2.2.7 Numeric Local Control Panel (NLCP) 2.2.8 Tips and Tricks 2.3 Status Messages 2.4 Service Functions 2.5 Frequency Converter Inputs and Outputs 2.5.1 Input signals 2.5.2 Output signals 2.6 Control Terminals 2.7 Control Terminal Functions ® MG90K202 - VLT is a registered Danfoss trademark...
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5.1 Torque Limit, Current Limit, and Unstable Motor Operation 5.1.1 Overvoltage Trips 5.1.2 Mains Phase Loss Trips 5.1.3 Control Logic Problems 5.1.4 Programming Problems 5.1.5 Motor/Load Problems 5.2 Internal Frequency Converter Problems 5.2.1 Overtemperature Faults ® MG90K202 - VLT is a registered Danfoss trademark...
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6.3.12 Testing Current Feedback with the Signal Test Board 6.3.13 Input Terminal Signal Test 6.4 Module-level Static Test Procedures 6.4.1 Inverter Module 6.4.2 Rectifier Module 6.5 After Repair Drive Test 6.5.1 Procedure ® MG90K202 - VLT is a registered Danfoss trademark...
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8.2.9 Brake IGBT Module (Optional) 8.2.10 IGBT Module 9 Disassembly/Assembly - Rectifier Module 9.1 For Your Safety 9.1.1 Danfoss Training Required 9.2 Rectifier Module 9.2.1 Internal Access 9.2.2 Power Card 9.2.3 12-Pulse MPIC ® MG90K202 - VLT is a registered Danfoss trademark...
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11.1.1 Spare Parts for 380-480/500 VAC Drives 11.2.1 Spare Parts for 525-690 VAC Drives 11.3 Spare Parts for 380-500 VAC 12 Pulse 11.4 Spare Parts for 525-690 VAC 12 Pulse 12 Block Diagrams ® MG90K202 - VLT is a registered Danfoss trademark...
12-pulse frequency converter input rectifiers to a separately mounted phase shifting transformer naturally cancels low order current harmonics to levels near 12%. No special set up or controls are required. ® MG90K202 - VLT is a registered Danfoss trademark...
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Temperature ° C Power Card Ambient Under Temperature ° C Mains Phase Warning (5 sec delay) DC Bus Ripple Vpeak Mains Phase Alarm (25 sec delay) DC Bus Ripple Vpeak Table 1.9 T4/T5 ® MG90K202 - VLT is a registered Danfoss trademark...
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Over Temperature ° C Power Card Ambient Under Temperature ° C Mains Phase Warning (5 sec delay) DC Bus Ripple Vpeak Mains Phase Alarm (25 sec delay) DC Bus Ripple Vpeak Table 1.10 T7 ® MG90K202 - VLT is a registered Danfoss trademark...
0 - 600Hz Heatsink overtemp. trip 95 °C Power card ambient trip 68 °C * High overload = 160% torque during 60 sec, Normal overload = 110% torque during 60 sec. ® MG90K202 - VLT is a registered Danfoss trademark...
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Output frequency 0-600 Hz Heatsink overtemp. trip 95 °C Power card ambient trip 68 °C * High overload = 160% torque during 60 sec., Normal overload = 110% torque during 60 sec. ® MG90K202 - VLT is a registered Danfoss trademark...
0 - 500 Hz Heatsink overtemp. trip 85 °C Power card ambient trip 68 °C * High overload = 160% torque during 60 sec, Normal overload = 110% torque during 60 sec. ® MG90K202 - VLT is a registered Danfoss trademark...
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Output frequency 0-500 Hz Heatsink overtemp. trip 85 °C Power card ambient trip 68 °C * High overload = 160% torque during 60 sec., Normal overload = 110% torque during 60 sec. ® MG90K202 - VLT is a registered Danfoss trademark...
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30W to the losses. (Though typical only 4W extra for a fully loaded control card, or options for slot A or slot B, each). Although measurements are made with state of the art equipment, some measurement inaccuracy must be allowed for (+/-5%). ® MG90K202 - VLT is a registered Danfoss trademark...
0 - 60 Hz Heatsink overtemp. trip 95° C Power card ambient trip 75° C * High overload = 160 % torque during 60 sec., Normal overload = 110 % torque during 60 sec. ® MG90K202 - VLT is a registered Danfoss trademark...
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0-600 Hz Heatsink overtemp. trip 95 °C Power card ambient trip 75 °C * High overload = 160% torque during 60 sec., Normal overload = 110 % torque during 60 sec. ® MG90K202 - VLT is a registered Danfoss trademark...
0 - 500 Hz Heatsink overtemp. trip 85 °C Power card ambient trip 75 °C * High overload = 160% torque during 60 sec., Normal overload = 110 % torque during 60 sec. ® MG90K202 - VLT is a registered Danfoss trademark...
