Hyundai TIBURON Manual page 95

BODY PANEL REPAIR PROCEDURE - Quarter pane!
REMOVAL
1. Depending on the extent of damage, measure and mark outlines
on the quarter outer panel as illustration.
PRO-1250
70mm
PRO-1260
2. Drill out ail attaching welds on the quarter outer panel, including
the seam around the door lip opening.
3. Cut the quarter outer panel at outlines and remove the quarter
outer panel as illustration.
NOTE
When cutting the quarter outer panel, be careful not to cut
quarter inner panel.
4. Prepare all surfaces to be welded.
INSTALLATION
1. Transcribe the outline to the new quarter outer panel, adding 30
mm for overlap at the old joint.
2. Drill 8 mm holes in overlap areas and along upper and lower
flanges of the new quarter outer panel for MIG plug welding.
PRO-1270
3. Fit and clamp the quarter outer panel in place.
4. MIG plug weld all holes and MIG butt weld seams. At the wheel
well the edge must be crimped over the wheel housing.
This joint may be welded after crimping or may be made by
applying a bead of adhesive which may be applied to the joint
before or after crimping.
5. Clean and prepare all welds, remove all residue.
PRO-1300
98