Danfoss VLT AutomationDrive Operating Instructions Manual
Danfoss VLT AutomationDrive Operating Instructions Manual

Danfoss VLT AutomationDrive Operating Instructions Manual

Frequency converter
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Safety
Safety
WARNING
HIGH VOLTAGE!
Frequency converters contain high voltage when connected
to AC mains input power. Installation, start up, and
maintenance should be performed by qualified personnel
only. Failure to perform installation, start up, and
maintenance by qualified personnel could result in death or
serious injury.
High Voltage
Frequency converts are connected to hazardous mains
voltages. Extreme care should be taken to protect against
shock. Only trained personnel familiar with electronic
equipment should install, start, or maintain this equipment.
WARNING
UNINTENDED START!
When the frequency converter is connected to AC mains, the
motor may start at any time. The frequency converter, motor,
and any driven equipment must be in operational readiness.
Failure to be in operational readiness when the frequency
converter is connected to AC mains could result in death,
serious injury, equipment, or property damage.
Unintended Start
When the frequency converter is connected to the AC mains,
the motor may be started by means of an external switch, a
serial bus command, an input reference signal, or a cleared
fault condition. Use appropriate cautions to guard against an
unintended start.
WARNING
DISCHARGE TIME!
Frequency converters contain DC link capacitors that can
remain charged even when AC mains is disconnected. To
avoid electrical hazards, remove AC mains from the
frequency converter before doing any service or repair and
wait the amount of time specified in Table 1.1. Failure to wait
the specified time after power has been removed prior to
doing service or repair on the unit could result in death or
serious injury.
Voltage (V)
Minimum waiting time (minutes)
4
200 - 240
0.25 - 3.7 kW
380 - 480
0.25 - 7.5 kW
525 - 600
0.75 - 7.5 kW
525 - 690
n/a
High voltage may be present even when the warning LEDs are off!
Table 1.1 Discharge Time
®
VLT
AutomationDrive Operating
Instructions
Symbols
The following symbols are used in this manual.
Indicates a potentially hazardous situation which, if not
avoided, could result in death or serious injury.
Indicates a potentially hazardous situation which, if not
avoided, may result in minor or moderate injury. It may also
be used to alert against unsafe practices.
CAUTION
Indicates a situation that may result in equipment or
property-damage-only accidents.
NOTE
Indicates highlighted information that should be regarded
with attention to avoid mistakes or operate equipment at
less than optimal performance.
Approvals
15
5.5 - 37 kW
11 - 75 kW
11 - 75 kW
11 - 75 kW
®
MG.33.AJ.02 - VLT
is a registered Danfoss trademark
WARNING
CAUTION

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Summary of Contents for Danfoss VLT AutomationDrive

  • Page 1 0.75 - 7.5 kW 11 - 75 kW 525 - 690 11 - 75 kW High voltage may be present even when the warning LEDs are off! Table 1.1 Discharge Time ® MG.33.AJ.02 - VLT is a registered Danfoss trademark...
  • Page 2 ® AutomationDrive Operating Safety Instructions ® MG.33.AJ.02 - VLT is a registered Danfoss trademark...
  • Page 3: Table Of Contents

    2.4.5.9 Mechanical Brake Control 2.4.6 Serial Communication 3 Start Up and Functional Testing 3.1 Pre-start 3.1.1 Safety Inspection 3.1.2 Start Up Check List 3.2 Applying Power to the Frequency Converter 3.3 Basic Operational Programming ® MG.33.AJ.02 - VLT is a registered Danfoss trademark...
  • Page 4 7 Status Messages 7.1 Status Display 7.2 Status Message Definitions Table 8 Warnings and Alarms 8.1 System Monitoring 8.2 Warning and Alarm Types 8.3 Warning and Alarm Displays 8.4 Warning and Alarm Definitions ® MG.33.AJ.02 - VLT is a registered Danfoss trademark...
  • Page 5 8.4.1 Fault Messages 9 Basic Troubleshooting 9.1 Start Up and Operation 10 Specifications 10.1 Power-dependent Specifications 10.2 General Technical Data 10.3 Fuse Tables 10.3.2 CE Compliance 10.4 Connection Tightening Torques Index ® MG.33.AJ.02 - VLT is a registered Danfoss trademark...
  • Page 6: Introduction

