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DPxK BLP series User and Installation manual For DP2K-36BLP, DP4K-36BLP, DP2K-23BLP, DP4K-23BLP, DP2K-17BLP, DP4K-17BLP R5906753/03 20/11/2017...
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Barco NV President Kennedypark 35, 8500 Kortrijk, Belgium Phone: +32 56.36.82.11 Fax: +32 56.36.883.86 Support: www.barco.com/en/support Visit us at the web: www.barco.com Printed in Belgium...
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The period of guarantee begins on the date of transfer of risks, in the case of special systems and software on the date of commissioning, at latest 30 days after the transfer of risks. In the event of justified notice of complaint, Barco can repair the fault or provide a replacement at its own discretion within an appropriate period.
Read and follow these “warnings” and “cautions” as well. Clarification of the term “DPxK-BLP series” used in this document When referring in this document to the term “DPxK-BLP series” means that the content is applicable for following Barco products: •...
The part number and serial number are printed on a label which is stuck on the respective part. Record these numbers in the spaces provided below. Refer to them whenever you call upon your Barco dealer regarding this product. Product article number...
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1. Safety • The cross-sectional area of the conductors in the power supply cord shall be not less than 4mm (10 AWG). • The electronics of the projector must be powered either from a suitable UPS unit or from the power outlet socket (UPS OUTLET) provided on the projector.
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Do not place flammable or combustible materials near the projector! • Barco large screen projection products are designed and manufactured to meet the most stringent safety regulations. This projector radiates heat on its external surfaces and from ventilation ducts during normal operation, which is both normal and safe.
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For functionality and reliability, the projector requires accurate temperature control and cooling. Therefore a liquid cooling sys- tem is provided consisting of liquid circuits inside the projector which are connected via hoses to external coolers. Only cooler models and hoses exclusively developed for this application and approved by Barco are allowed to be used. •...
1. Safety • Replacement parts: When replacement parts are required, be sure the service technician has used original Barco replacement parts or authorized replacement parts which have the same characteristics as the Barco original part. Unauthorized substitu- tions may result in degraded performance and reliability, fire, electric shock or other hazards. Unauthorized substitutions may void warranty.
• This product can only be installed by Barco or sold or leased only to valid laser light show variance holders. In other words our installers are required to have an approved laser light show variance. Such installers may currently hold a valid variance for production of Class IIIb and IV laser light shows and/or for incorporation of the RG3 LIPs into their shows.
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fixed wiring. Laser light shows can be requested via the FDA online eSubmitter portal or via FDA Form FDA Form 3147 referencing to Barco’s variance approval 2016-V-0144.
1. Safety HD for fully enclosed projection systems Hazard Distance (HD) is the distance measured from the projection lens at which the intensity or the energy per surface unit becomes lower than the applicable exposure limit on the cornea or on the skin. The light beam is considered (to be) unsafe for exposure if the distance from a person to the light source is less than the HD.
• DP4K-17BLP Barco provides a guarantee relating to perfect manufacturing as part of the legally stipulated terms of guar- antee. Observing the specification mentioned in this chapter is critical for projector performance. Neglecting this can result in loss of warranty.
For functionality and reliability, the projector requires accurate temperature control and cooling. Therefore a liquid cooling system is provided consisting of liquid circuits inside the projector which are connected via hoses to external coolers. Only coolers and hoses exclusively developed for this application and approved by Barco are allowed to be used. Main Power requirements Depending the model, the DPxK BLP series projector operates from a single-phase power net or three-phase power net.
The cooler weights ±32 kg (±70.6 lb). Barco offers a pedestal for the DPxK BLP series projector. This universal pedestal allows a solid and easy setup of the projector. The universal pedestal has a separate compartment to install the UPS unit for the DPxK BLP series projector.
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2. General Overview Image 2-2 Image 2-3 Image 2-4 Cooling unit Base plate (non-contractual photo, the fastening system Cooling housing may vary depending on the type of projector) Image 2-5 Image 2-6 Image 2-7 Hoses (non-contractual photo, the length of the hoses Cooling filter Cooler protection grid (option for Stand alone cooler) may vary depending on the selected kit.)
2. General • A metal grid can be use to protect the radiators from damage due to direct blows or falling objects and such. Image 2-9 Cooler Metal grid This optional grid is delivered only in the Stand alone pack accessories. For further details, please see section dedicated to the physical installation of the stand alone cooler.
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2. General Image 2-10 Open banding 2. Open the box. Take out the small box between the outer and inner box containing the manuals. Remove the outer carton box Image 2-11 3. Remove the inner carton box. R5906753 DPXK BLP SERIES 20/11/2017...
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2. General Image 2-12 4. Loosen the banding by pulling the free end of the banding loop in the clip. Take off the upper carton plate (1) Remove from the wooden pallet (2) Image 2-13 5. Take the projector from the wooden board by gripping the bottom of the projector and place the projector on the pedestal. Image 2-14 Save the original shipping carton and packing material, they will be necessary if you ever have to ship your projector.
