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Taylor C832 Service Manual

Mcdonald's intelligap grills
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SERVICE
MANUAL
McDonald's IntelliGap Grills
C832/C834/C835/C836/C838/C842/C844/C845
072768-S
4/19/11 (Original Publication)
(Updated 1/25/16)

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Summary of Contents for Taylor C832

  • Page 1 SERVICE MANUAL McDonald's IntelliGap Grills C832/C834/C835/C836/C838/C842/C844/C845 072768-S 4/19/11 (Original Publication) (Updated 1/25/16)

  • Page 3: Table Of Contents

    ......C832/C834/C835 (Two Platen Models) Exhaust Hoods ....
  • Page 4 ..........Control A.-Box - X72514-12 (C832 - 60 Hz) .
  • Page 5 ....Platen A.-Ser - X73333-23 (60 Hz) -75 (50 Hz) (C832/C834/C835/C836/C838) . . . Platen A.-Serv - X73182-23 / -21 (C842/C844/C845 ) .
  • Page 6 ........... . CAUTION: Information in this manual is intended to be used by Taylor Authorized Service Technicians only.

  • Page 7: Section 1: Introduction

    Section 1: Introduction Safety Installation Instructions Specifications Environmental Notices Patty Placement Guides McDonald's Intelligap Grills Introduction...

  • Page 8: Safety

    The many built-in safety features that Take precautions to protect eyes, lungs, and are part of all Taylor equipment are aimed at all parts of the body from potential harm when using protecting operators and trained service technicians any chemical cleaner.
  • Page 9 This unit has many sharp edges that can DO NOT store flammable vapors, liquids, or cause severe injuries. combustible material in the vicinity of the grill. This unit must NOT be installed in an area Appropriate grill clearance must be where a water jet or hose can be used.

  • Page 10: Installation Instructions

    For complete installation details, please see the Three dedicated electrical connections are required checkout card. for the models C832, C834, C842, and C844 (two 3 phase and one interlock/control single phase). Two dedicated electrical connections are required for the Site Preparation...

  • Page 11: Environmental Notices

    60245 IEC 57). They must be installed container must be provided. This container is with the proper cord anchorage to relieve conductors supplied by the KES, not the Taylor Company. from strain, including twisting, at the terminals and protect the insulation of the conductors from abrasion.

  • Page 12: Model C832 Specifications

    Floor Clearance: 3-3/4 to 8-3/4” (96 to 223 mm) phase. See electrical chart for proper electrical (Casters may be adjusted.) requirements. Manufactured to be permanently connected. Consult your KES or local Taylor distributor for cord and receptacle specifications as Approximate Weight local codes allow.

  • Page 13: Model C834 Specifications

    See electrical chart for proper electrical requirements. Manufactured to be permanently Approximate Weight connected. Consult your KES or local Taylor distributor for cord and receptacle specifications as local codes allow. Net: 758 lbs. (343.8 kgs.) Crated: 872 lbs.

  • Page 14: Model C835 Specifications

    Depth: 39-3/4” (1010 mm) permanently connected. Consult your KES or local Height : 49-9/16 to 54-9/16” (1258 to 1385 mm) Taylor distributor for cord and receptacle Cooking Surface Height: 29 to 34” (737 to 864 mm) specifications as local codes allow.

  • Page 15: Model C836 Specifications

    See the electrical chart for the proper electrical Floor Clearance: 5-5/8 to 10-5/8” (143 to 270 mm) requirements. Manufactured to be permanently (Casters may be adjusted.) connected. Consult your KES or local Taylor distributor for cord and receptacle specifications as Approximate Weight local codes allow.

  • Page 16: Model C838 Specifications

    See the electrical chart for the proper electrical Floor Clearance: 5-5/8 to 10-5/8” (143 to 270 mm) requirements. Manufactured to be permanently (Casters may be adjusted.) connected. Consult your KES or local Taylor distributor for cord and receptacle specifications as Approximate Weight local codes allow.

  • Page 17: Model C842 Specifications

    Floor Clearance: 5-3/16 to 10-3/16” phase. See electrical chart for proper electrical (132 to 259 mm) (Casters may be adjusted.) requirements. Manufactured to be permanently connected. Consult your KES or local Taylor distributor for cord and receptacle specifications as Approximate Weight local codes allow.

  • Page 18: Model C844 Specifications

    See electrical chart for proper electrical Floor Clearance: 5-3/16 to 10-3/16” requirements. Manufactured to be permanently (132 to 259 mm) (Casters may be adjusted.) connected. Consult your KES or local Taylor distributor for cord and receptacle specifications as local codes allow. Approximate Weight...

  • Page 19: Model C845 Specifications

    Height : 50-1/2 to 55-1/2” (1283 to 1410 mm) permanently connected. Consult your KES or local Cooking Surface Height: 29 to 34” (737 to 864 mm) Taylor distributor for cord and receptacle Floor Clearance: 3-3/4 to 8-3/4” specifications as local codes allow.

  • Page 20: Patty Placement Guides

    Patty Placement Guides Placement procedures of meat products must be Patties must be removed immediately after the followed on the clamshell grill. Meat must be placed upper platen has been raised to the OPEN position on the lower grill plate two patties at a time, front to and after the meat has been seasoned.
  • Page 21 Figure 9 Patty placement procedures for International Markets may differ. Follow the recommendations of your local McDonald's authorities. 150210 McDonald's Intelligap Grills Introduction...
  • Page 22 Figure 10 Patty placement procedures for International Markets may differ. Follow the recommendations of your local McDonald's authorities. Introduction McDonald's Intelligap Grills...

  • Page 23: Section 2: Controls And Systems

    Section 2: Controls and Systems Control Keys Control Overview Control Operation LonWorks® Gateway Software Loading Procedures Electrical Power Distribution Amp Draw Pneumatic System Model C835 & C845 Gas Connections Model C835 & C845 Heating System Operation Model C835 & C845 Ignition Detection Control High Voltage Gas System - IDC Overview Exhaust Hoods McDonald's Intelligap Grills...

  • Page 24: Control Keys

    Control Keys Figure 11 ITEM DESCRIPTION ITEM DESCRIPTION FAN INTERLOCK SWITCH RIGHT ARROW KEY ON/OFF KEY UP ARROW KEY AM/PM KEY PROGRAM KEY MANUAL/AUTO KEY TEMPERATURE KEY LEFT ARROW KEY COOK TIME KEY DOWN ARROW KEY LIQUID CRYSTAL DISPLAY OK KEY 140922 Controls and Systems McDonald's Intelligap Grills...
  • Page 25 Key Functions To better communicate in the International arena, the words on many of our operator keys have been replaced by symbols to indicate their functions. The following keys are used on units built after 2011. Cook Time Key (Inactive in Auto mode) ON/OFF Key Primary Function: Turns controller on Primary Function: Used in Programming...
  • Page 26 The following keys were used on units built before 2011. Cook Time Key (Inactive in Auto mode) ON/OFF Key Primary Function: Turns controller on Primary Function: Used in Programming and off to start a preheating mode and to mode to change “Remove Time” of a auto-gap the platen.

  • Page 27: Control Overview

    Control Overview Figure 12 McDonald's Intelligap Grills Controls and Systems...

  • Page 28: Control Operation

    Control Operation To Cook in the Flat Grill Mode To Display the Current Temperatures Note: The actual temperatures may be displayed at Step 1 any time, including during a Cook cycle. Step 1 To select a flat grill menu item, press the and select “AM”...
  • Page 29 Auto Leveling Control Menu Access Step 1 The Control Menu gives access to all Menu items, Make sure the grill surfaces are clean and the System Set Up items, Software Versions, and release sheets are installed. Service Menu items. Step 2 Allow the grill to reach operating temperature Step 1 (minimum of 45 minutes).
  • Page 30 Menu Items Step 2 After the Service passcode has been entered, To change the setting, press the changes to the Menu Items can be made. until the desired AM or PM selection is displayed. IMPORTANT: Changing Numerical Digits in Press the key to save the selection.
  • Page 31 Step 3 Remove Alarm This feature is used to determine if the alarm will be Press the key to move the cursor to the next cancelled automatically or manually. numerical digit. Step 1 Step 4 Repeat this sequence for each numerical digit until After selecting the item, press the key until the the correct setting is displayed.
  • Page 32 Must Remove In Prep Alarm If the PREP BREAD IN feature is programmed, this This feature activates an alarm to remind the cook to feature is used to select either MANUAL or AUTO. remove the product from the grill. Step 1 Step 1 After selecting the item, press the key until the...
  • Page 33 Auto Gap The screen will display “BOTTOM TEMP ___”. IMPORTANT! These settings should not be changed unless authorized by a Taylor Service Representative. This change should only be performed to adjust deformed product. Before attempting to change the product thickness settings, 10:1 - CLAM cook the deformed product in the MANUAL mode.
  • Page 34 Step 4 FLAT SELECTION: Press the key. The following screen will If FLAT” was selected, after the key is display. pressed, the screen will display “FUNCTIONS: 0”. The new flat item can have a maximum of three functions: Turn, Sear, and Turn/Sear. In the following example, FUNCTION 1: TURN will be used.
  • Page 35 i. The screen will display “PREP BREAD IN: 000”. e. The screen will display “REMOVE GAP: 000”. If Scroll to the desired selection and press the the new item is a multi-gap product, use the key. keys to enter the product gap j.
  • Page 36 n. The AUTO GAP screen will display. This screen Factory Default Settings Reset shows two sets of numbers. The first set of Procedures numbers is the minimum gap and second set of numbers is the maximum gap of the item. Perform the following steps to reset the control to the factory default settings.
  • Page 37 Step 4 Step 8 Press and hold the key once. Press and hold the key until the following screen displays. RESET CORE MENU? RESET SYSTEM SETUP? Step 5 Step 9 Press and hold the key once. Press the key once. RETAIN COOK TIMES? RESET SYSTEM SETUP? Step 6...
  • Page 38 Default Menu Settings STRIP BACON - CLAM AM-Y PM-Y The following settings are pre-set from the Taylor Company. REMOVE IN: 023 SECS REMOVE ALARM : AUTO 10:1 - CLAM REMOVE GAP : 089 AM-N PM-Y MUST REMOVE IN REMOVE IN: 44 SECS TOP TEMP : 425°F (218°C)
  • Page 39 AUTO SELECTION : NO TOP TEMP : OFF BOTTOM TEMP : 340°F (171°C) FOLDED EGGS - FLAT Note: This item is not activated by Taylor, but is AM-Y PM-N available for store use. REMOVE IN : 035 SECS REMOVE ALARM : AUTO...
  • Page 40 Figure 14 below identifies the probe locations for the Model C832 grill. Model C832 Figure 16 Figure 17 below identifies the probe locations for the Model C836 grill.
  • Page 41 Figure18 below identifies the probe locations for the Figure 20 below identifies the probe locations for the Model C838 grill. Model C844 grill. C838 Model C844 Figure 18 Figure 19 below identifies the probe locations for the Figure 20 Model C842 grill. Figure 21 below identifies the probe locations for the Model C842 Model C845 grill.
  • Page 42 The set point for the grill is 425°F (218°C) for the Step 5 upper platens and 375°F (191°C) for the lower cook surface. The grill will begin the daily auto-leveling To calibrate the next zone, use the key to procedures once the grill is at 400°F (204°C) for the move to the next zone.
  • Page 43 Auto Close Too Cool Delay Note: The auto close feature may be disabled. When the temperature of a heating zone drops 39_F Step 1 (22_C) below the setpoint, a timer will start. If the timer expires before the temperature rises above this level, a “TOO COOL”...
  • Page 44 Auto Prod Melt Time Date Step 1 This feature allows a one second delay before the platen is completely lowered into the cooking From the SYSTEM SET UP menu, press the position. This feature is used to melt any ice crystals key until the screen displays “DATE”.
  • Page 45 Step 3 Standby Alert Press the keys to increase or decrease Step 1 the digit. Scroll to the next digit to be adjusted and repeat these steps, until the desired time has been From the SYSTEM SET UP menu, press the entered.
  • Page 46 Step 3 Platen Leveling Temperature Note: It is not recommended that the Platen To make an adjustment to the time, use the Leveling Temperatures be changed. However, if an adjustment is necessary, follow the instructions below. keys to scroll to the digit to be changed (i.e., hour, minute, and AM/PM).
  • Page 47 Step 7 Gap Calibration Step 1 Press the key twice and then press the key to Auto-Level the platen. (See Auto Leveling on page 23.) From the SYSTEM SET UP menu, press the key until the screen displays “GAP CALIBRATION.” IMPORTANT! Always Auto-Level the platen (Note: The factory default setting is .015 for all three when changing the gaps.
  • Page 48 Service Diagnostics MORE Pressing the key will display the following Step 1 screen. After the Service passcode has been entered, press key until the screen displays ”SERVICE”. Figure 24 To exit this screen, press the key. Figure 22 “BTNS” - Pressing the key will display: Step 2 Press the...
  • Page 49 “IGNT” - Pressing the key will display: “XFAN” - Pressing the key will display the following. Figure 28 This item is used to adjust the exhaust fan speed. Figure 26 To exit this screen, press the key. Note: This item only applies to gas grills. It is used to verify that the grill is getting ignition.
  • Page 50 PLAT If all three motors are working correctly and have auto-leveled, the screen will display “NOW > LEVEL.” Pressing the key will display: Figure 32 If a motor does not operate correctly, the screen will Figure 30 display “NOW > LOST.” “LEVL”...
  • Page 51 “STOP” - Pressing the key will manually stop the signal to the platen motors. To exit this screen, press the key. TEMP Pressing the key will display: Figure 34 To exit this screen, press the key. “MORE” - Pressing the key displays: Figure 36 “TOP”...
  • Page 52 “BOT” - Pressing the key under “BOT” will “AUX” - Pressing the key under “AUX” will display the following screen. display the following screen. Figure 38 Pressing the key below each zone will activate or de-activate each heater. (Note: Temperatures Figure 39 cannot be calibrated from this menu.) IMPORTANT: Remember to shut the heater off.