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0-50 Hz Heatsink overtemp. trip 85 °C Power card ambient trip 75 °C * High overload = 160% torque during 60 s, Normal overload = 110 % torque during 60 s ® MG90K202 - VLT is a registered Danfoss trademark...
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30W to the losses. (Though typical only 4W extra for a fully loaded control card, or options for slot A or slot B, each). Although measurements are made with state of the art equipment, some measurement inaccuracy must be allowed for (+/-5%). ® MG90K202 - VLT is a registered Danfoss trademark...
Dynamic Brake Turn On 810 VDC 1099 VDC Inverter Over Voltage Re-Enable (warning reset) 821 VDC 1099 VDC Over Voltage Warning (with brake) 828 VDC 1109 VDC Over Voltage Trip 855 VDC 1130 VDC ® MG90K202 - VLT is a registered Danfoss trademark...
(Optional) brake output bus bar (+) DC bus bar Motor output bus bar Mounting bracket SMPS fuse and fan fuse DC Fuse Control card Panel connectors MDCIC board Inverter module Top cover plate ® MG90K202 - VLT is a registered Danfoss trademark...
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IGBT module Panel connectors Current sensor SMPS fuse and fan fuse Fan assembly Upper capacitor bank assembly Lower capacitor bank assembly DC bus fuses (not included in F8/F9) Gate driver card ® MG90K202 - VLT is a registered Danfoss trademark...
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SMPS fuse Fan door cover (Optional) back AC fuse mounting bracket (T) SMPS fuse (Optional) middle AC fuse mounting bracket (S) Power card (Optional) front AC fuse mounting bracket (R) Panel connectors ® MG90K202 - VLT is a registered Danfoss trademark...
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Soft charge cards Power card Soft charge card mounting plate Panel connectors SCR module SMPS fuse Fan assembly Power card mounting plate flange Diode module Power card mounting plate Soft charge resistor ® MG90K202 - VLT is a registered Danfoss trademark...
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Introduction High Power Service Manual for Modular F Frame Drives Illustration 1.5 F-frame Options Cabinet Contactor Circuit breaker or disconnect RFI filter AC mains/line fuses Mains AC power input terminals ® MG90K202 - VLT is a registered Danfoss trademark...
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High Power Service Manual for Modular F Frame Drives Illustration 1.7 12-Pulse Rectifier Module F8/F9 MPIC card Diode Rectifier module cover plate Power card Fan assembly Soft charge resistor Soft charge card ® MG90K202 - VLT is a registered Danfoss trademark...
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Mains input L11, L21, L31, L21, L22, L32 AUX fan (100, 101, 102, 103) BC bus connections for common DC bus (DC+, DC-) Line fuses BC bus connections for common DC bus (DC+, DC-) ® MG90K202 - VLT is a registered Danfoss trademark...
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High Power Service Manual for Modular F Frame Drives Illustration 1.9 12-Pulse Rectifier Module F10 - F13 Transformer Diode Rectifier module cover plate Power card Fan assembly Soft charge resistor Soft charge card ® MG90K202 - VLT is a registered Danfoss trademark...
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Motor connection 96 (U), 97 (V), 98 (W) Relay 1 (01, 02, 03), relay 2 (04, 05, 06) NAMUR fuses NAMUR Fan fuses AUX Fan (100, 101, 102, 103) SMPS fuses Brake terminals 81 (-R), 82 (+R) ® MG90K202 - VLT is a registered Danfoss trademark...
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Motor connection 96 (U), 97 (V), 98 (W) Relay 1 (01, 02, 03), relay 2 (04, 05, 06) NAMUR fuses NAMUR Fan fuses AUX Fan (100, 101, 102, 103) SMPS fuses Brake terminals 81 (-R), 82 (+R) ® MG90K202 - VLT is a registered Danfoss trademark...
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Illustration 1.12 12-Pulse Options Cabinet F8/F9 Pilz relay terminal Safety relay coil fuse with PILS relay RCD or IRM terminal Line fuses Mains input L11, L21, L31, L21, L22, L32 2 x 3-phase manual disconnect ® MG90K202 - VLT is a registered Danfoss trademark...
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Illustration 1.13 12-Pulse Options Cabinet F10 - F13 Pilz relay terminal Safety relay coil fuse with PILS relay RCD or IRM terminal Line fuses Mains input L11, L21, L31, L21, L22, L32 2 x 3-phase manual disconnect ® MG90K202 - VLT is a registered Danfoss trademark...
Additional diagnostic data can be accessed moving the display cursor, and speed control in easily through the LCP. local operation (along with status indicator lights) Operation mode keys and reset ® MG90K202 - VLT is a registered Danfoss trademark...
(1.3), and drive output frequency (2) in large scale. Use the [INFO] key for definition of the displayed operating variables. Automatically generated mode and status messages appear on this line. ® MG90K202 - VLT is a registered Danfoss trademark...
