GIRBAU HS-6040 Installation Instructions Manual
  1. Manuals
  2. Brands
  3. GIRBAU Manuals
  4. Washer
  5. HS-6040
  6. Installation instructions manual

GIRBAU HS-6040 Installation Instructions Manual

Hide thumbs Also See for HS-6040:
Table of Contents

Advertisement

Quick Links

instructions for washers
Installation
HS-6040/HS-6057/HS-6110
EH090/EH130/EH255
GIRBAU, SA
Crta de Manlleu, km. 1
08500 VIC (Barcelona)  SPAIN
National sales:
Tel.(+ 34) 902 300 359
comercial@girbau.es
International sales:
Tel.(+ 34) 938 862 219
sales@girbau.es
Service:
Tel.(+ 34) 902 300 357
EN
sat@girbau.es
www.girbau.es
Installation
For USA and CANADA:
HS-6040/57/110
CONTINENTAL GIRBAU Inc.
2500 State Road 44
WI 54904 Oshkosh  USA
EH090/130/255
Tel. 1(920) 231-8222
info@continentalgirbau.com
www.continentalgirbau.com
Cod. 511485
Rev.07/0717

Advertisement

Table of Contents
loading

Related Manuals for GIRBAU HS-6040

Summary of Contents for GIRBAU HS-6040

  • Page 1 Tel.(+ 34) 938 862 219 sales@girbau.es Service: Tel.(+ 34) 902 300 357 sat@girbau.es www.girbau.es Installation For USA and CANADA: HS-6040/57/110 CONTINENTAL GIRBAU Inc. 2500 State Road 44 WI 54904 Oshkosh  USA EH090/130/255 Tel. 1(920) 231-8222 info@continentalgirbau.com www.continentalgirbau.com Cod. 511485 Rev.07/0717...
  • Page 2 Model From serial # HS-6040 2150001 EH090 1500001 HS-6057 2160001 EH130 1510001 HS-6110 2170001 EH255 1520001 Cod. 511485 Rev.07/0717...

  • Page 3: Table Of Contents

    Releasing the security lock......................20 Washer location Conditions ......................21 Installing more than one washer ..................... 22 Removal of shipping braces ......................23 2.6.1. HS-6040, HS-6057, EH090, EH130 models ................23 2.6.2. HS-6110, EH255 models ......................24 3. INSTALLATION ............................. 25 Drain ..............................25 3.1.1.

  • Page 4: Safety Instructions

    1. The actions described in these instructions are strictly reserved for contractually AUTHORISED TECHNICAL SERVICES (ATS) and personnel who have successfully completed training by Girbau 2. The company responsible for the Authorised Technical Service accepts full liability for the work done and any possible consequences that may derive from it.
  • Page 5 Safety Instructions Before beginning any procedure on machines equipped with an inverter or equipment with capacitative loads, wait for at least five minutes (10 minutes on equipment with a power rating greater than 25 kW) after the electrical disconnection, to eliminate risk of residual voltage. Close and mechanically lock the manual WATER, GAS, STEAM, THERMAL OIL, COMPRESSED AIR, etc.
  • Page 6 Safety Instructions SYMBOLS USED IN MACHINE LABELLING Electrical risk High temperature risk Protective guard for elements carrying Handle with caution. an electric current. Use adequate protection. Risk of inhaling harmful or irritant Mechanical risk vapours Protective guard for moving parts. Keep the doors/covers closed.

  • Page 7: Technical Specifications

    Technical specifications 1. TECHNICAL SPECIFICATIONS Justification of the Design regulation. HS-6040, HS-6057, HS-6110 models. As they have a net drum volume higher than 150 l, they must follow EN 60204-1 standard. Tools needed for installation HS-6040; HS-6057; EH090; EH130 ...