  • Page 53: Lonworks® Gateway

    LonWorks® Gateway Figure 40 LONWorks® Gateway is a “Smart Equipment” The gateway is installed in our equipment near the networking solution for McDonald's, utilizing existing power entry point. A separate 40VA transformer and power lines to transmit data instead of Ethernet a Corcom filter provide the power to the LON®...
  • Page 54 Enabling LonWorks® Gateway Step 9 Press the key to exit the programming mode. IMPORTANT! The Gateway must be enabled on all three control panels. Repeat the following Step 10 steps for each control panel. Repeat Steps 1 - 9 to enable the Gateway on the second and third control panels.
  • Page 55 Sending Service Pin From LonWorks® “Wink” Network Commissioning Tool Gateway A network commissioning process tool called the “wink” function can be initiated over the existing user interface to identify a piece of equipment. When the USE CAUTION when accessing the “wink”...

  • Page 56: Software Loading Procedures

    Software Loading Procedures IMPORTANT: After loading new software, the h. Repeat until all offsets are recorded and then gap, volume, and temperature settings will be at the default factory settings. press the key. Step 1 i. Press the key until the screen displays Record the present settings for system setup “GAP CALIBRATION.”...
  • Page 57 f. Turn the Fan Interlock Switch to the “ON” l. When the software download is complete, “OFF” position. will be displayed. m. Turn the Fan Interlock Switch to the “OFF” g. While “OFF” is displayed, press the position. and enter the Service Menu passcode. n.

  • Page 58: Electrical Power Distribution

    Electrical Power Distribution The left high voltage powers the left upper platen, The right high voltage powers the right upper platen, the left lower plate, and the middle front and center the right lower plate, the middle upper platen, and zones of the lower plate.

  • Page 59: Amp Draw

    Amp Draw C832 Domestic Grill The following table indicates the typical amp draw for the Model C832 (208/60/3): C832 Grill Cord 1 Cord 2 Left Side of Grill L1­L2 L2­L3 L1­L3 L1­L2 L2­L3 L1­L3 Lower Front Plate 11.06 Lower Middle Plate 11.06...
  • Page 60 C835 Domestic Grill The following table indicates the typical amp draw for the Model C835 (208/60/3): Note: It is not possible to connect the heaters as a balanced 3­phase load on this model. For simplification, the heater loads are calculated using the highest load from one phase for ALL phases. C835 Grill Cord 1 Cord 2...
  • Page 61 C842 Domestic Grill The following table indicates the typical amp draw for the Model C842 (208/60/3): C842 Grill Cord 1 Cord 2 Left Side of Grill L1­L2 L2­L3 L1­L3 L1­L2 L2­L3 L1­L3 Lower Front Plate 9.13 Lower Middle Plate 9.13 Lower Rear Plate 9.13 Top Back Platen...
  • Page 62 C842/844 International Grill The following table indicates the typical amp draw for the Model C842/844 (230­400/50/3): C842/844 Grill Cord 1 Cord 2 Left Side of Grill L1­N L2­N L3­N L1­N L2­N L3­N Lower Front Plate Lower Middle Plate Lower Rear Plate Top Back Platen 5.33 5.33...
  • Page 63 C845 Domestic Grill The following table indicates the typical amp draw for the Model C845 (208/60/3): C845 Grill Cord 1 Cord 2 Left Side of Grill L1­L2 L2­L3 L1­L3 L1­L2 L2­L3 L1­L3 Lower Front Plate Lower Middle Plate Lower Rear Plate Top Back Platen 6.25 6.25...
  • Page 64 C845 International Grill The following table indicates the typical amp draw for the Model C845 (230­400/50/3): C845 Grill Cord 1 Cord 2 Left Side of Grill L1­N L2­N L3­N L1­L2 L2­L3 L1­L3 Lower Front Plate Lower Middle Plate Lower Rear Plate Top Back Platen 5.65 5.65...

  • Page 65: Pneumatic System

    Pneumatic System Compressor and Accumulator Relief Valve The compressor pumps air into the accumulator, The relief valve ensures that accumulator pressure building the pressure in the accumulator to 60 psi does not exceed 70 lbs (483 kPa). (414 kPa). Check Valve Regulator The check valve is a “one‐way”...

  • Page 66: Model C835 & C845 Gas Connections

    Model C835 & C845 Gas Connections To ensure proper operation, the Model C835 and Step 9 C845 gas grills require a minimum pipe size of 1 After all heat zones are turned on, verify the gas inch (25 mm). For propane gas, the next lower size regulator settings: can be used.
  • Page 67 These gas categories appear on the official Gastec Certificate E7305, August 28, 2009 ** DK-Denmark, ES-Spain, F1-Finland, GB-Great Britain, GR-Greece, IE-Ireland, IT-Italy, NO-Norway, PT-Portugal, SE-Sweden, CH-Switzerland *** The last 3 digits of the Taylor part number correspond to the supply pressure/orifice part number shown in the single gas category. 120807...
  • Page 68 These gas categories appear on the official Gastec Certificate TBD (To Be Determined) ** DK-Denmark, ES-Spain, F1-Finland, GB-Great Britain, GR-Greece, IE-Ireland, IT-Italy, NO-Norway, PT-Portugal, SE-Sweden, CH-Switzerland *** The last 3 digits of the Taylor part number correspond to the supply pressure/orifice part number shown in the single gas category. 120807...

  • Page 69: Model C835 & C845 Heating System Operation - Domestic

    Model C835 & C845 Heating System Operation - Domestic Air Section Gas Section Gas from the supply is regulated through the gas The fan operates. regulator. Static pressure builds up and engages the static Gas is distributed through the gas solenoids. pressure switch.

  • Page 70: Model C845 Heating System Operation - Pimple Pilot

    Model C845 Heating System Operation - Pimple Pilot Starting with serial number M2125255, the Model Gas Section C845 is built with the pimple pilot electrode. The pimple pilot gas line is connected to the grill's gas supply after the gas valves and before the blower.

  • Page 71: Model C835 & C845 Ignition Detection Control - Domestic

    Model C835 & C845 Ignition Detection Control - Domestic The gas grills contain an Ignition Detection Lockout Control (IDC) which is responsible for generating a high voltage spark. The IDC Board has three If the flame is not detected, the ignition probe will not functions: receive flame sense current and the gas solenoid will close.

  • Page 72: High Voltage Gas System - Idc Overview

    High Voltage Gas System - IDC Overview Ignition Detection Control IDC Fault Codes (International) The Fenwal IDC is equipped with system fault detection. The fault modes are then expressed through the IDC’s LED. The following section will The International grill models contain an Ignition cover the failures and their correlating LED Detection Control (IDC) which is responsible for the sequences.
  • Page 73 Flame Fault (LED flashes 2 times) Flame Failure­ Re­ignition If the gas solenoid fails to close completely and the If the burner is lit and it goes out (Flame Sense is burner stays lit, the flame sense circuit will detect it lost) the control will try to re­ignite within 0.8 and energize the blower.
  • Page 74 Fenwal IDC Pin Configuration Description Description 24VAC/R 24 VAC supply to processor (MCB Output) 120/240 VAC Input (Hot) TH/W Thermostat input (MCB Output) IND/V1 Inducer Blower (Output) Pressure Switch Input Alarm (Normally closed contacts) System Ground Remote Flame Sensor Gas Valve Power (Output) to Relay FC+, FC­...
  • Page 75 The first is a volt signal is send from the 12 Circuit Overview IDC Output (On MCB) to contact 12 on relay. When the relay closes the 12 volt When a MCB calls for heat the MCB sends a signal comes out of contact 8 and it sent to J4 Pin 10.
  • Page 76 Flame Sense Current Test (high voltage international models only) Figure 50 Flame Sense is the current that passes through the To measure the flame sense current connect a flame from the electrode to ground. The flames multi­meter (with Micro Amp capability) to the coming off of the burner complete the circuit from FC+ (Positive meter probe) and FC­...

