Various Interventions; Dismantling The Starting System; Assembling The Starting System - Malaguti MALBO Line Service Manual

VARIOUS INTERVENTIONS

DISMANTLING THE STARTING SYSTEM

- Unscrew the 8 clutch cover screws.
- Remove the gear cover.
- Remove the gasket.
- Remove the 2 pins.
Cs - N * m
V
8
10
Replace the gasket each time the cover is disman-
tled.
- Manually start the kick starter shaft (1), removing the
washer and pinion (2).
- Remove the kick starter screw (3).
- Remove the kick starter (4).
- Remove the seeger.
- Remove the washer, the kick starter shaft (1) and the
spring (5) from the gear cover.
- Remove the roller bearing (6).

ASSEMBLING THE STARTING SYSTEM

- Position the spring (1), hook the longer side on the cover
pin (A).
- Position the roller bearing (2).
- Position the kick starter shaft (3) in the previously
greased housing.
- Hook the other side of the spring (B) to the kick starter
shaft.
- Load the spring until the kick starter shaft is positioned
on the cover lock (C).
- Turn the cover, position the seeger and washer on the
kick starter shaft.
- Position the washer on the bush housing.
- Load the kick starter shaft about 1/8 a turn and position
the starter pinion (4).
- Position the starter spring (5) on the notch (D) protruding
from the cover.
60 03/10
Fig. 66
Fig. 67
Fig. 68