  • Page 8: Declaration Of Conformity

    Technical specifications Declaration of conformity HS-6040 model EC DECLARATION OF CONFORMITY Manufacturer: GIRBAU S.A. Address: Ctra. de Manlleu, km 1, 08500 Vic, Barcelona, SPAIN Identification of the machine Generic denomination: Function: Type: Washer extractor Washing in a water bath and extracting textiles...
  • Page 9 Technical specifications HS-6057 model EC DECLARATION OF CONFORMITY Manufacturer: GIRBAU S.A. Address: Ctra. de Manlleu, km 1, 08500 Vic, Barcelona, SPAIN Identification of the machine Generic denomination: Function: Type: Washer extractor Washing in a water bath and extracting textiles Front loading Lavadora-centrifugadora Lavar en baño de agua y centrifugar géneros textiles...
  • Page 10 Technical specifications HS-6110 model EC DECLARATION OF CONFORMITY Manufacturer: GIRBAU S.A. Address: Ctra. de Manlleu, km 1, 08500 Vic, Barcelona, SPAIN Identification of the machine Generic denomination: Function: Type: Washer extractor Washing in a water bath and extracting textiles Front loading Lavadora-centrifugadora Lavar en baño de agua y centrifugar géneros textiles...

  • Page 11: Installation Specifications

    Technical specifications Installation specifications General specifications UNITS HS-6040 / EH090 HS-6057 / EH130 HS-6110 / EH255 DRUM VOLUME dm3 (cu. ft) 395 (13.9) 569 (20.1) 1100 (38.8) DRY LINEN CAPACITY kg 1/10 (lbs.) 39.5 (87.1) 57 (125.7) 110 (242.5) SPIN r.p.m.
  • Page 12 Technical specifications HS-6040 / EH090 HS-6057 / EH130 HS-6110 / EH255 UNITS TILT TILT TILT DRUM VOLUME dm3 (cu. ft) 395 (13.9) 569 (20.1) 1100 (38.8) DRY LINEN CAPACITY kg 1/10 (lbs.) 39.5 (87.1) 57 (125.7) 110 (242.5) SPIN r.p.m. (G factor)
  • Page 13 Technical specifications Legend CONNECTIONS DIMENSIONS (Figures 1, 2) Water supply Height from the machine base Drain Distance from the centre of symmetry of the unit Second drain Depth Electrical connection inlet Height to door bottom Electrical connection inlet external dosing Gravity centre (GC) Product inlets external dosing Steam inlet connection...

  • Page 14: Connection Table Explanation

    Technical specifications Environment and positioning conditions MAXIMUM TEMPERATURE +41 (+104) MINIMUM TEMPERATURE ºC (ºF) +5 (+40) LIGHTING VENTING OPENING (sq.ft.) 300 (0.4) MAXIMUM RELATIVE HUMIDITY WORKING AREA mm (in) 1000 (39.4) REAR MAINTENANCE AREA mm (in) 900 (35.4) If the installation calls for more than one washer, please refer to the corresponding dimensions in section 2.4 and Figure 2.6 Connection table explanation Connection table explanation and symbols of section 1.6.

  • Page 15: Electrical Requirements

    Technical specifications Electrical requirements Check table explanation in section 1.5. In brackets: USA / CANADA specific values HS-6040 / EH090 TOTAL TOTAL SWITCH HEATING (*1) WIRE (*2) POWER CONSUMP. CURRENT VOLTAGE (AWG) H / V 13.9 2.5 x 3 + 200V red.
  • Page 16 Technical specifications Check table explanation in section 1.5. In brackets: USA / CANADA specific values HS-6057 / EH130 TOTAL TOTAL SWITCH HEATING (*1) WIRE (*2) POWER CONSUMP. CURRENT VOLTAGE (AWG) H / V 21.1 6 x 3 + 200V red. 15.3 44.1 10 x 3 +...
  • Page 17 Technical specifications Check table explanation in section 1.5. In brackets: USA / CANADA specific values HS-6110 / EH255 TOTAL TOTAL SWITCH HEATING (*1) WIRE (*2) POWER CONSUMP. CURRENT VOLTAGE (AWG) 200V H / V 31.8 10 x 3 + 208V 30.5 10 x 3 + H / V...