  • Page 77: C832/C834/C835 (Two Platen Models) Exhaust Hoods

    C832/C834/C835 (Two Platen Models) Exhaust Hoods Figure 51 McDonald's Intelligap Grills Controls and Systems...

  • Page 78: C842/C844/C845 (Three Platen Models) Exhaust Hoods

    C842/C844/C845 (Three Platen Models) Exhaust Hoods Figure 52 Controls and Systems McDonald's Intelligap Grills...

  • Page 79: Section 3: Troubleshooting

    Section 3: Troubleshooting General Troubleshooting Error Messages Troubleshooting Charts Motor/Platen Troubleshooting Meat Quality Troubleshooting McDonald's Intelligap Grills Troubleshooting...

  • Page 80: General Troubleshooting Guide

    General Troubleshooting Guide All Models PROBLEM PROBABLE CAUSE REMEDY One side of the clamshell grill will One power connection is not Check the power connection. not heat. The control displays the connected. message, “UPPER HEATER FAILURE” or “LOWER HEATER FAILURE”. The restaurant circuit breaker has Reset the restaurant circuit tripped.
  • Page 81 All Models (Cont'd.) PROBLEM PROBABLE CAUSE REMEDY The display reads “TOO COOL” Loose frozen product (e.g., onions, Inspect operation and inform the (Zone ID) and will not allow a cook shrimp) is being piled on top of the operator to spread the product to a cycle to start.
  • Page 82 All Models (Cont'd.) PROBLEM PROBABLE CAUSE REMEDY The upper platen will not stay in The processor control is not set Check the time setting on the the COOK position, but will stay in properly. processor control. the STANDBY mode. The upper platen will not stay in Faulty wire connections.
  • Page 83 All Models (Cont'd.) PROBLEM PROBABLE CAUSE REMEDY The product is not recognized. The grill is not set in the Auto Correct the product menu settings. Product Recognition mode. The product is out of specification Use good product that is within (examples: freezer burned, specification.
  • Page 84 Model C835 and C845 Gas Zones Only PROBLEM PROBABLE CAUSE REMEDY The heater is not heating or is Upper Platen: The power cord is Check the plug receptacle and heating too slowly. The display loose or partially unplugged at the reset the connection.
  • Page 85 Model C835 and C845 Gas Zones Only (Cont'd.) PROBLEM PROBABLE CAUSE REMEDY The burner lights but the zone is The grill is out of calibration. Calibrate the grill. cool or overheats. The processor control is faulty. Replace the control. The thermocouple or the Replace the thermocouple or the thermocouple interface board is thermocouple interface board.
  • Page 86 Model C835 and C845 Gas Zones Only (Cont'd.) PROBLEM PROBABLE CAUSE REMEDY Intermediate “IGNITION Loose/dirty connections throughout Clean all wire terminals in the gas TERMINATED” error message the gas system. system with contact cleaner. displays. (Service bulletin S2691.) Inspect all wire terminals and perform tug This error message displays when test to make ensure proper the J4 Pin 10 on the motor control...

  • Page 87: Error Messages

    Error Messages Probe Location Abbreviations Too Cool Temperature TB: Top Back Upper Platen This message is displayed when the temperature of TF: Top Front Upper Platen a cook zone drops 39°F (22°C) below set BB: Bottom Back Lower Cook Surface temperature.

  • Page 88: Motor/Platen Troubleshooting

    Motor/Platen Troubleshooting IMPORTANT! The following visual observations do Test 2: Pulley Oscillation not necessarily mean a motor has failed: Perform this test only if display reads “Please Oil residue on the motor housing or oil spots Wait for Auto Leveling”. are visible on the insulation.
  • Page 89 Test 3: Motor Hall Harness Ground Check IMPORTANT! Verify that the interlock switch is ON and the 12 pin harness is plugged in. Step 1 On the motor hall harness (12 pin) check pin 12 (red) for 12 VDC to ground. Step 2 On the motor hall harness (12 pin) check pin 12 (red) for 12 VDC to pin 11 (black).
  • Page 90 Test 4: Motor Turning Before replacing the motor, complete all remaining troubleshooting procedures to determine the cause of the short. IMPORTANT! Verify that the interlock switch is ON, but the display mode is OFF. With the motors plugged into the interface board, using an 8” (200 mm) crescent wrench, slowly turn each motor to the left and right.
  • Page 91 Step 5 Measure the capacitance between pins 1 and 2 of the motor plug. All readings should be 300 nF +/­10%. If the readings are not in the range, the motor has failed and needs to be replaced. Note: Meter must be set to nanofarad for this test. Test 6: Interface Board Continuity With all five plugs disconnected from the interface board, check for continuity between the pins as shown in the following diagrams.
  • Page 92 Negative Power Supply Test Ground Power Supply Test Troubleshooting McDonald's Intelligap Grills...
  • Page 93 Hall Sensor Test Motor #1 Hall Sensor Test Motor #2 McDonald's Intelligap Grills Troubleshooting...
  • Page 94 Hall Sensor Test Motor #3 Phase Test Motor #1 Troubleshooting McDonald's Intelligap Grills...
  • Page 95 Phase Test Motor #2 Phase Test Motor #3 McDonald's Intelligap Grills Troubleshooting...
  • Page 96 078020 CONNECTOR­MATE LOCK­9 CIR­PI 072969 TOOL­EXTRACTION­PIN AMP*C842 Note: If the grill has passed all of the previous tests 073186 HARNESS­SERVICE *C842* and is still not operating properly, contact the Taylor 073896 HARNESS­ADAPTER *C842* Service Department. Troubleshooting McDonald's Intelligap Grills...

  • Page 97: Probe Open" Troubleshooting Chart

    “Probe Open” Troubleshooting Chart 130925 McDonald's Intelligap Grills Troubleshooting...

  • Page 98: Probe Fail" Troubleshooting Chart

    “Probe Fail“ Troubleshooting Chart 130925 Troubleshooting McDonald's Intelligap Grills...

  • Page 99: Clam Still Latched" Troubleshooting Chart

    “Clam Still Latched” Troubleshooting Chart 130925 McDonald's Intelligap Grills Troubleshooting...

  • Page 100: Clam Did Not Latch" Troubleshooting Chart

    “Clam Did Not Latch” Troubleshooting Chart 130925 Troubleshooting McDonald's Intelligap Grills...

  • Page 101: Meat Quality Troubleshooting

    Meat Quality Troubleshooting The product served from the grills is the result of cook times, temperatures, pressures and operations. Use the following chart to troubleshoot poor meat quality and to educate the operator. PROBLEM PROBABLE CAUSE REMEDY 1. Under‐cooked. a. Freezer burn. a.
  • Page 102 Notes: Troubleshooting McDonald's Intelligap Grills...

  • Page 103: Section 4: Parts

    Section 4: Parts Warranty Explanation Exploded Views Parts List Wiring Diagrams McDonald's Intelligap Grills Parts...

  • Page 104: Warranty Explanation

    Taylor Distributor, and the required service work is provided by an authorized Taylor service technician. Taylor reserves the right to deny warranty claims on equipment or parts if non-approved parts or refrigerant were installed in the machine, system modifications were performed beyond factory recommendations, or it is determined that the failure was caused by neglect or abuse.
  • Page 105 Notes: McDonald's Intelligap Grills Parts...

  • Page 106: C832 Exploded View

    C832 Exploded View Figure 55 Parts McDonald's Intelligap Grills...
  • Page 107 C832 Exploded View Parts Identification ITEM DESCRIPTION PART NO. ITEM DESCRIPTION PART NO. PLATEN A.-3100W X73333-23S CONTROL-GATEWAY-LON X72848-SER KIT A.-GREASE SHIELD X78330-SER SCREW-6-32X5/8 041363 FASTENER-SNAP IN 1/4X15/16 078329 SCREW-8X1/4 009894 SHIELD-GREASE 078285 FILTER-CORCOM 2VR1 032567 PANEL A.-BACK PNL X72958-SER SCREW-10X3/8...

  • Page 108: C834 Exploded View

    C834 Exploded View Figure 56 Parts McDonald's Intelligap Grills...
  • Page 109 C834 Exploded View Parts Identification ITEM DESCRIPTION PART NO. ITEM DESCRIPTION PART NO. PLATEN A.-3100W X73333-75S SCREW-10X3/8 SLOTTED HEX 015582 KIT A.-GREASE SHIELD X78330-SER TRANS.-CONT.-40VA 208/240V 053072 FASTENER-SNAP IN 1/4X15/16 078329 SCREW-6-32X5/8 UNSLTD 041363 SHIELD-GREASE 078285 SCREW-10-32X5/8 UN SL HWH 039382 PANEL-BACK TW0 SPEED FAN 072959...

  • Page 110: C835 Exploded View

    C835 Exploded View Figure 57 150721 Parts McDonald's Intelligap Grills...
  • Page 111 C835 Exploded View Parts Identification ITEM DESCRIPTION PART NO. ITEM DESCRIPTION PART NO. PLATEN A.-3100W X73333-23 14a- LON CONTROLS USED M5057035 & PRIOR KIT A.-GREASE SHIELD X78330-SER CONTROL A.-LON 2 PLATEN X73231 FASTENER-SNAP IN 1/4X15/16 078329 NA (60HZ) SHIELD-GREASE 078285 CONTROL A.-LON 2 PLATEN X73231-26 PANEL A.-BACK PNL...

  • Page 112: C836 Exploded View

    C836 Exploded View Figure 58 140423 Parts McDonald's Intelligap Grills...
  • Page 113 C836 Exploded View Parts Identification ITEM DESCRIPTION PART NO. ITEM DESCRIPTION PART NO. PANEL-SIDE *LEFT 074110 FILTER-CORCOM 2VR1 032567 SCREW-10-32X3/8 SLTD TRUS 024298 SCREW-8X1/4 SLTD HEX 009894 SCREW-10-32X3/8 UNSL HWH 039381 FILTER-EMI-LINE-250V50/60HZ 073245 PANEL A.-SIDE UPPER *LT X74126 SCREW-10X3/8 SLOTTED HEX 015582 PLATEN A.-3100W SERV X73333-23...

  • Page 114: C838 Exploded View

    C838 Exploded View Figure 59 150218 Parts McDonald's Intelligap Grills...
  • Page 115 C838 Exploded View Parts Identification ITEM DESCRIPTION PART NO. ITEM DESCRIPTION PART NO. PANEL-SIDE 073345-L CONTROL-GATEWAY-LON X72848-SER SCREW-10-32X3/8 SLTD TRUS 024298 FILTER-CORCOM 2VR1 032567 SCREW-10-32X3/8 UNSL HWH 039381 SCREW-8X1/4 SLTD HEX 009894 PANEL-SIDE UPPER-LT 073352 FILTER-EMI-LINE-250V50/60HZ 073245 PLATEN A.-SERVICE X73333-75 SCREW-10X3/8 SLOTTED HEX 015582 KIT A.-GREASE SHIELD...