This check should confirm that there are no broken knobs or connectors, that the cabinet and panel surfaces are free of dents and scratches, and that the operating panel is not scratched or cracked. The Barco Sales and Service office should be notified as soon as possible if this is not the case.
8. (Option) Installation of the optional Communicator touch panel on the projector. In both stand alone and top pack solutions, it is possible to install a Barco communicator touch panel. Note: If the customer chose the top pack solution it is recommended to install the top cooler first, then the touch panel.
RED may indicate a tamper event during transport. If so, contact Barco customer service. 2. Download and install the latest version of Communicator. The program can be downloaded for free from Barco’s website, (URL: http://www.barco.com). Click on myBarco and login to get access to secured information. Registration is necessary.
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3. Installation process 9. Projection of a digital cinema movie. In case the projector is equipped with an ICMP, download the ICMP device certificate, request KDM and DCP from your content supplier, ingest KDM and DCP, and play out the movie. for detailed instructions see chapter "ICMP", page 93, and user guide of the Communicator and/or (Web) Commander.
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3. Installation process R5906753 DPXK BLP SERIES 20/11/2017...
Image 4-1 Positioning at port window Barco offers a pedestal for the DPxK BLP-series projector. This universal pedestal allows a solid and easy setup of the projector. The universal pedestal has a separate compartment to install the UPS unit (if available) for the DPxK BLP-series projector.
4. Physical installation projector 2. If a film projector is already present (projector will be off-center), try to optimize aim (see ref B image 4-2). Note: Unlike film projectors, it is best to keep the projector lens surface as parallel to the screen as possible, even if it is significantly above the screen center.
90° Inclined screen Image 4-4 Projector tilting Barco offers a pedestal for the DPxK BLP series projector projector. This universal pedestal allows you to easily tilt the projector forward up to 6°. Access to the power connection Necessary tools Flat screw driver 6 mm How to access 1.
4. Physical installation projector Image 4-7 Terminal strip accessible The terminal strip and connection plate is accessible. Power input setup of the DPxK-36BLP About the power input The projector power input can be configured for a power supply of 230/400V 3W+N+PE (Υ-connection) or for 208V 3W+PE (Δ-con- nection).
4. Physical installation projector Δ Image 4-9 Υ to Δ connection 2. Take off the mounted lins (A, B and C). Two links above each other or mounted between the upper and middle pin (A, B) and one link between the middle pin and lower pin (C). 3.
4. Physical installation projector Necessary tools • Flat torque screw driver • Adjustable wrench Necessary parts • Certified power supply cord 4.0 mm², 10AWG, min. 300V, diameter between 11 mm and 21 mm • Circuit breaker maximum 40A How to connect 1.
4. Physical installation projector Necessary parts • (for 3W+N+PE, 230/400V) Certified power cable, minimum 4 mm² or AWG 10, 500V rated, cable diameter between 11 mm and 21 mm or • (for 3W+PE, 208V) Certified power cable, minimum 4 mm² or AWG 10, 300V rated, cable diameter between 11 mm and 21 mm •...
How to loop through the power 1. Plug in the short power cable (1) which was delivered with the projector. Warning: Always use the Barco short power cable which is delivered with the projector. Image 4-14 Power loop through connection 2.
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4. Physical installation projector Connect directly (A) or drag the cable behind the front cover so that the front cover can be removed without removing the UPS INLET cable (B). Image 4-15 UPS connection 3. Secure the UPS inlet socket with a fixation spring. Handle as follow: Squeeze the fixation spring together.
5. Physical installation top cooler 5. PHYSICAL INSTALLATION TOP COOLER The tubes are pre-filled with liquid. It is not possible to refill the coolers or tubes on site. Hence take care to protect the tubes and quick connectors. Overview • Assembling the housing •...
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5. Physical installation top cooler Image 5-2 This flat pack contains the following parts: Top plate Side covers M4 Hex Screws M3 Hex Screws Support for middle bracket Side fixation Position plate Middle bracket Front plate overview: R5906753 DPXK BLP SERIES 20/11/2017...
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5. Physical installation top cooler Image 5-3 Necessary tools • Allen wrench 2.5 mm • Allen wrench 3 mm First, turn all the screws in the inserts before starting to assemble. Into the drawings used in this procedure, orientation of the unit is indicative. Don’t hesitate to change the unit orientation to facilitate the mounting of parts.
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5. Physical installation top cooler Image 5-4 2. Slide the front plate with both fixation brackets fully on both side covers. Turn in the 4 set screws (M3) and tighten them fully until the brackets are pushed strongly against the ribs in the cover. Note: There may be paint job markings left on the internal side of the side covers (e.g.
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5. Physical installation top cooler Image 5-5 3. Install the position plate onto the middle bracket as illustrated. Tighten the plate with an M4 hex screw. Image 5-6 4. Slide the middle bracket into the grooves of the front plate. Pay careful to orient the middle bracket like indicated in the drawing below (the three holes at the below of the bracket must be placed at the opposite to the front plate).
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5. Physical installation top cooler Image 5-7 5. Slide both top plates as indicated into the grooves. Slide until you reach the position plate and the hole matches the hole in the brackets. Use one screw (M3) on each side of the top plates and tighten them fully until the brackets are pushed strongly against the ribs in the cover and middle bracket.