  • Page 18: Receipt, Transport And Location

    Transport and location 2. RECEIPT, TRANSPORT AND LOCATION Receipt The following should be checked on accepting delivery of the washer:  Check that the product has not suffered any damage in transit. (Any damage caused in this way will not be attributable to the manufacturer, and the appropriate claim should be made against the party responsible for transporting the product.) ...
  • Page 19 In those cases in which this transport method is not possible and the machine must be lifted by a crane: HS-6040, HS-6057, EH090, EH130: Place the slings under the crating.

  • Page 20: Releasing The Security Lock

    (Fig. 2.4). To access these fastening points:  HS-6040, HS-6057, EH090, EH130: Detach the fixing screws of the two top covers and remove them.  HS-6110, EH255: Detach the two small covers located in the top covers, front and centre part of the washer.

  • Page 21: Washer Location Conditions

    Transport and location Washer location Conditions ATTENTION! HS-6 / EH6 WASHERS ARE SOFT-MOUNTED MACHINES AND THE STRESS TRANSMITTED TO THE FLOOR IS LOW. HOWEVER, THEIR WEIGHT IS CONSIDERABLE. INSTALL THE WASHER ON A SECURE BASE CAPABLE OF SUSTAINING THE WASHER’S WEIGHT. REFER TO STRENGTH REQUIREMENTS TABLE (section 3.3).

  • Page 22: Installing More Than One Washer

    700 (27.6) WORKING AREA mm (in) 1000 (39.4) REAR MAINTENANCE AREA mm (in) 750 (29.5) HS-6040; HS-6057 300 x 300 x 250 (H) EH090; EH130 (in) (12 x 12 x 10 H) DRAIN BOX HS-6110 400 x 400 x 300 (H)

  • Page 23: Removal Of Shipping Braces

    ONCE THE TRANSPORT RESTRAINTS ARE REMOVED, REPLACE AND PROPERLY LOCKED ALL WASHER COVERS. NEVER START THE MACHINE UP OR USE IT UNTIL ALL THE COVERS HAVE BEEN REPLACED AND PROPERLY LOCKED. 2.6.1. HS-6040, HS-6057, EH090, EH130 models  Remove the screws (Fig.2.7/A) holding the lower front cover and loosen the three screws (Fig.

  • Page 24: Hs-6110, Eh255 Models

    Transport and location  Assemble the toe plate (Fig. 2.9).  Fit the perforated metal plate onto the lower aperture at the back of the machine.  Both protections are dispatched dismantled from the rest of the machine, and the securing screws are screwed into the respective securing points.

  • Page 25: Installation

    Drain OBSERVATIONS REGARDING THE DRAIN PIPE. Always fit the drain pipe supplied by the manufacturer. HS-6040, HS-6057, EH090, EH130 models As a safety measure, the drain elbow pipe must not be modified. HS-6110, EH250 models. In those installations where the length of the drain pipe delivered by the manufacturer must be modified, the minimum length must always be greater than 850mm (34 in.)

  • Page 26: Direct Connection Of The Washer Drain To The Manifold

    Installation 3.1.2. Direct connection of the washer drain to the manifold Facilities preferring this option to the open box option (recommended option) must respect the following precautions: Provide next to the connection point of each machine to the manifold, with a manifold ventilation outlet A reaching the outside, set at a height of 60 in.

  • Page 27: Water Supply

    Connect the hoses to the filters. Do not forget the seals. Fig. 3.4 IMPORTANT! HS-6040, HS-6057 and HS-6110 models EC certified. SIPHONAGE CONTAMINATION PREVENTION If the washer extractor is directly connected to the water supply, an antisiphon device must be connected either to the external supply inlet or prior to every connection.
  • Page 28 Inlet Connect hot water. Inlet Connect cold or hot water according to the washer configuration. HS-6040; HS-6057; EH090; EH133 HS-6110; EH255 Fig. 3.5 TILT MODELS The location of the water supply must allow that hoses accommodate the washer's movements during loading and unloading operations.
  • Page 29 Installation Assembling the connection couplings for AUSTRALIA IMPORTANT 20mm dual check valve supplied with machine must be installed on the cold water inlet to the machine. This valve is designed to prevent cross connection (back siphonage) and complies with AS/NZS Standard 2845.1 (Watermark).

