45 2018112-069 Rev. F eBike II, eBike II L, eBike II EL - 27 -...
  • Page 28: Wiring Diagram Ebike Ii El Control Terminal Detached With Nibp And Scu

    II el nIBp IrIng dIagraM e Control terMInal detaCHed wItH - 28 - eBike II, eBike II L, eBike II EL 2018112-069 Rev. F...
  • Page 29: Control Terminal

    ontrol terMInal ZMe - M aIn eleCtronIC Board The ZME board represents the „mainboard“ of the eBike II electronics. The LC display and the foil keyboard are connected to this board. Remove the flat cable of the display and loose the 4 screws fixing the bearing metal plate.
  • Page 30: Load Unit

    oad unIt lre - l oad regulatIng The elctronics of the LRE-PCB stabilizes the actual load of the eddy current brake with the given accuracy. The rotations per minute are monitored with a non -contact hall sensor, the feedback signal of the strain gauge is analysed and the actual brake force adjusted accordingly.
  • Page 31: Interface

    nterfaCe Bke - I nterfaCe The BKE board carries the external PC interfaces (RS-232 and USB). Both interfaces are electrically isolated (optocouplers). bKe i nterface board The BKE is the only board without a microprocessor. Therefore this board is always connected directly to the LRE board - the jack on LRE is labeled with „RS-232“.
  • Page 32 • Follow the instructions given on the screen. Confirm the installation if a warning for a non indentified program is displayed. • Click „Finish“ to start the first part of the USB driver installation. • Connect the eBike with the USB cable to the PC an switch the eBike on: eBike is automatically recognized by WINDOWS and the driver is loaded („Silicon Labs CP 210x“).
  • Page 33: Com - Interface Extension (mac 5000 St/5500)

    • For CardioSoft/CS V6.73 and above: Click onto „COM Port Number“ and select an unused COM port between COM1 and COM32. • Confirm with OK. • Close all open windows. CoM - I nterfaCe extensIon (MaC 5000 st/5500) The MAC 5000 ST / MAC 5500 use analogue signals to set the load of the eBike, while the bloodpressure measurement is controlled with digital signals..
  • Page 34 • Insert the jumper adapter into the corresponding socket, to close all necessary connections. • Close the housing and fix to the ergometer chassis again. bKe-pcb with JuMper adapter inStalled The COM module is plugged onto the 9 pole DSUB connector (PORT 1) and screwed to the ergometer chassis.
  • Page 35: Nibp Bloodpressure Unit

    nIBp Bloodpressure unIt sseMBly The NIBP module consists of several components. The complete measurement electronics is placed on the BDE board. (bde) loodpreSSure MeaSuring electronicSe The valves and the power driver for the pump are placed on a separate board, located in an sound and vibration absorbing foam carrier.
  • Page 36: Placement Of Pressure Tubes (schematic)

    laCeMent of pressure tuBes sCHeMatIC BDE electronic board pressure sensor 1 pressure sensor 2 PNE pneumatic unit cuff connector deflating valve sound absorber compensating container measuring valve check valve pump sound absorber loCk dIagraM of CaBlIng of tHe Bloodpressure unIt BDE electronic board patch cable microfone...
  • Page 37: Bde - Bloodpressure Pcb

    Bde - B loodpressure The BDE electronics is responsible for analysing the microfone signals and controlling the valves and the pump. The input of the microphone (upper left in picture) is galvanically separated. A redundant surveillance system (2 nd pressure sensor) continously monitores the actual cuff pressure and the pump time.
  • Page 38: Additional Modules

    ddItIonal Modules Mae - s addleMotor eIgHt dIsplay Controlling of saddle motor (eBike II comfort) and display of the actual saddle height is performed by the MAE board. The MAE board has always to be placed at the end of the eBike II bus system (1 x RJ-45 jack only).
  • Page 39 2018112-069 Rev. F eBike II, eBike II L, eBike II EL - 39 -...
  • Page 40: Mechanical Assembly

    eCHanICal asseMBly ontrol terMInal IsasseMBly of Control terMInal Loose both Phillips-head screws at the side of the control terminal. Remove the control terminal from the support. Disconnect the patch cable from the ZME board. Ergometer with option bloodpressure: • Disconnect the microfon cable by pulling out the 3 pole jack.(see picture) •...
  • Page 41: Load Unit

    oad unIt sseMBly All eBike ergometers are equipped with an identical load unit (brake unit) with an eddy current brake of 1000 Watt. SSeMbly of the load unit Cast aluminium housing Precision bearings Rotational-speed sensor (magnetic) LRE load regulation electronics Sprocket with chain Eddy current brake (1000 W ) Strain gauge unit (DMS)
  • Page 42 Disassemble the chain lock by removing the retaining spring towards the end of the chain. The chain lock consists of a retaining spring (1), an outer plate (2) and an outer plate with pins (3). Turn the sprocket to move the chain coupling to the top position.
  • Page 43 Couple the new chain with the old chain by using the outer plate with pins of the chain lock. Drawing at the old cahin, mount the new chain on the sprocket Disassemble the old chain. Close the new chain: Bring the two ends of the new chain together and connect with the chain lock: •...
  • Page 44: Lre Board Exchange

    Board exCHange • disconnect strain gauge unit cable • remove 3 Phillips screws • swing down the LRE board • disconnect the RJ-45 cables • disconnect the power supply connector • remove the cable shoes to the eddy current brake by using a flat screw driver - 44 - eBike II, eBike II L, eBike II EL...
  • Page 45: Dms Exchange

    exCHange • Remove the DMS cable from the LRE board • Loose 2 Allen key screws • The strain gauge unit hangs at the tensioning rope • Scratch the sealing wax from the top suspension of the tensioning rope (e.g. by use of a screw driver) •...
  • Page 46: Load Unit Exchange

    oad unIt exCHange • Remove the ergometer housing (see detailed description at the appropriate ergometer type) • Disconnect the patch cables and the power supply cable from the LRE board • The load unit is fixed with 6 Allen key screws at the ergometer chassis.
  • Page 47 2018112-069 Rev. F eBike II, eBike II L, eBike II EL - 47 -...
  • Page 48: Service Menu

    ervICe Menu The ergometer software is controlled with 5 keys: With this key you display the main menu or return to the previous menu level. With this key you initiate a blood pressure measurement. A measurement in progress can be aborted with the same key.
  • Page 49: Default Settings

    The service menu with the following parameters appears: Service Menu • Baudrate 8N2 • Static Load Calibration Baudrate 8N2 • Analog Comparison (with option COM only) Static Load Calib. • ECG-Startpulse Analog Comparison • NIBP Parameter (with option NIBP only) ECG-Startpulse •...
  • Page 50: Static Load Calibration

    tatIC alIBratIon The static calibration of the load unit is described in the separate chapter „Calibration / alignment“. ynaMIC To perform a dynamic load calibration, a calibrated dynamic test bench is needed. The dynamic calibration of the load unit is described in the separate chapter „Calibration / alignment“.
  • Page 51: Nibp Parameter

    nIBp p araMeter If the ergometer load is controlled by the internal programs, this parameter defines the start of the NIBP module. Leadtime NIBP Parameter Defines the leadtime of the bloodpressure measurement to the next load step Leadtime 60 sec Setting range: 40 to 90 sec.
  • Page 52: Ergometer Type

    Hint • Do not move the saddle over the „TOP position“ (36 cm) and under the „BOTTOM position“ (7 cm - see pictures). • If the motor is moved to the mechanical stop positions, the eBike power supply will switch off due to overload. 36 cm 7 cm orrect poSitionS for Saddle adJuStMent...
  • Page 53: Error Log

    rror log Error log The software of the eBike II ergometers stores internal error messages in a special memory area (error log file). Err. Log Quantity: These error messages can be checked and cleared in this Show Error Logs menu. Show NIBP Logs Clear Error Logs Clear NIBP Logs...
  • Page 54: Analog Comparison (calibration)

    nalog oMparIson CalIBratIon Hint This function is used to allign the analog remote signals • To allign the analog load signals, the corresponding ECG (input and output) to the corresponding ECG devices. recorder should be connected as a reference voltage source.
  • Page 55: Alignment „input: Analog Loadcontrol

    „I “ lIgnMent nput nalog oadControl INPUT 1 Load IN-Volt: displays the voltage at the analog input IN-Volt: 0.10 V Set the ECG recorder output to a low load value (e.g. 20 Watt). OFFSET 20 Watt GAIN 300 Watt The according voltage is displayed (IN-Volt). Wait until the voltage has settled.
  • Page 56: Alignment „ouput: Analog Load Value