    15 USB connector Decoupling plate 16 Serial bus terminal switch Grounding clamp (PE) 17 Digital I/O and 24 V power supply Shielded cable grounding clamp and strain relief 18 Control cable cover plate ® MG.33.AJ.02 - VLT is a registered Danfoss trademark...
  • Page 7: Purpose Of The Manual

    The remaining capabilities and functionality to design motor chapters provide supplementary details. These include user control systems. interface, detailed programming, application examples, start- up troubleshooting, and specifications. ® MG.33.AJ.02 - VLT is a registered Danfoss trademark...
  • Page 8: Product Overview

    • DC bus The frequency converter's Contact the local Danfoss supplier or go to intermediate DC-bus circuit http://www.danfoss.com/Products/Literature/Technical handles the DC current +Documentation.htm for downloads or additional •...
  • Page 9: Frame Sizes And Power Ratings

    0.37-4.0 0.37-7.5 11-15 18.5-22 11-15 18.5-30 30-45 55-75 37-45 55-75 525-600 0.75-7.5 0.75-7.5 11-15 18.5-22 11-15 18.5-30 30-45 55-90 37-45 55-90 525-690 11-22 30-75 Table 1.2 Frames Sizes and Power Ratings ® MG.33.AJ.02 - VLT is a registered Danfoss trademark...
  • Page 10: Installation

    Enclosure A1-A5 B1-B4 C1, C3 C2, C4 If frequency converter rating is less than a/b (mm) motor, full motor output cannot be Table 2.1 Minimum Airflow Clearance Requirements achieved ® MG.33.AJ.02 - VLT is a registered Danfoss trademark...
  • Page 11: Lifting

    Use the slotted mounting holes on the unit for wall mounting, when provided Illustration 2.2 Proper Mounting with Back Plate Item A is a back plate properly installed for required airflow to cool the unit. ® MG.33.AJ.02 - VLT is a registered Danfoss trademark...
  • Page 12: Electrical Installation

    Terminal 37 is used for Safe Stop. For Safe Stop installation instructions, refer to the Design Guide. * Terminal 37 is not included in AutomationDrive FC 301 (except frame size A1). Relay 2 and terminal 29 have no function in AutomationDrive FC 301. ® MG.33.AJ.02 - VLT is a registered Danfoss trademark...
  • Page 13 Min. 200mm (7.9in) between control cables, motor and mains Frequency converter Motor, 3-phase and PE Output contactor (Generally not recommended) Mains, 3-phase and reinforced PE Earth (grounding) rail (PE) Control wiring Cable insulation (stripped) Equalising min. 16mm (0.025in) ® MG.33.AJ.02 - VLT is a registered Danfoss trademark...
  • Page 14: Requirements

    • Danfoss recommends that all power connections For your safety, comply with the following requirements. be made with a minimum 75° C rated copper wire. • See 10.1 Power-dependent Specifications for •...
  • Page 15: Leakage Current (>3,5Ma)

    Connect the 3-phase motor wiring to terminals 96 (U), 97 (V), and 98 (W) • Ground the cable in accordance with grounding instructions provided • Torque terminals in accordance with the information provided in 10.4.1 Connection Tightening Torques ® MG.33.AJ.02 - VLT is a registered Danfoss trademark...
  • Page 16: Ac Mains Connection

    Illustration 2.10 Control Wiring Access for A4, A5, B1, B2, C1 and C2 damage to the intermediate circuit and to reduce Enclosures earth capacity currents in accordance with IEC 61800-3. Please see Table 2.2 before tightening the covers. ® MG.33.AJ.02 - VLT is a registered Danfoss trademark...
  • Page 17: Control Terminal Types

    10V DC supply voltage, and Common for analog commons for the inputs and output input • Connector 4 is a USB port available for use with the MCT 10 Set-up Software ® MG.33.AJ.02 - VLT is a registered Danfoss trademark...
  • Page 18: Wiring To Control Terminals

    Frequency converter functions are commanded by receiving control input signals. Illustration 2.13 Connecting Control Wiring • Each terminal must be programmed for the function it will be supporting in the parameters ® MG.33.AJ.02 - VLT is a registered Danfoss trademark...
  • Page 19: Jumper Terminals 12 And