  • Page 30: Electrical Connection

    Installation Electrical connection 3.3.1. Previous requirements CHECK THAT THE POWER AND FREQUENCY OF THE ELECTRICAL SUPPLY CORRESPONDS TO THOSE OF THE WASHER. Check the nameplate posted on the back panel of the machine. ALL THE MATERIALS USED IN THE ELECTRICAL INSTALLATION MUST COMPLY WITH THE STATUTORY SAFETY STANDARDS APPLICABLE TO EACH COUNTRY.

  • Page 31: Machine Electrical Connection

    Installation Safety switch. Install an Automatic on/off Switch, outside the washer, with individual protection for each machine. Characteristics:  number of poles and intensity: consult ELECTRICAL CONNECTION table (section 1.6)  C type with top opening at 0.12 in (3 mm) ...

  • Page 32: Steam Connection

    Check dimensions and connection diameters in the Installation specs (section 1.4). Models HS-6040, EH090, HS-6057, EH130. (Models TILT HS-6040, EH090, HS-6057, EH130, see section 3.4.1.) Generally the body of the steam solenoid valve and the filter are shipped disassembled from the electric installation. The coil is connected to the end of the electrical installation.

  • Page 33: Steam Connection In Tilt Models

    Installation 3.4.1. Steam connection in TILT models ATTENTION! The end of the steam supply pipe end must be located in the same vertical plane as the steam inlet (V) of the washing machine. Otherwise the tilted movements cause torsion effects that can loosen the threaded couplings. The value N of Figure 3.10 allows to locate the vertical plane of the steam inlet regarding to the centre of the washer.

  • Page 34: Compressed Air Connection (Figure 3.13)

    Installation Compressed air connection (Figure 3.13) Models HS-6040 TILT; EH090 TILT; HS-6057 TILT; EH130 TILT; HS- 6110; EH255  Assemble the pressure gauge A and seal the thread with Teflon or other sealing component.  Pressure (min-max.): 6-7 bar, (87-100 PSI). The machine is provided with a filter and pressure regulator.

  • Page 35: Hs-6040, Hs-6057, Eh090, Eh130 Models

    Electrical conductors must be flexible and capable of accommodating the washer movements during the loading and unloading operations and secured at their ends. 3.6.2. HS-6040, HS-6057, EH090, EH130 models The connection of the external dosing electrical signals takes place on the terminals of A8 board, located in the electrical connection box (box which contains the switch breaker) Fig.

  • Page 36: Hs-6110, Eh255 Models

    Installation 3.6.3. HS-6110, EH255 models The connection of the external dosing electrical signals takes place on the terminals of A4 and A6 boards, located at the lower part of the washer electrical box (Fig. 3.17). If you use dosing signals coming from A-4 and A-6 board, you must link the COM terminal of each board (X6-1 and X3- 1) by means of an electric insulation conductor of 0.75 mm2 and 400V.
  • Page 37 Installation RELAY CONTACTS POWERED FROM THE WASHER CONTROL CIRCUIT. Use of four dosing signals The dosing signals from 1 to 4 originate from the board.  Supply terminal COM from terminal X0-A of the board A4, (cable not supplied) Figure 3.19. ...

  • Page 38: Connection Order Of The Dosing Signals

    Installation 3.6.4. Connection order of the dosing signals (according to the different machine models) HS-6040, HS-6057 HS-6110, EH255 EH90, EH130 Dosing signal Dosing BOARD TERMINAL BOARD TERMINAL signal COMMON COMMON A4 d-10 d-11 d-12 COMMON A6 Cod. 511485 Rev.07/0717...

