Table of Contents
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Table of Contents
Summary of Contents for Pilz PMCprimo Drive2
- Page 1 Artisan Technology Group is your source for quality new and certified-used/pre-owned equipment SERVICE CENTER REPAIRS WE BUY USED EQUIPMENT • FAST SHIPPING AND DELIVERY Experienced engineers and technicians on staff Sell your excess, underutilized, and idle used equipment at our full-service, in-house repair center We also offer credit for buy-backs and trade-ins •...
- Page 2 Motion Control PMC PMCprimo Drive2 Installation Manual – Item No. 21 486-02 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
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Page 3: General Conditions
Pilz GmbH & Co. KG. Notes Pilz GmbH & Co. KG reserves the right to make amendments to this document at any time. The examples given serve only as illustrations. No guarantee is given for their suitability in particular applications. -
Page 4: Table Of Contents
Prescribed use (Use as directed) of the control............11 Instrument description ..................... 13 7.4.1 Scope of delivery ....................13 7.4.2 Accessories ...................... 13 7.4.3 The PMCprimo Drive2 family................14 7.4.3.1 Performance data ..................14 7.4.3.2 Fieldbus Interface ..................14 ® 7.4.3.3 Soft-PLC CoDeSys ................ - Page 5 2 Table of contents Assembly ......................... 33 Dimensions......................34 Wiring ........................35 8.4.1 Connection diagram PMCprimo Drive2 - part 1 ..........37 8.4.2 Connection diagram PMCprimo Drive2- part 2 ..........38 8.4.3 Pin assignments overview ................39 8.4.4 Pin assignments - details.................. 40 8.4.5...
- Page 6 Installation under WINDOWS 95 / 98 / NT / 2000 / XP........80 10.2.6 Working with PDRIVE..................80 10.3 Parametrization of the PMCprimo Drive2..............81 10.4 Programming of the PMCprimo Drive2 ..............81 10.5 Error messages....................... 82 10.5.1 Error messages PMCprimo ................82 10.5.2 Error messages amplifier................
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Page 7: Type Key
3 Type key Type key Page 6 Installation manual PMCprimo Drive2 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com... -
Page 8: Safety Instructions
PMCprimo Drives may have hot surfaces during operation. Since the front panel is used for cooling, it can reach temperatures above 80°C. Never undo the electrical connections to the PMCprimo Drive2 while it is live. There is a danger of electric arcing with damage to contacts and danger to persons. -
Page 9: European Directives And Standards
To fulfill the Low Voltage Directive, the standard EN 50178 has to be applied. Page 8 Installation manual PMCprimo Drive2 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com... - Page 10 UL 840 UL 840 describes the fulfillment by design of air and insulation creepage spacings for electrical equipment and printed circuit boards. Installation manual PMCprimo Drive2 Page 9 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
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Page 11: Abbreviations And Symbols
Serial interface of a PC-AT DGND Digital ground Deutsches Institut für Normung Drive Servo amplifier EGND Ground for PMCprimo Drive2, RS232 and encoder Electromagnetic compatibility Europäische Norm Electrostatic discharge International Electrotechnical Commission IGBT Insulated Gate Bipolar Transistor International Standardization Organization... -
Page 12: General
The PMCprimo Drive2 family of servo amplifiers can be connected directly to symmetrically earthed (grounded) three-phase industrial mains supply networks [TN-system, TT-system with earthed (grounded) neutral point, not more than 5000 rms symmetrical amperes, 480 VAC maximum]. - Page 13 60 °C or 75 °C column for AWG size). We only guarantee the conformance of the servo amplifiers with the standards for industrial areas, if the components (motors, cables, amplifiers etc) are delivered by Pilz GmbH & Co. KG. Page 12 Installation manual PMCprimo Drive2 Artisan Technology Group - Quality Instrumentation ...