5. Physical installation top cooler Image 5-9 The housing is ready to be mounted on the frame. Mounting the housing on the frame Necessary tools Allen key 3 mm How to mount 1. Place the housing on the cooler frame so that both positioning pins (1) on the housing match the notches in the frame. Image 5-10 R5906753 DPXK BLP SERIES 20/11/2017...
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5. Physical installation top cooler 2. Also make sure that the frame fits behind the clamp (2). If necessary, slide the clamp a little bit in the housing. Fixate the clamp fully so that it fits behind the rib on the housing. Drive in a screw (M3) to connect the clamp to the frame.
5. Physical installation top cooler Mounting the front support Necessary tools Allen key 3 mm Necessary parts • Front support • 5 screws (M4x8) How to mount 1. Slide the front support bracket under the cooler frame so that holes in the upstanding plate matches the holes in the cooler housing assembly.
5. Physical installation top cooler Necessary parts • Cooler housing already assembled. • 4x M5 x 10 • 1x M4 x 8 How to mount 1. Place the frame assembly on the projector as indicated. Make sure that the holes of both feet (ref 1) of the projector matches the holes of the cooler housing.
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5. Physical installation top cooler Image 5-16 How to mount 1. Slide the first cooler unit in the cooler housing. Image 5-17 2. Slide the second cooler unit in the cooler housing. 3. Fixate both units by closing the both captive screws (reference 3). Note: When sliding in the cooler units, it is possible that the captive screw cannot be closed.
5. Physical installation top cooler Image 5-18 2. Remove the cooler units again. 3. Take both removed screws during the start of the assembling procedure and reuse them as fixation screws for the cooler units. 4. Slide in the cooler units again and fixate with both removed screws. Mount the filters Necessary tools Flat screw driver (if screws are too difficult to loosen by hand)
5. Physical installation top cooler Image 5-20 3. Place the cover plate back on its location and drive in both fixation screws by hand. Note: Please, don’t use any tool! Only hand tighten these screws. Cabling and tubing Always connect the right cooler with right group of connectors at the backside of the projector. Connect the left cooler with the left group of connectors at the backside of the projector.
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5. Physical installation top cooler From projector connector plate To cooler Control cable 1 XLR cable 1 Control cable 2 R5906753 DPXK BLP SERIES 20/11/2017...
6. Physical installation stand alone cooler 6. PHYSICAL INSTALLATION STAND ALONE COOLER ARNING When using the projector with a stand alone cooler, do not stand on the cooling tubes or do not place any object on the tubes so that free liquid flow can be guaranteed. Position the tubes so that there is no contact with hot surfaces.
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6. Physical installation stand alone cooler Details and limitations Depending the mounting option chosen, some limitations must be considered: • Floor mounting: When this option is chosen, the cooler is installed on a flat and stable surface, in horizontal position. Four feet correctly distributed (2 on each side) allow stabilize the device.
6. Physical installation stand alone cooler • Wall mounting: When this option is chosen, the cooler must be fixed on the wall in portrait mode or in landscape mode. In portrait mode, the cooler must be mounted with the cooling tubes up. The other position (cooling tubes down) is not authorized because coolers are heavy (more or less 15kg) and if the safety clic fails and the cooler screw is not fixed, the cooler will simply fall to the ground! In this orientation it is also less practical to remove a cooler for service.
6. Physical installation stand alone cooler Image 6-7 For more info about how to assemble the cooler housing, see "Assembling the housing", page 37. Mounting the cooler housing on the cooler frame What has to be done? The cooler housing must be placed on the cooler frame and correctly fixed on it. For more info about how to mount the cooler housing on the cooler frame, see "Mounting the housing on the frame", page 43.
6. Physical installation stand alone cooler Wall mounting To install the standalone cooler in wall mounting mode follow this procedure: 1. Place the stand alone frame against the wall (side indicated with 1) and mark the drilling hole. Any hole in the frame can be used as fixation point but make sure to divide the fixation point over the complete frame.
6. Physical installation stand alone cooler Image 6-10 2. Fixate the rear brackets to the backside of the cooler housing with 2 screws (M5x8) each. Image 6-11 Mounting the cooler housing on the frame Necessary parts • Cooler housing already assembled •...
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6. Physical installation stand alone cooler Note: The two U-Brackets are not fixed in same manner. Here, the concerned U-bracket, is situated in the lower left corner of the housing when you look at the device on the side of the cooler inputs. Image 6-13 3.
6. Physical installation stand alone cooler Image 6-15 Insert the cooler units Necessary tools Flat screwdriver Before you start Check if the two indicated screws (reference 1) are present. If it is the case, remove this screws. The use of these screws may become necessary to fixate the cooler in the cooler assembly when the captive screws (reference 2) does not work.
6. Physical installation stand alone cooler Image 6-17 2. Slide the second cooler unit in the cooler housing. 3. Fixate both units by closing the both captive screws. Mount the filters Necessary tools Flat screw driver (if screws are too difficult to loosen by hand) Necessary parts 2 x filters How to insert...