  • Page 116: C842 Exploded View

    C842 Exploded View Figure 60 150721 Parts McDonald's Intelligap Grills...
  • Page 117 C842 Exploded View Parts Identification ITEM DESCRIPTION PART NO. ITEM DESCRIPTION PART NO. PLATEN A.-2600W *208V X73467-23 SCREW-6-32X5/8 UNSLTD 041363 KIT A.-GREASE SHIELD* X78330-SER SCREW-8X1/4 SLTD HEX 009894 FASTENER-SNAP IN 1/4X15/16 078329 FILTER-CORCOM 2VR1 032567 SHIELD-GREASE 078285 SCREW-10X3/8 SLOTTED HEX 015582 PANEL A.-BACK PNL X72958-SER TRANS.-CONT.-40VA 208/240V 053072...

  • Page 118: C844 Exploded View

    C844 Exploded View Figure 61 Parts McDonald's Intelligap Grills...
  • Page 119 C844 Exploded View Parts Identification ITEM DESCRIPTION PART NO. ITEM DESCRIPTION PART NO. PLATEN A.-2450W 230V SERV X73183-75 SCREW-6-32X5/8 UNSLTD 041363 (STANDARD) SCREW-8X1/4 SLTD HEX 009894 PLATEN A.-2450W SERV X73599-75 FILTER-CORCOM 2VR1 032567 (WRAP AROUND) SCREW-10X3/8 SLOTTED HEX 015582 KIT A.-GREASE SHIELD X78330-SER TRANS.-CONT.-40VA 208/240V 053072 FASTENER-SNAP IN 1/4X15/16 078329...

  • Page 120: C845 Exploded View

    C845 Exploded View Figure 62 150721 Parts McDonald's Intelligap Grills...
  • Page 121 C845 Exploded View Parts Identification ITEM DESCRIPTION PART NO. ITEM DESCRIPTION PART NO. PLATEN A.-2600W 208V SERV X73182-23 SCREW-6-32X5/8 UNSLTD 041363 STANDARD 60 HZ FILTER-EMI-LINE-250V 073245 PLATEN A.-2600W 230V SERV X73182-75 (50HZ ONLY) STANDARD 50 HZ SCREW-10-32X5/8 UN SL HWH 039382 PLATEN A.-2600W SERV X73598-23...

  • Page 122: Control A.-Box - X72514-12 (C832 - 60 Hz)

    Control A.-Box - X72514-12 (C832 - 60 Hz) Figure 63 Parts McDonald's Intelligap Grills...
  • Page 123 Control A.-Box - X72514-12 (C832 - 60 Hz) Parts Identification ITEM DESCRIPTION PART NO. ITEM DESCRIPTION PART NO. CONTROL-MOTOR X72436-SER FILTER-CORCOM 2VR1 032567 SCREW-6-32X5/8 UNSLTD 041363 BUSHING-SNAP 1-5/8ID X 2 OD 043637 PANEL-PCB MOUNTING-L 072524 BLOCK-TERMINAL 4P 1,2,L1,N 051647 SCREW-10-32X3/8 SLTD HEX...

  • Page 124: Control A.-Box - X72514-40 (C832 - 50 Hz)

    Control A.-Box - X72514-40 (C832 - 50 Hz) Figure 64 Parts McDonald's Intelligap Grills...
  • Page 125 Control A.-Box - X72514-40 (C832 - 50 Hz) Parts Identification ITEM DESCRIPTION PART NO. ITEM DESCRIPTION PART NO. CONTROL-MOTOR X72436-SER PANEL-PCB MOUNTING-R 072523 SCREW-6-32X5/8 UNSLTD 041363 FILTER-CORCOM 2VR1 032567 PANEL-PCB MOUNTING-L 072524 BUSHING-SNAP 1-5/8ID X 2 OD 043637 SCREW-10-32X3/8 SLTD HEX...

  • Page 126: Control A.-Box - X73133-12 (C835 - 60 Hz)

    Control A.-Box - X73133-12 (C835 - 60 Hz) Figure 65 Parts McDonald's Intelligap Grills...
  • Page 127 Control A.-Box - X73133-12 (C835 - 60 Hz) Parts Identification ITEM DESCRIPTION PART NO. ITEM DESCRIPTION PART NO. CONTROL-MOTOR X72436-SER PANEL-PCB MOUNTING-R 072523 SCREW-6X3/4 SLTD ROUND A 039113 HARNESS-PCB/GR SWITCH 072529 SWITCH-PRESSURE 074314 BLOCK-TERMINAL 3P 20A 051331 300V SCREW-6X3/8 SLTD HEX 001825 HARNESS-PCB/LOGIC 072527...

  • Page 128: Control A.-Box - X73133-40 (C835 - 50 Hz)

    Control A.-Box - X73133-40 (C835 - 50 Hz) Figure 66 Parts McDonald's Intelligap Grills...
  • Page 129 Control A.-Box - X73133-40 (C835 - 50 Hz) Parts Identification ITEM DESCRIPTION PART NO. ITEM DESCRIPTION PART NO. CONTROL-MOTOR X72436-SER FILTER-CORCOM 2VR1 032567 SCREW-6X3/4 SLTD ROUND A 039113 BLOCK-TERMINAL 4P 1,2,L1,N 051647 SWITCH-PRESSURE 074314 SCREW-8X1 1/4 PHLP HD RD 039420 SCREW-6X3/8 SLTD HEX 001825 HOLDER-FUSE-15 A, 250 V...

  • Page 130: Control A.-Box - X83099-27 (C836 & C838)

    Control A.-Box - X83099-27 (C836 & C838) Figure 67 ITEM DESCRIPTION PART NO. ITEM DESCRIPTION PART NO. FILTER A.-*WHT/BLK X78996-40 HOLDER-FUSE-15 A, 250 V 076299 SCREW-8X1/2 SLTD HEX WASH 075763 SCREW-6-32X5/8 UNSLTD HWH 041363 RELAY A.-5 HEATER RIGHT X74212 RELAY-4P-40A 200/240 COIL 050869-27 SCREW-10-32X1/2 SERRATED 020982...

  • Page 131: Control A.-Lon - X83096-26 (C836 & C838, Sn M5057035 & Prior)

    Control A.-LON - X83096-26 (C836 & C838, SN M5057035 & Prior) Figure 68 ITEM DESCRIPTION PART NO. ITEM DESCRIPTION PART NO. TRANS.-CONT.-40VA 208/240V 053072 SCREW-6-32X3/4 TAPTITE HEX 074830 SCREW-10X3/8 SLOTTED HEX 015582 CONTROL-GATEWAY-LON 072848 FILTER-CORCOM 2VR1 032567 FILTER-EMI-LINE-250V50/60HZL 073245 SCREW-8X1/4 SLTD HEX WASH 009894 140423 McDonald's Intelligap Grills...

  • Page 132: Control A.-Lower - X72707-23 (60 Hz) -75 (50 Hz) (C842/C844)

    Control A.-Lower - X72707-23 (C842/C844) (60 Hz) (50 Hz) Figure 69 ITEM DESCRIPTION PART NO. ITEM DESCRIPTION PART NO. HARNESS-PCB/LOGIC 072527 SCREW-8X1/2 SLTD HEX 075763 SCREW-6-32X5/8 UNSLTD 041363 BLOCK-TERMINAL 7P GREEN 024156 CLAMP-CABLE 3/8" PLASTIC 000290 HARNESS A.-MOTOR FEM 073643 CONTROL-MOTOR X72436-SER HARNESS A.-CNTRL BOX...

  • Page 133: Control A.-Lower - X73383-23 (60 Hz) -75 (50 Hz) (C845)

    Control A.-Lower - X73383-23 (C845) (60 Hz) (50 Hz) Figure 70 ITEM DESCRIPTION PART NO. ITEM DESCRIPTION PART NO. CLAMP-CABLE 3/8" PLASTIC 000290 CONTROL-MOTOR INTERFACE X72436-SER HARNESS A.-CNTL BOX X74157 BLOCK-TERMINAL 1P 073423 (60 HZ) SCREW-8X1/2 SLTD HEX 075763 SCREW-6-32X3/8 SLTD HWH 042022 WASHER HARNESS-PCB/LOGIC...

  • Page 134: Control A.-Upper - X72827-12 (C842 - 60 Hz)

    Control A.-Upper - X72827-12 (C842 - 60 Hz) Figure 71 ITEM DESCRIPTION PART NO. ITEM DESCRIPTION PART NO. TRANS.-100VA 120/208/240 079800 LABEL-WIRING *CONTR 079538-12 SCREW-8X1/2 SLTD HEX 075763 FILTER A.-WHT/BLK X79256 FILTER-CORCOM 2VR1 032567 HARNESS A.-COMP/TB X72854 BUSHING-SNAP 11/16 ID X 7/8 010548 BLOCK-TERMINAL 7P GREEN 024156...

  • Page 135: Control A.-Upper - X72889-40 (C842/C844 - 50 Hz)

    Control A.-Upper - X72889-40 (C842/C844 - 50 Hz) Figure 72 ITEM DESCRIPTION PART NO. ITEM DESCRIPTION PART NO. TRANS.-100VA 120/208/240 PRI 079800 LABEL-WIRING *CONTR 079538-40 SCREW-8X1/2 SLTD HEX WASH 075763 FILTER A.-*WHT/BLK X79256 FILTER-CORCOM 2VR1 032567 HARNESS A.-COMP/TB X72854 FILTER A.-* WHT/BLK X72727-40 BLOCK-TERMINAL 7P GREEN 024156...

  • Page 136: Control A.-Upper - X73384-12 (C845 - 60 Hz)

    Control A.-Upper - X73384-12 (C845 - 60 Hz) Figure 73 Parts McDonald's Intelligap Grills...
  • Page 137 Control A.-Upper - X73384-12 (C845 - 60 Hz) Parts Identification ITEM DESCRIPTION PART NO. ITEM DESCRIPTION PART NO. CONNECTOR-BX 3/4 STR-2 031231 LUG-GROUNDING 4-14GA WIRE 017667 SCREW LABEL-PROTECTIVE EARTH 017669 BLOCK-TERMINAL 2P .25 SPD 073033 GROUND SCREW-8X1/2 SLTD HEX WASH 075763 BLOCK-TERMINAL 1P 073423 HARNESS-BLOWER...

  • Page 138: Control A.-Upper - X73696-40 (C845 - 50 Hz)

    Control A.-Upper - X73696-40 (C845 - 50 Hz) Figure 74 Parts McDonald's Intelligap Grills...
  • Page 139 Control A.-Upper - X73696-40 (C845 - 50 Hz) Parts Identification ITEM DESCRIPTION PART NO. ITEM DESCRIPTION PART NO. CONNECTOR-BX 3/4 STR-2 031231 HARNESS-SWITCH 073424 SCREW BLOCK-TERMINAL 4P 1,2,L1,N 051647 HARNESS A.-GAS VALVE X73713-40 SCREW-8X1 1/4 PHLP HD RD 039420 BLOCK-TERMINAL 2P .25 SPD 073033 LUG-GROUNDING 4-14GA WIRE 017667 SCREW-8X1/2 SLTD HEX...