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Page 14: Instrument Description
7 General Instrument description 7.4.1 Scope of delivery When you order a PMCprimo Drive2 from us, you will receive: • PMCprimo Drive2 - size 01..20 • Mating connectors X3, X4, X0A, X0B, X7, X8 The mating motor connector X9 is not part of the package! •... -
Page 15: The Pmcprimo Drive2 Family
7 General 7.4.3 The PMCprimo Drive2 family 7.4.3.1 Performance data • Position controller with 1 ms cycle time • Digital current controller (space vector, pulse-width modulation, 62,5 µs) • Evaluation of the resolver signals or sine-cosine signals of a HIPERFACE encoder •... -
Page 16: Power Section
• Softstart, overvoltage recognition, short-circuit protection, phase-failure monitoring • Temperature monitoring of PMCprimo Drive2 and motor (when using motors from the PMCtendo AC series with our pre-assembled cables) • -AS- built-in safety relay (personnel-safety starting lock-out). Installation manual PMCprimo Drive2 Page 15 Artisan Technology Group - Quality Instrumentation ... -
Page 17: Connection To Different Mains Supply Networks
On this page you'll find all possible connection variations to different mains supply networks. An isolating transformer is always required for 400...480V mains networks without earth(ground) and for networks with asymmetrical earth(ground). Page 16 Installation manual PMCprimo Drive2 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com... -
Page 18: Block Diagram - Part 1
7 General Block diagram – part 1 Installation manual PMCprimo Drive2 Page 17 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com... -
Page 19: Block Diagram - Part 2
7 General Block diagram – part 2 Page 18 Installation manual PMCprimo Drive2 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com... -
Page 20: Components Of A Servo System
7 General Components of a servo system Installation manual PMCprimo Drive2 Page 19 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com... -
Page 21: Technical Data
10 (open collector) Voltage range analog outputs (X3) , ± 10 resolution 10 Bit Output resistance kΩ Max. output current, brake Master encoder PMCprimo Drive2 Input resistance Ω Transfer rate Pulse width (Z-track incremental encoder) mind. 200 Power dissipation... -
Page 22: External Fusing
Vibration: 1g sinuid according to 60068-2-Fc Shock: 15g, 11ms, 60068-27-Ea Make sure that there is sufficient forced ventilation within the switchgear cabinet! Installation manual PMCprimo Drive2 Page 21 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com... -
Page 23: Conductor Cross-Sections
> PMCprimo Drive2 sz 14/20 : 4 mm² 20 cm Motor cables up to 25 m length PMCprimo Drive2 sz. 01-10 : 1 - 1,5mm² shielded, PMCprimo Drive2 sz. 14/20 : 2,5 mm² capacitance<150pF/m PMCprimo Drive2 sz. 01-10 : 1 mm²... -
Page 24: Grounding System
7.11 Control for motor-holding brake A 24V / max. 2A holding brake in the motor can be controlled directly by the PMCprimo Drive2. This function does not ensure personnel safety! (s. Option –AS- page 28) The brake function must be enabled through the setup software PDRIVE with the parameter „brake“. - Page 25 7 General During the internal ENABLE delay time of 100ms the speed setpoint of the PMCprimo Drive2 is internally driven down a 10ms ramp to 0V. The brake output is switched on when 3% of the final speed is reached. The rise (fbrH) and fall (fbrL) times of the holding brake which is built into the motors are different for the various types of motor (see motor manual).
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Page 26: Regen Circuit
7.12 Regen circuit During braking with the aid of the motor, energy is fed back to the PMCprimo Drive2. This energy is converted into heat in the regen resistor. The regen circuit (thresholds) are adjusted to the supply voltage with the help of the setup software PDRIVE. -
Page 27: Switch-On And Switch-Off Behaviour
Stop function to EN 60204 (VDE 0113) If a fault occurs (⇒ S. 81) ) the output stage of the PMCprimo Drive2 is switched off and the BTB/RTO contact is opened. Instruments which are equipped with a selected “Brake” function use a special sequence for switching off the output stage (⇒... -
Page 28: Emergency Stop Strategies
Safe shutdown can be achieved, when the loss of the mains supply is not rated as a fault and the control takes over the disabling of the PMCprimo Drive2. In the normal situation, only the supply power is switched off in a safe manner. -
Page 29: Option -As
The -AS- option avoids these disadvantages. A safety relay in the servo amplifier is activated either by the PLC or manually. Positively driven contacts provide a safe disconnection of the PMCprimo Drive2, the setpoint input of the PMCprimo Drive2 is inhibited, and a signal is sent to the safety. The advantages of the Option -AS-: •... -
Page 30: Functional Description
The 24V DC safety relay in the servo amplifier (TÜV approved) is controlled externally. All the relay contacts have positive action. Two contacts switch off the driver supply of the output stage in the PMCprimo Drive2, and short the internal setpoint signal to AGND (0 V). -
Page 31: Block Diagram
7 General 7.14.4 Block diagram 7.14.5 Signal diagram Page 30 Installation manual PMCprimo Drive2 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com... -
Page 32: Installation And Commissioning
Now another PMCprimo Drive2 program sets an output and activates the option –AS The PLC will get the message „AS activated“ via the monitoring contacts KSO1/2 If the PLC doesn’t gets the message „AS activated“ after setting „activate –AS“ to PMCprimo Drive2 there is a malfunction in the system. -
Page 33: Installation
The fusing of the AC supply input and the 24V supply is installed by the user (⇒ page 21). • Take care that the PMCprimo Drive2 and motor are earthed properly. Do not use painted (non- conductive) mounting plates. •... -
Page 34: Assembly
8 Installation Assembly Material: 2 or 4 hexagon socket screws to DIN 912, M5 Tool required: 4 mm Allen key Installation manual PMCprimo Drive2 Page 33 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com... -
Page 35: Dimensions
8 Installation Dimensions Page 34 Installation manual PMCprimo Drive2 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com... -
Page 36: Wiring
59 — Analog signals: page 65 — Master encoder: page 69 — Panel/Profibus: page 74 — CAN bus: page 67 Installation manual PMCprimo Drive2 Page 35 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com... - Page 37 The site must be free from conductive or corrosive materials. For the mounting position in the cabinet ⇒ page 33 Check that the ventilation of the PMCprimo Drive2 is unimpeded and keep within the permitted ambient Ventilation temperature ventilation ⇒ page 21.
