TESTO 320 Instruction Manual
Flue gas analyzer
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Summary of Contents for TESTO 320
- Page 1 320 · Flue gas analyzer testo 320 LX · Flue gas analyzer Instruction manual Testo-Direct info@Testo-Direct.com 1.888.610.7664 www. .com...
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Page 2: Table Of Contents
Commissioning ................28 5.2. Getting to know the product ............28 5.2.1. Mains operation....................28 5.2.2. Connecting probes ....................28 5.2.3. Switching on ......................29 5.2.4. Calling up the function ..................29 5.2.5. Entering values ....................30 5.2.6. Printing/saving data ..................31 Testo-Direct info@Testo-Direct.com 1.888.610.7664 www. .com... - Page 3 6.2.12. Gas flow rate ..................... 54 6.2.13. Oil flow ......................55 6.2.14. Ambient CO ...................... 55 6.2.15. CO2 ambient ..................... 56 6.2.16. Leak detection ....................57 6.3. Transferring data ................58 6.3.1. Report printer ....................58 Testo-Direct info@Testo-Direct.com 1.888.610.7664 www. .com...
- Page 4 Checking the particle filter.................67 7.7.4. Replacing the particle filter................67 7.8. Condensate container ..............68 Tips and assistance................69 8.1. Questions and answers ..............69 8.2. Accessories and spare parts ............69 8.3. Updating the instrument software ..........73 Testo-Direct info@Testo-Direct.com 1.888.610.7664 www. .com...
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Page 5: Safety And The Environment
Always pay attention to information that is marked by the following warnings with warning pictograms. Implement the specified precautionary measures. Representation Explanation WARNING Indicates potential serious injuries CAUTION indicates potential minor injuries indicates circumstances that may lead to NOTICE damage to the products Testo-Direct info@Testo-Direct.com 1.888.610.7664 www. .com... -
Page 6: Ensure Safety
Use only original spare parts from Testo. > Any further or additional work must only be carried out by authorised personnel. Testo will otherwise refuse to accept responsibility for the proper functioning of the measuring instrument after repair and for the validity of certifications. -
Page 7: Protecting The Environment
> At the end of its useful life, send the product to the separate collection for electric and electronic devices (observe local regulations) or return the product to Testo for disposal. Testo-Direct info@Testo-Direct.com 1.888.610.7664 www. -
Page 8: Specifications
Technical data 3.2.1. Examinations As declared in the certificate of conformity, this product complies with Directive 2014/30/EC. This product is TÜV-tested in compliance with 1. BImSchV. The sensors 0393 0105 (CO, H2-compensated), 0393 0003 (O2), Testo-Direct info@Testo-Direct.com 1.888.610.7664 www. .com... -
Page 9: Bluetooth ® Module (Option)
IC Warnings Europa + EFTA (Länderliste einfügen) The EU Declaration of Conformity can be found on the testo EU countries: Belgium (BE), Bulgaria (BG), Denmark (DK), Germany (DE), Estonia (EE), Finland (FI), France (FR), Greece (GR), Ireland (IE), Italy (IT), Latvia (LV), Lithuania (LT), Luxembourg (LU), Testo-Direct info@Testo-Direct.com... - Page 10 Nominal output 17 dBm power IC Warnings RSS-Gen & RSS-247 statement: This device complies with Industry Canada licence-exempt RSS standard(s). Operation is subject to the following two conditions: (1) this device may not cause interference, and Testo-Direct info@Testo-Direct.com 1.888.610.7664 www. .com...
- Page 11 However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful Testo-Direct info@Testo-Direct.com 1.888.610.7664 www.