  • Page 140: Control A.- Switch - X79377-Ser / X79377-Int (C832/C834/C835)

    Control A.- Switch - X79377-SER / X79377-INT (C832/C834/C835) Figure 75 ITEM DESCRIPTION PART NO. ITEM DESCRIPTION PART NO. BUTTON-OPERATOR-RED 076011 BLOCK-CONTACT 1 NO 076013 BUTTON-OPERATOR-BLACK 076012 GUARD-LENSE 075288 CONNECTOR-MATE LOCK-3 044823 LABEL-CONTROL PANEL INTL 075699-SYM BUSHING-SNAP 11/16 ID X 7/8...

  • Page 141: Control A.-Switch - X83527-Int (C836 & C838)

    Control A.-Switch - X83527-INT (C836 & C838) Figure 76 ITEM DESCRIPTION PART NO. ITEM DESCRIPTION PART NO. PANEL A.-SWITCH X83535 CONNECTOR-MATE LOCK-3 044823 BUTTON-OPERATOR-RED 076011 BLOCK-CONTACT 1 NO 076013 BUTTON-OPERATOR-BLACK 076012 WASHER-#8 EXT TOOTH LOCK 000964 GUARD-LENSE 075288 NUT-8-32 HEX M/S NUT SMALL 000969 150211 McDonald's Intelligap Grills...

  • Page 142: Control A.-Switch - X72433 / X72433-Int (C842/C844)

    Control A.-Switch - X72433 / X72433-INT (C842/C844) Figure 77 ITEM DESCRIPTION PART NO. ITEM DESCRIPTION PART NO. PANEL A.-LIGHT X72434 BUSHING-SNAP 11/16 ID X 7/8 010548 BUTTON-OPERATOR-RED 076011 CONNECTOR-MATE LOCK-3 044823 BUTTON-OPERATOR-BLACK 076012 BLOCK-CONTACT 1 NO 076013 GUARD-LENSE 075288 LABEL-CONTROL PANEL INTL 075699SYM3 *50 HZ EQUIPMENT, ONLY **NOT SHOWN - 50 HZ EQUIPMENT, ONLY...

  • Page 143: Control A.- Switch - X73393 (C845)

    Control A.- Switch - X73393 (C845) Figure 78 ITEM DESCRIPTION PART NO. ITEM DESCRIPTION PART NO. BUTTON-OPERATOR-RED 076011 BUSHING-SNAP 11/16 ID X 7/8 010548 BUTTON-OPERATOR-BLACK 076012 WASHER-#8 EXT TOOTH LOC 000964 GUARD-LENSE (USED ON 075288 NUT-8-32 HEX M/S NUT SMA 000969 50 HZ UNITS, ONLY) PANEL A.-SWITCH...

  • Page 144: Transformer A. - X73649 (60 Hz) -26 (50 Hz) (C845)

    Transformer A. - X73649 (60 Hz) -26 (50 Hz) (C845) Figure 79 ITEM DESCRIPTION PART NO. ITEM DESCRIPTION PART NO. TRANS.-100VA 120/208/240 PRI 079800-24 BLOCK-TERMINAL 3P 20A 300V 051331 BUSHING-SNAP 3/4ID X 1"OD 053144 BUSHING-SNAP 5/8ID X 3/4OD 017462 SCREW-8X1/2 SLTD HEX WASH 075763 FILTER-CORCOM 6EH1 040140-001 Parts...
  • Page 145 Platen A.-Ser - X73333-23 (60 Hz) -75 (50 Hz) (C832/C834/C835/C836/C838) Figure 80 McDonald's Intelligap Grills Parts...
  • Page 146 Platen A.-Serv - X73333-23 (60 Hz) -75 (50 Hz) (C832/C834/C835/C836/C838) Parts Identification ITEM DESCRIPTION PART NO. ITEM DESCRIPTION PART NO. INSULATION-CER FBR 072459 SHIELD-COUPLING REAR 072927 THERMOCOUPLE-K TYPE SS 079622 O-RING-1-3/16OD X .103W 052733-120 SHIELD-HEAT 072460 CABLE-ADJUST-PLATEN 072458 SHIELD-PLATE SHROUD...

  • Page 147: Platen A.-Serv - X73182-23 / -21 (C842/C844/C845 )

    Platen A.-Serv - X73182-23 / -21 (C842/C844/C845 ) Standard Release Sheet Grills Figure 81 McDonald's Intelligap Grills Parts...
  • Page 148 Platen A.-Serv - X73182-23 / -21 (C842/C844/C845) Parts Identification ITEM DESCRIPTION PART NO. ITEM DESCRIPTION PART NO. INSULATION-CER FBR 072421 GASKET-GORE-TEX .250 DIA 074972-52 THERMOCOUPLE-K TYPE SS 079622 SCREW-8-32X5/16 SLTD RD 017552 SHIELD-HEAT 072422 CONTROL-LIMIT W/SCREWS 078721 (208V 60 HZ 3 PH) SHIELD-PLATE TUBE INNER 072467-1 CONTROL-LIMIT W/SCREWS...

  • Page 149: Platen A.-2450W 230V Serv - X73183-75 (C842/C844/C845)

    Platen A.-2450W 230V Serv - X73183-75 (C842/C844/C845) Standard Release Sheet Grills Figure 82 McDonald's Intelligap Grills Parts...
  • Page 150 Platen A.-2450W 230V Serv - X73183-75 (C842/C844/C845) Parts Identification ITEM DESCRIPTION PART NO. ITEM DESCRIPTION PART NO. INSULATION-CER FBR 072421 O-RING-1-3/16OD X .103W 052733-120 THERMOCOUPLE-K TYPE SS 079622 GASKET-GORE-TEX .250 DIA 074972-52 SHIELD-HEAT 072422 SCREW-8-32X5/16 SLTD RND 017552 SHIELD-PLATE TUBE INNER 072467-1 CONTROL-HI-LIMIT 550F NO 074165...

  • Page 151: Platen A.-Serv Wa - X73598-23 / -21 (C842)

    Platen A.-Serv WA - X73598-23 / -21 (C842) Wrap Around Release Sheet Grills Figure 83 McDonald's Intelligap Grills Parts...
  • Page 152 Platen A.-Serv WA - X73598-23 / -21 (C842) Parts Identification ITEM DESCRIPTION PART NO. ITEM DESCRIPTION PART NO. SHIELD-PLATE TUBE 072467 GASKET-GORE-TEX .250 DIA 074972-52 O-RING-1-1/16OD X .103W 052733-118 CABLE-ADJUST-PLATEN 072458 SHIELD-COUPLING FRONT 072926 NUT-10-32 HEX MACHINE 038599 SCREW SHIELD-PLATE SHROUD-OUTR 072466 WASHER-#10 FLAT 18-8 SS 037841...

  • Page 153: Platen A.-Serv Wa - X73599-75 (C842)

    Platen A.-Serv WA - X73599-75 (C842) Wrap Around Release Sheet Grills Figure 84 McDonald's Intelligap Grills Parts...
  • Page 154 Platen A.-Serv WA - X73599-75 (C842) Parts Identification ITEM DESCRIPTION PART NO. ITEM DESCRIPTION PART NO. SHIELD-PLATE TUBE 072467 SCREW-10-32X7/16 LAT HD 065717 O-RING-1-1/16OD X .103W 052733-118 GASKET-GORE-TEX .250 DIA 074972-52 SHIELD-COUPLING FRONT 072926 CABLE-ADJUST-PLATEN 072458 SHIELD-PLATE SHROUD-OUTR 072466 NUT-10-32 HEX MACHINE 038599 SCREW SHIELD-PLATE SHROUD...

  • Page 155: Springs (C832/C834/C835/C836/C838)

    E-RING-3/4 STEEL 077046 SCREW-EYE 3/8-16X1 BOLT 074397 BEARING .753 X 1.000 X 2.500 074398 NUT-3/8-16 WHIZ FLANGE LOC 017329 PIN-SPRING UPPER 074399 COMPRESSOR A.-AIR (C832) X73128- COMPRESSOR A.-AIR (C834) X73288- BEARING 3/4 ID-SELF ALIGN 078730 COMPRESSOR A.-AIR (C835) X73143- SPRING-EXTENSION 074396 1.4X.12X8.8...

  • Page 156: Springs (C842/C844/C845)

    Springs (C842/C844/C845) Figure 86 ITEM DESCRIPTION PART NO. ITEM DESCRIPTION PART NO. BEARING-FLANGE 3/4 X 15/16 077042 CYLINDER-AIR 6IN STROKE 079160 E-RING-3/4 STEEL 077046 SCREW-EYE 3/8-16X1 BOLT 074397 BEARING .753 X 1.000 X 2.000 072541 NUT-3/8-16 WHIZ FLANGE LOC 017329 PIN-SPRING UPPER 072542 X72724-...

  • Page 157: Motor A.-Mount - X73115 (C832/C834/C835/C836/C838)

    Motor A.-Mount - X73115 (C832/C834/C835/C836/C838) Figure 87 ITEM DESCRIPTION PART NO. ITEM DESCRIPTION PART NO. PCB A.-PLATEN MOTOR X83419 SCREW-10-32X1-3/4 084166 SCREW-6-32X5/8 SLTD ROUND 019309 SCREW-SHOULDER 4-40X.3755 058381 SCREW-10-32X3/8 SERR HWH 075985 PULLEY-2. 7/16 DIA. X .063 072457 MOTOR-BLDC 073998...

  • Page 158: Motor A.-Mount - X72403 (C842/C844/C845)

    Motor A.-Mount - X72403 (C842/C844/C845) Figure 88 ITEM DESCRIPTION PART NO. ITEM DESCRIPTION PART NO. SCREW-6-32X5/8 RHM/STNLS 019309 PULLEY-2/7-16 DIA. X .063 072457 PCB A - INTERFACE MOTOR X73633-SER SCREW-SHOULDER 058381 4-40X.3755 MOUNT-PCB 072898 SCREW-10-32X1-5/8 SHCS SS 079117 MOUNT BOTTOM-PCB 072901 WASHER-#10/18-8 SS FLAT 037841...

  • Page 159: Manifold Assembly - 073129 (C832/C834/C835)

    Manifold Assembly - 073129 (C832/C834/C835) Figure 89 ITEM DESCRIPTION PART NO. ITEM DESCRIPTION PART NO. VALVE-SOLENOID 3 WAY 12 073129-1 FITTING-SWIVEL ELBOW 1/4 073129-6 SCREW-3M X 0.5 073129-10 CONNECTOR-MATE LOCK 4 500534 FITTING-SWIVEL ELBOW 1/4 073129-5 VALVE-PRESSURE RELIEF 70B 073129-4 BLOCK-MANIFOLD .03 ORIFICE...

  • Page 160: Manifold Assembly - 083762 (C836 & C838)

    Manifold Assembly - 083762 (C836 & C838) Figure 90 ITEM DESCRIPTION PART NO. ITEM DESCRIPTION PART NO. VALVE-SOLENOID 3 WAY 12 072695-1 FITTING-SWIVEL ELBOW 1/4 072695-6 SCREW-M3X0.5 072695-10 VALVE-PRESSURE RELIEF 80 072695-12 FITTING-SWIVEL ELBOW 1/4 072695-5 REGULATOR-PRESSURE 0-120 072695-2 FITTING-DIFFUSER 1/4 MPT 072695-8 GAUGE-130 PSI 1/8 MPT BACK 072695-3...

