Replacing Centrifugal Rollers; Dismantling The Clutch Assy - Malaguti MALBO Line Service Manual

REPLACING CENTRIFUGAL ROLLERS

- Unscrew the 8 cover screws.
- Remove the gear cover.
- Remove the gasket.
- Remove the 2 pins.
Replace the gasket each time the cover is disman-
tled.
- Unscrew the nut (1) and remove the washer (2).
- Remove the kick starter plate (3) and fan (4).
- Remove the primary fixed half pulley (5).
- Remove the V-belt.
- Remove the clutch assy (6) and bush (7).
- Remove the washer (8).
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50
- Remove the 3 plate (10) screws (9).
- Remove the plate (10).
- Remove the housing cap (11) and 3 dowels (12).
- Remove the 6 centrifugal rollers (13).
Centrifugal rollers must be replaced if abnormally
worn.
Assembly:
- Proceed in reverse dismantling order without greasing
the centrifugal rollers.

DISMANTLING THE CLUTCH ASSY

- Unscrew the 8 cover screws.
- Remove the clutch cover.
- Remove the gasket.
- Remove the 2 pins.
Replace the gasket each time the cover is disman-
tled.
- Lock the clutch housing using the specific tool.
- Unscrew the nut.
- Remove the clutch housing, rear clutch assy and fan
belt.
- Compress the rear clutch assy using the specific tool
and insert it in the clamp.
- Unscrew the nut (1).
- Decompress the specific tool.
61 03/10
Fig. 69
Fig. 70
Fig. 71