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Page 38: Connection Diagram Pmcprimo Drive2 - Part 1
8 Installation 8.4.1 Connection diagram PMCprimo Drive2 - part 1 Installation manual PMCprimo Drive2 Page 37 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com... -
Page 39: Connection Diagram Pmcprimo Drive2- Part 2
8 Installation 8.4.2 Connection diagram PMCprimo Drive2- part 2 Page 38 Installation manual PMCprimo Drive2 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com... -
Page 40: Pin Assignments Overview
8 Installation 8.4.3 Pin assignments overview Installation manual PMCprimo Drive2 Page 39 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com... -
Page 41: Pin Assignments - Details
8 Installation 8.4.4 Pin assignments - details Page 40 Installation manual PMCprimo Drive2 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com... -
Page 42: Pin Assignments Modbus/Profibus
RJ 45 RJ 45 Signal Signal D-Sub9 Modbus Profibus DP-GND /RxD /TxD 5V/100mA Note: Adapter cable RJ45 D-Sub9 is available. Installation manual PMCprimo Drive2 Page 41 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com... -
Page 43: Notes On Connection Techniques
(front panel) of the PMCprimo Drive2. Use the cable tie to clamp the shielding braid of the cable firmly to the shielding rail. Page 42 Installation manual PMCprimo Drive2 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com... -
Page 44: Key Operation For Parameter Setting
Comparison to the key operation with PMCtendo DD4 The key operation for PMCprimo Drive2 is like the key operation for PMCtendo DD4 (see installation manual for PMCtendo DD4). This means that the two keys are used in the same way and also the menus are named similarly. -
Page 45: Led Display
Then it stores the new serial number. Therefore the drive parameters are stored only once. Page 44 Installation manual PMCprimo Drive2 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com... -
Page 46: Interfaces
9 Interfaces Interfaces All important interfaces of the PMCprimo Drive2 are shown in this chapter. The precise location of the connectors and terminals can be seen on page 39. Power supply 9.1.1 Mains supply (X0) -10% +10%, • Direct to earthed 3~ supply, 230V ... -
Page 47: Auxiliary Supply (X4)
Required current rating⇒ page 20 • Integrated EMC filter for the 24V auxiliary supply • See important notes to commissioning ⇒ page 78 Page 46 Installation manual PMCprimo Drive2 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com... -
Page 48: Supply (X10)
You can take 24 V from terminal X4 • Required current rating ⇒ page 20 • See important notes to commissioning ⇒ page 78 Installation manual PMCprimo Drive2 Page 47 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com... -
Page 49: Master Encoder Supply (X10)
Common power supply for all connected encoders • Voltage range: See encoder datasheet • Reference ground is EGND • External fusing provided by the user Page 48 Installation manual PMCprimo Drive2 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com... -
Page 50: Dc-Link (X7)
Can be connected in parallel. A patented circuit distributes the regen power among all the amplifiers connected to the same DC-link circuit Motor connection with brake (X9) 9.2.1 Lead length < 25m Installation manual PMCprimo Drive2 Page 49 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com... -
Page 51: Lead Length > 25M
For lead lengths above 25m the choke box MD400 must be wired into the motor lead, close to the PMCprimo Drive2. Page 50 Installation manual PMCprimo Drive2 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com... -
Page 52: External Regen Resistor (X8)
9 Interfaces External regen resistor (X8) Remove the plug-in link between the terminals X8, Pin 1 (-RB) and X8, Pin 2 (+Rbint). Installation manual PMCprimo Drive2 Page 51 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com... -
Page 53: Feedback
The motors of the PMCtendo AC1 and PMCtendo AC2 series have 2-pole hollow-shaft resolvers built in as a standard. It is possible to connect 2...36-pole resolvers to the PMCprimo Drive2. If lead lengths of more than 100m are planned, please contact our application department. The thermostat contact in the motor is connected via the resolver cable to the PMCprimo Drive2 and evaluated there. -