See the Operating Instructions for instructions for using the numeric LCP. Operation keys for local or auto (remote) control are found at the bottom of the LCP along with Off and Reset. Hand Auto Reset ® MG90K202 - VLT is a registered Danfoss trademark...
Motor Adaptation is ready to start. Press [Hand On] on the LCP to start. AMA running Enable complete or reduced AMA was selected in 1-29 Automatic Motor Adaptation (AMA). The AMA process is in progress. Braking ® MG90K202 - VLT is a registered Danfoss trademark...
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The motor is momentarily driven with a DC current, stopped until a Run permissive signal is received via a 2-01 DC Brake Current, for a specified time, 2-02 DC Braking digital input. Time. Jogging ® MG90K202 - VLT is a registered Danfoss trademark...
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(alarm), protection mode is activated, which Speed down was activated via serial communi- includes reducing the switching frequency to 4 kHz. If cation. possible, protection mode ends after approximately 10 s. ® MG90K202 - VLT is a registered Danfoss trademark...
Off 1, Off 2 and Off 3 active. Start inhibit is active. To Alarm enable start, see operation status Start inhibit. Auto Hand Reset See the FC Series Programming Guide for detailed information on accessing and displaying parameters and ® MG90K202 - VLT is a registered Danfoss trademark...
The RS-485 serial communication connector is wired to terminals (+) 68 and (-) 69. Terminal 61 is common and may be used for terminating screens only when the control cable run between frequency converters, not ® MG90K202 - VLT is a registered Danfoss trademark...
Parameter settings are displayed by pressing the [Status] key on the LCP. Quick Main Alarm Status Menu Menu ▲ ▼ Use the arrow keys [ ], [ ], [►] and [◄] on the LCP to scroll through parameters. ® MG90K202 - VLT is a registered Danfoss trademark...
See the Operating Instructions for details. 91 92 93 95 L1 L2 W PE 96 97 24 Vdc Illustration 2.4 Control Terminals Electrical Diagram, F-frame ® MG90K202 - VLT is a registered Danfoss trademark...
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Terminal 37 is for Safe Stop. See Safe Stop requirements in the Operating Instructions and Design Guide. (2) F10/F11 = two sets of terminals (3) F12/F13 = three sets of terminals ® MG90K202 - VLT is a registered Danfoss trademark...
61. This terminal connects to earth through an internal RC link. It is recommended to use twisted-pair cables to reduce the differential mode interference between conductors. Table 2.3 Earthing Screened Cables ® MG90K202 - VLT is a registered Danfoss trademark...
A custom integrated circuit generates a pulse width modulation (PWM) waveform which is then sent to the interface circuitry located on the power card. Illustration 3.1 F-frame Internal Processing ® MG90K202 - VLT is a registered Danfoss trademark...
IGBT modules run in parallel are contained in each inverter due to the high current handling requirements. Each inverter can be paralleled with one or two additional inverter modules to provide the required current for the power size. ® MG90K202 - VLT is a registered Danfoss trademark...
AC sine wave. Illustration 3.9 Output Voltage and Current Waveforms plus This waveform, as generated by the Danfoss VVC principle at the control card, provides optimal performance and minimal losses in the motor. ®...
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MOTOR TERMINALS MAINS FUSES 14 11 OF1 CBL8 CONTACTOR DISCONNECT C1 C2 C21 C22 C13 C14 LOCATED IN OPTIONS CABINET: CB AND CONTACTOR TERMINAL BLOCKS SHUNT TRIP Illustration 3.10 Inverter section ® MG90K202 - VLT is a registered Danfoss trademark...
Last, a mains voltage source is required to power the fans measured temperature. The fan can be off or within the frequency converter. Again such a configuration high speed based on this temperature. should not be attempted without first consulting Danfoss Application Engineering. ® MG90K202 - VLT...
100 mA. The relay can be programmed via 5-40 Function Relay to indicate frequency converter status. Terminal positions on the power card labelled MK400 and MK103 are reserved for future use. ® MG90K202 - VLT is a registered Danfoss trademark...
The frequency converter has been designed to Finally, a list of tests called After Repair Tests is provided. operate within certain specifications. Incorrect These tests should always be performed when first starting ® MG90K202 - VLT is a registered Danfoss trademark...
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High Power Service Manual for Modular F Frame Drives a frequency converter, when approaching a frequency converter that is suspected of being faulty, or anytime following a repair to the frequency converter. ® MG90K202 - VLT is a registered Danfoss trademark...
Look for any unusual amount of vibration that the frequency converter may be subjected to. The unit should be mounted solidly or the use of shock mounts employed. Table 4.1 Visual Inspection ® MG90K202 - VLT is a registered Danfoss trademark...
