BONFIGLIOLI Vectron ACTIVE CUBE Manual
  1. Manuals
  2. Brands
  3. BONFIGLIOLI Vectron Manuals
  4. DC Drives
  5. ACTIVE CUBE
  6. Manual

BONFIGLIOLI Vectron ACTIVE CUBE Manual

Profibus-dp communication module cm-pdpv1 frequency inverter 230v / 400v
Hide thumbs Also See for ACTIVE CUBE:
Table of Contents

Advertisement

Quick Links

See also: Manual
ACTIVE CUBE
Profibus-DP
Communication module CM-PDPV1
Frequency Inverter 230V / 400V

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the ACTIVE CUBE and is the answer not in the manual?

Questions and answers

Related Manuals for BONFIGLIOLI Vectron ACTIVE CUBE

Summary of Contents for BONFIGLIOLI Vectron ACTIVE CUBE

  • Page 1 ACTIVE CUBE Profibus-DP Communication module CM-PDPV1 Frequency Inverter 230V / 400V...
  • Page 3 General points on the documentation The present supplement of the documentation is valid for frequency inverters of the device series ACU 201/401. The information necessary for the assembly and applica- tion of the Profibus-DP communication module CM-PDPV1 is documented in this guid- ance.
  • Page 4 Warning! In installation and commissioning, comply with the information in the documentation. You as a qualified person must read the documentation carefully before the start of the activity and obey the safety instructions. For the purposes of the instructions, "qualified person" designates a per- son acquainted with the installation, assembly, commissioning and opera- tion of the frequency inverters and possessing the qualification corres- ponding to the activity.

  • Page 5: Table Of Contents

    Contents   General safety and application information ..............5       General information ....................5     Proper use ........................ 5     Transport and storage ..................... 6     Handling and installation ..................6     Electrical connection ....................6  ...
  • Page 6 13.4   Frequency conversion PDP word inverter internal notation ...... 35       13.4.1 PZD1, control word/state word ................36 13.4.2   Control via contacts ....................37       13.4.3 Control via state machine ..................38 13.4.3.1   Behaviour in quick stop ..................

  • Page 7: General Safety And Application Information

    General information Warning! BONFIGLIOLI VECTRON frequency inverters have high voltage levels dur- ing operation, depending on their protection class, drive moving parts and have hot surfaces.

  • Page 8: Transport And Storage

    Transport and storage Transport and storage are to be carried out in an adequate way in the original packag- ing. Storage shall be in dry rooms protected against dust and moisture with slight temperature fluctuations. Please observe the climatic conditions according to EN 50178 and the marking on the packaging.

  • Page 9: Operating Information

    Operating information Warning! The frequency inverter may be connected to power supply every 60 s. Consider this for a jog operation of a mains contactor. For commissioning or after an emergency stop, a non-recurrent, direct restart is permissible. After a failure and restoration of the power supply, the motor may start unexpectedly if the AutoStart function is activated.

  • Page 10: Introduction

    Introduction This document describes the features of the Profibus-DP communication module CM- PDPV1 for frequency inverters of the ACU series. For the Profibus-DP connection, the frequency inverter must be equipped with the Profibus-DP communication module CM-PDPV1. The Profibus component CM-PDPV1 is enclosed with the inverter as a separate part and must be fitted by the user.

  • Page 11: Installation/Disassembly Of The Communication Module

    Installation/Disassembly of the communication module Installation The communication module is pre-assembled in a case. Additionally, a PE spring is enclosed for PE connection (shield). The frequency inverter must be disconnected from the power supply be- Caution! fore installation of the communication module. Assembly under voltage is not permissible and will destroy the frequency inverter and/or the communication module.

  • Page 12: Disassembly

    Disassembly • Disconnect the frequency inverter from mains voltage and protect it against being energized unintentionally. Remove covers (1) and (2) of the frequency inverter. • Loosen the M2 screw (7) on the communication module • • Unplug the communication module from Slot B (4) by unlocking the locking hooks (9) on the right and left hand side of the module from the case of the frequency inverter using a small screwdriver.