6. Physical installation stand alone cooler Image 6-19 3. Place the cover plate back on its location and drive in both fixation screws by hand. Note: Please, don’t use any tool! Only hand tighten these screws. Cabling and tubing Always connect the right cooler with right group of connectors at the backside of the projector. Connect the left cooler with the left group of connectors at the backside of the projector.
6. Physical installation stand alone cooler 1f 1m 2f 2m 1b 2m Image 6-20 Cabling & tubing Cabling From projector connector plate To cooler XLR cable 1 Control cable 1 XLR cable 1 Control cable 2 6.10 Mount protection grid for the LCM cooler modules (option) General An metal grid (with two fixing screws) is provided in the delivery package.
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6. Physical installation stand alone cooler Addition of the metal grid will have a very slight impact to the cooling performance and hence the lifetime of the laser light source. . Necessary tools Flat screwdriver How to mount 1. Slide the grid (reference 1 image 6-21) in the fixation tabs (reference 2 image 6-21). 2.
Available lenses Which lenses are available for my projector? The table below is subject to changes and was last updated on 30/08/2017. Consult Barco’s web site and click on myBarco for the most recent information about available lenses. Product Number...
Image 7-7 R9855947 Lens selection Which lens do I need? 1. Go to Barco’s website on www.barco.com and click on myBarco 2. Login on. If you are not yet registered create a login and password. With the created login and password, it is possible to enter myBarco.
7. Lenses & lens holder The lens calculator (see screenshot, image 7-8) will be displayed. The lens calculator allows you to have an overview of which lenses are suitable for your specific projector setup. Just make your selection of parameters and all possible configurations are displayed. Image 7-8 Digital cinema lens calculator Take into account that when the projector is tilted the Screen Width you have to fill in should be larger than...
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7. Lenses & lens holder Image 7-9 2. Take the lens assembly out of its packing material and remove the lens caps on both sides. 3. Place the lens holder in the “unlocked” position by moving the lens lock handle (1) towards the lens power supply socket (2). Image 7-10 Unlock lens holder 4.
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7. Lenses & lens holder Image 7-11 Mount lens 6. Insert the lens until the connector seats into the socket. the pin (3) on the lens holder matches with the sleeve in the lens. the connector seats into the socket (2) Warning: Do not release the Lens yet, as the Lens may fall out of the Lens Holder.
7. Lenses & lens holder 9. Perform a lens HOME & RETURN operation. (See user guide of the Communicator chapter Installation > Advanced > Lens parameters) Note: The HOME & RETURN operation enables the projector to determine the reference positions of the motorized ZOOM and FOCUS of the installed lens.
7. Lenses & lens holder Image 7-15 Remove lens It’s recommended to place the Lens caps of the original Lens packaging, back on both sides of the removed Lens to protect the optics of the Lens. It’s recommended to place the foam rubber of the original projector packaging, back into the Lens opening to prevent intrusion of dust.
7. Lenses & lens holder SIDE VIEW +50% +50% -50% -30% +30% TOP VIEW -30% -50% +30% Image 7-16 DMD. Field of view. How to shift the lens of the DPxK BLP series projector? 1. Use the up and down arrow keys on the local keypad to shift the lens vertically and use the left and right arrow keys on the local keypad to shift the lens horizontally.
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7. Lenses & lens holder for SCOPE. Note that the lenses for the DPxK BLP-series projector are varifocal. So, switching between FLAT and SCOPE (zoom action) requires a readjustment of the focus. What is Back Focal Length adjustment? Back Focal Length adjustment means moving the lens plane (Lp), thus the Lens Holder front plate, closer to or further from the DMD plane.
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7. Lenses & lens holder Image 7-22 2. Fully loosen the Scheimpflug nut at the lower left of the Lens Holder (reference 4 image 7-23). Use a 13mm nut driver. Image 7-23 3. Turn the three Scheimpflug adjustment nuts, reference 1, 2 and 3 image 7-24, until the front of the nut (reference 5 image 7-24) is equally aligned with the front of the threaded rod (reference 6 image 7-24).
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7. Lenses & lens holder FOCUS Image 7-25 5. Is it possible to focus the center of the projected image using the motorized focus control (Local Keypad) ? Ensure that the lens is zoomed for maximum image on the screen (WIDE). If yes, nominal position is good for sharp focus in the middle of the projected image.
7. Lenses & lens holder If yes, the Back Focal Length is correctly adjusted. If no, repeat with step 4. 9. Is the projected image in the corners as sharp as in the middle? If yes, proceed with the procedure "Fixation of the Lens Holder front plate", page 77. If no, Scheimpflug adjustment is required.
7. Lenses & lens holder Indication on drawing Function 1, 2 and 3 Scheimpflug adjustment nuts A, B, C and D Set screws a, b, c and d lock nuts 1, 2 and 3 are adjustment points. 4 is a locking point and NOT used during Scheimpflug adjustment. Necessary tools •...