    „o “ lIgnMent uput nalog oad value OUTPUT 1 Load The output voltage representing a special load value of the ergometer is defined with this setting. GAIN 3000 mV GAIN 300 Watt It is possible to adjust the voltage and / or the load value. Select the parameter by use of the arrow keys and confirm ENTER with „Enter“...
  • Page 57: Alignment „ouput: Analog Diastole

    „o “ lIgnMent uput nalog Iastole OUTPUT 4 Diastole The output voltage representing the diastolic value is defined with this setting. GAIN 1000 mV It is possible to adjust the voltage and / or the diastolic GAIN 100 mmHg value. The setting is performed as described above under Alignment „Ouput: Analog Load value“...
  • Page 58: Alignment / Calibration

    lIgnMent alIBratIon tatIC CalIBratIon up tool for e Ike BasIC CoMfort artS of ergoMeter up tool IsMount pedal Crank sCrews • Carefully lift the protective cover off the crank, using a small flat screw driver. • Plug the extractor (P/N 2005737-001) onto the screw of the crank - 58 - eBike II, eBike II L, eBike II EL...
  • Page 59 • Lose the screw with an open ended wrench (17 mm) • Remove the screw and the lock washer • DO NOT REMOVE THE CRANKS ! ountIng tHe front support • Tilt the ergometer onto the left side • Mount the front support with the screw M10 x 20 •...
  • Page 60 ountIng tHe MaIn support fraMe • Assemble the main support frame by plugging the two angled piped in the appropiate counter parts (marked 1 /1 and 2 / 2 until the lock and clamp indexing plunger clicks into place • Fix the connections by clockwise screwing the plunger •...
  • Page 61 • Lift the side arms of the main support frame and adjust them before the crank threads • Pay attention to identic distance between crank thread and tube on both sides • Insert the bushings through the frame into the cranks: - the shoulder have to fit completely into the crank - check for equal distance on both sides •...
  • Page 62 • Push the lever arm into the base frame ( 4 / 4) and tighten it IftIng up tHe ergoMeter • Stand in front of the ergometer • Stabilize the ergometer with one hand at the handle • Press the lever arm downwards until it lies flat on the bottom and the ergometer stands on the front support.
  • Page 63 • For safety reasons, a tilt protection has to be mounted (marked 5 / 5). Warning If the ergometer is lifted up, the tilt protection has always to be mounted and secured! • The static calibration with 8kg weight can be performed.
  • Page 64: Preparing Ebike Ii L / El

    II l / el reparIng e Note Additional accessories required for load calibration of eBike L / eBike EL: • calibration stay for eBike L / eBike EL (P/N 2018111-134 SPARE EBIKE L&EL SUPPORT FOR CALIBRATION) • 8-kg calibration weight for eBike L / eBike EL (P/N 2018111-135 SPARE EBIKE L&EL CALIBRATION WEIGHT 8KG) •...
  • Page 65 • With the aid of an assistant, lift the couch ergometer eBikeL / EL at the back of the base and position the calibrationstay labelled „rear“ (see d. in illustration) to the right of the center brace below the transverse frame.
  • Page 66: Static Calibration With Calibration Weight

    tatIC CalIBratIon wItH CalIBratIon weIgHt The alignment and calibration procedures (static load calibration, dynamiv load calibration, NIBP calibration) are identical for all eBike II ergometers. All calibration processes are started in the service menu. To activate the service menu the ergometer has to be switched off and on again.
  • Page 67 Static Load Calib. First the offset value (zero value) is defined („OFFSET“). OFFSET The displayed strain gauge value should be in the range DMS-Volt: 147 mV between 50 und 220 mV (typical 130 -170 mV). Typ: 130 ... 170 mV Max: 50 ...
  • Page 68 Mount the calibration weight (8kg) to the hook at the bottom of the ergometer. Kg calibration weight alibration weight Mounted Static Load Calibration The actual strain gauge voltage (DMS-Volt) is shown and should be in the given range. SET stores the GAIN value DMS-Volt: 1676 mV ATTENTION: The storage of the value needs...
  • Page 69: Dynamic Load Calibration

    ynaMIC alIBratIon Hint Connect the load calibrator with the ergometer (observe the detailed hints of the manufacturer). • To perform the load setting of the ergometer during the When a dynamic calibration is performed, the measured dynamic calibration process, a Laptop or PC with terminal actual load values are entered into the ergometer software.
  • Page 70 Dynamic Load Cal. • Set the calibrator unit to 110 rpm. Set at 110 rpm / 50 Watt • Wait approx. 20 seconds, until the load display is Rotation: stable DMS-Volt: LRE Load: Watt • By using the arrow keys, input the actual value of the calibrator (e.g.
  • Page 71: Calibration Of Bloodpressure Unit

    alIBratIon of loodpressure unIt Recommended components: • Calibrated pressure measuring device (mmHg) (manometer) • Compensating container with 500 ml volume (min.) • Handpump • Adapter for eBike cuff connector • Connecting tubes with t-adaptors alibrated preSSure MeaSuring device oMpenSating container exaMple and puMp dapter for e...
  • Page 72: Nibp Test

    All the different components are connected with tubes (one pressure system) and connected to the cuff connector of the ergometer control terminal (use cuff adaptor). hand pump compensating container manometer nibp alibration Setup nIBp t This function is used to check the internal pressure system (pressure sensor, closeness, leakage etc.).
  • Page 73: Nibp Calibration

    nIBp C alIBratIon This function allows the calibration of the internal pressure measurement system. Select „NIBP Calibration“ in the service menu and confirm with ENTER (or SELECT). Offset calibration NIBP Calibration During this calibration step NO pressure should be present in the system.
  • Page 74: Software Update

    oftware update Hint To load a new version of the internal software into the eBike II ergometers, a PC or Laptop with USB or a serial port (RS-232) is needed. • Always use the latest software version for the appropriate ergometer.
  • Page 75 Service Menu The service menu appears NIBP Parameter Software update Dynamic load calib. Select „„Software update“ with the arrow keys and confirm PC mode with ENTER (or SELECT). Saddle calibration ENTER ervice Menu control terMinal Software Update The actually installed software version is displayed. FW 3.0 UPDATE Ap-SW...
  • Page 76 Start the software update by pressing „UPDATE“ Start the PC- update program ergoselect.exe . Adjust the serial (or virtual) COM-Port used for the connection with the ergometer. Press CONNECT to establish the software connection. As soon as the connection is established, the START button becomes active (- or an error message appears).
  • Page 77 2018112-069 Rev. F eBike II, eBike II L, eBike II EL - 77 -...
  • Page 78: Ebike Ii Basic / Comfort

    BasIC CoMfort reventIve aIntenanCe Hint • eBike II basic / comfort is a protection class II device (no connection to protective ground) • preventive maintenance has to be performed every 2 years Inal CHeCkout proCedure unCtIonal test • Check the setup for stability, adjust with levelling device if required. Expected result: No instability Pass/Fail...
  • Page 79 • Check speed indication on LCD and additional speed indication for test subject. Check noise level of idling drive unit (e.g. for grinding noises or noise from the bearing) Expected result: Speed displayed on both displays and no noticeable noise Pass/Fail •...
  • Page 80: Electrical Safety

    leCtrICal afety Current leakage test results meet requirements? Perform electrical safety checks when indicated. All indicated electrical safety checks require a pass/fail indication for steps performed. Record the measurement values in your debrief. Step Condition UUT - ON Result Leakage Current limits Earth Leakage Current Forward Polarity...
  • Page 81: Mechanical Assembly

    eCHanICal asseMBly ontrols and ndICators Control terminal Blood pressure cuff connection (option) Adjustment of the handlebar angle Blood pressure cuff Adjustment of the handlebar height (eBike comfort only) Castors Speed display (RPM) for patient Adjustment of the saddle height (eBike 100 only) Digital saddle height indication (eBike comfort only) iKe baSic...
  • Page 82: Mounting The Handlebar

    ountIng tHe andleBar • Remove the two screws (a) from the clamping plate. • Holding the clamping plate, turn the clamping lever (b) counterclockwise and remove. • Take off the clamping plate. • Install the handlebar (handles downward) and secure with the clamping plate.
  • Page 83: Remove Housing