    Terminal 54 default is for a feedback signal in • Have a good knowledge of the generic and safety closed loop set in 16-63 Terminal 54 Switch Setting standards applicable to the specific application ® MG.33.AJ.02 - VLT is a registered Danfoss trademark...
  • Page 20 If this is not acceptable, e.g. causes danger, the frequency converter and machinery must be stopped using the appropriate stopping mode ® MG.33.AJ.02 - VLT is a registered Danfoss trademark...
  • Page 21 Safe Stop Commissioning Test After installation and before first operation, perform a commissioning test of the installation making use of safe stop. Moreover, perform the test after each modification of the installation. ® MG.33.AJ.02 - VLT is a registered Danfoss trademark...
  • Page 22: Mechanical Brake Control

    Option cards which install into the frequency converter are available to provide additional communication protocols. See the option-card documentation for installation and operation instructions Illustration 2.17 Connecting the Mechanical Brake to the Frequency Converter ® MG.33.AJ.02 - VLT is a registered Danfoss trademark...
  • Page 23: Start Up And Functional Testing

    These values are needed to program motor nameplate data later. Confirm that the supply voltage matches voltage of frequency converter and motor. ® MG.33.AJ.02 - VLT is a registered Danfoss trademark...
  • Page 24: Start Up Check List

    Check that the unit is mounted solidly or that shock mounts are used, as necessary • Look for any unusual amount of vibration the unit may be subjected to Table 3.1 Start Up Check List ® MG.33.AJ.02 - VLT is a registered Danfoss trademark...
  • Page 25: Applying Power To The Frequency Converter

    Application settings may vary. See 4 User Interface for detailed instructions on entering data through the LCP. Enter data with power ON, but prior to operating the frequency converter. ® MG.33.AJ.02 - VLT is a registered Danfoss trademark...
  • Page 26: Automatic Motor Adaptation

    12 and 27. If this is the case, leave Press [OK]. 5-12 Terminal 27 Digital Input at factory default. Otherwise select No Operation. For frequency Select Enable complete AMA. converters with an optional Danfoss bypass, no Press [OK]. jumper wire is required. Follow on-screen instructions. 3-02 Minimum Reference...
  • Page 27: Check Motor Rotation

    Check that motor data is entered correctly Press [Hand On] • Increase the ramp-down time in 3-42 Ramp 1 Ramp Press [►] for positive speed reference Down Time (1-06 Clockwise Direction at [0]* Normal). ® MG.33.AJ.02 - VLT is a registered Danfoss trademark...
  • Page 28: System Start Up

    Apply an external run command. Adjust the speed reference throughout the speed range. Remove the external run command. Note any problems. If warnings or alarms occur, see 8 Warnings and Alarms. ® MG.33.AJ.02 - VLT is a registered Danfoss trademark...
  • Page 29: User Interface

    Navigation keys for programming functions, moving the display cursor, and speed control in local operation. Also included are the status indicator lights. Operational mode keys and reset. ® MG.33.AJ.02 - VLT is a registered Danfoss trademark...
  • Page 30: Setting Lcp Display Values

    Displays a list of current warnings, the last 10 alarms, and the maintenance log. • For details about the frequency converter before it entered the alarm mode, select the alarm number using the navigation keys and press [OK]. ® MG.33.AJ.02 - VLT is a registered Danfoss trademark...
  • Page 31: Navigation Keys

    AC mains could result in death, text is displayed. serious injury, equipment, or property damage. 4.1.5 Operation Keys Operation keys are found at the bottom of the control panel. ® MG.33.AJ.02 - VLT is a registered Danfoss trademark...
  • Page 32: Uploading Data To The Lcp

    • Using 14-22 Operation Mode is generally recommended • Manual initialisation erases all motor, programming, localization, and monitoring data and restores factory default settings ® MG.33.AJ.02 - VLT is a registered Danfoss trademark...
  • Page 33: About Frequency Converter Programming

    Terminal 53 at 10V. (This sets the maximum input signal at 10V.) 3-02 Minimum Reference. Set minimum internal frequency converter reference to 0Hz. (This sets the minimum frequency converter speed at 0Hz.) ® MG.33.AJ.02 - VLT is a registered Danfoss trademark...
  • Page 34: Control Terminal Programming Examples

    Illustration 5.1 shows the wiring connections used to enable this set up. Illustration 5.1 Wiring Example for External Device Providing 0-10V Control Signal (frequency converter left, external device right) ® MG.33.AJ.02 - VLT is a registered Danfoss trademark...
  • Page 35: International/North American Default Parameter Settings