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7. Lenses & lens holder Image 7-33 Left bottom focusing 7. Sharpen bottom right corner of the screen by adjusting nut 2. Image 7-34 Right bottom focusing 8. Sharpen top right corner of the screen by adjusting nut 3 R5906753 DPXK BLP SERIES 20/11/2017...
7. Lenses & lens holder Image 7-35 Corner focusing 9. Repeat from step 6 until the projected focus pattern is as sharp as possible in the center, left, right, top and bottom of the screen. 10.Continue with the Fixation of the lens holder front plate procedure. Fixation of the Lens Holder front plate When fixing the Lens Holder front plate After performing the procedure for Scheimpflug adjustment or Back Focal Length adjustment the Lens Holder front plate must be...
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7. Lenses & lens holder Image 7-37 5. Gently turn (by hand) the Scheimpflug adjustment nut at the lower left of the Lens Holder (reference 4 image 7-38) against the Lens Holder front plate without disturbing the projected image. 6. Turn in the set screw at the lower left of the Lens Holder (reference 14 image 7-38) without disturbing the projected image. Use a 3mm Allen wrench.
Optional slot for either IMB, IMS or HD-SDI input module. Barco Cinema Controller. Barco ICMP (inserted in ICP slot and optional slot). AUTION A unit may only be removed from the card cage by qualified service personnel. Removing one of the boards (except for the Cinema Controller) will result in an authorization request upon starting.
8. Input & communication Local keypad of the DPxK-xxBLP Identification of the keys Image 8-2 Local keypad Marker area for macro name Numeric keyboard Standby key Dowser open/close switch Test pattern toggle switch Lens shift up/down, left/right Lens focus Lens zoom Numeric keys All the numeric keys (2) of the local keypad have a blue backlight during normal operation.
8. Input & communication Integrated Cinema Processor (ICP) In case the projector is equipped with a Barco ICMP no ICP board is inserted. All ICP functionality is integrated in the Barco ICMP. LEDs and ports on the Integrated Cinema Processor...
8. Input & communication HD-SDI Input Module (optional) Depending on the projector configuration the projector card cage is either equipped with an ICP or ICMP. In case an ICP is installed then an IMB, IMS, or HDSDI input module can be optionally inserted into the slot below the ICP.
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8. Input & communication Source: 2K General settings Advanced settings Port Port type Mode Pixel mapping Scan type Color Calibration space 4:4:4 10 Progressive HDSDI Duallink HDSDI-Dual link Single bits/color Progressive - field bit normal Progressive - field bit inverted Progressive SF - 2nd field dominant Progressive SF- 1st...
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8. Input & communication Source: 2K-3D General settings Advanced settings Port Port type Mode Pixel mapping Scan type Color Calibration space 3G - Level B - Single Interleaved Dual (separate left / right eye) 4:4:4 12 Progressive XYR/RGB 3G - Level A - Single bits/color Interleaved...
8. Input & communication Quad 3G-SDI Input Module (optional) Location and source input ports QUAD 3G/SDI INPUT SYNC OK SYNC OK SYNC OK SYNC OK Image 8-5 The following input combinations are possible : A, B, A+B, A+B+C+D When using all 4 four inputs to create the image connect the quadrants of the image to the inputs as indicated on the drawing. Image 8-6 Quadrant connection To configure the input, consult the Communicator manual...
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8. Input & communication Source formats General settings Advanced settings Source Port Port type Mode Scan type Color Pixel mapping Calibration space A or B HD-SDI Single 4:2:2 10 Progressive YCbCr HD-SDI-Single link Single link bits/color Progressive - field bit normal Progressive - field bit inverted...
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8. Input & communication General settings Advanced settings Source Port Port type Mode Scan type Color Pixel mapping Calibration space 2K-3D A or B 3G-SDI link - 3D 4:2:2 10 Progressive YCbCr 3G - Level B - Dual Single bits/color stream Dual (separate left / right eye)
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8. Input & communication General settings Advanced settings Source Port Port type Mode Scan type Color Pixel mapping Calibration space 4:4:4 10 Progressive 3G - Level A - Single bits/color Interleaved 3G - Level B - Interleaved 4:4:4 12 Progressive XYZ/RGB 3G - Level A - Single...
8. Input & communication General settings Advanced settings Source Port Port type Mode Scan type Color Pixel mapping Calibration space 3G - Level B - Quad Link Progressive SF - 2nd XYZ/RGB 3G - Level A - Quad Single field dominant Link 3G - Level B - Quad Link...
8. Input & communication Cinema Controller of the DPxK-xxBLP Location of the communication ports RS 232 IN 3D INTERFACE PERIPHERAL PORT DVI IN A DVI IN B USB 2.0 GENERAL INTERFACE I/0 Image 8-9 Functionality Local Area Network (LAN: 10/100/1000 base-T) port Local Area Network (LAN: 10/100/1000 base-T) with built-in Ethernet switch (port 1 and port 2).
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8. Input & communication RS232 An Electronic Industries Association (EIA) serial digital interface standard specifying the characteristics of the commu- nication path between two devices using either D-SUB 9 pins or D-SUB 25 pins connectors. This standard is used for relatively short-range communications and does not specify balanced control lines.