    eMove ousIng IsMount pedal Cranks • Carefully lift the protective cover off the crank, using a small flat screw driver. • Plug the extractor (P/N 2005737-001) onto the screw of the crank • Lose the screw with an open ended wrench (17 mm) •...
  • Page 84 eMove top Cover • Use a small socket wrench or a round pin (3 mm) to unlock the two plastic locks through the small holes (left and ride side of top cover). • Remove the top cover IsMount tHe wHeels •...
  • Page 85 • Remove the snap ring from the axis and pull off the wheel. Hint When mounting the wheels again, check that the notch inside the plastic wheel has to be positioned outwards - otherwise the cover will not snap into the wheel. Hreaded Bar front •...
  • Page 86 eMove sCrews ConneCtIons • Loose the screw connections (front and rear) on one side with a socket wrench • The housing is screwed to the bottom of the metal frame (on both sides of the eddy current brake). remove these screws with a long socket wrench. - 86 - eBike II, eBike II L, eBike II EL 2018112-069 Rev.
  • Page 87 • Remobve the lower screws on both sides of the housing (Philips screw driver). • Remove the protective cover (a) at the top front part of the housing, pull the bellows topwards and loose the Allen key screw (b).. • Pull the bellows at the saddle bar topwards and loose the Allen key screw.
  • Page 88 • Separate the two housing parts with a flat screwdriver below the front and rear bellows (snap in locks). • The housing can be removed. - 88 - eBike II, eBike II L, eBike II EL 2018112-069 Rev. F...
  • Page 89: Saddle Pillar Exchange (ebike Basic)

    addle pIllar exCHange Ike BasIC • Remove the housing of the ergometer. • Loose the limiting screw for the saddle pillar with an Allen key • Remove the lever • Loose the Philips screw • Disassemble the clamping plate and the threaded plate •...
  • Page 90: Saddle Motor Exchange (ebike Comfort)

    addle Motor exCHange Ike CoMfort • Remove the housing of the ergometer. Note Position the saddle at mid-level before removing the saddle motor • Disconnect connection cable of the saddle motor from PCB Interface MAE • Remove the saddle and pull off the bellows. •...
  • Page 91: Power Supply Unit Exchange

    ower supply unIt exCHange The power supply is mounted in the rear of the ergometer Remove the mounting bracket (2 screws) Exchange the power supply unit and fix the mounting bracket again. Exchange the connecting cables at the main switch accordingly Fix the cables with a cable strap 2018112-069 Rev.
  • Page 92: Ebike Ii L

    II l reventIve aIntenanCe Hint • eBike II L is a protection class I device (with connection to protective ground) • Suitable common ground terminal: screw head of the protective earth connection between swivelling section and ergometer base • preventive maintenance has to be performed every 2 years Inal CHeCkout proCedure unCtIonal test •...
  • Page 93 • Saddle adjustment motor - Check all possible positions by moving the saddle to the top and to the bottom position. - Return saddle to the middle position. Expected result: saddle position changes to the expected positions Pass/Fail • Speed and Noise - Check speed indication on LCD and additional speed indication for test subject.
  • Page 94: Electrical Safety

    leCtrICal afety Current leakage test results meet requirements? Perform electrical safety checks when indicated. All indicated electrical safety checks require a pass/fail indication for steps performed. Record the measurement values in your debrief. Step Condition UUT - ON Result Leakage Current limits Earth Leakage Current Forward Polarity...
  • Page 95: Mechanical Assembly

    eCHanICal asseMBly ontrols and ndICators Clamping lever for head rest adjustment Arm rest for blood pressure measurement (right or left; on systems with automatic blood pressure measurement only) Handgrip (mounting and dismounting aid) Speed indication for patient Control terminal Power switch (green button) Connectors for power cord and connection cables Leg rest (option) controlS...
  • Page 96: Remove Housing

    eMove ousIng IsMount pedal Cranks • Carefully lift the protective cover off the crank, using a small flat screw driver. • Plug the extractor (P/N 2005737-001) onto the screw of the crank • Loose the screw with an open ended wrench (17 mm) •...
  • Page 97 eMove saddle • Using the remote control, move the saddle into a low position (approx. 15 cm distance to housing). • Pull the bellows back and remove the snap ring. • Pull out the retaining bolt and remove the saddle. •...
  • Page 98 eMove Cover sHeet • Loose the screws off the cover sheets and remove the covers on both sides of the housing. Remove the clamping nuts. eMove tHe HousIng • Loose the retaining screws on both sides (3 each). • Pull the housing towards the top of the supine. - 98 - eBike II, eBike II L, eBike II EL 2018112-069 Rev.
  • Page 99 • Disconnect the protective earth connector • Open both strain reliefs for the connecting cable (patch cable) ZME <-> LRE • Connecting cable ZME <-> LRE is released. • Pull the housing sidewards to pass the crank axis and remove it. 2018112-069 Rev.
  • Page 100: Remove Connection Box

    eMove ConneCtIon Box • Remove 6 fixing screws. !! Support the connecting box from below !! • Disconnect the connecting cable to the mains switch at the modular connector (a). • Disconnect the connecting cable LRE <-> BKE from the LRE board (CAT-5 Patchkabel) •...
  • Page 101: Replacing Modules

    eplaCIng Modules eplaCe power supply • Switch the device off !! • Disconnect the power cable !! • After removing the housing, loose the fixing screws of the power supply. • Disconnect both connectors an remove the module. • The new power module is mounted in reverse order. 2018112-069 Rev.
  • Page 102: Replacement Control Unit Motors And Remote Control

    eplaCeMent Control unIt Motors and reMote Control This Parts are used on eBike II L up to serial NO 2014006999 Compatible modules eBike II L Spare Part number Designation 2018111-067 EBIKE L&EL SADDLE MOTOR 2018111-092 EBIKE L MOTOR CONTROLLER 240V 2018111-093 EBIKE L MOTOR CONTROLLER 120V 2018111-096...
  • Page 103: Replace Motor Control Unit

    eplaCe Motor Control unIt loCk dIagraM Motor Control unIt remote control motor control saddle motor SUB-D connector motor longitudinal tilting power cord on/off switch for connector identification: see „wiring diagrams“ eplaCe Motor Control unIt Troubleshooting • Before replacing the motor control unit make sure that the motor is actually defective.
  • Page 104 • Place the special tool onto the power connector and unlatch the clamps by pressing the tool downwards. • Disconnect the power connector. • Disconnect the remote control cable connector the same way. • The other side of the tool is used to unlatch the connectors of the motor cables (marked 1, 2 and 3) by turning the connector (bayonet fixing) and pulling out.
  • Page 105: Replace Motor Control Unit With Bcu

    eplaCe Motor Control unIt wItH loCk dIagraM Motor Control unIt remote control motor control saddle motor SUB-D connector motor longitudinal tilting power cord on/off switch for connector identification: see „wiring diagrams“ eplaCe Motor Control unIt Troubleshooting • Before replacing the motor control unit make sure that the motor is actually defective.
  • Page 106 • Remove the cable tie. • Disconnect the power plug. • Disconnect the remote control. • Disconnect the saddle motor A and the motor longitudinal tilting M. • Remove the 6 screws on the upholstery. • Place the upholstery away. •...
  • Page 107 Hint • Loose the fixing screws of the motor control unit. • Do not interchange the motor connectors! • Assembly of the new control unit is performed in (Cable and jacks are marked !) reverse order. • Following the exchange of a motor or after any malfunc- tion the control unit has to be initialised! To initialise the control unit, both motors have to be moved in defined end positions::...
  • Page 108: Replace Saddle Motor

    eplaCe saddle Motor Troubleshooting • Before replacing the saddle motor make sure that the motor is actually defective. • For this check, switch the hexagon socket of the saddlemotor from channel 2 to channel 1. • If the motor does not work, it is out of order and must be replaced.
  • Page 109: Replace Lift Motor For Couch Adjustment

    eplaCe otor for ouCH djustMent Troubleshooting • Before replacing the lift motor for couch adjustment make sure that the motor is actually defective. • For this check, switch the hexagon socket of the liftmotor from channel 2 to channel 1. •...
  • Page 110: Replace Saddle Motor With Bcu

    eplaCe saddle Motor wItH Troubleshooting • Before replacing the saddle motor make sure that the motor is actually defective. • For this check, switch the hexagon socket of the saddlemotor from channel 2 to channel 1. • If the motor does not work, it is out of order and must be replaced.
  • Page 111: Replace Lift Motor For Couch Adjustmen With Bcu

    eplaCe otor for ouCH djustMen wItH Troubleshooting • Before replacing the lift motor for couch adjustment make sure that the motor is actually defective. • For this check, switch the hexagon socket of the liftmotor from channel 2 to channel 1. •...
  • Page 112: Replace External Speed Indicator (ebike L Ext.)

    eplaCe xternal peed ndICator • Open connection box. Disconnect connection cable for external speed indicator from LRE or from BDE (devices with NIBP) board. • Unscrew the screws securing the external speedindicator and remove the speed indicator by pulling it upward. - 112 - eBike II, eBike II L, eBike II EL 2018112-069 Rev.
  • Page 113: Ebike Ii El