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Page 12: Declaration Of Conformity
20 cm or more away from person´s body in normal use position. Japan Information 当該機器には電波法に基づく、技術基準適合証明等を受けた特定 無線設備を装着している。 3.2.4. Declaration of Conformity You can find the EU declaration of conformity on th Testo-Direct info@Testo-Direct.com 1.888.610.7664 www. .com... -
Page 13: Measurement Ranges And Resolution
±0.2 vol.% < 20 s ±20 ppm (0 to 400 ppm) < 60 s ±5% of meas. val. (401 to 2000 ppm) ±10% of meas. val. (2001 to 4000 ppm) Depending on the country version Testo-Direct info@Testo-Direct.com 1.888.610.7664 www. .com... - Page 14 (50.1 to 100.0 hPa) 1203) ±1.5% of meas. val. (rest of range) temperature ± 0.5°C (0.0 to 100.0°C) depending on the probe ±0.5% of meas. val. (rest of range) Efficiency Flue gas loss higher value is valid Testo-Direct info@Testo-Direct.com 1.888.610.7664 www. .com...
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Page 15: Other Instrument Data
573 g Dimensions 240 x 85 x 65 mm Memory 500 measured values Display Graphic colour display, 240 x 320 pixels Gas leak testing visual indication (LED) probe audible indication by buzzer Optimum rech. batt. Charge level: capacity at 50-80% ambient storage conditions temperature: 10-20°C... -
Page 16: Product Description
Recommended for stowing away the measuring instrument and accessories (example) 4.1.1. Bottom level view 1 Sealing clip 2 Flue gas analyser testo 320 3 Repository for printer accessories • Spare batteries for IRDA printer • 1 roll of spare thermal paper (0554 0568) 4 Repository for printer •... -
Page 17: Top Level View
Flue gas probe (e.g. 0600 9741) • Pitot tube for heating check (0635 2050) 8 Large storage compartment • Mains unit fortesto 320 (0554 1105) • Differential temperature set (0554 1208) • Spare dirt filter (0554 0040) 9 Round storage compartment •... -
Page 18: Case 0516 3301 (Accessory)
5. Surface temperature probe Type K (0604 0994) 4.2. Case 0516 3301 (accessory) Recommended for stowing away the measuring instrument and accessories (example) 4.2.1. Bottom level view 1 Fine pressure probe (0638 0330) 2 testo 308 smoke tester (0632 0308) Testo-Direct info@Testo-Direct.com 1.888.610.7664 www. .com... -
Page 19: Middle Level View
4 Product description 4.2.2. Middle level view 1 Sealing clip 2 testo 330-1 /-2 LL flue gas analyzer 3 Repository for printer accessories • Spare batteries for IRDA printer • 1 roll of spare thermal paper (0554 0568) 4 Repository for printer •... -
Page 20: Top Level View
4 Product description • Mains unit for testo 330-1 /-2 LL (0554 1096) • Differential temperature set (0554 1208) • Spare dirt filter (0554 0040) 9 Round storage compartment • Hose connection set with pressure adapter (0554 1203) 4.2.3. Top level view... -
Page 21: Measuring Instrument
4 Product description 4.3. Measuring instrument 4.3.1. Front view 1 Display 2 Function keys 3 Keypad 4.3.2. Keypad Button Functions Switch measuring instrument on / off Testo-Direct info@Testo-Direct.com 1.888.610.7664 www. .com... -
Page 22: Display
Scroll up, increase value, navigate [▼] Scroll down, reduce value, navigate [esc] Back, cancel function Open main menu Transmit data to the Testo protocol printer. 4.3.3. Display 1 Status bar (dark grey background): • Warning symbol (only if there is an instrument error, display of error in instrument diagnosis menu), otherwise: Instrument designation. -
Page 23: Instrument Connections
4 Function display for function keys. 4.3.4. Instrument connections 1 Probe socket 2 Gas outlet 3 Probe socket 4 Micro USB socket (battery charging, data transfer) 4.3.5. Condensate outlet and interfaces Testo-Direct info@Testo-Direct.com 1.888.610.7664 www. .com... -
Page 24: Rear View
4 Product description 1 Infrared interface (IrDA) 2 Bluetooth interface (option) 3 Condensate outlet 4.3.6. Rear view 1 Attachment for carrying strap 2 Condensate trap 3 Magnetic holder Testo-Direct info@Testo-Direct.com 1.888.610.7664 www. .com... -