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8. Input & communication Input Source Vertical rate Scan type Color space Sampling Color depth standard DVI-3D 3D (2048x1080) 25/eye Progressive 4:4:4 2x8 bit DVI-3D 3D (2048x1080) 30/eye Progressive 4:4:4 2x8 bit DVI-3D 3D (2048x1080) 50/eye Progressive 4:4:4 2x8 bit About DVI-4K: Two columns of 2048x2160 are needed, where DVI-A is left image and DVI-B is right image.
9. ICMP 9. ICMP About this chapter This chapter describes the ICMP in general, the HDDs, the input ports and the communication ports. Furthermore, the status LEDs are described and the importance of the device certificate is illustrated. Image 9-1 Overview •...
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The Card Cage can be different depending the projector type but it always consists of a button module and several removable units. The ICMP (reference 1) is inserted into the former ICP slot and IMB slot above the Barco Cinema Controller (reference 2).
9. ICMP ICMP HDD About ICMP HDD The three HDDs (local storage) in the ICMP, are set up in a RAID 5 configuration. This storage technique, that combines multiple HDD components into a logical unit, manages enough redundancy information to continue to operate properly after the loss of one HDD.
9. ICMP HDD models validated by Barco Only the original HDD spare parts provided by Barco or models validated by Barco (see list below) can be used in the ICMP. All deviations from this rule void warranty. List of validated models: •...
9. ICMP USB 3.0 The ICMP can be connected to a USB 3.0 Media to load content. The USB port can be used to load content (DCP), or keys (KDM), or software update. NOTE: These ports are recommended for fast ingest when connected to an appropriate USB 3.0 source. Universal Serial Bus (USB) is an industry standard developed in the mid-1990s that defines the cables, connectors and communications protocols used in a bus for connection, communication, and power supply between computers and electronic devices.
9. ICMP Functionality HDMI A (B) HDMI 2.0 connector to connect a video source. NOTE: It is recommended to use the HDMI 2.0 ports for faster transfer of video and audio data. 3G-SDI A (B) SDI connector to connect a video source. HDMI HDMI 1.4 connector to connect a video source.
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9. ICMP 2048 x 1080 @ 48, 60 fps 8 bpc, 10 bpc Single 2048 x 1536 @ 60 fps 8 bpc, 10 bpc Single 2048 x 2160 @ 30, 48, 50, 60 fps 8 bpc, 10 bpc Single 8 bpc, 10 bpc 3840 x 2160 @ 24 fps Single 3D Formats / Single DP...
9. ICMP ICMP SDI specifications 3G-SDI Serial Digital Interface (SDI) is a serial link standardized by ITU-R BT.656 and the Society of Motion Picture and Tele- vision Engineers (SMPTE). SDI transmits uncompressed digital video over 75-ohm coaxial cable within studios, and is seen on most professional video infrastructure equipment.
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9. ICMP Dual Stream 3G HD-SDI signal Dual Stream 3G HD 4:2:2 Signal #1 3Gb/s HD 4:2:2 Signal #2 Dual Stream 3G is a specific variant of the 3G signal which combines two completely separate 4:2:2 image streams into a single 3G signal.
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9. ICMP SMPTE Standard Source Resolution Frame Rate Display Rate Scan Type SMPTE 274M 1920 x 1080 23.976 23.976 Segmented frame SMPTE 428-9 2048 x 1080 Y Cb Cr 4:2:2 12-Bit only (SMPTE RP211) Y Cb Cr 4:4:4 10 or 12-Bit 29.970 29.970 RGB (XYZ) 4:4:4 10 or 12-Bit...
9. ICMP SMPTE Standard Source Resolution Frame Rate Display Rate Scan Type SMPTE 274M 1920 x 1080 Interlaced 59.940 59.940 Y Cb Cr 4:2:2 12-Bit only Y Cb Cr 4:4:4 10 or 12-Bit RGB (XYZ) 4:4:4 10 or 12-Bit 2048 x 1080 23.976 23.976 Progressive...
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9. ICMP The “Premium Certified HDMI” cables are tested to work with high bandwidth as is the case with 4K HDR content. These can be more expensive though. When using active and/or optical cables you should verify if the integrated receiver and sender are HDMI certified to guarantee to work compliant with the HDMI protocol.
9. ICMP ICMP status LEDs ICMP status LEDs and Reset button LEDs on ICMP front panel give information on the status of the device. Image 9-9 Status overview PWR/ERROR and READY LEDs: PWR/ERROR READY ICMP Status Turned off Board reset or FIPS error Blinking Green Boot loader Blinking Green...
9. ICMP 9.10 ICMP HDD status LEDs ICMP HDD status LEDs Image 9-10 Status overview PWR/ERROR and READY LEDs: HDD I/O RAID ICMP HDD Status HDD idle / Disk in RAID OK. Blinking Green HDD I/O activity / Disk in RAID OK. Blinking Green Blinking Red HDD I/O activity / RAID rebuilding.
• Verify internal clock of the ICMP. All installation and maintenance operations on the ICMP are performed via Communicator, the Barco config- uration software. Please refer to the Communicator user guide for further information. About Default settings The restore of factory setting is a feature that allows removing all settings performed on the ICMP and replaces them with the default values set at the factory.