    II el reventIve aIntenanCe Hint • eBike II EL is a protection class I device (with connection to protective ground) • Suitable common ground terminal: screw head of the protective earth connection • preventive maintenance has to be performed every 2 years Inal CHeCkout proCedure unCtIonal test •...
  • Page 114 • Saddle adjustment motor - Check all possible positions by moving the saddle to the top and to the bottom position. - Return saddle to the middle position. Expected result: saddle position changes to the expected positions Pass/Fail • Speed and Noise - Check speed indication on LCD and additional speed indication for test subject.
  • Page 115: Electrical Safety

    leCtrICal afety Current leakage test results meet requirements? Perform electrical safety checks when indicated. All indicated electrical safety checks require a pass/fail indication for steps performed. Record the measurement values in your debrief. Step Condition UUT - ON Result Leakage Current limits Earth Leakage Current Forward Polarity...
  • Page 116: Mechanical Assembly

    eCHanICal asseMBly ontrols and ndICators Clamping lever for head rest adjustment Release lever for upholstery drop section (14) Arm rest for blood pressure measurement (right or left; on systems with automatic blood pressure measurement only) Handgrip (mounting and dismounting aid) Speed indication for patient Control terminal Power switch (green button)
  • Page 117: Disassembly Of Housing

    IsasseMBly of ousIng IsMount pedal Cranks • Carefully lift the protective cover off the crank, using a small flat screw driver. • Plug the extractor (P/N 2005737-001) onto the screw of the crank • Loose the screw with an open ended wrench (17 mm) •...
  • Page 118 eMove saddle • Using the remote control, move the saddle into a low position (approx. 15 cm distance to housing). • Pull the bellows back and remove the snap ring. • Pull out the retaining bolt and remove the saddle. •...
  • Page 119 eMove Cover sHeet • Loose the screws off the cover sheets and remove the covers on both sides of the housing. Remove the clamping nuts. eMove tHe HousIng • Loose the retaining screws on both sides (3 each). • Pull the housing towards the top of the supine. 2018112-069 Rev.
  • Page 120 • Disconnect the protective earth connector • Open both strain reliefs for the connecting cable (patch cable) ZME <-> LRE • Connecting cable ZME <-> LRE is released. • Pull the housing sidewards to pass the crank axis and remove it. - 120 - eBike II, eBike II L, eBike II EL 2018112-069 Rev.
  • Page 121: Remove Connection Box

    eMove ConneCtIon Box • Remove 6 fixing screws. !! Support the connecting box from below !! • Disconnect the connecting cable to the mains switch at the modular connector (a). • Disconnect the connecting cable LRE <-> BKE from the LRE board (CAT-5 Patchkabel) •...
  • Page 122: Replacing Modules

    eplaCIng Modules eplaCe power supply • Switch the device off !! • Disconnect the power cable !! • After removing the housing, loose the fixing screws of the power supply. • Disconnect both connectors an remove the module. • The new power module is mounted in reverse order. - 122 - eBike II, eBike II L, eBike II EL 2018112-069 Rev.
  • Page 123: Replacement Control Unit Motors And Remote Control

    eplaCeMent Control unIt Motors and reMote Control This Parts are used on eBike II L up to serial NO 2014006999 Compatible modules eBike II EL Spare Part number Designation 2018111-067 EBIKE L&EL SADDLE MOTOR 2018111-094 EBIKE EL MOTOR CONTROLLER 240V 2018111-095 EBIKE EL MOTOR CONTROLLER 120V 2018111-097...
  • Page 124: Exchange Motor Control Unit

    xCHange Motor Control unIt loCk dIagraM Motor Control unIt remote control motor control saddle motor SUB-D connector motor left side tilting motor longitudinal tilting for connector identification: see „wiring diagrams“ power cord on/off switch xCHangIng tHe Motor Control unIt Troubleshooting •...
  • Page 125 • Place the special tool onto the power connector and unlatch the clamps by pressing the tool downwards. • Disconnect the power connector. • Disconnect the remote control cable connector the same way. • The other side of the tool is used to unlatch the connectors of the motor cables (marked 1, 2 and 3) by turning the connector (bayonet fixing) and pulling out.
  • Page 126: Exchange Motor Control Unit With Scu

    xCHange Motor Control unIt wItH loCk dIagraM Motor Control unIt remote control motor control saddle motor SUB-D connector motor left side tilting motor longitudinal tilting for connector identification: see „wiring diagrams“ power cord on/off switch xCHangIng tHe Motor Control unIt Troubleshooting •...
  • Page 127 • Disconnect the power connector. • Disconnect the motor cables. • Disconnect the remote control cable connector the same way. • Loose the fixing screws of the motor control unit. Hint • Assembly of the new control unit is performed in reverse order.
  • Page 128: Replace Saddle Motor

    eplaCe saddle Motor Troubleshooting • Before replacing the saddle motor make sure that the motor is actually defective. • For this check, switch the hexagon socket of the saddlemotor from channel 3 to channel 1 or 2. • If the motor does not work, it is out of order and must be replaced.
  • Page 129: Replace Lift Motor For Couch Adjustment

    eplaCe otor for ouCH djustMent Troubleshooting • Before replacing lift motor 1 or 2 for couch adjust- ment make sure that the motor is actually defective. • For this check, switch the hexagon socket of liftmotor 1 from channel 1 to channel 2 or 3. For a test of lift motor 2, switch the hexagon socket- from channel 2 to channel 1 or 3.
  • Page 130: Replace Saddle Motor With Scu

    eplaCe saddle Motor wItH Troubleshooting • Before replacing the saddle motor make sure that the motor is actually defective. • For this check, switch the hexagon socket of the saddlemotor from channel 3 to channel 1 or 2. • If the motor does not work, it is out of order and must be replaced.
  • Page 131: Replace Lift Motor For Couch Adjustment With Scu

    eplaCe otor for ouCH djustMent wItH Troubleshooting • Before replacing lift motor 1 or 2 for couch adjust- ment make sure that the motor is actually defective. • For this check, switch the hexagon socket of liftmotor 1 from channel 1 to channel 2 or 3. For a test of lift motor 2, switch the hexagon socket- from channel 2 to channel 1 or 3.
  • Page 132: Replace External Speed Indicator (ebike El Ext.)

    eplaCe xternal peed ndICator • Open connection box. Disconnect connection cable for external speed indicator from LRE or from BDE (devices with NIBP) board. • Unscrew the screws securing the external speedindicator and remove the speed indicator by pulling it upward. - 132 - eBike II, eBike II L, eBike II EL 2018112-069 Rev.
  • Page 133 2018112-069 Rev. F eBike II, eBike II L, eBike II EL - 133 -...
  • Page 134: Addendum

    ddenduM rrorCodes oftware e Every electronic module of the eBike II ergometers has its own error codes. If an error occurs, a hexadecimal code is displayed on the ergometer display and internally stored with date/time of first occurence and numbers of recurrences. The displayed hexadecimal code is a combination of single error bits, each representing a special fault condition.
  • Page 135: Error Code Bits Lre

    rror Code BIts Error Reaction Display / Info Troubleshooting To high rotation Warning none - advise user to cycle less than 130 rpm Load out of limit Warning - advise user to cycle between 30 and 130 rpm - perform static calibration DMS Offs.
  • Page 136: Error Code Bits Bde (boodpressure)

    Bde (B rror Code BIts oodpressure Error Reaction Display / Info Troubleshooting not used cuff loose Warning - check correct placement of cuff at patient (tight) - check cuff Micro position Warning - check correct placement of microphone (see User Manual) - check microphone in cuff - replace cuff Leakage...
  • Page 137: Error Code Bits Mae

    rror Code BIts Error Reaction Display / Info Troubleshooting Error seat sensor Module is switched off Internal error - check cable sensor <-> MAE - - - check cable motor <-> MAE - if error persists: replace seat motor Seat no movement Module is switched off Internal error - check cable sensor <->...
  • Page 138: Error Code Bits Com

    rror Code BIts Error Reaction Display / Info Troubleshooting not used not used not used not used +24V out of range Warning - check mounting of COM (DSUB connector) - check jumper on BKE - check power supply - check connections: power supply to LRE cable LRE <->...
  • Page 139: Protocol Mtk Ergometer (only Valid For Germany!)

    Bemerkungen: 20_ _ Jahr der nächsten notwendigen messtechnischen Kontrolle: Datum: ______________________ Unterschrift : __________________________ GE Medical Systems Information Technologies GmbH, Munzinger Str. 5, D-79111 Freiburg, Germany 2018112-069 Rev. F eBike II, eBike II L, eBike II EL - 139 -...
  • Page 140: Protocol Mtk Bloodpressure Module Ergometer (only Valid For Germany!)