Ensure that terminal 27 is logic “1”. Refer to the Input Terminal Signal Test. Check the settings of all motor parameters, including all motor compensation settings (Slip Compensation, Load Compensation, etc.) For Closed Loop operation, check PID settings. ® MG90K202 - VLT is a registered Danfoss trademark...
(see also table on following page). Alarms that are trip-locked offer additional protection, since the mains supply must be switched off before the alarm can be reset. After being switched back on, the ® MG90K202 - VLT is a registered Danfoss trademark...
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AMA check U and I AMA low I AMA motor too big AMA motor too small AMA parameter out of range AMA interrupted by user AMA timeout Table 4.2 Alarm/Warning code list ® MG90K202 - VLT is a registered Danfoss trademark...
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Illegal PS config New spare part New type code Table 4.3 Alarm/Warning code list, continued.. (X) Dependent on parameter LED indication Warning yellow Alarm flashing red Trip locked yellow and red ® MG90K202 - VLT is a registered Danfoss trademark...
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Warning Word 2 00000001 Start Delayed 00000002 Stop Delayed 00000200 Discharge Temperature High Discharge Temperature High 00000400 1024 Start Limit 00000800 2048 Speed Limit Table 4.5 Compressor specific Alarms and Warnings ® MG90K202 - VLT is a registered Danfoss trademark...
The intermediate circuit voltage (DC) is lower than the low 100% for too long. Check that 1-24 Motor Current is set voltage warning limit. The limit is dependent on the correctly. frequency converter voltage rating. The unit is still active. ® MG90K202 - VLT is a registered Danfoss trademark...
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A fitted option is not operational with the present control 1-93 Thermistor Source selects terminal 53 or 54. board hardware or software. Record the value of the following parameters and contact your Danfoss supplier: When using digital inputs 18 or 19, check that the thermistor is connected correctly between...
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For the D, E, and F Frame frequency converters, this alarm card. is based on the temperature measured by the heatsink sensor mounted inside the IGBT modules. For the F Frame ® MG90K202 - VLT is a registered Danfoss trademark...
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High Power Service Manual for Modular F Frame Drives frequency converters, this alarm can also be caused by the It may be necessary to contact your Danfoss supplier or thermal sensor in the rectifier module. service department. Note the code number for further troubleshooting directions.
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“Start delay” time window. ALARM 50, AMA calibration failed WARNING 64, Voltage limit Contact your Danfoss supplier or Danfoss Service The load and speed combination demands a motor Department. voltage higher than the actual DC link voltage.
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22-60 Broken Belt Function is set for alarm. the spare part and its power card are the correct part Troubleshoot the system and reset the frequency converter number. after the fault has been cleared. ® MG90K202 - VLT is a registered Danfoss trademark...
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It is equivalent to Alarm 79. The report value in 2 = middle inverter module in F2 or F4/F12 or the alarm log indicates which power module generated F13 frequency converter. the alarm: ® MG90K202 - VLT is a registered Danfoss trademark...
This can be done on the DC bus output of the rectifier module or the bus bars connecting to the top side of the DC fuses on any of the inverter modules. ® MG90K202 - VLT is a registered Danfoss trademark...
Enter the motor data required as listed on the motor of this type. The timer can be displayed. nameplate. For effective and efficient load control, the frequency converter relies on this information for ® MG90K202 - VLT is a registered Danfoss trademark...
(terminals 18, 19, 27, 29, 32, 33), two analog inputs of influence applies. The frequency converter will add (53 and 54), and the fieldbus (68, 69). The presence of a about 10% to the base speed before a trip occurs. ® MG90K202 - VLT is a registered Danfoss trademark...
These parameters must be set according to the requirements of the particular installation. References are set in the parameter group 3-0*. ® MG90K202 - VLT is a registered Danfoss trademark...
EMI. Detrimental effects to these systems may include the following: Pressure/flow/temperature signal transmitter signal distortion or aberrant behaviour Radio and TV interference Telephone interference Computer network data loss Digital control system faults ® MG90K202 - VLT is a registered Danfoss trademark...
Illustration 5.1 F-frame Functionality Diagram Recti er DC Bus Inverter Filter reactor AC Line IGBT Motor Filter capacitor PWM waveform Sine wave Filter reactor AC Line Filter capacitor Illustration 5.2 12-pulse Functionality Diagram ® MG90K202 - VLT is a registered Danfoss trademark...
High frequency currents can be coupled into the mains supplying the frequency converter when the mains conductors are located close to the motor cables. Motor Stray capacitance Stray capacitance Ground Potential 1 Potential 2 Potential 3 Illustration 5.3 Earth Currents ® MG90K202 - VLT is a registered Danfoss trademark...
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High Power Service Manual for Modular F Frame Drives Frequency Converter Motor Stray capacitance Signal wiring to BMS Illustration 5.4 Signal Conductor Currents Frequency Converter Motor Stray capacitance AC Line Illustration 5.5 Alternate Signal Conductor Currents ® MG90K202 - VLT is a registered Danfoss trademark...