9. ICMP click on the ICMP reset button in the GUI of the Communicator (recommended) press the Star button on the local keypad for a few seconds (Not for C- and B-series) As a result the projector is safely prepared for the ICMP reboot. All ongoing events on the ICMP (e.g. ingest) are requested to end.
This procedure assumes that the HDD slot of the ICMP is empty. If not, see procedure "Removing a HDD from the ICMP", page 110. AUTION Always use a new empty spare part HDD approved by Barco to replace a malfunction HDD. Do not use a HDD from another ICMP HDD set. AUTION Always make sure that all HDDs in the ICMP HDD set have the same storage capacity.
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9. ICMP How to install a HDD ? 1. Ensure that the projector is switched off. 2. Prepare the HDD for insertion by moving the latch towards the left and push the unlock button to open the handle. Image 9-15 3.
10. Communicator Touch Panel 10. COMMUNICATOR TOUCH PANEL Overview • Introduction • Installation of the touch panel interface 10.1 Introduction Communicator Touch Panel for digital cinema projectors The Communicator Touch Panel is designed for multi-user command and control, the Communicator enables users to learn quickly and operate efficiently - using an elegant and flexible touch panel interface.
10. Communicator Touch Panel Touch screen Communication panel Knob to operate central swivel clamp Base of swivel arm Power input 12 VDC, 1.5A RS232 port (sub-D) Ethernet port (RJ45) AUTION For more information about the use of the Communicator Touch Panel, consult its user guide. 10.2 Installation of the touch panel interface Necessary tools •...
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10. Communicator Touch Panel Image 10-4 3. Place the touch panel interface on the mounting plate of the swivel arm and fasten the two wing nuts (W) as illustrated. Image 10-5 Mount touch panel 4. Connect the circular plug of the multi cable with the circular socket at the rear side of the DPxK BLP series projector. Image 10-6 5.
11. Starting up 11. STARTING UP About this chapter This chapter contains the switch ON and switch OFF procedures of the DPxK BLP series projector. These procedures enumerate all the important points which have to be checked prior to switching ON the projector. This is to ensure a safe start up of the projector. Overview •...
11. Starting up 11.2 Switching OFF the DPxK BLP-series projector How to switch OFF 1. Press the standby button on the local keypad or use the Communicator Touch Panel to switch the projector from operation to standby. As a result the lasers turn off but the fans remain turning and the cooling unit remains working to cool down the projector. 2.
12. Removal and installation of the projector covers 12. REMOVAL AND INSTALLATION OF THE PROJECTOR COVERS ARNING All procedures in this chapter may only be performed by “qualified service technicians” . ARNING Always switch off the projector and unplug the power cord before removing one of the covers, unless otherwise stated.
12. Removal and installation of the projector covers Side cover Rear cover All cover can be individually removed. 12.1 Removal of the light source cover Necessary tools Flat screwdriver How to remove 1. Release both captive screws on top of the lamp cover. Image 12-2 Lamp cover, fasting screws 2.
12. Removal and installation of the projector covers Image 12-3 Lamp cover, locks 3. Remove the cover. Image 12-4 Lamp cover, removal 12.2 Removal of the rear cover Necessary tools Flat screwdriver How to remove 1. Release both captive screws almost at the bottom of the rear cover using a flat screw driver (1). R5906753 DPXK BLP SERIES 20/11/2017...
12. Removal and installation of the projector covers Image 12-5 Rear housing removal 2. Remove the rear cover of the projector doing the following: a) gently pull out the top covers of the rear cover (2). b) then move the rear cover away from the projector. 12.3 Removal of the input cover Necessary tools Flat screwdriver...
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12. Removal and installation of the projector covers Image 12-6 Input cover, fixation 2. Remove the input cover as follow: a) Pull the bottom side of the cover to you until the cover is unlocked. b) Slide the full cover away from the projector. R5906753 DPXK BLP SERIES 20/11/2017...
12. Removal and installation of the projector covers Image 12-7 Input cover removal 12.4 Removal of the front cover Necessary tools Flat screwdriver How to remove 1. Check if the lens is removed. 2. Remove the rubber dust ring from the lens holder. R5906753 DPXK BLP SERIES 20/11/2017...
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12. Removal and installation of the projector covers Image 12-8 Release cover removal 3. Release the captive screw at the middle bottom of the front cover. 4. Remove the front cover as follow: a) standing in front of the projector, pull the top side of the cover to you until it is unlocked. b) slide the cover away from the projector.
12. Removal and installation of the projector covers Image 12-9 Remove front cover 12.5 Removal of the side cover Necessary tools Flat screwdriver How to remove 1. Release both captive screws on top of the side cover. R5906753 DPXK BLP SERIES 20/11/2017...
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12. Removal and installation of the projector covers Image 12-10 Captive screws 2. Push both lock to each other to release the locks and pull at the same time the bottom side of the cover away form the projector. Image 12-11 Unlock side cover 3.