    Bemerkungen: 20_ _ Jahr der nächsten turnusmäßigen messtechnischen Kontrolle: Datum: ______________________ Unterschrift : __________________________ GE Medical Systems Information Technologies GmbH, Munzinger Str. 5, D-79111 Freiburg, Germany - 140 - eBike II, eBike II L, eBike II EL 2018112-069 Rev. F...
  • Page 141 2018112-069 Rev. F eBike II, eBike II L, eBike II EL - 141 -...
  • Page 142: Ebike Ii Basic/comfort Spare Parts

    SPARE EBIKE/B COVER SET R/L US Service Kit: casing eBike basic US, kit 1x side panel eBike basic US, left, with silk-screened GE logo 1x side panel eBike basic US, right, with silk-screened GE logo 2x connection piece, diam. 10, length 100 mm 10x washer U4.3x9x0.8...
  • Page 143 SPARE EBIKE/C COVER SET R/L US Service Kit: casing eBike comfort US, kit 1x side panel eBike comfort US, left, with silk-screened GE logo 1x side panel eBike comfort US, right, with silk-screened GE logo 2x connection piece, diam. 10, length 100 mm 10x washer U4.3x9x0.8...
  • Page 144 SPARE EBIKE/C COVER TOP BLUE cover, top (GE blue) for eBike comfort 2018111-207 SPARE EBIKE/C COVER TOP BLUE US cover, top (GE blue) for eBike comfort US - 144 - eBike II, eBike II L, eBike II EL 2018112-069 Rev. F...
  • Page 145 2018111-013 SPARE EBIKE/C SADDLE GUIDE Service Kit: saddle guide eBike comfort 1x plate with threaded bushing, rear 54x35x8 mm 1x clamping block POM 35x35x8mm 1x nut M10 2x screw M5x16, galvanized 1x setscrew M10x20 with hexagon socket and flat point 2018111-014 SPARE EBIKE/C SADDLE HOST Service Kit: saddle host eBike comfort...
  • Page 146 2018111-145 SPARE EBIKE II /C SADDLE MOTOR Service Kit: saddle motor eBike II comfort 1x saddle motor eBike II, pre-assembled 1x shoulder bolt M8x25 1x washer U 8.4x16x1.6 1x washer U10.5x20x2 1x nut M8, self-locking 2018111-005 SPARE EBIKE BASE FOR SADDLE HEIGHT DSPLY Service Kit: Base for saddle height display 1x base for saddle height display 2x screw M3x12...
  • Page 147 2018111-020 SPARE EBIKE STRAIN RELIEF SET Service Kit: Strain relief, kit 3x cable strain relief, size 1, black, 4.5 - 5.7 mm 1x cable strain relief, size 3, black, 6.5 - 7.7 mm 4x screw M5x18 Li Kr 2018111-019 SPARE EBIKE WHEEL SET Service Kit: Plastic wheels, kit 2x plastic wheel diam.
  • Page 148 2018111-022 SPARE EBIKE SADDLE STANDARD Bicycle saddle, standard 2018111-148 SPARE EBIKE II /B CLMPG LEVER/PLATE SET Service Kit: Plate with threaded bushing and clamping lever, incl. grease 1x threaded plate 34x35x8 mm 1x clamping sheet 30x26x5 mm 1x clamping lever M10x 40 1x screw M6x20 1x screw M5x16 1x high-performance lubricant, white, approx.
  • Page 149 2018111-301 SPARE EBIKE II III CRANK/PEDAL SET R/L Pedal set, left and right, cranks and pedals 1x crank, left, square, 170 mm 1x crank, right, square, 170 mm 1x pedal, E 10, left and right, with rubber strap 2x combi-slotted screw M8x1x18 2x lock washer 2x cap for crank thread 2018111-302...
  • Page 150 2018111-150 SPARE EBIKE II DRIVE UNIT EXCHANGE Service Kit: drive unit, replacement, for eBike II L/EL 1x drive unit eBike II, replacement, assembled 6x screw M8x20 6x star washer 8.4x15x0.8 2018111-032 SPARE EBIKE STRAIN GAUGE Service Kit: Strain gauge, kit 1x strain gauge, pre-assembled for drive unit eBike 1x clamping plate 2x star washer F3.2...
  • Page 151 2018111-226 SPARE EBIKE II POWER SWITCH Service Kit: power switch with paneling for eBike II, kit 1x power switch, pre-assembled, for eBike II 1x cable connecting the power supply to the PCB LRE 1x cable tie 2017911-140 POWER CORD C EURO EBIKE II III Power cord, black, length 2.5 m, German connector 2018111-155 SPARE EBIKE II /B PCB ZME...
  • Page 152 2018111-158 SPARE EBIKE II PCB BKE PCB BKE kit for eBike II 1x PCB BKE 2018111-147 SPARE EBIKE II /C PCB MAE PCB MAE kit for eBike II comfort 1x PCB MAE 2018111-160 SPARE EBIKE II /C PCB BDE PCB BDE kit for eBike II (with bloodpressure) 1x PCB BDE 2018111-161 SPARE EBIKE II BP PUMP MODULE...
  • Page 153 2018111-162 SPARE EBIKE II TRMNL PC NEW 1x control terminal eBike II PC, new, standard (= w/o. BP), GE 2x screw M4x10, combi-slotted 2018111-163 SPARE EBIKE II TRMNL PC W BP NEW 1x control terminal eBike II PC, new, with BP, GE...
  • Page 154 SPARE EBIKE II TRMNL PC HOUSING TOP Service Kit: control terminal housing PC eBike II, top shell 1x top shell for control terminal PC eBike II 1x membrane keypad PC with small display (GE version) 4x screw M3x12 2018111-172 SPARE EBIKE II TRMNL PC HOUSING BOTTOM...
  • Page 155 2018111-056 SPARE EBIKE SCREW SET Service Kit: screw set, kit 4x screw M3x8 cyl. 2x screw M3x8, Philips 2x screw M3x12 2x screw M3x14 4x screw D 3.5x9.5 4x screw M4x8 6x screw M4x10, combi-slotted 16x screw M4x12 cyl. 4x screw M4x30 cyl. 2x screw M5x16 4x screw M5x18, Philips 2x screw M6x16...
  • Page 156 2018112-069 MNL SVCE EBIKE II Servicing Instructions System eBike II, English GE Healthcare eBike II / eBike II L / eBike II EL Service Manual 2018112-069 Revision F - 156 - eBike II, eBike II L, eBike II EL 2018112-069 Rev. F...
  • Page 157: Ebike Ii Basic/comfort Accessories

    BasIC CoMfort aCCessorIes 2017911-010 SPLY EBIKE CUFF ADULT STD TUBE 130CM BP cuff, adults, 130 cm tubing 2017911-012 SPLY EBIKE CUFF ADULT LARGE TUBE 130CM BP cuff, adults, long version, 130 cm tubing 2017911-014 SPLY EBIKE CUFFADULT SMALL TUBE 130CM BP cuff, adults, small version, 130 cm tubing 2018112-069 Rev.
  • Page 158 2017911-015 SPLY EBIKE SADDLE MOUNT INFANT saddle mount for children’s saddle, eBike basic/comfort 2017911-016 SPLY EBIKE SADDLE INFANT children’s saddle, black 2017911-017 SPLY EBIKE SADDLE SPORT racing saddle, black 2017911-018 SPLY EBIKE SADDLE MOUNT HOR ADJUSTABLE saddle fixture, horizontally adjustable - 158 - eBike II, eBike II L, eBike II EL 2018112-069 Rev.
  • Page 159 2 pc. ribbed disk 2 pc. terminal cap for pedal cranks 1 pc. Allan key, black, width 5 mm (for adjustment of crank length) 2017911-130 SPLY EBIKE II III USB DRIVER CD GE M EDICAL YSTEMS NFORMATION ECHNOLOGIES eBike II eBike III ©...
  • Page 160 2017911-140 POWER CORD C EURO EBIKE II III 2017911-141 SPLY EBIKE II PWR CORD G2 UK 2017911-142 SPLY EBIKE II PWR CORD A US 2017911-143 SPLY EBIKE II PWR CORD AC CHINA - 160 - eBike II, eBike II L, eBike II EL 2018112-069 Rev.
  • Page 161 2017911-144 SPLY EBIKE II PWR CORD M2 SOUTH AFRICA 2017911-145 SPLY EBIKE II PWR CORD I2 AUSTRALIA 2018112-069 Rev. F eBike II, eBike II L, eBike II EL - 161 -...
  • Page 162: Ebike Ii Basic/comfort Tools