    Scroll to Q5 Changes Made and press [OK]. Settings 1-20 Motor Power See Note 1 See Note 1 [kW] 1-21 Motor Power See Note 2 See Note 2 [HP] 1-22 Motor Voltage 230V/400V/575V 208V/460V/575V ® MG.33.AJ.02 - VLT is a registered Danfoss trademark...
  • Page 36 ® AutomationDrive Operating About Frequency Converter P... Instructions Select Q5-2 Since Factory Setting to view all programming changes or Q5-1 Last 10 Changes for the most recent. ® MG.33.AJ.02 - VLT is a registered Danfoss trademark...
  • Page 37: Parameter Menu Structure

    • Press and hold [Main Menu] to enter a parameter number for direct access to that parameter. • Details for common application set ups are provided in 6 Application Set-Up Examples. ® MG.33.AJ.02 - VLT is a registered Danfoss trademark...
  • Page 38: Main Menu Structure

    ® AutomationDrive Operating About Frequency Converter P... Instructions ® MG.33.AJ.02 - VLT is a registered Danfoss trademark...
  • Page 39 ® AutomationDrive Operating About Frequency Converter P... Instructions ® MG.33.AJ.02 - VLT is a registered Danfoss trademark...
  • Page 40 ® AutomationDrive Operating About Frequency Converter P... Instructions ® MG.33.AJ.02 - VLT is a registered Danfoss trademark...
  • Page 41 ® AutomationDrive Operating About Frequency Converter P... Instructions ® MG.33.AJ.02 - VLT is a registered Danfoss trademark...
  • Page 42: Remote Programming With Mct 10 Set-Up Software

    Instructions 5.6 Remote Programming with MCT 10 Set- up Software Danfoss has a software program available for developing, storing, and transferring frequency converter programming. The MCT 10 Set-up Software allows the user to connect a PC to the frequency converter and perform live programming rather than using the LCP.
  • Page 43: Application Set-Up Examples

    1-2* must be set 6-15 Terminal 53 1500RPM according to motor High Ref./Feedb. Value * = Default Value Notes/comments: Table 6.1 AMA with T27 Connected Table 6.3 Analog Speed Reference (Voltage) ® MG.33.AJ.02 - VLT is a registered Danfoss trademark...
  • Page 44 * = Default Value Notes/comments: If 5-12 Terminal 27 Digital Input is set to [0] No operation, a jumper wire to terminal 27 is not needed. Table 6.5 Start/Stop Command with Safe Stop ® MG.33.AJ.02 - VLT is a registered Danfoss trademark...
  • Page 45 Digital Input Digital Input * = Default Value 5-14 Terminal 32 [22] Speed Notes/comments: Digital Input Down * = Default Value Notes/comments: Table 6.8 External Alarm Reset Table 6.10 Speed Up/Down ® MG.33.AJ.02 - VLT is a registered Danfoss trademark...
  • Page 46 Select protocol, address and baud rate in the above Table 6.12 Motor Thermistor mentioned parameters. Table 6.11 RS-485 Network Connection CAUTION Thermistors must use reinforced or double insulation to meet PELV insulation requirements. ® MG.33.AJ.02 - VLT is a registered Danfoss trademark...
  • Page 47 5 sec. then the drive continues and the warning disappears. But Relay 1 will still be triggered until [Reset] on the LCP. Table 6.13 Using SLC to Set a Relay ® MG.33.AJ.02 - VLT is a registered Danfoss trademark...
  • Page 48: Status Messages

    The mains voltage is below the value set in 14-11 Mains Voltage at Mains Fault at mains fault • The frequency converter ramps down the motor using a controlled ramp down ® MG.33.AJ.02 - VLT is a registered Danfoss trademark...
  • Page 49 The sum of all active references is above the reference limit set in 4-55 Warning Reference High. Ref. low The sum of all active references is below the reference limit set in 4-54 Warning Reference Low . ® MG.33.AJ.02 - VLT is a registered Danfoss trademark...
  • Page 50 Once the cause of the alarm is cleared, power must be cycled to the frequency converter. The frequency converter can then be reset manually by pressing [Reset] or remotely by control terminals or serial communication. ® MG.33.AJ.02 - VLT is a registered Danfoss trademark...
  • Page 51: Warnings And Alarms