Page 25: Components
Damage to other devices! > Keep a safe distance away from products which could be damaged by the effects of magnetism (e.g. monitors, computers or credit cards). 4 Service lid 4.3.7. Components 1 Rechargeable battery Testo-Direct info@Testo-Direct.com 1.888.610.7664 www. .com... -
Page 26: Compact Flue Gas Probe
4 Connecting cable 4.5. Modular flue gas probe 1 Removable filter chamber with window and particle filter 2 Lock release 3 Probe module 4 Connector plug for measuring instrument 5 Probe handle 6 Connecting cable Testo-Direct info@Testo-Direct.com 1.888.610.7664 www. .com... -
Page 27: First Steps
New probes are recognised automatically. Connect a probe to the probe socket before switching on the measuring instrument or start sensor detection manually after changing the probe: [Options] → Sensor detection. Connecting flue gas probes/gas pressure adapters/temperature adapters Testo-Direct info@Testo-Direct.com 1.888.610.7664 www. .com... -
Page 28: Switching On
Error diagnosis is displayed. Measurement options menu is displayed. 5.2.4. Calling up the function 1. Select function: [▲], [▼]. The selected function appears in a frame. 2. Confirm selection: [OK]. The selected function is opened. Testo-Direct info@Testo-Direct.com 1.888.610.7664 www. .com... -
Page 29: Entering Values
4. Confirm the entry: [OK]. 5. Repeat steps 1 and 4 as required. 6. Save the entry: [Finished]. Input editor 1. Select the value (character) to be changed: [▲], [▼], [◄], [►]. 2. Apply value: [OK]. Testo-Direct info@Testo-Direct.com 1.888.610.7664 www. .com... -
Page 30: Printing/Saving Data
[Options] → Delete clipboard: Any data saved to the clipboard is deleted. 5.2.8. Confirming an error message If an error occurs, an error message is shown on the display. > Confirming an error message: [OK]. Testo-Direct info@Testo-Direct.com 1.888.610.7664 www. .com... -
Page 31: Switching Off
The search function can also be used to find a series of several letters within the address! 3. Carry out search according to search setting: [Search] Testo-Direct info@Testo-Direct.com 1.888.610.7664 www. .com... - Page 32 The search result for the relevant letter or number is displayed. Create a new measuring location: A location is always created under an address. 1. Select the address in which the location is to be created. Testo-Direct info@Testo-Direct.com 1.888.610.7664 www.
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Page 33: Measurement Records
2. Print [Data]. Printing all records for a location: 1. Select measuring location: [▲], [▼] 2. Start printout: All records for the location are printed out. Options: > [Options] → Delete Record: delete the selected record. Testo-Direct info@Testo-Direct.com 1.888.610.7664 www. .com... -
Page 34: Instrument Diagnosis
The status of the sensor is indicated by a traffic light. A sensor is able to recover. The sensor status indication may therefore change from yellow to green or from red to yellow. Displaying instrument information > Device information → [OK]. Information is displayed. Testo-Direct info@Testo-Direct.com 1.888.610.7664 www. .com... -
Page 35: Using The Product
Total overview of selectable measurement parameters and units (available selection depends on the set country version and selected measurement type): Display Measurement parameter Flue gas temperature Combustion air temperature Instrument temperature Testo-Direct info@Testo-Direct.com 1.888.610.7664 www. .com... - Page 36 Flue gas loss without due consideration of the calorific value range η Efficiency without consideration of the heat value range Dew Pt Flue gas dew point temperature Nett Differential temperature Toxin index qA+ - qA Testo-Direct info@Testo-Direct.com 1.888.610.7664 www. .com...