    BasIC CoMfort tools 2018111-135 SPARE EBIKE L&EL CALIBRATION WEIGHT 8KG 8 kg calibration weight, incl. Hook 2005737-001 TOOL PEDAL PULLER VARIOBIKE 500 Pedal puller 2018111-143 ERGOMETER EBIKE LIFT-UP SERVICE TOOL Service tool: Lift support for eBike - 162 - eBike II, eBike II L, eBike II EL 2018112-069 Rev.
  • Page 163: Ebike Ii Basic/comfort Add-on-kits

    BasIC CoMfort add kIts 2017911-133 ERGOMETER EBIKE II BP ADD-ON KIT Bloodpressure upgrade for use with eBike II 2018112-069 Rev. F eBike II, eBike II L, eBike II EL - 163 -...
  • Page 164: Ebike Ii L/el Spare Parts

    II l/el spare parts 2018111-064 SPARE EBIKE L&EL SADDLE STANDARD Service Kit: Saddle for eBike L/EL 1x saddle for eBike L/EL 1x socket pin1x locking washer 2018111-065 SPARE EBIKE L&EL BELLOWS FOR SADDLE 1x bellows saddle, grey, for eBike 2018111-066 SPARE EBIKE L&EL HOLDER FOR BELLOW SDLE Service Kit: Holder for bellows, saddle 1x retaining piece bellows saddle...
  • Page 165 2018111-067 SPARE EBIKE L&EL SADDLE MOTOR Service Kit: Saddle motor eBike L / EL, complete 1x saddle motor eBike L / EL 1x stud screw SW19 2x washer U13 1x nut M12, self-locking 1x clamp2x screw 1x foam rubber 1 x cable tie, 280 mm 2018111-210 SPARE EBIKE L/EL SADDLE MOTOR BCU / SCU Service Kit: Saddle motor eBike L / EL, complete...
  • Page 166 2018111-029 SPARE EBIKE SCREW SET FOR CRANKS Service Kit: screw set for pedal kit 2x combi-slotted screw M8x1x18 2x lock washer 2x cap for crank thread 2018111-175 SPARE EBIKE II L STRAP PEDAL SHOE R/L Service Kit: strap for pedal shoe 2x Strap 450 mm, for pedal shoe with plastic clip 2x grub screw 8x setscrew M3x5...
  • Page 167 2018111-032 SPARE EBIKE STRAIN GAUGE Service Kit: Strain gauge, kit 1x strain gauge, pre-assembled for drive unit eBike 1x clamping plate 2x star washer F3.2 2x screw M3x10 1x micro rope, short, diam. 0.81 mm 7x7, length 88.7 mm, for eBike 2018111-033 SPARE EBIKE RETURN SPRING Service Kit: return spring with micro rope...
  • Page 168 2018111-176 SPARE EBIKE II L /EL PCB LRE PCB LRE kit for eBike II (L and EL only) 1x PCB LRE 3x screw M3x6 3x washer 3,2x6 2018111-158 SPARE EBIKE II PCB BKE PCB BKE kit for eBike II 1x PCB BKE 2018111-160 SPARE EBIKE II PCB BDE PCB BDE kit for eBike II (with bloodpressure)
  • Page 169 Service Kit: chain for drive unit 1x chain for drive unit 2018111-162 SPARE EBIKE II TRMNL PC NEW 1x control terminal PCplus, new, standard (= w/o. BP), GE 2x screw M4x10, combi-slotted 2018111-163 SPARE EBIKE II TRMNL PC W BP NEW...
  • Page 170 2018111-165 SPARE EBIKE II TRMNL PC W BP EXCHANGE 1x control terminal PC plus, replacement, with BP module, GE 2x screw M4x10, combi-slotted 2018111-166 SPARE EBIKE II TRMNL PC HOUSING TOP Service Kit: control terminal housing PCplus eBike II, top...
  • Page 171 2018111-054 SPARE EBIKE TERMINAL PANEL W/O BP 2018111-081 SPARE EBIKE L&EL BELLOW FOR TERMINAL Service Kit: Control terminal bellows 1x bellows, control terminal 2x retaining piece bellows control terminal 2x washer U4.3 2x screw 3.5x16 2018111-202 SPARE EBIKE II L&EL HOLDER FOR TERMINAL Service Kit: Terminal bracket 2x retaining piece control terminal eBike II L/EL 4x washer U4.3...
  • Page 172 2018111-178 SPARE EBIKE II L&EL TUBE EXT TRMNL Service Kit: Flex tubing for external terminal eBike II L/EL 2,5m Flexa tube AD 19PG 13,5mm, assembled with 2x screw connect PG 13,5mm 2x mounting angle PG 13,5mm 4x screw M5x16mm 4m cablel LRE to ext. Terminal 1x RJ 45 connector 2018111-179 SPARE EBIKE II L&EL STND PANEL EXT TRMNL...
  • Page 173 2018111-181 SPARE EBIKE II L&EL RETAINING LEDGE Service Kit: retaining ledge eBike II L / EL 2x retaining ledge for cover L/EL 8x screw M3x6 6x screw M3x12mm 2018111-182 SPARE EBIKE II L&EL CONNECTION BOX Service Kit: Connection box for eBike II L/EL 1x connection box for eBike II L/EL preassembled 6x screw M3x12 2x screw M4x10...
  • Page 174 2018111-115 SPARE EBIKE EL TRANSPORTATION LOCK Service Kit: Transportation lock for eBike EL 1x transportation lock eBike EL with sticker „TOP“ 2x screw M10x30 2018111-091 SPARE EBIKE L&EL GUIDE BAR SET Service Kit: Guide rail 1x guide rail4x stand-off, diam. 14, length 12 4x screw M6x30 2018111-101 SPARE EBIKE L HOLDER FOR PAPER ROLL 60...
  • Page 175 2018111-110 SPARE EBIKE L&EL HOLDER FOR LEG REST Leg rest bracket 2x spacer sheets 4x threaded disk 30x6 4x washer U8.4 4x screw M8x50 (eBike L only) 4x screw M8x70 (eBike EL only) 2018111-111 SPARE EBIKE L FOOTBOARD SMALL RIGHT Service Kit: Foot board, small, for eBike L/EL 1x foot board small 370x180x20 4x screw 5x17...
  • Page 176 2018111-093 SPARE EBIKE L MOTOR CONTROLLER 120V Service Kit: Motor controller magnetic 120 V for eBike L, dual-channel 1x motor controller magnetic 120V/60Hz, dual-channel 4x washer 4.3 4x nut M4 2018111-094 SPARE EBIKE EL MOTOR CONTROLLER 240V Service Kit: Motor controller magnetic 230 V for eBike EL, three-channel 1x motor controller magnetic 230V/50Hz, three-channel 4x washer 4.34x screw M4x16...
  • Page 177 2018111-097 SPARE EBIKE EL REMOTE CONTROL Hand switch for eBike EL, three-channel with memory 2018111-098 SPARE EBIKE L MOTOR PITCH ANGLE Service Kit: Motor longitudinal tilt for eBike L 1x motor, longitudinal tilt (motor max. 30°) for eBike L 1x grommet black 2x stud screw SW19 4x washer U13 4x ring Hostaform D.
  • Page 178 2018111-211 SPARE EBIKE L MOTOR CONTROLLER 240V BCU Service Kit: Motor controller magnetic 230 V for eBike L, dual-channel 1x motor controller magnetic 230V/50Hz, dual-channel 2x screw M5 x 10 2018111-212 SPARE EBIKE L MOTOR CONTROLLER 120V BCU / SCU Service Kit: Motor controller magnetic 120 V for eBike L, dual-channel 1x motor controller magnetic 120V/60Hz, dual-channel...
  • Page 179 2018111-215 SPARE EBIKE L REMOTE CONTROL BCU Hand switch for eBike L, dual-channel 2018111-216 SPARE EBIKE EL REMOTE CONTROL SCU Hand switch for eBike EL, three-channel with memory 2018111-217 SPARE EBIKE L MOTOR PITCH ANGLE BCU Service Kit: Motor longitudinal tilt for eBike L 1x motor, longitudinal tilt (motor max.
  • Page 180 EL motor controler firmware instruction installation Introduction Label eBike EL motor controler firmware version The eBike EL Motor Controller Firmware Update is intended for GE Healthcare Field Engineers. The purpose of this manual is to update the firmware in the eBike EL Motor Controller from revision 11 to 12.
  • Page 181 2018111-199 SPARE EBIKE II L&EL FIX TUBE W STAR HANDLE Service Kit: Fixation tube with star knob eBike II EL 1x fixation tube for handgrip, complete 1x star knob M8x 15 2018111-183 SPARE EBIKE II L&EL CONN RACK FOR CUFF Service Kit: Connection angle for cuff 1x connection angle cuff 1x tube coupling for connector panel...
  • Page 182 2018111-186 SPARE EBIKE II L&EL INTERNAL CABLE SET Service Kit:patch cable kit, complete, all types of patch cables 1x patch cable 0,25m 1x patch cable 0,5m 1x patch cable 1,0m 1x patch cable 1,5m 1x patch cable 5,0m 2x RJ-45 connector 1x patch cable LRE to external speed display 2018111-159 SPARE EBIKE L&EL HANDGRIP...
  • Page 183 2018111-116 SPARE EBIKE EL LEG REST RIGHT Service Kit: Leg rest, right, for eBike L / EL 1x leg rest, right, complete with upholstery, grey, mounted 2018111-117 SPARE EBIKE EL LEG REST LEFT Service Kit: Leg rest, left, for eBike L/EL 1x leg rest, left, complete with upholstery, grey, mounted 2018111-118 SPARE EBIKE L&EL HEAD CUSHION...
  • Page 184 2018111-120 SPARE EBIKE L BRACKET FOR HEAD CUSHION Service Kit: Bracket for head cushion (eBike L only) 1x bracket for head cushion eBike L 2x clamp with star knob M8x20 2018111-122 SPARE EBIKE EL ARMPIT CUSHION Service Kit: Armpit cushion, grey (eBike EL only) 1x armpit cushion, grey (eBike EL only) 1x screw M8x25 2018111-195...
  • Page 185 2018111-125 SPARE EBIKE EL HIP SUPPORT COMPLETE Service Kit: Hip cushion, grey (eBike EL only) 1x hip cushion, grey, mounted on support 1x star knob 2018111-126 SPARE EBIKE EL HIP CUSHION SINGLE Service Kit: Hip cushion, grey (eBike EL only) 1x hip cushion, grey 2x screw 2018111-197...
  • Page 186 2018111-129 SPARE EBIKE L COUCH CUSHION Service Kit: Upholstery couch surface, grey, for eBike L 1x upholstery couch cushion, grey, for eBike L 6x screw M5x60 2018111-130 SPARE EBIKE EL COUCH CUSHION Service Kit: Upholstery couch surface, grey, for eBike EL 1x upholstery couch cushion, grey, for eBike EL 5x screw M5x60 2018111-131...
  • Page 187 2018111-133 SPARE EBIKE EL LOCK FOR DROP SECTION Service Kit: Lock for drop section 1x lock for drop section 1x installation material kit 2018111-187 SPARE EBIKE II L&EL BP MODULE Service Kit: 1xbloodpressure module 1x BP module, assembled incl. PCB BDE 2018111-188 SPARE EBIKE II L&EL POWER SUPPLY Service Kit: power supply module for eBike II L / EL...
  • Page 188 4x nut M4 1x connector 6.3 mm 2018112-069 MNL SVCE EBIKE II Servicing Instructions eBike II English GE Healthcare eBike II / eBike II L / eBike II EL Service Manual 2018112-069 Revision F - 188 - eBike II, eBike II L, eBike II EL...
  • Page 189: Ebike Ii L/el Accessories