EMI is a problem. Single conductor wires provide the least protection from EMI emissions. Often, if these conductors are routed separately from the signal and mains wiring, then no further consideration is needed. If ® MG90K202 - VLT is a registered Danfoss trademark...
Control cables Min. 200mm Motor cable between con- trol cables, motor cable and Mains-supply mains cable Motor, 3 phases and Reinforced protective earth Protective earth Illustration 5.6 Proper EMC Installation ® MG90K202 - VLT is a registered Danfoss trademark...
Rx100 scale. Before making any checks disconnect all input, motor and Replace any defective component and retest the frequency brake resistor connections. converter with the new component before applying power ® MG90K202 - VLT is a registered Danfoss trademark...
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With a typical DVM, the voltage drop across most components will be around 0.300 to 0.500. The opposite reading is referred to as infinity and most DMVs will display the value OL for overload. ® MG90K202 - VLT is a registered Danfoss trademark...
SMPS fuse Fan door cover (Optional) back AC fuse mounting bracket (T) SMPS fuse (Optional) middle AC fuse mounting bracket (S) Power card (Optional) front AC fuse mounting bracket (R) Panel connectors ® MG90K202 - VLT is a registered Danfoss trademark...
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High Power Service Manual for Modular F Frame Drives Illustration 6.3 12-pulse Rectifier Module Test Points 12-pulse rectifier module Fan fuses DC bus bar AC mains fuses SMPS fuse AC connectors ® MG90K202 - VLT is a registered Danfoss trademark...
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Connect negative (–) meter lead to terminals L1, are open. Should that occur, replace both diodes. L2, and L3 in turn. ® MG90K202 - VLT is a registered Danfoss trademark...
Remove positive DC jumper bus bar from fuse by removing attaching hardware on each end of bus bar. Remove negative DC jumper bus bar from fuse by removing attaching hardware on each end of bus bar. ® MG90K202 - VLT is a registered Danfoss trademark...
Connect the positive (+) meter lead to the negative (-) DC bus bar. Connect the negative (–) meter lead to terminals U, V, and W in sequence. Each reading should show a diode drop. ® MG90K202 - VLT is a registered Danfoss trademark...
Check the wire harness between the Rectifier out at a value and climb toward infinity as capacitance is Module and each Inverter Module. At the Rectifier charged within the frequency converter. ® MG90K202 - VLT is a registered Danfoss trademark...
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Inverter Module number 1. Inverter Module number 2. Read the terminals on Check 6: Heat Sink Fan Ohm Test Check the resistance of the heat sink fan on each module. ® MG90K202 - VLT is a registered Danfoss trademark...
LCP. This is because the fan circuitry is not harness side of the connector (male connector). powered in this mode. This will not affect the operation. Measure between pins 5 and 8. Should read approximately 47 Ω. ® MG90K202 - VLT is a registered Danfoss trademark...
3%. WARNING Danfoss calculates line imbalance per an IEC specification. Take all the necessary safety precautions for system start Imbalance = 0.67 X (Vmax – Vmin) / Vavg up prior to applying power to the frequency converter.
L1 (R), L2 (S), and L3 (T). NOTE: For 12-pulse units, L11/L12 (R), L21/L22 (S), L31/L32 (T). Typically, the current should not vary from phase to phase by more than 5%. Should a greater ® MG90K202 - VLT is a registered Danfoss trademark...
All waveform readings should appear similar to Perform the static soft charge and rectifier tests. the below figure. Repeat this procedure for all inverter modules. ® MG90K202 - VLT is a registered Danfoss trademark...
Read the output current in the display. The signal. display should indicate less than 1 amp. Incorrect reading If an incorrect reading was obtained from the above tests, further tests of the current feedback signals are required ® MG90K202 - VLT is a registered Danfoss trademark...
60 is shown in line 2 of the display. 6.4 Module-level Static Test Procedures 6.4.1 Inverter Module Heatsink Temperature Sensor Test Remove the inverter module from the drive in accordance with disassembly procedures. ® MG90K202 - VLT is a registered Danfoss trademark...
Remove the rectifier module from the drive in accordance with disassembly procedures. Remove the power card mounting plate in accordance with disassembly procedures. Disconnect the connector MK3 from each soft charge card. ® MG90K202 - VLT is a registered Danfoss trademark...
(The fans will not operate when powered in this manner.) Give the frequency converter a run command (press [Hand on]) and slowly increase the reference (speed command) to approximately 40 ® MG90K202 - VLT is a registered Danfoss trademark...
If supplied with a circuit breaker or disconnect switch, the cabinet doors are interlocked. To open the cabinet doors, the circuit breaker and disconnect switch must be in the OFF position. ® MG90K202 - VLT is a registered Danfoss trademark...