Page 54: Hiperface Encoder (X1)
As an option, the motors can be fitted with a single-turn or multiturn sine-cosine encoder (HIPERFACE). This encoder is used by the PMCprimo Drive2 as a feedback device for drive tasks which require highly precise positioning or extremely smooth running. -
Page 55: Encoder Emulations
(e.g. linking the actual position to another PMCprimo Drive2 on channel 2. 9.5.1 Incremental encoder emulation ROD (X5) The incremental-encoder interface is part of the package supplied. In the PMCprimo Drive2, the position of the motor shaft is calculated from the cyclic-absolute signals of the resolver or HIPERFACE encoder. -
Page 56: Ssi Emulation (X5)
The SSI interface (synchronous serial absolute-encoder emulation) is part of the delivered package, too. In the PMCprimo Drive2, the position of the motor shaft is calculated from the cyclic-absolute signals of the resolver or HIPERFACE encoder. A position output is generated from this information, compatible with the data format of normal commercial SSI absolute encoders. -
Page 57: Rs232 Interface, Pc Interface (X6)
RS232 interface, PC interface (X6) 9.6.1 General The programming of the PMCprimo Drive2 is very easy with the setup software PMCprimo Motion Control Tools on a Personal Computer (PC). PDrive and PTerm are part of the PMCprimo Motion Control Tools on the supplied CD-ROM. -
Page 58: Pin Assignment Of The Null-Modem Cable
SUB-D sockets on the cable. Caution! Do not connect more cores than shown: X6 (Pin 2,3,5)! The interface may be damaged! Installation manual PMCprimo Drive2 Page 57 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com... - Page 59 Set these parameters with PTerm (see PTerm programming manual): After clicking on the connection will be made and programming can be started. Page 58 Installation manual PMCprimo Drive2 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
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Page 60: Digital Signals
The inputs I1:1 to I1:4 are „fast“ inputs (< 1 us) for e.g. product referencing • I1:1 and I1:2 will be additionally mapped to both inputs E2:7 and E2:8 Installation manual PMCprimo Drive2 Page 59 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com... -
Page 61: Digital Inputs I2:1 - I2:4 (X3)
Reference ground is DGND (terminal X3, Pin 18) • Logic is PLC compatible • H-level: +12 … 30V / 7mA • L-level: 0 … 7V / 0 mA Page 60 Installation manual PMCprimo Drive2 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com... -
Page 62: Digital Enable Input (X3)
9.7.3 Digital ENABLE input (X3) The output stage of the PMCprimo Drive2 is activated by the enable signal (terminal X3, Pin 15, input 24V, active high). In the inhibited state (low signal) the motor which is attached does not have any torque. -
Page 63: Digital Outputs O1:1 - O1:8 (X10)
Reference ground is EGND (terminal X10, Pin 3) • All digital outputs are electrically isolated and shortcircuit protected • „high-side“-outputs: 24V /0,1 A each output Page 62 Installation manual PMCprimo Drive2 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com... -
Page 64: Digital Outputs Digital-Out 1+2 (X3)
But you can select with PDrive, screen window “I/O Digital“, a predefined output function , e.g. „regen resistor threshold exceeded“. More information can be found in the PDrive user manual. Installation manual PMCprimo Drive2 Page 63 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com... -
Page 65: Relay Output (X3)
Faults with error number xF20 or higher cause the BTB/RTO contact to open and the switch off of the output stage. A list of the error messages can be found on page 81. Page 64 Installation manual PMCprimo Drive2 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com... -
Page 66: Analog Signals
Reference ground is AGND (Terminal X3 Pin1 and X3 Pin10) • Output resistance: 2,2 kΩ • Output voltage range: ± 10 V • Resolution: 10 Bit Installation manual PMCprimo Drive2 Page 65 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com... -