  • Page 161: Manifold Assembly - 072695 (C842/C844/C845)

    Manifold Assembly - 072695 (C842/C844/C845) Figure 91 ITEM DESCRIPTION PART NO. ITEM DESCRIPTION PART NO. VALVE-SOLENOID 3 WAY 12 072695-1 FITTING-SWIVEL ELBOW 1/4 OD 072695-6 CONNECTOR-MATE LOCK 6 CIR 028594 SCREW-M3X0.5 072695-10 VALVE-PRESS. RELIEF 70 PSI 072695-4 FITTING-SWIVEL ELBOW 1/4 OD 072695-5 REGULATOR-PRESS.

  • Page 162: Manifold Assembly - X79373-02 (C835)

    Manifold Assembly - X79373-02 (C835) Figure 92 ITEM DESCRIPTION PART NO. ITEM DESCRIPTION PART NO. VALVE-GAS REDUNDANT 3-1/2 079329-02 NIPPLE-3/8 MPT CLOSE BLK 076343 FITTING-REDUCER-1/2FPT-3/8 077364 ELBOW-3/8MPTX3/8FPT-BLACK 078890 HARNESS A.-GAS VALVE X79357 PLUG-3/8MPT-BLACK 078907 HARNESS A.-GAS VALVE X79357-22 FITTING-CROSS 3/8FPT-BLACK 078906 *NOT SHOWN ELBOW-3/8 MPT X 5/16...

  • Page 163: Manifold Assembly - X78891-40 (C835 High Voltage)

    Manifold Assembly - X78891-40 (C835 High Voltage) Figure 93 ITEM DESCRIPTION PART NO. ITEM DESCRIPTION PART NO. HARNESS A.-GAS VALVE X79573-36 ELBOW-3/8 MPT X 5/16 076370 KIT A.-GAS VALVE 1/2" NPT 072569 VALVE-GAS REDUNDANT 078909-SER W/REGULATOR ELBOW-3/8MPTX3/8FPT-BLK 078890 FITTING-REDUCER-1/2FPT-3/8 077364 NIPPLE-3/8MPT X 1-1/2 BLK 079130 NIPPLE-3/8 MPT CLOSE BLK...

  • Page 164: Manifold Assembly - X73109-02 (C845)

    Manifold Assembly - X73109-02 (C845) Figure 94 ITEM DESCRIPTION PART NO. ITEM DESCRIPTION PART NO. ELBOW-3/8 MPT X 5/16 076370 FITTING-CROSS 3/8FPT-BLACK 078906 VALVE-GAS REDUNDANT 3-1/2 079329-02 NIPPLE-3/8"X5-1/2 BLACK PIPE 073110 TEE-3/8 FP BLACK PIPE 078980 NIPPLE-3/8 MPT CLOSE BLK 076343 FITTING-REDUCER-1/2FPT- 077364...

  • Page 165: Manifold Assembly - X73695-03 (C845 High Voltage)

