Hyundai TIBURON Manual page 89

BODY PANEL REPAIR PROCEDURE - Side sill (Assembly)
6. Using service panel for replacement of side sill outer panel, drill
8mm holes in overlap areas and along upper and lower flanges.
V o Q O O O O p r f O O 0 O O P . _P Q U Q fl, fl, .0 9 _ f l
PRO-1050
7. Crimpflanges on the remaining portion of the side siil outer panel
at all joint for overlap.
8. Fit and clamp the side sill outer panel in place.
9. MIG plug weld all holes and MIG butt weld seams.
10. Clean and prepare all welds and remove all residue.
11. Apply body filler to the side sill outer seams.
12. Apply the two-part epoxy primer to the interior of the side sill.
PRO-1060
13. Apply an anti-corrosion agent to welded parts and interior of the
side sill (Refer to the CORROSION PROTECTION).
14. Prepare the exterior surfaces for priming, using wax and grease
remover.
15. Apply metal conditioner and water rinse.
16. Apply conversion coating and water rinse.
17. Apply the two-part epoxy primer.
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PRO-1180
18. Apply the correct seam sealer to all joints (Refer to the BODY
SEALING LOCATIONS).
19. Reprime over the seam sealer.
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