Page 67: Analog Inputs Ai1 And Ai2 (X3)
Attention: The maximum permitted input voltage range may not be exceeded (±10V). See page 20). The inputs are not divided gavalnic! Page 66 Installation manual PMCprimo Drive2 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com... -
Page 68: Can Bus Interface (X11/2 And X11/1)
CAN network“. The manual is part of the enclosed CD-ROM „PMCprimo Motion Control Tools“. 9.9.2 Connecting PMCprimo Drive2 systems On each system CAN-1A (X11/2) and CAN-1B (X11/1) of the next system are joined together in the way as shown below. -
Page 69: Can Bus Cable
A CANopen encoder or CANopen panel can also be used. Much more examples and hints can be found on the manual „PMCprimo CAN network“ on the enclosed CD-ROM. Page 68 Installation manual PMCprimo Drive2 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com... -
Page 70: Master Encoder Interface / Can2 (X11/4)
9.10 Master encoder interface / CAN2 (X11/4) The PMCprimo Drive2 is designed for use with incremental or SSI encoders. The encoder type can easily be changed with the FS command. With SSI encoders the number of data bits can be set with NB. -
Page 71: Can 2 Interface
The 12 VDC feed is not necessary with this kind of networking. For wiring of the CAN bus, cables of our standard delivery program can be used (see page 68). Page 70 Installation manual PMCprimo Drive2 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com... -
Page 72: Jumper Settings
Motion control units contain electrostatic sensitive devices which will be damaged by electrostatic discharge. Therefore servicing shall only be performed in ESD safe areas and by ESD protected personnel. Installation manual PMCprimo Drive2 Page 71 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com... -
Page 73: Incremental Encoder
The maximum input frequency is 2.5 MHz, this means 10 million counts per second (x4) . Resolution encoder max. encoder speed 4096 36621 U/min 10000 15000 U/min Page 72 Installation manual PMCprimo Drive2 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com... -
Page 74: Absolute Encoder (Ssi)
Clock frequency SSI-Clock: 100 kHz or 300 kHz (set with command FS) • Maximum voltage range ref. to EGND: 5 V DC Installation manual PMCprimo Drive2 Page 73 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com... -
Page 75: Bus Interface (X11/3)
(see page 41). You can order a cable from us. The PMCprimo Drive2 is equipped alternative with Profibus DP-S small. The connection is done always by the connector X11/3. When using the option Profibus DP-S, the MODBUS is out of service. -
Page 76: Profibus Interface (Option)
9.11.5 Example: Profibus DP slave module After setting the slave address (command CD 11; <address>) the PMCprimo Drive2 has to be restarted. The following message appears when the module is recognized. S T A R T Ser.Nr.:3094, Version 2.004d Sep... - Page 77 Example: Setting the bus variable $B1 to value 100 (0x0064): 0.1: $B1=100 (0x00000064) More information can be found in the technical documentation. Page 76 Installation manual PMCprimo Drive2 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
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Page 78: Virtual Inputs And Outputs
Virtual inputs and outputs In addition to the real digital inputs and outputs there are 16 virtual inputs and 16 virtual outputs on each PMCprimo Drive2 system. The virtual inputs and outputs don’t have any terminals. But all input and output commands are available (see PMCprimo programming manual). -
Page 79: Commissioning
Check (measure) the heat sink temperature. Wait until the heat sink has cooled down below 40°C before touching it. Warning! If the PMCprimo Drive2 has been stored for longer than 1 year, then the DC-link capacitors will have to be reformed. To do this, disconnect all the electrical connections. - Page 80 Supply voltage : set to the actual mains supply voltage Rated motor voltage : at least as high as the DC-link voltage of the PMCprimo Drive2 Motor pole-no. : must match the motor (see motor manual) Feedback...