176F8835, is available from presented here are the same for 12-pulse units as F-frame Danfoss to provide support of the modules for removal units with the exception that 12-pulse units may vary in from the units. This shelf, or other suitable support the number of SCR and diode modules as described for F- equipment, is recommended.
For this reason, ensure that the fan is installed with the printed arrow on the fan pointing inward. Incorrect installation can cause excess heating and an overtemperature fault. Tighten nuts to 20 in/lbs (2.3 Nm). ® MG90K202 - VLT is a registered Danfoss trademark...
The plug for the fan is keyed to only fit one way. However, if too much force is used, the plug can be forced the wrong way. 130BX257.10 Heatsink Heatsink fan Plug Cover ® MG90K202 - VLT is a registered Danfoss trademark...
Front AC input power bus bar (step 4) Eye bolt location in rectifier cabinet from cabinet. Eye-bolt washer Eye bolt Rectifier module DC bus bar (step 3) DC bus bar (step 3) Mounting bracket ® MG90K202 - VLT is a registered Danfoss trademark...
Motor output bus bar (Step 3) Mounting bracket (Step 7) SMPS fuse and fan fuse DC Fuse (Step 6) Control card Panel connectors (Steps 4 and 5) MDCIC board Inverter module Top cover plate ® MG90K202 - VLT is a registered Danfoss trademark...
Reinstall DC link reactors in reverse order of this procedure. 130BX255.10 Fan transformer Nut (M8) (step 3) Fan transformer connector (step 2) 130BX253.10 DC link inductor Bus bars (step 2) ® MG90K202 - VLT is a registered Danfoss trademark...
8.1 For Your Safety 8.1.1 Danfoss Training Required CAUTION Only Danfoss trained and certified technicians are permitted to test and repair components within the unit modules. The procedures described in this section are intended for Danfoss qualified technicians. Repair work conducted by non-certified technicians can result in personal injury or equipment damage.
High frequency board Inverter power card IGBT module Panel connectors Current sensor SMPS fuse and fan fuse Fan assembly Upper capacitor bank assembly Lower capacitor bank assembly DC bus fuses Gate driver card ® MG90K202 - VLT is a registered Danfoss trademark...
Reassembly is done in reverse order. 130BX274.10 Upper capacitor bank assembly Inverter power card 10 mm retaining nut (step 8) 8 mm electrical connection nut (step 7) Lower capacitor bank assembly IGBT gate driver card ® MG90K202 - VLT is a registered Danfoss trademark...
Remove four retaining nuts (13mm) connecting T40 screw (step 4) IGBT-Ind base bar assembly to two DC bus bars Mounting bracket (1000A sensor) (step 8) from inductor. Remove IGBT-Ind bus bar assembly. ® MG90K202 - VLT is a registered Danfoss trademark...
Reassemble in reverse order of this procedure. NOTE: Connect temperature sensor cable from gate drive card MK100 to center IGBT module connector MK103. NOTE The special torque requirements on the instructions included with the replacement module. ® MG90K202 - VLT is a registered Danfoss trademark...
Disconnect cabling. CAUTION Disconnect cabling from power card: MK100, Only Danfoss trained and certified technicians are MK102, MK103, MK104, MK105, MK106, MK108, permitted to test and repair components within the unit MK110, Mk112, and FK102.
13 mm retaining nut (step 5) 17 mm retaining nut (step 4) Reinstall in reverse order of this procedure. Tighten T20 13 mm retaining nut (step 3) screws to 1.0 Nm (20 in-lbs). SCR module ® MG90K202 - VLT is a registered Danfoss trademark...
Reassembly Replace diode module in accordance with instructions included with replacement module. Reassemble in reverse order of this procedure. 17 mm retaining nut (step 3) T30 screws (step 4) Diode module ® MG90K202 - VLT is a registered Danfoss trademark...
If a motor is connected to the drive, remove all output bus bars from each inverter module. Also remove the brake bus bars if the drive is equipped with the brake option. ® MG90K202 - VLT is a registered Danfoss trademark...
Values are provided for using a digital voltmeter for testing as well. ® MG90K202 - VLT is a registered Danfoss trademark...
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0.6 to 0.8 VDC – SCRs enabled front end 0VDC – SCR disabled INV_DIS Control signal from Disables IGBT gate voltages 5VDC – inverter disabled Power Card 0VDC – inverter enabled Not used ® MG90K202 - VLT is a registered Danfoss trademark...
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0.6 to 0.8 VDC – SCRs enabled front end 0VDC – SCR disabled INV_DIS Control signal from Disables IGBT gate voltages 5VDC – inverter disabled Power Card 0VDC – inverter enabled Not used ® MG90K202 - VLT is a registered Danfoss trademark...