    This action puts Warning the frequency converter into a trip condition as described Alarm ON (Flashing) above and may be reset in any of those 4 ways. Trip-Lock ON (Flashing) ® MG.33.AJ.02 - VLT is a registered Danfoss trademark...
  • Page 52: Warning And Alarm Definitions

    Phase Function Inrush Fault Fieldbus communication fault Option Fault Mains failure Phase imbalance Internal Fault Heatsink sensor Overload of Digital Output Terminal 27 5-00 Digital I/O Mode, 5-01 Terminal 27 Mode ® MG.33.AJ.02 - VLT is a registered Danfoss trademark...
  • Page 53 Inverter Units Tracking Error 4-34 Tracking Error Function Illegal PS config Drive Initialized to Default Value CSIV corrupt CSIV parameter error Illegal Option Combination No Safety Option Option Detection Mechanical Brake Sliding ® MG.33.AJ.02 - VLT is a registered Danfoss trademark...
  • Page 54: Fault Messages

    This condition can be caused by voltage warning limit. The limit is dependent on the broken wiring or faulty device sending the signal. frequency converter voltage rating. The frequency converter is still active. ® MG.33.AJ.02 - VLT is a registered Danfoss trademark...
  • Page 55 This fault in 1-90 Motor Thermal Protection. The fault occurs when the may be caused by shock loading or fast acceleration with motor is overloaded by more than 100% for too long. ® MG.33.AJ.02 - VLT is a registered Danfoss trademark...
  • Page 56 The frequency converter is still operational cable. but, since the brake transistor has short-circuited, substantial Increase 8-03 Control Timeout Time power is transmitted to the brake resistor, even if it is inactive. ® MG.33.AJ.02 - VLT is a registered Danfoss trademark...
  • Page 57 Check for loose or missing wiring. exceeded. The temperature fault will not reset until the It may be necessary to contact your Danfoss supplier or temperature falls below the reset heatsink temperature. The service department. Note the code number for further trip and reset points are based on the frequency converter troubleshooting directions.
  • Page 58 Feedback Loss Timeout. During a commissioning procedure control card. Check for a defective control card. If an option the function may be effective. card is present, check for an overvoltage condition. ® MG.33.AJ.02 - VLT is a registered Danfoss trademark...
  • Page 59 Safe Stop has been activated from the MCB 112 PTC Thermistor Card (motor too warm). Normal operation can be resumed when the MCB 112 applies 24 V DC to T-37 again ® MG.33.AJ.02 - VLT is a registered Danfoss trademark...
  • Page 60 2 = right inverter module in F1 or F3 frequency alarm. Troubleshoot the system and reset the frequency convertere. converter after the fault has been cleared. 3 = right inverter module in F2 or F4 frequency converter. ® MG.33.AJ.02 - VLT is a registered Danfoss trademark...
  • Page 61 Reset the frequency converter for normal operation. WARNING 251, New typecode A component in the frequency converter has been replaced and the typecode changed. Reset the frequency converter for normal operation. ® MG.33.AJ.02 - VLT is a registered Danfoss trademark...
  • Page 62: Basic Troubleshooting

    Reference site. Set preset reference reference active? Terminal active in parameter group3-1* connection correct? Scaling of References. Check for correct wiring. terminals correct? Reference signal Check scaling of terminals. Check available? reference signal. ® MG.33.AJ.02 - VLT is a registered Danfoss trademark...
  • Page 63 Rotate output motor leads one If imbalance leg stays on same position: U to V, V to W, W to U. output terminal, it is a problem with the unit. Contact supplier. ® MG.33.AJ.02 - VLT is a registered Danfoss trademark...
  • Page 64: Specifications