    II l/el aCCessorIes 2017911-010 SPLY EBIKE CUFF ADULT STD TUBE 130CM BP cuff, adults, 130 cm tubing 2017911-012 SPLY EBIKE CUFF ADULT LARGE TUBE 130CM BP cuff, adults, long version, 130 cm tubing 2017911-014 SPLY EBIKE CUFFADULT SMALL TUBE 130CM BP cuff, adults, small version, 130 cm tubing 2018112-069 Rev.
  • Page 190 2017911-037 SPLY EBIKE L&EL ARM REST W HOLDER Arm rest with holder, ebike L/EL 1x upholstery arm rest L/EL, grey 1x holder OR rail L/EL 1x Novo Grip clamping lever M8x25 1x star knob M8x20 2017911-038 SPLY EBIKE L&EL ARM REST SWVL W HOLDER Swiveling arm rest with holder, ebike L/EL 1x arm rest support L/EL 1x holder for arm rest, chromeplated...
  • Page 191 2018111-175 SPARE EBIKE II L STRAP PEDAL SHOE R/L Service Kit: strap for pedal shoe 2x Strap 450 mm, for pedal shoe with plastic clip 2x grub screw 8x setscrew M3x5 2018111-222 SPLY EBIKE L & EL PEDAL SHOE JD-30A Set Pedal shoe JD-30A set 2x combi-slotted screw M8x1x18 2x lock washer...
  • Page 192 SPLY EBIKE II L&EL INFUSION HOLDER Infusion holder, incl. fastening device 1x infusion stand for rail eBike L/EL 1x Novo Grip clamping lever 1x star knob 2017911-130 SPLY EBIKE II III USB DRIVER CD GE M EDICAL YSTEMS NFORMATION ECHNOLOGIES eBike II eBike III ©...
  • Page 193 2017911-150 SPLY EBIKE L&EL PWR CORD F EURO 2017911-151 SPLY EBIKE L&EL PWR CORD G3 UK 2017911-152 SPLY EBIKE L&EL PWR CORD B US 2017911-153 SPLY EBIKE L&EL PWR CORD I3C CHINA 2018112-069 Rev. F eBike II, eBike II L, eBike II EL - 193 -...
  • Page 194 2017911-154 SPLY EBIKE L&EL PWR CORD M3 STH AFRICA 2017911-155 SPLY EBIKE L&EL PWR CORD I3 AUSTRALIA 2017911-156 SPLY EBIKE L&EL PWR CORD D INDIA 2017911-157 SPLY EBIKE L&EL PWR CORD H ISRAEL - 194 - eBike II, eBike II L, eBike II EL 2018112-069 Rev.
  • Page 195 2017911-158 SPLY EBIKE L&EL PWR CORD J SWITZERLAND 2017911-159 SPLY EBIKE L&EL PWR CORD K DENMARK 2017911-160 SPLY EBIKE L&EL PWR CORD L ITALY 2018111-225 SPARE EBIKE II L&EL FUSE SET Fuse set 2x T 2,0 AH, 250 V 2x T 3,0 AH, 250 V 2x T 4,0 AH, 250 V 2x T 5,0 AH, 250 V 2x T 8,0 AH, 250 V...
  • Page 196: Ebike Ii L/el Tools

    II l/el tools 2018111-134 SPARE EBIKE L&EL SUPPORT FOR CALIBRATION Service Kit: Device Support for Calibration 1 x calibration stay 2 x calibration support 2018111-135 SPARE EBIKE L&EL CALIBRATION WEIGHT 8KG Service Kit: Calibration Weight 1 x weight (8 kg) 1 x hook 2018111-203 SPARE EBIKE L&EL MOTOR CAB TOOL...
  • Page 197: Ebike Ii L/el Add-on-kits

    II l/el kIts 2017911-134 ERGOMETER EBIKE II L&EL BP ADD-ON KIT Service Kit: Retrofit Kit Blood Pressure Module for eBike II L / EL 1x bloodpressure module eBike II L/EL, assembled 4x spacer M4x5 4x washer 4,3x12 4x nut M4 6x screw M3x12mm 1x patch cable 0,25m 2x mounting anglel BDE eBike II L/EL...
  • Page 198: Illustrations For Special Spareparts Ebike El

    llustratIons for speCIal spareparts e - 198 - eBike II, eBike II L, eBike II EL 2018112-069 Rev. F...
  • Page 199 2018112-069 Rev. F eBike II, eBike II L, eBike II EL - 199 -...
  • Page 200 - 200 - eBike II, eBike II L, eBike II EL 2018112-069 Rev. F...
  • Page 201: Cleaning, Maintenance, Disposal

    leanIng aIntenanCe Isposal eneral leanIng Warning Wipe the device surface down with a cloth moistened with • Shock Hazard • soap water or a disinfectant. The cloth should not be dripping wet; do not allow liquids to enter the device. •...
  • Page 202 leanIng tHe lood ressure eMovIng tHe ICropHone Pull the end of the cuff through the metal clasp and fold out the cuff. Pull on the short Velcro tab to open the microphone pock- et and carefully remove the microphone. leanIng Clean the cuff and tubing with a moist cloth.
  • Page 203 aIntenanCe HeCks Before eaCH use Before each use, visually inspect the device for signs of damage. If you detect damages or impaired functions which may result in a hazard to the patient or the operator, the device must be repaired before it can be used again. eCHnICal afety nspeCtIons and...
  • Page 204: Technical Specifications Ebike Ii Basic / Comfort

    eCHnICal peCIfICatIons e BasIC CoMfort Model modular ergometer system eBike basic / comfort Operating Mode continuous operation Power 100 - 240 V / 50 - 60 Hz (100 VA max.) specification power cord US: SJT 2xAWG16 125 V / 10 A „hospital“...
  • Page 205 Crank Length 170 mm / 6.7 in (cranks with adjustable length are optional accessories) Displays LCD: 128 x 64 pixels, 68 x 34 mm (3 x 1 in) additional LED display for speed (RPM) Interfaces PORT 1 (DSUB-9-pole): digital remote control RS232 by PC or ECG recorder, USB: digital remote control by PC (driver required) ANALOG (optional):...
  • Page 206: Technical Specifications Ebike Ii L