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Page 37: Alarm Limits
> Reset the enabled value to the factory setting: [Standard]. 6.1.2.3. Units The units used for parameters in configuration menus can be set. Call up function: > → Device settings → [OK] → Units → [OK]. Adjustable units Parameter Unit Altitude Testo-Direct info@Testo-Direct.com 1.888.610.7664 www. .com... -
Page 38: Date / Time
→ [OK] Performing settings > Set parameter: [◄], [►] → [OK]. 6.1.2.1. Choose measurement type Individual measurement types can be shown or hidden. These are displayed or hidden accordingly under Measurement options. Call up function: Testo-Direct info@Testo-Direct.com 1.888.610.7664 www. .com... -
Page 39: Printer
Bluetooth. The Bluetooth module can be switched on / off.The relay can now be tested. Calling up the function: > → Instrument Settings → [OK] → Bluetooth → [Edit]. Making settings: > Set parameter → [OK]. Testo-Direct info@Testo-Direct.com 1.888.610.7664 www. .com... -
Page 40: Language
→ Enter password → [Next] → [OK]. Setting the country version: 1. Select the country version: [▲], [▼] → [OK]. 2. Confirm the confirmation request: → [OK] The system is restarted. see Password protection, page 42 Testo-Direct info@Testo-Direct.com 1.888.610.7664 www. .com... -
Page 41: Password Protection
Password protection, page 42. Call up function: > → Sensor settings → O2 reference → [Edit]. Possibly: > Enter the password: [Enter] → Enter password → [Next] → [OK]. Setting the O reference: > Set value → [OK]. Testo-Direct info@Testo-Direct.com 1.888.610.7664 www. .com... -
Page 42: Sensor Protection
Recalibration/adjustment The CO sensor can be recalibrated and adjusted. For recalibration/adjustment, Testo recommends using calibration adapter 0554 1205 or sending the instrument off to Testo Customer Service. If obviously unrealistic measured values are displayed, the sensors should be checked (calibrated) and, if required, adjusted. -
Page 43: Fuels
> Enter the password: [Enter] → Enter password → [Next] → [OK]. 3. Set values → [OK]. 4. Save changes: [Finished]. Setting limits: 1. Select limit → [Edit]. 2. Set values → [OK]. 3. Save changes: [Finished]. Testo-Direct info@Testo-Direct.com 1.888.610.7664 www. .com... -
Page 44: Measuring
The pressure sensors are zeroed when a pressure measuring function is called up. The flue gas probe must be in the fresh air during the zeroing phase / the instrument must not be pressurised during zeroing. Testo-Direct info@Testo-Direct.com 1.888.610.7664 www. .com... -
Page 45: Using Flue Gas Probe
> Before carrying out measurements, set up the measured value display in such a way that the required parameters and units are enabled, see Measurement view, page 36. Testo-Direct info@Testo-Direct.com 1.888.610.7664 www. .com... -
Page 46: Setting The Location And Fuel
> [Options] → Recalibrate: the gas sensors are set to zero. > [Options] → Measurement view: (This function is not available during a measurement): the measured value display menu is opened. Testo-Direct info@Testo-Direct.com 1.888.610.7664 www. .com... -
Page 47: Draught Measurement
During the zeroing phase, the flue gas probe must be outside the flue gas duct. Do not measure for longer than 5 min, as a drift of the pressure sensor means that the measured values may be outside the tolerance limits. Testo-Direct info@Testo-Direct.com 1.888.610.7664 www. .com... -
Page 48: External Micro Pressure Probe