  • Page 13: Socket Connection/Bus Termination/Line

    Socket connection/bus termination/line The bus socket X310 (9-pole Sub-D) is con- nected according to the Profibus DP standard EN50170. Please take the details for the pin allocation of the bus plug from the following table. X310 The bus termination necessary on the bus line in the physically first and last subscrib- er can be activated via corresponding circuits in the bus connection sockets (e.g.

  • Page 14: Baud Rate Setting/Line Length

    Baud rate setting/line length The baud rate is not explicitly set. The Profibus component supports the Auto_Baud function and independently determines the baud rate set on the bus. The maximum line length recommended by the PNO correlates to the Baud rate. Profibus-DP interface Baud rate/kBaud max.

  • Page 15: Led Indicators

    LED indicators The communication module has two bicolor LEDs which display the module status and the (Profibus) operation mode. X310 Operation Status mode Operation Mode state indication not online/no power Green online, data exchange Flashing Green online clear Flashing Red (1 flash) parameterisation error Flashing Red (2 flashes) configuration error (*)

  • Page 16: Status Parameters

    Connection to Profibus master established, Data-Exchange with Profibus master running These parameters can show other messages that are usually not of interest. These messages are of interest for Bonfiglioli Vectron support in the case of problems and trouble shooting. Error Behaviour In the event of Profibus errors (e.

  • Page 17: Setting Ppo Structure

    10 Setting PPO structure As a function of the application in question, various process peripheral objects (PPOs) with differing lengths and contents are used for data exchange. The CM-PDPV1 offers a wide range of PPO settings. With the help of a hardware configuration tool the user is able to construct PPO settings as needed for his application.

  • Page 18: Configuration Process On The Dp Master

    10.1 Configuration process on the DP master The configuration process of the frequency inverter with the Profibus communication module CM-PDPV1 is shown here using the example of a Siemens STEP7 hardware configurator. The process is principally valid for other configurations in an equivalent form.
  • Page 19 The six possible objects PPO1 to PPO4 and PKW, PZD are visible under the menu item ACTIVE-DPV1. The required object is now assigned to the inverter by Drag & Drop. The screen shot from the STEP7 hardware configuration shows a frequency inverter with station address 3 and a custom-specific configuration.

  • Page 20: Commands Sync/Freeze

    11 Commands SYNC/FREEZE The Profibus component supports the Profibus commands SYNC/UNSYNC and FREEZE/UNFREEZE. These commands are used to synchronize a number of slaves. With the FREEZE command, all the slaves keep their input data. They are then read out in sequence by the bus master. As all the slaves keep their inputs simultaneously with the FREEZE command, the bus master is given a process pattern of all the slaves at a defined time.
  • Page 21 Direction of transmission Slave Master (IN) communication channel process data channel PKW area PZD area PWE PZD 1 PZD 2 PZD x PZD x PZD x PZD x PWEh PWEl Parameter identification value Process data channel ZSW = State word HIW = Main actual value Inx = user defined Consistency area...
  • Page 22 Scan time Scan time defines the data update cycle between the Profibus module CM-PDPV1 and the inverter's controller which processes the Profibus data. This scan time is indepen- dent of the bus rotation time. Regardless of the transmission speed on the Profibus, the scanning time of the inver- ter is a function of the configured objects and the resultant object length (number of bytes).

  • Page 23: Handling Of The Objects

    13 Handling of the objects 13.1 Parameter access via communication channel PKW The communication channel (PKW area) has the following structure: PKW Area Designation PWE-high PWE-low Parameter Index Parameter value Parameter value Content identification High-Word Low-Word High High High High Byte Byte Byte...

  • Page 24: Request Identification

    13.1.1 Request identification Structure of the request identification AK (output data set, Master Slave) Request identifica- Data type Function tion AK no request int/uint , long read parameter value int/uint write parameter value int/uint long write parameter value long int/uint , long Array read parameter value Array int/uint Array write parameter value int/uint Array long Array...

  • Page 25: Parameters, Data Set Selection And Cyclic Writing

    13.1.4 Parameters, data set selection and cyclic writing Parameters to be set can be taken from the parameter list referring to the configura- tion of the standard operating instructions. In the parameter list, state whether a pa- rameter is data set change-over capable (data set/INDEX = 1 to 4) or only exists once (data set/INDEX = 0).