    II l eCHnICal peCIfICatIons e Model eBike II L / external terminal Operating Mode continuous operation Power version 1: 220 - 240 V / 50 - 60 Hz (345 VA max.) fuses: 2 x 2,0 time lag version 2: 110 - 120 V / 50 - 60 Hz (345 VA max.) fuses: 2 x 3,0 time lag version 3, BCU:...
  • Page 207 Couch Surface Angle motor-driven, continuous adjustment, 0 to 45° Crank Length 170 mm / 6.7 in (adjustable length cranks available as optional accessories) Displays LCD: 128 x 64 pixels, 68 x 34 mm (3 x 1 in) additional LED display for speed (RPM) Interfaces PORT 1 (DSUB-9-pole): digital remote control RS232 by PC or ECG recorder,...
  • Page 208: Technical Specifications Ebike Ii El

    II el eCHnICal peCIfICatIons e Model eBike II EL / ext. terminal Operating Mode continuous operation Power version 1: 220 - 240 V / 50 - 60 Hz (345 VA max.) fuses: 2 x 2,0 time lag version 2: 110 - 120 V / 50 - 60 Hz (345 VA max.) fuses: 2 x 3,0 time lag version 3, SCU:...
  • Page 209 Couch Surface Angle motor-driven, continuous adjustment, 0 to 45° Crank Length 170 mm / 6.7 in (adjustable length cranks available as optional accessories) Displays LCD: 128 x 64 pixels, 68 x 34 mm (3 x 1 in) additional LED display for speed (RPM) Interfaces PORT 1 (DSUB-9-pole): digital remote control RS232 by PC or ECG recorder,...
  • Page 210: Technical Specifications Ebike Ii Blood Pressure Module

    II B eCHnICal peCIfICatIons e lood ressure odule Measuring Method: auscultatory method, oscillometric; for resting BP, the results from both measurements are compared for plausibility Measuring Range systolic pressure: 40 to 280 mmHg diastolic pressure: 40 to 280 mmHg pulse rate: 35 to 230 P/min Measurement Error pressure readout error:...
  • Page 211 aMIly of CHaraCterIstICs of tHe BrakIng torque Control range black: speed-independent range to DIN VDE 0750-0238 black + grey: speed-independent range of the eBike II ergometer IeC 60601-1 aMIly of CHaraCterIstICs of load duratIon due to Under permanent load conditions the shown load and pause times (white) have to be observed. 2018112-069 Rev.
  • Page 212 - 212 - eBike II, eBike II L, eBike II EL 2018112-069 Rev. F...
  • Page 213: Uncrating And Basic Assembly Instruction Ebike Ii L / El

    II l / el nCratIng and BasIC asseMBly InstruCtIon e eBike II L / EL Uncrating and basic assembly instructions Revision 2013-08 2018112-069 Rev. E eBike II, eBike II L, eBike II EL - 213 -...
  • Page 214 - 214 - eBike II, eBike II L, eBike II EL 2018112-069 Rev. E...
  • Page 215 ontents General Remarks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211 Remove Packing .
  • Page 216 - 216 - - 210 - eBike II L / EL - uncrating instructions eBike II, eBike II L, eBike II EL 2018112-069 Rev. E...
  • Page 217: General Remarks

    eneral emarks • 2 persons are needed to uncrate the eBike EL • The following tools are recommended to uncrate and assemble the eBike EL: - cardboard cutter box end wrench, open end wrench or socket wrench 17 mm (metric !) - Philips screwdriver Ph 2 2018112-069 Rev.
  • Page 218 - 218 - - 212 - - 212 - eBike II L / EL - uncrating instructions eBike II, eBike II L, eBike II EL 2018112-069 Rev. E...
  • Page 219: Remove Packing

    emove aCkinG • Place the palett in a position with enough working space around it. • Cut the 2 straps with a cardboard cutter and remove them. • Cut the red seal and remove the red plastic inset. • Turn the white lock counter clockwise and remove it.
  • Page 220 • Cut the tapes at all 4 corners (see pictures). • Lift the cardboard box and remove it. - 220 - - 214 - eBike II L / EL - uncrating instructions eBike II, eBike II L, eBike II EL 2018112-069 Rev.
  • Page 221 • Take the accessories box out (- contains power cord and user manuals). • Cut the tapes of the packed remote control, unpack it and place it at the head support of the eBike L / EL. 2018112-069 Rev. E eBike II L / EL - uncrating instructions eBike II, eBike II L, eBike II EL - 221 -...
  • Page 222: Remove Transport Screws

    • Cut and remove the tapes fixing the 2nd accessories box. This box contains: - 4 double castors with mounting screws and Allen key - outrigger (eBike EL only) - paper rol holder emove transPort sCrews • 4 screws are fixing the eBike L / EL on the palett. •...
  • Page 223: Castors Mounting

    astors mountinG • Turn the eBike L / EL 90° on the palett. The corners of the base frame should overlap on both sides. • Screw all 4 double castors into the base frame using the included Allen key and tighten them carefully.
  • Page 224: Outrigger Mounting (ebike El)

    utriGGer mountinG • Unscrew the 2 screws (17 mm) with washer from the base frame. • Fix the outrigger with these screws (wrench 17 mm) and tighten them. Take care to mount the outrigger in parallel to the base frame. •...
  • Page 225: Footboard Mounting

    ootBoard mountinG • Unscrew 4 scres from the footboard and fix the board on the base frame. aPer roll holder • Separate the paper roll from the holder. Slide the right holder to the middle to free the screw hole. •...
  • Page 226: Setting Up The Ebike El

    • Unpack the paper roll and insert it in the holder. ettinG uP the e • Move the eBike EL to the final location and apply the castor brakes. • Adjust the screw foot at the outrigger until it is flat on the floor..
  • Page 227: Removing The Transport Lock (ebike El Only)

    emovinG the transPort loCk only • The transport lock is fixed to the base frame with 2 screws (17 mm). Unscrew carefully both screws with a wrench and remove the transport lock. • Keep the transport lock and fixing screws, because the transport lock must be reinstalled before transporting the ergometer.
  • Page 228 - 228 - - 222 - eBike II L / EL - uncrating instructions eBike II, eBike II L, eBike II EL 2018112-069 Rev. E...
  • Page 229: Leg Rest Installation (option)

    nstallation oPtion • Necessary tools: - Philips screwdriver - Allen key 6 mm (metric) - pipe wrench • Contents of the set: [1] [2] 2 leg rests 2 spacing plates 4 special thread washer 4 washer Ø 8,4 x 16 [6A] 4 screw M8x70 with hexagon socket (eBike EL) [6B]...
  • Page 230 • Mount the leg rest holder into the bore holes of the sqare tubing in the swivel section, beneath the couch surface. • Insert the appropriate hexagon socket screws (M8x50 for eBike L / M8x70 for eBike EL) with washers from top to bottom into the bore holes. Make sure that the screws do not sqeeze the microphone cable and silicon tubing already in place.
  • Page 231 hexagon socket screw washer spacing plate special thread washer • Install the two leg rests in the plug-in devices. 2018112-069 Rev. E eBike II L / EL - uncrating instructions eBike II, eBike II L, eBike II EL - 231 - - 225 -...
  • Page 232 nstallation oF etaininG lamP • The retaining clamp for the two leg rests is mounted onto the base frame. • Remove the plastic caps from the holes. • Screw the retaining clamp with 2 flat-head screws M4x12 to the frame. - 232 - - 226 - eBike II L / EL - uncrating instructions...
  • Page 234 GE Medical Systems ergoline GmbH Information Technologies, Inc. Lindenstrasse 5 8200 West Tower Avenue D-72475 Bitz Milwaukee, WI 53223, USA Germany Tel.: +1 414 355 5000 Tel.: +49 7431 9894-0 1 800 558 5120 (US only) Fax: +49 7431 9894-128...

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