This function is only available when the Italy country version is selected. Call up function: ✓ A flue gas probe or a multi-hole probe (0554 5762) is connected. Measurement options [OK] Average → [OK]. > → → → Testo-Direct info@Testo-Direct.com 1.888.610.7664 www. .com... -
Page 49: Bimschv
1 s. The average values actually valid at the corresponding time of recording are displayed. Call up function: ✓ A flue gas probe and a combustion air temperature probe must be connected. Testo-Direct info@Testo-Direct.com 1.888.610.7664 www. .com... -
Page 50: Co Undiluted
1. Start measurement: The measured value is displayed. 2. End measurement: Options: [Options] → Clipboard: data is saved to the clipboard. > > [Options] → Delete clipboard: any data saved to the clipboard is deleted. Testo-Direct info@Testo-Direct.com 1.888.610.7664 www. .com... -
Page 51: Smoke Number/Hct
1. Select parameter → [Edit]. 2. Enter data or values → [OK]. Determine smoke tester no./smoke nos./oil depos. with the smoke tester testo 308 and transmit wirelessly: The testo 308 must be in data transfer mode ( lights up). > [Options] →... -
Page 52: Differential Temperature
Call up function: > → Measurement options → [OK] → Differential temperature → [OK]. Carrying out the measurement: 1. Start measurement: The measured values and the calculated differential temperature (T1 - T2) are displayed. 2. End measurement: Testo-Direct info@Testo-Direct.com 1.888.610.7664 www. .com... -
Page 53: O2 Air
Carrying out the measurement: 1. Make a note of the gas meter value. 2. Start measurement: 3. When the adjusted gas flow is reached: The calculated gas flow rate and the gas burner capacity (in kW) are displayed. Testo-Direct info@Testo-Direct.com 1.888.610.7664 www. .com... -
Page 54: Oil Flow
50 ppm. The breath of a smoker influences the measurement by about 5 ppm. When using an ambient CO probe, note that: The direction of flow of the gas has an effect on the accuracy of measurement. Frontal flow onto the probe Testo-Direct info@Testo-Direct.com 1.888.610.7664 www. .com... -
Page 55: Co2 Ambient
Altitude and barometric pressure (Barometric pressure). Call up function: > → Measurement options → [OK] → AmbCO2 → [OK]. Carrying out the measurement: 1. Select parameter → [Edit]. Testo-Direct info@Testo-Direct.com 1.888.610.7664 www. .com... -
Page 56: Leak Detection
The gas concentration is displayed, and if it exceeds the limit, an alarm signal will sound. Options: [Options] → Save: the readings are saved in a record. > > [Options] → Alarm limit: (this function is not available during a measurement) Adjusting alarm limits. Testo-Direct info@Testo-Direct.com 1.888.610.7664 www. .com... -
Page 57: Transferring Data
Transferring data 6.3.1. Report printer To be able to transmit data via infrared or Bluetooth interface to a Testo report printer, the printer to be used must have been activated, see Printer, page 40. [Print] ]. The function is only Printing out data takes place via available if a printout is possible. -
Page 58: Maintaining The Product
The instrument must be switched off. Change the rechargeable battery within 2 minutes so that instrument settings (e.g. date/time) are not lost. 1. Place the measuring instrument on its front. 2. Unscrew, lift up and remove the service cover. Testo-Direct info@Testo-Direct.com 1.888.610.7664 www. .com... - Page 59 7. Plug the new rechargeable battery plug-in connection into the slot. 8. Insert the holder into the guide rail and slide it in the direction of the arrow until the holder clicks into place. 9. Refit and close the service cover. Testo-Direct info@Testo-Direct.com 1.888.610.7664 www. .com...