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Input A 8.00 buffered, W phase, Equal on all phases TP25-TP30 6.00 negative. Signal 4.00 originates on Control 2.00 Card. 0.00 V -2.00 -4.00 -6.00 -8.00 -4.0ms 50Us/Div 2v/div 100us/div Run@10Hz ® MG90K202 - VLT is a registered Danfoss trademark...
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Input A 8.00 buffered, W phase, Equal on all phases 6.00 positive. Signal TP25-TP30 4.00 originates on Control 2.00 Card. 0.00 V -2.00 -4.00 -6.00 -8.00 -4.0ms 50Us/Div 2v/div 100us/div Run@10Hz ® MG90K202 - VLT is a registered Danfoss trademark...
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Input A 8.00 buffered, W phase, Equal on all phases TP25-TP30 6.00 negative. Signal 4.00 originates on Control 2.00 Card. 0.00 V -2.00 -4.00 -6.00 -8.00 -4.0ms 50Us/Div 2v/div 100us/div Run@10Hz ® MG90K202 - VLT is a registered Danfoss trademark...
FC 102FC 102 and FC-202 power ratings match the drive type code. Example: FC-302P90KT5 uses a P110T5 spare part. FC-102P110T4 or FC-202P110T4 uses a P110T4 spare part. NOTE For the latest spare parts information, visit the Danfoss Website at www.Danfoss.com ® MG90K202 - VLT is a registered Danfoss trademark...
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Spare Part Lists High Power Service Manual for Modular F Frame Drives ® MG90K202 - VLT is a registered Danfoss trademark...
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Spare Part Lists High Power Service Manual for Modular F Frame Drives ® MG90K202 - VLT is a registered Danfoss trademark...
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Spare Part Lists High Power Service Manual for Modular F Frame Drives ® MG90K202 - VLT is a registered Danfoss trademark...
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Spare Part Lists High Power Service Manual for Modular F Frame Drives ® MG90K202 - VLT is a registered Danfoss trademark...
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Spare Part Lists High Power Service Manual for Modular F Frame Drives ® MG90K202 - VLT is a registered Danfoss trademark...
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Spare Part Lists High Power Service Manual for Modular F Frame Drives ® MG90K202 - VLT is a registered Danfoss trademark...
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Spare Part Lists High Power Service Manual for Modular F Frame Drives ® MG90K202 - VLT is a registered Danfoss trademark...
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Spare Part Lists High Power Service Manual for Modular F Frame Drives ® MG90K202 - VLT is a registered Danfoss trademark...
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Spare Part Lists High Power Service Manual for Modular F Frame Drives ® MG90K202 - VLT is a registered Danfoss trademark...
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Spare Part Lists High Power Service Manual for Modular F Frame Drives ® MG90K202 - VLT is a registered Danfoss trademark...
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Spare Part Lists High Power Service Manual for Modular F Frame Drives ® MG90K202 - VLT is a registered Danfoss trademark...
FC 102FC 102 and FC-202 power ratings match the drive type code. Example: FC-302P90KT7 uses a P110T7 spare part. FC-102P110T7 or FC-202P110T7 uses a P110T7 spare part. NOTE For the latest spare parts information, visit the Danfoss Website at www.Danfoss.com ® MG90K202 - VLT is a registered Danfoss trademark...
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Spare Part Lists High Power Service Manual for Modular F Frame Drives ® MG90K202 - VLT is a registered Danfoss trademark...
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Spare Part Lists High Power Service Manual for Modular F Frame Drives ® MG90K202 - VLT is a registered Danfoss trademark...
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Spare Part Lists High Power Service Manual for Modular F Frame Drives ® MG90K202 - VLT is a registered Danfoss trademark...
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Spare Part Lists High Power Service Manual for Modular F Frame Drives ® MG90K202 - VLT is a registered Danfoss trademark...
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Spare Part Lists High Power Service Manual for Modular F Frame Drives ® MG90K202 - VLT is a registered Danfoss trademark...
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Spare Part Lists High Power Service Manual for Modular F Frame Drives ® MG90K202 - VLT is a registered Danfoss trademark...
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Spare Part Lists High Power Service Manual for Modular F Frame Drives ® MG90K202 - VLT is a registered Danfoss trademark...
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Spare Part Lists High Power Service Manual for Modular F Frame Drives ® MG90K202 - VLT is a registered Danfoss trademark...
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Spare Part Lists High Power Service Manual for Modular F Frame Drives ® MG90K202 - VLT is a registered Danfoss trademark...
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Spare Part Lists High Power Service Manual for Modular F Frame Drives ® MG90K202 - VLT is a registered Danfoss trademark...
Spare Part Lists High Power Service Manual for Modular F Frame Drives 11.3 Spare Parts for 380-500 VAC 12 Pulse ® MG90K202 - VLT is a registered Danfoss trademark...