    16 (6) 16 (6) 35 (2) Max cable size with mains disconnect 16 (6) Estimated power loss at rated max. load [W] Weight, enclosure IP21, IP55, 66 [kg] 0.964 0.959 0.964 Efficiency ® MG.33.AJ.02 - VLT is a registered Danfoss trademark...
  • Page 65 13.5 13.5 13.5 13.5 13.5 13.5 13.5 13.5 14.2 14.2 0.93 0.95 0.96 0.96 0.97 0.97 0.97 0.97 0.97 0.97 Efficiency 0.37 - 7.5 kW only available as 160% high overload. ® MG.33.AJ.02 - VLT is a registered Danfoss trademark...
  • Page 66 Max cable size with mains 16/6 disconnect Estimated power loss at rated max. load [W] Weight, enclosure IP20 [kg] 23.5 23.5 Weight, enclosure IP21, IP55, 66 [kg] 0.98 0.98 0.98 0.98 Efficiency ® MG.33.AJ.02 - VLT is a registered Danfoss trademark...
  • Page 67 70 (3/0) 150 (300mcm) disconnect [mm (AWG Estimated power loss 1083 1022 1384 1232 1474 at rated max. load [W] Weight, enclosure IP21, IP55, 66 [kg] 0.98 0.98 0.98 0.98 0.99 Efficiency ® MG.33.AJ.02 - VLT is a registered Danfoss trademark...
  • Page 68 Estimated power loss at rated max. load [W] Weight, Enclosure IP20 [kg] Weight, 13.5 13.5 13.5 13.5 13.5 13.5 14.2 14.2 enclosure IP55 [kg] Efficiency 0.97 0.97 0.97 0.97 0.97 0.97 0.97 0.97 ® MG.33.AJ.02 - VLT is a registered Danfoss trademark...
  • Page 69 Max cable size with mains 16(6) 35(2) disconnect [mm (AWG Estimated power loss at rated max. load [W] Weight, enclosure IP21, [kg] Weight, 23.5 23.5 23.5 enclosure IP20 [kg] Efficiency 0.98 0.98 0.98 0.98 0.98 ® MG.33.AJ.02 - VLT is a registered Danfoss trademark...
  • Page 70 35 (2) 70 (3/0) 150 (300mcm) disconnect Estimated power loss 1100 1400 1500 at rated max. load [W] Weight, enclosure IP20 [kg] Weight, enclosure IP21, 55 [kg] Efficiency 0.98 0.98 0.98 0.98 ® MG.33.AJ.02 - VLT is a registered Danfoss trademark...
  • Page 71 Max. cable size, mains, motor, load share and brake [mm 35 (1/0) (AWG)] Estimated power loss at rated max. load [W] Weight, enclosure IP21, IP55 [kg] 0.98 0.98 0.98 0.98 Efficiency ® MG.33.AJ.02 - VLT is a registered Danfoss trademark...
  • Page 72 (Though typical only 4W extra for a fully loaded control card, or options for slot A or slot B, each). Although measurements are made with state of the art equipment, some measurement inaccuracy must be allowed for (+/-5%). ® MG.33.AJ.02 - VLT is a registered Danfoss trademark...
  • Page 73: General Technical Data

    Voltage level, logic '1' NPN < 14V DC Maximum voltage on input 28V DC Pulse frequency range 0 - 110kHz (Duty cycle) Min. pulse width 4.5ms Input resistance, R approx.4 kΩ ® MG.33.AJ.02 - VLT is a registered Danfoss trademark...
  • Page 74 Max. frequency at terminal 29, 32, 33 110kHz (Push-pull driven) Max. frequency at terminal 29, 32, 33 5kHz (open collector) Min. frequency at terminal 29, 32, 33 Voltage level see section on Digital input ® MG.33.AJ.02 - VLT is a registered Danfoss trademark...
  • Page 75 USB type B “device” plug Connection to PC is carried out via a standard host/device USB cable. The USB connection is galvanically isolated from the supply voltage (PELV) and other high-voltage terminals. ® MG.33.AJ.02 - VLT is a registered Danfoss trademark...
  • Page 76 Max. 50°C (24-hour average maximum 45°C) ≤ ≤ Only for 3.7kW (200 - 240V), 7.5kW (400 - 480/ 500V) ≤ ≤ As enclosure kit for 3.7kW (200 - 240V), 7.5kW (400 - 480/ 500V) ® MG.33.AJ.02 - VLT is a registered Danfoss trademark...
  • Page 77 As a response to a critical level, the frequency converter can adjust the switching frequency and/ or change the switching pattern in order to ensure the performance of the frequency converter. ® MG.33.AJ.02 - VLT is a registered Danfoss trademark...
  • Page 78: Fuse Tables

    NOTE The recommendations given do not cover Branch circuit protection for UL! Short-circuit protection: Danfoss recommends using the fuses/Circuit Breakers mentioned below to protect service personnel and property in case of component break-down in the frequency converter. Over current protection:...
  • Page 79: Ce Compliance