  • Page 26: Sequence Of Communication

    13.1.5 Sequence of communication A request from the master is always answered with a reply from the slave. Each PPO can only accept one request or one reply at a time. In this way, a defined hand-shake procedure between master and slave must be complied with. In the initial situation, the request and reply identification must = 0.

  • Page 27: Examples Of Communication

    13.1.6 Examples of communication Parameter Setting Description Type Write / Format Min. Max. Fact. Read Sett. 400 Switching frequency 480 Fixed frequency 1 P[I]-D xxxx.xx Hz -999.00 999.00 5.00 Parameter 400 is one word (P-W), int, not data set switch-over capable and is to be read.
  • Page 28 Parameter 480 is a double word (P[I]-D), long, data set change-over capable, and is to be written. The target data set is data set 3. Reference value = -300.00 Hz (-30000 is transmitted) The negative value is portrayed as follows in accordance with integer arithmetic: 0xFFFF8AD0 Request from Master: = 8 (request identification = write parameter value long Array)

  • Page 29: Parameter Access Via The Dp-V1 Channel

    13.2 Parameter access via the DP-V1 channel The Profibus communication module CM-PDPV1 provides the possibility to use the Profibus V1-channel. This is an alternative to the usage of the communication object PKW in the data exchange object. The PKW object is always sent on the bus, whether it is used or not, and therefore causes needless busload.

  • Page 30: Standard Mode

    13.2.1 Standard Mode A parameter is accessed by its parameter number and data set number. The valid range for parameter number is 0 … 1599, the range of data set number is 0 … 9. Note: For the handling of data set selection see chapter “13.1.4 “Parameters, data set selection and cyclic writing”.

  • Page 31: S7-Compatible Mode

    Profibus master (PLC) Parameter 1600 Profibus CM-PDPV1 Systembus Systembus Systembus master slave slave Systembus Systembus Systembus Node-ID = 0 Node-ID = 1 Node-ID = x Systembus To obtain access to parameters of inverters via the Systembus, parameter 1600 is written to the desired Systembus node ID. The data type of parameter 1600 is unsigned integer with a valid data range = 0 …...

  • Page 32: Process Data Channel

    13.3 Process data channel In this chapter the handling of the PZDs is described. The mandatory process data objects PZD1/2 are described in chapters 13.4.1 “PZD1, control word/state word” and 13.4.5 “PZD2, reference value/actual value”. The PZD 3 … 18 objects can be used in an application specific way. Inside the inverter these objects are represented as sources for PZD Out objects (data received from Profibus master) and input parameters for sources (data to be sent to the Profibus master).
  • Page 33 Word data type – Torque For the torque specification, the calculation must be done in the device-internal scal- ing. The scaling for a torque value is identical to the specification of the reference current (see Current). If the machine is operated with nominal flux, a reference tor- que corresponds to a reference current.

  • Page 34: Profibus Output Sources (Out-Pzd X)

    13.3.2 Profibus output sources (OUT-PZD x) The table below lists the available output sources of the PZD Out objects. The content of the sources depends on the application. For the different data types the equivalent sources must be connected to the inverter input parameters. Note: •...

  • Page 35: Profibus Input Parameters (In-Pzd X)

    13.3.3 Profibus input parameters (IN-PZD x) The table below lists the available input parameters of the PZD In objects. The con- tent of the sources depends on the application. For the different data types the equivalent input parameters must be connected to the inverter sources. Note: •...
  • Page 36 The displayed "PDP active current" depends on the control system. In Note: field-orientation, the torque-forming current is displayed, in applications with a v/f characteristic control, the active current, which is also a meas- ure for the torque. The “PDP absolute current” (r.m.s. current) is always positive. Active cur- rent and torque-forming current have a sign prefixed.

  • Page 37: Inverter Internal Notation

    13.4 Frequency conversion PDP word inverter internal notation If the inverter is equipped with the Profibus module CM-PDPV1 or an expansion mod- convert PDP/intern ule with Systembus, the function is available. This function con- verts frequency values in Profibus notation (see chapter 13.4.5 “PZD2, reference val- ue/actual value”) to frequency values in internal notation and vice versa.