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Spare Part Lists High Power Service Manual for Modular F Frame Drives ® MG90K202 - VLT is a registered Danfoss trademark...
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Spare Part Lists High Power Service Manual for Modular F Frame Drives ® MG90K202 - VLT is a registered Danfoss trademark...
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Spare Part Lists High Power Service Manual for Modular F Frame Drives ® MG90K202 - VLT is a registered Danfoss trademark...
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Spare Part Lists High Power Service Manual for Modular F Frame Drives ® MG90K202 - VLT is a registered Danfoss trademark...
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Spare Part Lists High Power Service Manual for Modular F Frame Drives ® MG90K202 - VLT is a registered Danfoss trademark...
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Spare Part Lists High Power Service Manual for Modular F Frame Drives ® MG90K202 - VLT is a registered Danfoss trademark...
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Spare Part Lists High Power Service Manual for Modular F Frame Drives ® MG90K202 - VLT is a registered Danfoss trademark...
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Spare Part Lists High Power Service Manual for Modular F Frame Drives ® MG90K202 - VLT is a registered Danfoss trademark...
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Spare Part Lists High Power Service Manual for Modular F Frame Drives ® MG90K202 - VLT is a registered Danfoss trademark...
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Spare Part Lists High Power Service Manual for Modular F Frame Drives ® MG90K202 - VLT is a registered Danfoss trademark...
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Spare Part Lists High Power Service Manual for Modular F Frame Drives ® MG90K202 - VLT is a registered Danfoss trademark...
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Spare Part Lists High Power Service Manual for Modular F Frame Drives ® MG90K202 - VLT is a registered Danfoss trademark...
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Spare Part Lists High Power Service Manual for Modular F Frame Drives ® MG90K202 - VLT is a registered Danfoss trademark...
Spare Part Lists High Power Service Manual for Modular F Frame Drives 11.4 Spare Parts for 525-690 VAC 12 Pulse ® MG90K202 - VLT is a registered Danfoss trademark...
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Spare Part Lists High Power Service Manual for Modular F Frame Drives ® MG90K202 - VLT is a registered Danfoss trademark...
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Spare Part Lists High Power Service Manual for Modular F Frame Drives ® MG90K202 - VLT is a registered Danfoss trademark...
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Spare Part Lists High Power Service Manual for Modular F Frame Drives ® MG90K202 - VLT is a registered Danfoss trademark...
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Spare Part Lists High Power Service Manual for Modular F Frame Drives ® MG90K202 - VLT is a registered Danfoss trademark...
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Spare Part Lists High Power Service Manual for Modular F Frame Drives ® MG90K202 - VLT is a registered Danfoss trademark...
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Spare Part Lists High Power Service Manual for Modular F Frame Drives ® MG90K202 - VLT is a registered Danfoss trademark...
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Spare Part Lists High Power Service Manual for Modular F Frame Drives ® MG90K202 - VLT is a registered Danfoss trademark...
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Spare Part Lists High Power Service Manual for Modular F Frame Drives ® MG90K202 - VLT is a registered Danfoss trademark...
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Spare Part Lists High Power Service Manual for Modular F Frame Drives ® MG90K202 - VLT is a registered Danfoss trademark...
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Spare Part Lists High Power Service Manual for Modular F Frame Drives ® MG90K202 - VLT is a registered Danfoss trademark...
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Spare Part Lists High Power Service Manual for Modular F Frame Drives ® MG90K202 - VLT is a registered Danfoss trademark...
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Spare Part Lists High Power Service Manual for Modular F Frame Drives ® MG90K202 - VLT is a registered Danfoss trademark...
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Spare Part Lists High Power Service Manual for Modular F Frame Drives ® MG90K202 - VLT is a registered Danfoss trademark...
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Block Diagrams High Power Service Manual for Modular F Frame Drives TO INVERTERS 1, 2, & 3 12-PIN ® MG90K202 - VLT is a registered Danfoss trademark...
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7 9 11 8 10 12 TERMINALS INV 2 MOTOR TERMINALS MAINS FUSES MAINS FUSES 91-1 INV 1 Not Used 92-1 CBL18 93-1 Illustration 12.3 12-Pulse Top Level Block Diagram F8/F9 ® MG90K202 - VLT is a registered Danfoss trademark...
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Block Diagrams High Power Service Manual for Modular F Frame Drives TO INVERTERS 1, 2, & 3 12-PIN RECTIFIER HS TEMP SENSOR ® MG90K202 - VLT is a registered Danfoss trademark...
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Block Diagrams High Power Service Manual for Modular F Frame Drives NTC2 NTC1 ELO1 EUP1 GLO1 GUP1 NTC2 MK108 FK102 NTC1 ELO1 EUP1 GLO1 GUP1 NTC2 NTC1 ELO1 EUP1 GLO1 GUP1 ® MG90K202 - VLT is a registered Danfoss trademark...
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