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Page 60: Charging The Battery
±0 to +35°C. If the rechargeable battery has been completely discharged, the charging time at room temperature with the testo mains unit is approx. 6 h. Charging in the measuring instrument 1. Connect the mains unit instrument plug to the instrument's micro USB socket. -
Page 61: Recalibrating/Adjusting Sensors
(see illustration). Do not use a brush! 3. Fit a new probe module on the handle and engage in place. 7.6.2. Replacing the probe module ✓ Disconnect the flue gas probe from the measuring instrument. Testo-Direct info@Testo-Direct.com 1.888.610.7664 www. .com... -
Page 62: Replacing The Thermocouple
Checking the particle filter > Check the particle filter of the modular flue gas probe regularly for contamination: check visually by looking through the window of the filter chamber. Replace the filter if there are signs of contamination. Testo-Direct info@Testo-Direct.com 1.888.610.7664 www. .com... -
Page 63: Replacing The Particle Filter
✓ Disconnect the flue gas probe from the measuring instrument. 1. Loosen and remove halfshell handles (1). 2. Turn the sealing cap (2) clockwise as far as it will go and remove probe shaft. 3. Blow compressed air through the probe shaft. Testo-Direct info@Testo-Direct.com 1.888.610.7664 www. .com... -
Page 64: Replacing The Thermocouple
✓ Disconnect the flue gas probe from the measuring instrument. 1. Loosen and remove halfshell handles (1). 2. Turn the sealing cap (2) clockwise as far as it will go and remove probe shaft. 3. Release halfshell elements (3) and remove. Testo-Direct info@Testo-Direct.com 1.888.610.7664 www. .com... - Page 65 (9), refit halfshell elements. 7. Replace the probe shaft and lock the sealing cap by tightening it anti-clockwise (as far as it will go, observe markings). 8. Replace halfshell handles and secure with screws. Testo-Direct info@Testo-Direct.com 1.888.610.7664 www.
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Page 66: Checking The Particle Filter
The filter chamber may contain condensate. 1. Open the filter chamber: turn slightly anti-clockwise. 2. Remove the filter cartridge and replace it with a new one (0554 0040). 3. Attach the filter chamber and lock it: turn slightly clockwise. Testo-Direct info@Testo-Direct.com 1.888.610.7664 www. .com... -
Page 67: Condensate Container
2. Let the condensate run out into a sink. 3. Wipe off any drops still on the condensate outlet with a cloth and close the condensate outlet. Testo-Direct info@Testo-Direct.com 1.888.610.7664 www. .com... -
Page 68: Tips And Assistance
, page 40. Bluetooth ® > Enable printer to be used. > Switch on printer. > Move printer into wireless transmission range. 8.2. Accessories and spare parts Printer Description Article no. Infrared high-speed printer 0554 0549 Testo-Direct info@Testo-Direct.com 1.888.610.7664 www. .com... - Page 69 1.0 mm, probe shaft diameter: 6 mm incl. cone Flexible compact flue gas probe, length 330 mm, 0600 9742 Tmax. 180 °C, short-term 200 °C, bending radius max. 90° for measurements at difficult to access locations Testo-Direct info@Testo-Direct.com 1.888.610.7664 www. .com...
- Page 70 Probe modules/accessories for compact flue gas probes Description Article no. Spare thermocouple for 0600 9740 0430 0383 Spare thermocouple for 0600 9741 0430 0382 Particle filter for compact flue gas probe, 10 pieces 0554 0040 Testo-Direct info@Testo-Direct.com 1.888.610.7664 www. .com...
- Page 71 CO sensor H2-compensated 0393 0105 COlow sensor 0393 0103 Cases System case with double floor (height:180 mm) for 0516 3301 instrument, probes and accessories System case (height: 130 mm) for instrument, 0516 3300 probes and accessories Testo-Direct info@Testo-Direct.com 1.888.610.7664 www. .com...
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Page 72: Updating The Instrument Software
2. Reconnect the micro USB mains cable to the flue gas analyzer, continue holding down [▲]. The display shows Firmware update along the bottom edge. 3. Release [▲]. Your PC recognises the flue gas analyzer as a removable medium. Testo-Direct info@Testo-Direct.com 1.888.610.7664 www. .com... - Page 73 On the display the status bar progresses from left to right. This process may take a few minutes. Once the instrument software (firmware) has been updated, the system will automatically reboot and is ready for use. 5. Disconnect the connecting cable from the flue gas analyzer. Testo-Direct info@Testo-Direct.com 1.888.610.7664 www. .com...