  • Page 38: Pzd1, Control Word/State Word

    13.4.1 PZD1, control word/state word In PZD1, the master gives its control commands (control word) to the frequency inver- ter in the output data set and receives the information on its state (status word) in the input data set. The control of the frequency inverter can be carried out with three different operation modes.

  • Page 39: Control Via Contacts

    13.4.2 Control via contacts Local/Remote In the operation mode control via contacts ( 412 = 0), the frequency inverter is controlled via the contact inputs S2IND to S6IND. The meaning of these inputs can be taken from the operating instructions. The control word in PZD1 is not relevant for this operation mode.

  • Page 40: Control Via State Machine

    The status word reflects the operation state. State word State HEX (*) Bit 6 Bit 5 Bit 3 Bit 2 Bit 1 Bit 0 Ready 0x23 Operation enabled 0x27 Fault 0x08 (*)without considering bits 7 to bit 15 Note: The occurrence of a fault leads to a switch-over to the "Fault" state. A fault can only be acknowledged 15 seconds after its occurrence, as a blocking time is active internally.
  • Page 41 Release (transition 4) is only possible if the hardware release is available via contact inputs STOA AND STOB AND (S2IND OR S3IND). (S2IND = Start Clockwise, S3IND = Start Anticlockwise.) They can be firmly wired or firmly connected to On/Off via the configuration of the digital inputs.
  • Page 42 Control commands The device control commands are triggered by the following bit combinations in the control word: Control word Command Bit 7 Bit 3 Bit 2 Bit 1 Bit 0 Transition Shutdown 0x06 2, 6, 8 Switch-on 0x07 Voltage-inhibit 0x00 7, 9, 10 Quick-stop 0x02...
  • Page 43 The state word reflects the operation state. State word Meaning HEX (*) Bit 6 Bit 5 Bit 3 Bit 2 Bit 1 Bit 0 Switched-off 0x00 Switch-on inhibit 0x40 Ready to switch-on 0x21 Quick-stop 0x07 Ready 0x23 Operation enabled 0x27 Fault 0x08 Fault reaction active...

  • Page 44: Behaviour In Quick Stop

    13.4.3.1 Behaviour in quick stop Switch-off threshold Holding time In this, the parameters 637 (percent of fmax) and 638 (holding time after falling short of the switch-off threshold) are relevant. In a Emergency stop quick stop, the drive is shut down via the emergency stop ramps ( clockwise Emergency stop anti-clockwise 424 or...

  • Page 45: Behaviour In Transition 5

    13.4.3.2 Behaviour in transition 5 The behaviour in transition 5 from "Operation enabled" to "Switched on" can be pa- State transition 5 rameterised. The behaviour is set via parameter 392. Parameter Setting Description Min. Max. Fact. sett. 392 State transition 5 Operation mode Function immediate transition from "Operation enabled“...

  • Page 46: Control Via Remote Contacts

    13.4.4 Control via remote contacts Local/Remote In the operation mode 412 = "2 - Control via remote contacts", the frequency inverter is controlled via the control word in PZD1, with the bits 0 to 9 cor- responding to the contact inputs S1IND to S6IND, multifunctional input MFI1D and the inputs EM-S1IND to EM-S3IND of an expansion module.
  • Page 47 Control word 15 14 13 12 11 10 9 0 Bit Inverter Release S2IND S3IND S4IND S5IND S6IND MFI1D EM-S1IND EM-S2IND EM-S3IND 12 – 15 State word 15 14 13 12 11 10 9 0 Bit Ready to switch on Ready Operation enabled Fault...
  • Page 48 State word State HEX (*) Bit 6 Bit 5 Bit 3 Bit 2 Bit 1 Bit 0 Ready 0x23 Operation enabled 0x27 Fault 0x08 (*) without considering bits 7 to bit 15 The occurrence of a fault leads to a switch-over to the "Fault" state. Note: A fault can only be acknowledged 15 seconds after its occurrence, as a blocking time is active internally.

  • Page 49: Pzd2, Reference Value/Actual Value

    13.4.5 PZD2, reference value/actual value In the PZD2, the master gives its reference value to the frequency inverter in the out- put data set and gets information back on its actual value in the input data set. The use of the reference/actual value channel depends on the configuration setting (control system).
  • Page 50 The reference value for the frequency inverter from PZD2 is included via the line set point value. This reference value is combined with the internal set point value from the reference frequency channel in the input of the ramp function. For the reference frequency channel, see the operating instructions.

