Table Of Contents; Contents - EWM TETRIX 1002 DC SYNERGIC Operating Instructions Manual

Contents

Notes on the use of these operating instructions
1 Contents
1 Contents ..................................................................................................................................................4
2 Safety instructions .................................................................................................................................7
2.1 Notes on the use of these operating instructions...........................................................................7
2.2 General...........................................................................................................................................9
2.3 Transport and installation.............................................................................................................12
2.4 Ambient conditions.......................................................................................................................13
2.4.1
2.4.2
3 Technical data.......................................................................................................................................14
3.1 TETRIX 1002 DC SYNERGIC .....................................................................................................14
4 Machine description.............................................................................................................................16
4.1 TETRIX 1002 DC SYNERGIC .....................................................................................................16
4.1.1
4.1.2
5 Functional characteristics...................................................................................................................20
5.1 Machine control - Operating elements ........................................................................................20
5.2 TIG Synergic operating principle..................................................................................................23
5.2.1
5.2.2
5.2.3
5.2.4
5.2.5
5.3 TIG welding ..................................................................................................................................28
5.3.1
5.3.2
5.3.3
5.3.4
5.4 Key switch ....................................................................................................................................31
5.5 Welding programs ........................................................................................................................31
5.5.1
5.5.2
5.5.3
5.5.4
5.6 Organising welding tasks (Mode "JOB Manager").......................................................................34
5.6.1
5.6.2
5.6.3
5.6.4
5.6.5
5.6.6
5.6.7
5.7 Interfaces .....................................................................................................................................40
5.7.1
5.7.2
5.7.3
5.7.4
5.7.5
5.7.6
5.7.7
4
In operation...................................................................................................................13
Transport and storage ..................................................................................................13
Front view .....................................................................................................................16
Rear view......................................................................................................................18
5.1.1.1 Function sequence ........................................................................................22
Synergic parameter setting in the functional sequence................................................24
Conventional parameter setting in the functional sequence.........................................24
5.2.2.1 Change conventional setting / synergic parameter setting ...........................25
Select welding task .......................................................................................................26
Select welding current ..................................................................................................27
Welding data display.....................................................................................................27
5.2.5.1 Welding parameter setting ............................................................................28
Arc ignition ....................................................................................................................28
5.3.1.1 HF ignition .....................................................................................................28
Optimising the ignition characteristics for pure tungsten electrodes ............................29
TIG automatic cut-out ...................................................................................................29
TIG welding task definition ...........................................................................................30
Specifying max. no. of accessible programs ................................................................32
Example "Program with synergetic setting"..................................................................33
Example "Program with conventional setting" ..............................................................33
Accessories for switching over programs .....................................................................33
Explanation of symbols on the display .........................................................................34
Creating a new JOB in the memory or copying a JOB.................................................35
Loading an existing JOB from the free memory ...........................................................36
Resetting an existing JOB to the factory setting (Reset JOB)......................................36
Resetting JOBs 1-128 to the factory setting (Reset All JOBs) .....................................37
Exit JOB Manager without changes .............................................................................37
Specifying max. no. of accessible JOBs.......................................................................38
Connecting the RINT X11 robot interface/BUSINT X11 industrial bus interface..........40
5.7.1.1 RINT X11 robot interface ..............................................................................40
5.7.1.2 BUSINT X11 industrial bus interface.............................................................40
Connecting the PC 300.net welding parameterisation software...................................42
Connecting the Q-DOC 9000 welding data documentation software...........................43
Connecting the WELDQAS welding data monitoring and documentation system .......44
Automation interface.....................................................................................................45
Connection socket automation torch ............................................................................47
Sensor Voltage .............................................................................................................47
Item No.: 099-000155-EWM01