    Manifold Assembly - X73695-03 (C845 High Voltage) Figure 95 ITEM DESCRIPTION PART NO. ITEM DESCRIPTION PART NO. VALVE-GAS REDUNDANT 078909-03 KIT A.-GAS VALVE 1/2" NPT 072569 24VAC NIPPLE 1/2"MPT CLOSE BLACK 076824 SCREW-M3X0.5 072695-10 TEE-1/2 FP BLACK PIPE 078981 HARNESS A.-GAS VALVE X79573-36 NIPPLE-1/2MPT X 2-1/2LG BLK 081426...
  • Page 166 Compressor A.-Air - X73128-12 (C832) (60 Hz) (50 Hz) Figure 96 ITEM DESCRIPTION PART NO. ITEM DESCRIPTION PART NO. SWITCH-PRESSURE 240V,3HP 077879-C TANK-ACCUMULATOR 10 LB 078820 NIPPLE-1/4PT X 1-3/8 BRASS 029937 PLUG-1/4 MP BRASS 027747 CROSS-1/4 FPT * 1.562 SQ...
  • Page 167 Compressor A.-Air - X73288-27 (C834) Figure 97 ITEM DESCRIPTION PART NO. ITEM DESCRIPTION PART NO. SWITCH-PRESSURE 240V 3HP 077879-C FITTING-1/4MPTX1/4OD TUBE 052560-2 NUT-10-32 SMALL PATTERN SS 059663 TUBE-.170ID X .250OD R403021 ADAPTOR-1/4MPT X 1/4 OD 052563-2 WASHER-#8 EXTERNAL TOOTH 000964 PLUG-HOLE 7/8 DIA.
  • Page 168 Compressor A.-Air - X73143- (C835) Figure 98 ITEM DESCRIPTION PART NO. ITEM DESCRIPTION PART NO. SWITCH-PRESSURE 240V,3HP 077879-C TANK-ACCUMULATOR 10LB 078820 NIPPLE-1/4PT X 1-3/8 BRASS 029937 PLUG-1/4MP BRASS 027747 CROSS-1/4 FPT * 1.562 SQ 077339-M FITTING-HI TEMP 1/4 X 1/4 058771-2 PLUG-HOLE 7/8 DIA.
  • Page 169 Compressor A.-Air - X83304-34 (C836 & C838) Figure 99 ITEM DESCRIPTION PART NO. ITEM DESCRIPTION PART NO. COMPRESSOR-AIR 032129-27 CONNECTOR-MATE LOCK-3 044823 FITTING-HI TEMP 1/4X1/4 OD 9 058771-2 MANIFOLD A. 073129-R TANK-ACCUMULATOR 10LB 078820 CONNECTOR-MATE LOCK-2 044821 TUBE-.188 ID X .250 OD 058924-XX CONNECTOR-BX 3/8 STR- 014569...
  • Page 170 Compressor A.-Air - X72724-12 (C842/C844) (60 Hz) (50 Hz) Figure 100 ITEM DESCRIPTION PART NO. ITEM DESCRIPTION PART NO. SWITCH-PRESSURE 240V 3HP 063944-C PLUG-1/4MP BRASS 027747 NUT-10-32 SMALL PATTERN 059663 FITTING-1/4MPTX1/4OD TUBE 052560-2 ADAPTOR-1/4MPTX1/4 OD 052563-2 TUBE-.170 ID X .250 OD R403021 PLUG-HOLE 7/8 DIA.
  • Page 171 Compressor A.-Air - X73108-12 (C845) (60 Hz) (50 Hz) Figure 101 ITEM DESCRIPTION PART NO. ITEM DESCRIPTION PART NO. SWITCH-PRESSURE 240V 3HP 063944-C TANK-ACCUMULATOR 10 LB 078820 PLUG-HOLE 7/8 DIA. BLACK 010077 PLUG-1/4MP BRASS 027747 TEE-HI TEMP 1/4X1/4 OD 058770-2 FITTING-HI TEMP 1/4X1/4 OD 9 058771-2 NUT-10-32 SMALL PATTERN...
  • Page 172 Accessories (C832/C834/C835/C836/C838) Figure 102 ITEM DESCRIPTION PART NO. ITEM DESCRIPTION PART NO. ROD-RELEASE MATERIAL 076155 SHEET-RELEASE (BOX OF 6) 073317 REAR HOSE A.-FLEXIBLE GAS 076390 CLIP-RELEASE MATERIAL 072673 SHEET-LOWER RELEASE 081432 W/TAB (BOX OF 12) C835, ONLY ** FOR GRILL MARKETS USING LOWER RELEASE SHEETS, ONLY.
  • Page 173 Accessories (C842/C844/C845) Figure 103 ITEM DESCRIPTION PART NO. ITEM DESCRIPTION PART NO. ROD-RELEASE MATERIAL 073338 HOSE A.-FLEXIBLE GAS 073677 CLIP-RELEASE MATERIAL 072673 SHEET-LOWER RELEASE 081432 W/TAB (BOX OF 12) SHEET-RELEASE STANDARD 072899 C845, ONLY (BOX OF 9) ** FOR GRILL MARKETS USING LOWER RELEASE SHEETS, ONLY.
  • Page 174 Model C832, C834, C842, & C844 Electric Grills: C83223G000 - 208V 60HZ 3PH, C83228G000 240V 60HZ 3PH, C82375GW00 400V 50HZ 3PH ROHS Compliant, C83475GW00 400V 50HZ 3N (4 Wire) Stubby, C84223G000 208V 60HZ 3PH, C84260GW00 220/380V 60 HZ 3PH-4, C84275GW00 400V 50HZ 3N~(4 Wire), C84278GW00 220V 50/60HZ 3PH, C84475GW00 400V 50HZ 3N~(4 Wire) Stubby...
  • Page 175 072673 COMPRESSOR-AIR-115V 60HZ 075506SER1 208V 60HZ 3PH COMPRESSOR-AIR-230V SERV 032129SER2 400V 50HZ 3N~ (4 WIRE) +ADAPTOR-1/4MPT X 1/4 OD TUBE 052563-2 +CROSS-1/4 FPT * 1.562 SQ 077339-M + ELBOW-1/4PT-STREET-BRASS 035573 +FITTING-1/4MPTX1/4OD TUBE 90DG 052560-2 +MANIFOLD A.-*C832* 073129 +PLUG-1/4MP BRASS 027747...
  • Page 176 X72848-SER M5057035 & PRIOR W/LON +BRACKET-LON CONTROL *842/844 072806 M5057035 & PRIOR W/LON +BRACKET-LON CONTROL*842/8 072806-75 M5057035 & PRIOR W/LON +BRACKET-LON CONTROL*C832/C83 073232-26 M5057035 & PRIOR W/LON +BRACKET-LON CONTROL*C832/C834 073232 M5057035 & PRIOR W/LON +CABLE-LON GATEWAY *C842* 072916-32 M5057035 & PRIOR W/LON...
  • Page 177 C832 C832 C834 C842 C842 C842 C842 C844 CLASS CORD-2.6MM-5 HAR7 26A 60DEG C 054832-158 COVER A.-PLATEN *C832/C835* X73116 COVER A.-PLATEN *C832* X73117 BAR A.-RELEASE MATERIAL*832/ X73118 NUT-10-32 WHIZ FLANGE LOCKNU 020983 COVER A.-PLATEN *C842* X73365 REPLACED X72847 COVER-SHROUD RIGHT *C844*...
  • Page 178 072472 HARNESS A.-CNTL BOX X74157 S/N K7120000 & UP HARNESS A.-COMP. VALVE X72743 S/N K7120000 & UP - REPLACES X72854 HARNESS A.-COMP. VALVE *C832* X73145 HARNESS A.-COMP/TB X79503 HARNESS A.-COMP/TB X72854 S/N K7110000 & PRIOR - CONTROL A.-UPPER HARNESS A.-MOTOR *C842* 073472 HARNESS A.-PCB *C842*...
  • Page 179 LABEL-GROUNDING SYMBOL 017669 LABEL-OPERATION*C842/C844* 072865 LABEL-WARN GRILL MCD AUTH SVC 072658 LABEL-WARN-GRILL-MCD-SVC- 072658-CAN LABEL-WARN-GRILL-MCD-SVC-P/G 072658-PG LABEL-WARRANTY-MCD 056691 MAN-OPER C832/C834 073193-M MAN-OPER C842 MCDONALD'S 072768-M MANIFOLD A.-*C832* - AIR COMPRESSOR 073129 BLOCK MANIFOLD .030 ORFICE 073129-7 CONNECTOR-MATE LOCK 4 CIR-PIN 500534...
  • Page 180 072695-2 SCREW-M3X0.5 072695-10 VALVE-PRESSURE RELIEF 70 PSI 072695-4 VALVE-SOLENOID 3 WAY 12 VDC 072695-1 MODULE-PROGRAM *C842* X72760-SER MOTOR-24VDC *C832/C842*- NLA 072454 NA-USE X73998-SER KIT A KIT A.-MOTOR X73998-SER S/N M1103365 & UP-REPLACES 072454 +SCREW-10-32X1-5/8 SOC. HD CAP 079117 +WASHER-#10 EXT. TOOTH LOCK...
  • Page 181 074110 PANEL-SIDE *M 34*RIGHT 074111 PANEL-SIDE *C844* LEFT 072790 5/02/08 TO 99/99/99 PANEL-SIDE *C844* RIGHT 072791 5/02/08 TO 99/99/99 PCB A.-INTERF MTR *C832/C842* X73633-SER MOTOR A.-MOUNT PCB A.-INTERF MTR *C832/C842* X72701-SER CONTROL +SCREW-6-32X5/8 SLTD ROUND 019309 PLATEN A.-3100W SERV -WRAP X73333-23 PLATEN A.-3100W SERV*C832/C835-WRAP...
  • Page 182 DESCRIPTION PART QTY. QTY. QTY. QTY. QTY. QTY. QTY. QTY. QTY. WARR. REMARKS NUMBER C832 C832 C832 C834 C842 C842 C842 C842 C844 CLASS RELAY-DPDT 100UA TO 7A 052111-12 +SOCKET-RELAY-FOR USE W/052111 052112 RELAY-SS 25A NON-ALARM 240 VAC 074210-02 ROD-RELEASE MAT. *M 11-12-15* 076155 ROD-RELEASE MAT.
  • Page 183 DESCRIPTION PART QTY. QTY. QTY. QTY. QTY. QTY. QTY. QTY. QTY. WARR. REMARKS NUMBER C832 C832 C832 C834 C842 C842 C842 C842 C844 CLASS SHIELD-PLATE TUBE 072467 PLATEN A.-2600W *C842* SHROUD A.-DOUBLE X72781 SHROUD A.-DOUBLE *M34* X74108 SHROUD A.-PLATEN WELDED X73120 SHROUD A.-PLATEN...
  • Page 184 NUMBER C832 C832 C832 C834 C842 C842 C842 C842 C844 CLASS TRANS.-CONT.-40VA 208/240V 053072 M5057035 & PRIOR W/LON TRAY-ARM *C832* 072455 +CLAMP-HANDLE 079753 +SCREW-1/4-20X1-1/4 SERR.FLANGE 024351 TRAY-ARM 072407 +CLAMP-HANDLE 079753 +SCREW-1/4-20X1-1/4 SERR.FLANGE 024351 TRIM A.-LOWER CORNER LT X79196 TRIM A.-LOWER FRONT RGHT X79199 TUBE-.170ID X .250OD...
  • Page 185 C83675GW00 & C83875GW00 ELECTRIC - 400V 50HZ 3N~ (4 WIRE) 1 PLATEN-2/3 GRILL DESCRIPTION PART QTY. QTY. WARR. REMARKS NUMBER C836 C838 CLASS BAR A.-RELEASE X73315 BAR A.-RELEASE MATERIAL X73118 BAR-BELLY 077904 +SCREW-3/8-16X1 HEX HEAD CAP 079145 +WASHER-3/8 USS FLAT CR3 000653 BEARING 3/4 ID-SELF ALIGN 078730...
  • Page 186 DESCRIPTION PART QTY. QTY. WARR. REMARKS NUMBER C836 C838 CLASS +TEE-HI TEMP 1/4X1/4 OD 058770-2 +TUBE-TEFLON .188IDX.250OD R403022 +VALVE-CHECK 1/4MP 020959 CONTROL-GATEWAY-LON X72848-SER USED S/N M5057035 & PRIOR WITH LON CONTROL-DISPLAY X72491-SER DOOR A.-LOWER *C842* - DISPLAY +GASKET-CONTROL 072914 +NUT-8-32 KEPS ZINC/TRI 081547 +WASHER-#8 EXTERNAL TOOTH LOCK 000964...
  • Page 187 DESCRIPTION PART QTY. QTY. WARR. REMARKS NUMBER C836 C838 CLASS HARNESS A.-COMP/TB X79503 HARNESS A.-RELAY/PCB X74222 HEATER-CAST 945W 230VAC 074266-26 HEATER-CAST 1035W 077910-26 HINGE A.-M.P.DOOR-RIGHT X78348 HINGE A.-M.P. DOOR-LEFT X78349 HOLDER-DRIP TRAY 074206 HOLDER-DRIP TRAY 077943 HOOK-SHEET LEFT 074184 HOOK-SHEET RIGHT 074185 KIT A.-3FT RESTRAIN CABLE 074948...
  • Page 188 X83555 PANEL A.-SWITCH X83535 PANEL-SIDE-R 083504 PANEL-SIDE UPPER-R 083503 PANEL-SIDE-L 083506 PANEL-SIDE UPPER-L 083505 PANEL-SIDE *C832* 073345-R PANEL-SIDE UPPER-RT *C832 073353 PANEL-SIDE *C832* 073345-L PANEL-SIDE UPPER-LT *C832 073352 PCB A.-INTERF MTR X73633-SER MOTOR A.-MOUNT MOUNT-PCB +072898 SCREW-6-32X5/8 SLTD ROUND +019309 PLATEN A.-3100W SERV*-WRAP...
  • Page 189 +PIN-SPRING UPPER 074399 SWITCH-PRESSURE 240V,3HP 077879-C AIR COMPRESSOR SWITCH-ROCKER-DPST-10AMP IP65 076989-WP DOOR A.-LOWER *C842* SWITCH-SCREW TERMINAL 075780 X72852 SWITCH A.-LATCH *C832/C842*\COMPLETE +COVER-TERMINAL 018590 +NUT-6-32 HEX MACHINE SCREW NUT 000927 +SCREW-6-32X1 SLTD ROUND 017056 TANK-ACCUMULATOR 10LB-NPT 078820 AIR COMPRESSOR THERMOCOUPLE-K TYPE SS BRAID 079622 PLATEN A.-2600W *C842* 208V...
