Hyundai TIBURON Manual page 84

BODY PANEL REPAIR PROCEDURE - Front pillar
4. Transcribe the cutline to the new side sill outer front reinforce-
ment panel, adding 30mm overlap to end and cut to length.
5. Drill 8mm holes in the side sill outer front reinforcement for MIG
plug welding.
6. Fit and clamp the new side sill outer front reinforcement panel in
place for welding.
7. MIG plug weld all holes and MIG butt weld the seams.
8. Temporarily install front inner pillar and front side outer panel in
place.
9. Measure and each measurement point (Refer to the BODY
DIMENSIONS) and correct the installation position.
10. If necessary, make temporary welds, and then check to confirm
that the closing and fit for windshield glass, door and fender are
correct.
11. MIG butt weld front outer pillar and front side outer panel seams.
12. Reattach the cut away front inner pillar section, then MIG butt
weld.
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13. MIG plug weld all holes and MIG butt weld ail seams in the front
side sill outer panel.
14. Clean and prepare all welds, remove all residue.
15. Apply body filler to joints and sand as needed.
16. Apply the two-part epoxy primer to the interior of the front pillar.
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