  • Page 51: Actual Value Display Of Profibus Data

    13.5 Actual value display of Profibus data DP-Master OUT DP-Master IN For analysis purposes, 281 and 284 are displayed in the data transmitted via the Profibus under the actual value parameters. The parameters are situated in the "Actual values\Actual values frequency in- verter"...
  • Page 52 The following diagrams show the display for a configuration setting with PPO2. The PPO2 includes the communication PKW channel for parameter access and 6 PZD ob- jects with default settings for In-PZD objects. Actual value DP-Master OUT Parameter = C: a nnnn I: iiii 00 V: wwwwww cccc rrrr xxxx xxxx xxxx xxxx Meaning = request identification hexadecimal C: a...
  • Page 53 Example: Actual value DP-Master OUT Parameter = C: 6 480 I: 0300 V: -005500 000F 2000 0000 0000 0000 0000 Meaning C: 6 Request identification = 6 (Read parameter value Array) C: 480 Parameter number = 480 (Fixed frequency 1) I: 0300 Data set = 3 V: -005500...

  • Page 54: Parameter List

    14 Parameter list The parameter list is structured according to the menu branches of the operating unit. For better clarity, the parameters have been marked with pictograms: The parameter is available in the four data sets The parameter value is set by the SET-UP routine This parameter cannot be written when the frequency inverter is in operation 14.1 Actual values...

  • Page 55: Parameters

    14.2 Parameters Profibus Description Unit Setting range Chapter 329 DP-V1 Mode 1 to 2 13.2 Rated motor parameters 375 Rated frequency 10.00 to 1000.00 13.4.5 Profibus 390 Profibus Reference 0.00 to 999.99 13.4.5 391 Profibus Node-ID -1 to 126 Bus control 392 State-transition 5 0 to 2 13.4.3.2...

  • Page 56: Annex

    15 Annex 15.1 Warning messages The various control functions and methods and the hardware of the frequency inverter contain functions that continuously monitor the application. In addition to the mes- sages documented in the manual, the following warning messages are activated by the Profibus-DP communication module CM-PDPV1.

  • Page 57: Gsd File - Bv

    CM-PDPV1 at Bonfiglioli Vectron GmbH ; Description: Anybus-CC PROFIBUS DP-V1 slave ; Language: English ; Author: HMS Industrial Networks / Bonfiglioli Vectron GmbH ; WWW: www.anybus.com / www.vectron.net ; Revision log: ; 09.08.2007 Bonfiglioli Vectron GmbH Model_name changed to ACTIVE-DPV1 Ident_Number changed to 0x0B2C (PNO) Slave family changed to 1 "Drive"...
  • Page 58 ; Maximum polling frequency Min_Slave_Intervall = 1 ; 100 us ; I/O related keywords Modular_Station ; modular Max_Module Max_Input_Len = 36 Max_Output_Len = 36 Max_Data_Len = 72 Modul_Offset ; Parameterization related keywords Max_User_Prm_Data_Len Ext_User_Prm_Data_Const(0) = 0xC0,0x00,0x00 ; Diagnostic related keywords Max_Diag_Data_Le = 80 ;Status diagnostic messages Unit_Diag_Area...
  • Page 59 ; Definition of modules Module = "PPO1: 4 Words PKW, 2 Words PZD" 0xF3 , 0x71 EndModule Module = "PPO2: 4 Words PKW, 6 Words PZD" 0xF3 , 0x75 EndModule Module = "PPO3: 2 Words PZD IN/OUT" 0x71 EndModule Module = "PPO4: 6 Words PZD IN/OUT" 0x75 EndModule Module = "PKW 4 Words IN/OUT"...
  • Page 64 Bonfiglioli has been designing and developing innovative and reliable power transmission and control solutions for industry, mobile machinery and renewable energy applications since 1956. www.bonfiglioli.com Bonfiglioli Riduttori S.p.A. VEC 562 R1 tel: +39 051 647 3111 fax: +39 051 647 3126 Via Giovanni XXIII, 7/A bonfiglioli@bonfiglioli.com 40012 Lippo di Calderara di Reno...

Table of Contents