    10.3.2 CE Compliance Fuses or Circuit Breakers are mandatory to comply with IEC 60364. Danfoss recommend using a selection of the following. The fuses below are suitable for use on a circuit capable of delivering 100,000 Arms (symmetrical), 240V, or 480V, or 500V, or 600V depending on the frequency converter voltage rating.
  • Page 80 (250) 250-400 aR-900 (315-400) aR-900 (315-400) aR-1600 (450-500) aR-1600 (450-500) 450-800 aR-2000 (560-630) aR-2000 (560-630) aR-2500 (710-800) aR-2500 (710-800) Table 10.2 380-500V, Frame Sizes A, B, C, D, E, and F ® MG.33.AJ.02 - VLT is a registered Danfoss trademark...
  • Page 81 (355-400) 355-560 aR-900 (500-560) aR-900 (500-560) aR-1600 (630-900) aR-1600 (630-900) 630-1200 aR-2000 (1000) aR-2000 (1000) aR-2500 (1200) aR-2500 (1200) Table 10.4 525-690V, Frame Sizes B, C, D, E, and F ® MG.33.AJ.02 - VLT is a registered Danfoss trademark...
  • Page 82 5014006-050 KLN-R-50 A2K-50-R 5014006-063 KLN-R-60 A2K-60-R 5014006-080 KLN-R-80 A2K-80-R 15-18.5 2028220-125 KLN-R-125 A2K-125-R 2028220-150 KLN-R-150 A2K-150-R 2028220-200 KLN-R-200 A2K-200-R 2028220-250 KLN-R-250 A2K-250-R Table 10.6 200-240V, Frame Sizes A, B, and C ® MG.33.AJ.02 - VLT is a registered Danfoss trademark...
  • Page 83 JJS-50 KTS-R-60 JKS-60 JJS-60 KTS-R-80 JKS-80 JJS-80 KTS-R-100 JKS-100 JJS-100 KTS-R-125 JKS-125 JJS-125 KTS-R-150 JKS-150 JJS-150 KTS-R-200 JKS-200 JJS-200 KTS-R-250 JKS-250 JJS-250 Table 10.8 380-500V, Frame Sizes A, B, and C ® MG.33.AJ.02 - VLT is a registered Danfoss trademark...
  • Page 84 HSJ-100 FWH-125 HSJ-125 FWH-150 HSJ-150 FWH-200 HSJ-200 A50-P-225 L50-S-225 FWH-250 HSJ-250 A50-P-250 L50-S-250 Table 10.10 380-500V, Frame Sizes A, B, and C 1) Ferraz-Shawmut A50QS fuses may substitute for A50P fuses. ® MG.33.AJ.02 - VLT is a registered Danfoss trademark...
  • Page 85 Table 10.12 525-600V, Frame Sizes A, B, and C 170M fuses shown from Bussmann use the -/80 visual indicator. –TN/80 Type T, -/110 or TN/110 Type T indicator fuses of the same size and amperage may be substituted. ® MG.33.AJ.02 - VLT is a registered Danfoss trademark...
  • Page 86: Connection Tightening Torques

    37 - 45 30 - 37 55 - 75 55 - 75 14/24 14/24 Table 10.14 Tightening of Terminals For different cable dimensions x/y, where x ≤ 95mm and y ≥ 95mm ® MG.33.AJ.02 - VLT is a registered Danfoss trademark...
  • Page 87: Index

    System....................5, 6 Grounded Delta..................14 Terminals........... 10, 24, 29, 46, 48, 32, 16 Grounding Wire....................... 16 Grounding.............. 12, 13, 14, 21, 22 Wiring................12, 16, 22, 14 Using Shielded Cable..............13 ® MG.33.AJ.02 - VLT is a registered Danfoss trademark...
  • Page 88 Programming..5, 17, 26, 28, 30, 33, 35, 40, 52, 23, 27, 29, Keys....................27, 28 Structure..................29, 35 Example....................31 Modbus RTU................... 20 Protection And Features..............75 Pulse/Encoder Inputs................72 Quick Menu..................31, 33, 28 Set-up....................24 ® MG.33.AJ.02 - VLT is a registered Danfoss trademark...
  • Page 89 Stop Command..................47 Supply Voltage........... 14, 15, 21, 52, 53, 55 Surroundings..................74 Switching Frequency..............47, 53 Symbols...................... 1 System Feedback....................6 Monitoring..................49 Start Up....................26 Technical Data..................71 Temperature Limits................22 ® MG.33.AJ.02 - VLT is a registered Danfoss trademark...

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