  • Page 190 DESCRIPTION PART QTY. QTY. WARR. REMARKS NUMBER C836 C838 CLASS TRAY-ARM 072455 +CLAMP-HANDLE 079753 +SCREW-1/4-20X1-1/4 SERR.FLANGE 024351 TUBE-TEFLON .188IDX.250OD R403022 VALVE-CHECK W/#69 ORIFICE 078332 VALVE-CHECK 1/4MP 020959 AIR COMPRESSOR VALVE-PRESSURE RELIEF 80 PSI 072695-12 VALVE-SOLENOID 3 WAY 12 VDC 072695-1 VARISTOR A.-230VAC W/#10 SPADE X51733-C VARISTOR-280VAC RMS 17 MM DI...
  • Page 191 220/ 400V 220V 60HZ 60HZ 380V 50HZ 60HZ 380V 50HZ 50/60 60HZ 60HZ ADAPTOR 076745 ARM A.-TUBE *C832* LEFT X72475-L +SEAL-ARM 079952 ARM A.-TUBE *C832* RIGHT X72475-R +SEAL-ARM 079952 ARM A.-TUBE *C845* X73031 +SEAL-ARM 079952 BACKSPLASH A.-*C832/C835* X73126 BACKSPLASH A.
  • Page 192 DESCRIPTION PART QTY. QTY. QTY. QTY. QTY. QTY. QTY. QTY. WARR. REMARKS NUMBER C835 C835 C835 C835 C845 C845 C845 C845 CLASS FAN-BLOWER 60CFM 120/230 VAC 079326-12 SHIELD-AIRFLOW 073325 BULLNOSE A. ***** SEE DRIPEDGE X79036 BURNER-33% OPEN-CENTER IND 079327 BURNER-I.R.*C845* 073334 +GASKET-BURNER BRACKET *M15* 079087...
  • Page 193 QTY. QTY. WARR. REMARKS NUMBER C835 C835 C835 C835 C845 C845 C845 C845 CLASS +MANIFOLD A.-*C832* 073129 +MANIFOLD A.-*C842* 072695 +PLUG-1/4MP BRASS 027747 +PLUG-HOLE 7/8 DIA. BLACK 010077 +PLUG-1/4 NPT-PARKER:VS219P-4 065156-6 +SWITCH-PRESSURE-240V, 3HP 063944-C M3107231 REPLACES 063944-C - U/D 233...
  • Page 194 PLATEN A.-2600W CONTROL-MOTOR INTERFACE X72436-SER CONTROL A.-LOWER CONTROL-MOTOR *C845* X69875-SER CORD-1.5MM-3 HAR7 16GA 60 051656-158 CORD-2.6MM-5 HAR7 26A 60D 054832-158 COVER A.-PLATEN *C832/C835* X73116 COVER A.-PLATEN *C832* X73117 BAR A.-RELEASE MATERIAL*832/ X73118 NUT-10-32 WHIZ FLANGE LOCKNU 020983 COVER A.-PLATEN *C842* X73365...
  • Page 195 DESCRIPTION PART QTY. QTY. QTY. QTY. QTY. QTY. QTY. QTY. WARR. REMARKS NUMBER C835 C835 C835 C835 C845 C845 C845 C845 CLASS E-RING-3/4 STEEL 077046 E-RING 1/4 BLACK PHOS 032190 KIT A.-GAS PILOT ELECTRODE X81683-SER C835 DOMESTIC -23 & -28 / S/N M3107363 &...
  • Page 196 S/N M3010000 & UP HARNESS A.-CNTL BOX X74157 S/N K7120000 & UP HARNESS A.-COMP. VALVE X72743 S/N K7120000 & UP - REPLACES X72854 HARNESS A.-COMP. VALVE *C832* X73145 HARNESS A.-COMP/TB X79503 HARNESS A.-GAS VALVE X79573-24 HARNESS A.-GAS VALVE X79573-36 HARNESS A.-GAS VALVE *M15E* X79511 HARNESS A.-GAS VALVE...
  • Page 197 DESCRIPTION PART QTY. QTY. QTY. QTY. QTY. QTY. QTY. QTY. WARR. REMARKS NUMBER C835 C835 C835 C835 C845 C845 C845 C845 CLASS HARNESS A.-IGN CNTRL *C845* 081595 S/N M3010000 & UP HARNESS A.-MOTOR FEM *C84 073643 HARNESS A.-MOTOR *C842* 073472 HARNESS A.-PCB *C842* 073473 HARNESS-COMPRESSOR...
  • Page 198 DESCRIPTION PART QTY. QTY. QTY. QTY. QTY. QTY. QTY. QTY. WARR. REMARKS NUMBER C835 C835 C835 C835 C845 C845 C845 C845 CLASS HOSE-BEV.-.250IDX.438OD-100' R30317 +CLAMP-HOSE 7/16-WIRE DICHROM 051742 HOSE ASSEMBLY-FLEXIBLE GAS 076390 HOSE ASSEMBLY-FLEXIBLE GAS 073677 INSULATOR-TEFLON-2 HOLE 079810 KIT A.-3FT RESTRAIN CABLE 074948 KIT A.-ACCESSORY *M832/835* X73142-SER...
  • Page 199 S/N M2125255 & UP LUG-GROUNDING 4-14GA WIRE 017667 MAN-OPER C835 073292-M MAN-OPER C845 073452-M MAN-OPER C845 SPANISH 073452SM MANIFOLD A.-*C832* - AIR COMPRESSOR 073129 AIR COMPRESSOR BLOCK MANIFOLD .030 ORFICE 073129-7 CONNECTOR-MATE LOCK 4 CIR-PIN 500534 FITTING-DIFFUSER 1/4 MPT 072695-8...
  • Page 200 8/01/08 REPLACES 074085 PANEL-SIDE LEFT 072967 S/N K8102227 & UP PANEL-SIDE RIGHT 072968 S/N K8102227 & UP PANEL A.-BACK PNL *C845* X73680-SER PANEL A.-BACK SERVICE X73681 PANEL A.-CONTROL UPPER *C845 X73697 PANEL-SIDE UPPER-LT *C832* 073352 PANEL-SIDE UPPER-RT *C832* 073353 PANEL-SIDE *C832* 073345-L...
  • Page 201 C835 C835 C835 C835 C845 C845 C845 C845 CLASS PANEL-SIDE *C832* 073345-R PCB A.-INTERF MTR *C832/C842* X73633-SER PLATE A.-TERMINAL BLOCK *C845* X81090 PLATE A.-TERMINAL BLOCK *C8 X81090-2 C845-75 REPLACED X81090-2 M3043702 PLATE A.-TERMINAL BLOCK *C845* X81090-3 C845-75 REPLACES X81090-4 PLATE A.-TERMINAL BLOCK *C845*...
  • Page 202 SCREW-SHOULDER 3/8X3-1/4 052010 SCREW-SHOULDER 10-32X1/2 SS 057584 SEAL-ARM 079952 ARM/BACKSPLASH SEALANT-GORE-TEX 1/4 UNCOMP. R700033 SHEET-RELEASE *C832* BOX OF 6-STD 073124 SHEET-RELEASE -WRAP AROUND 073317 SHEET-RELEASE *C842*WRAP AROUND 073337 SHEET-LOWER RELEASE *C832 081432 C835 S/N M2111829 & UP -23 & -28...
  • Page 203 076222-K THERMOCOUPLE A. X75695-K TRANS.-100VA 120/208/240 PRI 079800 CONTROL A.-UPPER *C842* TRANS.-CONT.-40VA 208/240V 053072 USED M5057035 & PRIOR W/LON TRANS.-CONT.-80VA 230V/24V 059993 TRANS.-100VA 120/208/240 079800-24 TRAY-ARM *C832* 072455 +CLAMP-HANDLE 079753 +SCREW-1/4-20X1-1/4 SERR.FLANGE 024351 TRAY-ARM 072407 +CLAMP-HANDLE 079753 +SCREW-1/4-20X1-1/4 SERR.FLANGE 024351...
  • Page 204 DESCRIPTION PART QTY. QTY. QTY. QTY. QTY. QTY. QTY. QTY. WARR. REMARKS NUMBER C835 C835 C835 C835 C845 C845 C845 C845 CLASS TRIM A.-LOWER CORNER *M15* LT X79196 TRIM A.-LOWER FRONT *M15* RGHT X79199 TRIM-LOWER DOOR *M15* 079206 TUBE-.170ID X .250OD R403021 AIR COMPRESSOR TUBE-TEFLON .188IDX.250OD...
  • Page 205 C835 C835 C835 C835 C845 C845 C845 C845 CLASS PLUG-ELECTRICAL MOLDED 3 POLE 079170 SHEET-RELEASE *C832* BOX OF 6 073124 AVAILABLE FOR SERVICE GAGE A.-GAP *C842/4/5* X73655 KIT A.-TUNE UP *C835* X74514-11G KIT A.-TUNE UP *C845* X74514-10G MODULE-PROGRAM *C842* X72760-SER...
  • Page 206 MOTOR 3 TGGT OPTIONAL COMMUNICATIONS CONTROL- GATEWAY BLUE BLU/WHT TGGT TGGT TGGT TERM. BLOCK TGGT TGGT TGGT TGGT MOTOR SUPPLY MOTOR 1 MOTOR 2 MOTOR HALL MOTOR 3 TGGT TGGT Taylor Company Model C832 072522-23 05/14 2014 Carrier Commercial Refrigeration, Inc.
  • Page 207 MOTOR 3 TGGT OPTIONAL COMMUNICATIONS CONTROL- GATEWAY BLUE BLU/WHT TGGT TGGT TGGT TERM. BLOCK TGGT TGGT TGGT TGGT MOTOR 1 MOTOR 2 MOTOR HALL MOTOR 3 MOTOR SUPPLY TGGT TGGT Taylor Company Model C832 072522-23S 05/14 2014 Carrier Commercial Refrigeration, Inc.
  • Page 208 TOP REAR HTR BLK/RED BLU/WHT 1033W TGGT 1033W 1033W TGGT 2300W TGGT MOTOR HALL MOTOR 3 MOTOR SUPPLY MOTOR 1 MOTOR 2 2300W TGGT TGGT CONTROL- GATEWAY 2300W TGGT Taylor Company Model C832/C834 072522-75 05/14 2014 Carrier Commercial Refrigeration, Inc.
  • Page 209 TOP REAR HTR BLK/RED BLU/WHT 1033W TGGT 1033W 1033W TGGT 2300W TGGT MOTOR SUPPLY MOTOR 1 MOTOR 2 MOTOR HALL MOTOR 3 2300W TGGT TGGT CONTROL- GATEWAY 2300W TGGT Taylor Company Model C832/C834 073295-75 05/14 2014 Carrier Commercial Refrigeration, Inc.
  • Page 210 MOTOR SUPPLY TGGT GREEN GRN/YEL YEL/BLK GAS SOL. YEL/BLK FT HTR TOP HTR BLU/WHT BLU/WHT TGGT TGGT TGGT TGGT MOTOR 2 MOTOR HALL MOTOR 3 MOTOR SUPPLY MOTOR 1 Taylor Company Model C835 073181-23 05/14 2014 Carrier Commercial Refrigeration, Inc.
  • Page 211 MOTOR 3 GRN/YEL WHT/ORN BK HTR FT HTR MID HTR TOP HTR YEL/BLK BLU/WHT GRA/BLK TGGT TGGT TGGT TGGT TGGT MOTOR HALL MOTOR 3 MOTOR SUPPLY MOTOR 1 MOTOR 2 Taylor Company Model C835 073181-75 05/14 2014 Carrier Commercial Refrigeration, Inc.
  • Page 212 1033W TGGT 2300W TGGT 2300W TGGT TGGT MOTOR HALL MOTOR 3 MOTOR SUPPLY MOTOR 1 MOTOR 2 HALL C HALL B HALL A 2300W TGGT CONTROL- GATEWAY Taylor Company Model C836 & C838 083305-75 2/15 2015 Carrier Commercial Refrigeration, Inc.
  • Page 213 TOP REAR HTR TOP FRT HTR BLU/WHT 1300W TGGT TGGT 1300W TGGT 1900W TGGT TGGT MOTOR 2 MOTOR HALL MOTOR 3 MOTOR SUPPLY 1900W MOTOR 1 TGGT TGGT Taylor Company Model C842 1900W TGGT TGGT 072826-23 05/14 2014 Carrier Commercial Refrigeration, Inc.
  • Page 214 TOP REAR HTR TOP FRT HTR BLU/WHT 1300W TGGT 1300W TGGT TGGT 1900W TGGT TGGT MOTOR HALL MOTOR 3 MOTOR SUPPLY MOTOR 1 MOTOR 2 1900W TGGT TGGT Taylor Company Model C842 1900W TGGT TGGT 072826-23S 05/14 2014 Carrier Commercial Refrigeration, Inc.
  • Page 215 TOP FRT HTR BLK/RED BLU/WHT 1225W TGGT TGGT 1225W BLK/WHT BLK/YEL 1633W TGGT MOTOR 1 MOTOR 2 MOTOR HALL MOTOR 3 MOTOR SUPPLY 1633W TGGT TGGT CONTROL- Taylor Company GATEWAY Model C842/C844 1633W TGGT 072700-75 05/14 2014 Carrier Commercial Refrigeration, Inc.
  • Page 216 TOP REAR HTR TOP FRT HTR BLK/RED BLU/WHT 1225W TGGT 1225W TGGT 1633W TGGT MOTOR 1 MOTOR 2 MOTOR HALL MOTOR 3 MOTOR SUPPLY 1633W TGGT TGGT Taylor Company CONTROL- GATEWAY Model C842/C844 1633W TGGT 072745-75 05/14 2014 Carrier Commercial Refrigeration, Inc.
  • Page 217 TOP REAR HTR TOP FRT HTR BLK/RED BLU/WHT 1255W TGGT 1255W TGGT 1633W TGGT MOTOR SUPPLY MOTOR 1 MOTOR 2 MOTOR HALL MOTOR 3 1633W TGGT TGGT Taylor Company CONTROL- GATEWAY Model C842/C844 1633W TGGT 072861-75 05/14 2014 Carrier Commercial Refrigeration, Inc.
  • Page 218 HALL A BLU/WHT ORN/WHT BK HTR FT HTR MID HTR TOP REAR HTR TOP FRT HTR 1300W ORN/WHT 1300W 12VDC MOTOR 2 MOTOR HALL MOTOR 3 MOTOR SUPPLY MOTOR 1 Taylor Company Model C845 073090-23 05/14 2014 Carrier Commercial Refrigeration, Inc.
  • Page 219 ORN/WHT GRN/YEL WHT/ORG BK HTR FT HTR TH/W MID HTR TOP REAR HTR TOP FRT HTR 1225W IND/V1 1225W MOTOR 2 MOTOR HALL MOTOR 3 MOTOR SUPPLY MOTOR 1 Taylor Company Model C845 073700-40 05/14 2014 Carrier Commercial Refrigeration, Inc.

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