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Page 81: Setup Software Pdrive
We supply you with motor-specific default sets of data for all the reasonable combinations of PMCprimo Drive2 and motor. In most applications you will be able to use these default values to get your drive running without any problems. -
Page 82: Parametrization Of The Pmcprimo Drive2
To facilitate the parametrization der PMCprimo Drive2, a motor database is supplied with the drive. You can find the parameters for a lot of possible combinations between the PMCprimo Drive2 and the motors of the PMCtendo AC1 and AC2 series. -
Page 83: Error Messages
All error messages are also displayed on the connected terminal program (e.g. PTerm) The error messages xF20 - xF39 result in the BTB/RTO contact being opened, and the output stage of the PMCprimo Drive2 being switched off (motor looses all torque). If a motor-holding brake is installed, it will be activated. -
Page 84: Error Messages Amplifier
Commutation error Limit switch AS-Option Reserved Reserved System fault amplifier Example of an error message (flashing): Error code F04: Feedback error (resolver) Installation manual PMCprimo Drive2 Page 83 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com... -
Page 85: Warnings
HIPFERFACE: motor default values were loaded mc1p card not functioning correctly Example of a warning (flashing): I²t threshold exceeded warning n01: Page 84 Installation manual PMCprimo Drive2 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com... -
Page 86: Status Messages
When a malfunction of the PMCprimo-card occurs, the actual drive status can be read: Further information can be found in the installation manual of the PMCtendo DD4 drive. Installation manual PMCprimo Drive2 Page 85 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com... -
Page 87: Appendix
24 V cable No screen required (built in filter) Analog signals Connect the screen to the analog reference ground at the PLC, to ground at the PMCprimo Drive2 end Digital signals No screen required Master encoder Connect the screen to the connectors at both ends... -
Page 88: Metallic, Large Area Connections
PE connections as per VDE 0100 or EN 60204 are dimensioned purely for the protection against contact voltage and dangerous body currents. • Connect the PMCprimo Drive2 to the EMC ground by a short connection with a large surface area (braided band) to ensure low lead inductance. •... -
Page 89: Expansion Board
The Ethernet interface of the expansion board (RJ45, X11/5) is a fast alternative to the RS232 transfer. With the terminal software PTerm data can transmitted with a speed of 100 Mbit/s. The PMCprimo Drive2 can also be programmed and monitored locally in a Ethernet-network, without direct presence of a programmer. Page 88 Installation manual PMCprimo Drive2 Artisan Technology Group - Quality Instrumentation ... -
Page 90: Interface
For direct connection of the Ethernet interface with a PC you must use a crossover cable. The shown cable here is only for use with a hub. Installation manual PMCprimo Drive2 Page 89 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com... -
Page 91: Configuration Ip Address
11 Appendix 11.1.6.3 Configuration IP address To establish a connection to a PMCprimo Drive2, an IP address must configured for the control. This is done with the “CD“ command (see PMCprimo programming manual). 1.1: CD Actual configuration: Operate Mode: HOST+NODE Actual IP address 10.10.180.180... - Page 92 Now you can establish an Ethernet connection: After confirmation of the dialog with the Button, you can start with the programming. Installation manual PMCprimo Drive2 Page 91 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
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Page 93: Change Of The Buffer Battery
Motion control units contain electrostatic sensitive devices which will be damaged by electrostatic discharge. Therefore servicing shall only be performed in ESD safe areas and by ESD protected personnel. Page 92 Installation manual PMCprimo Drive2 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com... -
Page 94: Transport, Storage, Maintenance, Disposal
— dirty protective grill (fan) may be cleaned with a dry brush Disposal : — the PMCprimo Drive2 can be reduced to its principal components by removing the screws (aluminium heat sink and front panel steel housing sections, electronics boards) —... -
Page 95: Removing Faults
The table below should be regarded as a “First-aid” box. Depending on the conditions in your installation, there may be a wide variety of reasons for the fault. Error messages of the PMCprimo Drive2 are described detailed in the PMCprimo programming manual. Our applications department can give you further assistance with problems. - Page 96 — feedback connector is loose or break — tighten connector or use new feedback cable motor does not — PMCprimo Drive2 not enabled — apply enable signal rotate — break in setpoint cable — check setpoint cable —...
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Page 97: Index
Mounting position ............21 primo ..............82 Error messages............82 Outputs analog..............65 Fuse ................21 digital ..............62, 63 relay BTB/RTO ............64 Page 96 Installation manual PMCprimo Drive2 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com... - Page 98 Ventilation..............21 Profibus interface ............75 PSCOPE ..............80 PTERM..............81, 82 Warnings ..............84 Wiring ................. 35 Regen circuit .............. 25 Installation manual PMCprimo Drive2 Page 97 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
- Page 99 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
- Page 100 Artisan Technology Group is your source for quality new and certified-used/pre-owned equipment SERVICE CENTER REPAIRS WE BUY USED EQUIPMENT • FAST SHIPPING AND DELIVERY Experienced engineers and technicians on staff Sell your excess, underutilized, and idle used equipment at our full-service, in-house repair center We also offer credit for buy-backs and trade-ins •...