  • Page 39: External Dosing Hoses Connection

    Installation 3.6.5. External dosing hoses connection The washer is supplied with a manifold with (A, fig. 3.21):  8 inlets with an outside diameter of 3/8 in (10 mm).  1 inlet with an outside diameter of 1/2 in (12 mm). Check dimensions of the dosing inlets in INSTALLATION SPECIFICATIONS, section 1.4.

  • Page 40: External Signal Connection

    Installation External signal Connection External signal It is possible to use an order from the washing machine control to issue an end of program or alarm warning. See Inteli control Operation Manual for further information. External signal specifications. Free voltage contact between terminals X4-5 and X4-6 on the A6 board. Maximum intensity allowed: 1A.

  • Page 41: Emergency Stop In Coin-Op Installations

    Installation Emergency stop in coin-op installations IN ACCORDANCE WITH SAFETY REQUIREMENTS FOR INDUSTRIAL MACHINERY STANDARD (UNE- EN ISO 10472-1,5-2) AND OTHER SAFETY REQUIREMENTS, THE LAUNDRY OWNER / USER IS RESPONSIBLE FOR INSTALLING A REMOTE LOCATED EMERGENCY STOP DEVICE, CONNECTED TO EACH MACHINE. Device conditions To be located in a visible place, separated from all machines and easily accessible.

  • Page 42: Tilt Models

    TILT models 4. TILT MODELS ATTENTION! Tilt models specific safety instructions During the assembling and operation verification of the TILT system strictly follow the safety precautions indicated at the beginning of this manual. The transport and assembling operations of tilt components must be carried out by the Authorised Technical Service.

  • Page 43: Tilt System Specific Protection Elements

    TILT models TILT system specific protection elements  Fixed guards: Covers at the machine sides. Protect the user from the contact with dangerous points and spattering.  Moving guards: Front and side covers that permit the washer tilting. Protect the user from the contact with dangerous points and spattering.

  • Page 44: Water Inlet Installation Proposal

    TILT models Water inlet installation proposal Fig. 4.1 Fig. 4.2 Values and symbols corresponding to the figures MODEL H (max.) N (max.) HS-6040 2143 (EH090) (in) (7.9) (3.9) (25.6) (11.8) (45.0) (10.6) HS-6057 2256 (EH130) (in) (7.9) (3.9) (25.6) (11.8) (88.8)

  • Page 45: Assembly Instructions For The Tilt System Accessories

    Tilt system assembly 5. ASSEMBLY INSTRUCTIONS FOR THE TILT SYSTEM ACCESSORIES DANGER! TILT SYSTEM To assemble the elements, machine must be moved. Take special care as this machine's weight and volume is considerable. Parts of the tilt system assembly DESCRIPTION QUANTITY Hinge assembly to the frame base (Figure 39) Tilt hinge ........................

  • Page 46: Tilt Hinge Assembly

    Tilt system assembly Tilt hinge assembly Lift the washer and remove the crating (refer to chapter 2 about machine's transport). Place the machine on wooden pieces (B/Fig. 4.3) so the four supporting bases stay free and separated from the floor: value A: 8 inch (200 mm) minimum This clearance will permit the tilt hinges assembly.

  • Page 47: Pneumatic Actuators Assembly (Figure 4.6)

    Tilt system assembly Pneumatic actuators assembly (Figure 4.6) The arrow indicates the front of the machine. The pneumatic actuators, together with the supporting plates and the beams are delivered mounted in two equal assemblies A. Steps to assemble them to the washer: ...

  • Page 48: Assembling Tilt System Guards(Figure 4.10)

    Tilt system assembly Adjustment of position detectors actuators (Figure 4.9). The actuators C are secured to the bases through slots permitting their movement. To adjust their position:  The machine must be in the rest position.  Loosen mounting screws D of actuators C of position detectors.

This manual is also suitable for:

Hs-6057Eh090Eh130Eh255Hs-6110

Table of Contents