12. Removal and installation of the projector covers Image 12-12 Side cover 12.6 Installation of the front cover Necessary tools Flat screwdriver How to install 1. Ensure that no lens is mounted. 2. Execute the next steps to install the front cover: a) Hook the bottom side of the cover to the projector.
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12. Removal and installation of the projector covers Image 12-13 Mount front cover 3. Secure the front cover by locking the captive screw in the middle at the bottom of the front cover. R5906753 DPXK BLP SERIES 20/11/2017...
12. Removal and installation of the projector covers Image 12-14 Secure front cover 4. Reinstall the rubber dust ring around the lens holder. 12.7 Installation of the input cover Necessary tools Flat screwdriver How to install 1. Place the top side of the cover on its place. R5906753 DPXK BLP SERIES 20/11/2017...
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12. Removal and installation of the projector covers Image 12-15 Mount input cover 2. Gently move the bottom side of the cover towards the projector and push the bottom side until the locking studs click in the receivers. R5906753 DPXK BLP SERIES 20/11/2017...
12. Removal and installation of the projector covers Image 12-16 Secure input cover 3. Secure the cover by fastening the captive screw. 12.8 Installation of the light source cover Necessary tools Flat screwdriver How to install 1. Place the top side of the cover on its place. R5906753 DPXK BLP SERIES 20/11/2017...
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12. Removal and installation of the projector covers Image 12-17 Mount lamp cover Close the cover as follow: a) Gently move the bottom side of the cover towards the projector b) Push both lock to each other and push at the same time the cover against the projector frame. c) Release both locks so that they lock in their receivers.
12. Removal and installation of the projector covers Image 12-18 Secure lamp cover 12.9 Installation of the rear cover Necessary tools Flat screwdriver How to install 1. Install the rear cover of the projector doing the following: a) Bring the rear cover towards its final position. b) Gently push the locking studs into the receivers (1).
12. Removal and installation of the projector covers Image 12-19 Mount rear cover 2. Secure the cover by fastening the captive screw at the bottom of the rear cover (2). 12.10 Installation of the side cover How to install 1. Place the top of the side cover on its place. Close the cover as follow: a) Gently move the bottom side of the cover towards the projector b) Push both lock to each other and push at the same time the cover against the projector frame.
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12. Removal and installation of the projector covers Image 12-20 2. Secure the cover by fasting both captive screws. Image 12-21 Lock side cover R5906753 DPXK BLP SERIES 20/11/2017...
13. Preventative maintenance actions 13. PREVENTATIVE MAINTENANCE ACTIONS Maintenance program The maintenance program is subdivided in time frames. The maintenance actions described in this chapter can be done by a trained projectionist. Note that there are also annually and 4 yearly maintenance actions (not included in this manual) which must be done by certified service personnel who are familiar with potential hazards of the product and all product safety checks.
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13. Preventative maintenance actions Maintenance action Remarks Check dust filters of cooler for dust and grease. Replace damaged filters immediately. Grease on the filter can build up after several months in an environment See procedures "Check the cooler dust contaminated with greasy air. Note that areas where popcorn is consumed are filters", page 141.
14. Maintenance 14. MAINTENANCE Overview • Remove and clean the front dust filter • Remove and clean both bottom dust filters • Check the cooler dust filters • Vacuum cleaning of the dust filters • Washing and drying the dust filters •...
14. Maintenance 2. Blow remaining dust away with clean (without oil/lubricant) compressed air in an other room or outside. Do not hold compressor nozzle too close to the projector filters, as this may also cause damage. These dust filters are fragile. Clean them gently! Mount the dust filter 1.
14. Maintenance Image 14-4 Bottom back dust filter Clean the dust filter 1. Remove most contamination with a vacuum cleaner in an other room or outside. 2. Blow remaining dust away with compressed air in an other room or outside. These dust filters are fragile.
14. Maintenance Image 14-6 3. Check the “air in” side of the dust filter for dust and/or grease. In case the filter is contaminated with grease wash and dry the dust filter. See cleaning procedure "Washing and drying the dust filters", page 143.
About filter washing and drying For environments where popcorn grease and such can contaminate the filters, Barco advises the client to purchase one extra set of filters to cover drying time, as well as taking following extra precautions and instructions pertaining to filter cleaning and drying.
14. Maintenance 14.6 Cleaning the lens To minimize the possibility of damage to optical coatings, or scratches to lens surfaces follow the cleaning procedure as described here precisely. Necessary tools • Compressed air. • Clean Toraysee® cloth or any micro fiber lens cleaning cloth. •...
14. Maintenance Image 14-8 Cooling liquid check Max level Min level If the current liquid cooling level is somewhere between Min and Max, then no action should be taken. If the current liquid cooling level is approaching the Min level point, than check for leakage in the cooling system prior starting the refill procedure.
14. Maintenance Image 14-9 Cooling liquid refill Max level Min level 3. Fill the reservoir with cooling liquid until the level is equal with the Max indication on the reservoir. 4. Close the reservoir again. Turn the filler cap clockwise to close the reservoir. 5.
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14. Maintenance In case no keys are pressed, the color of the backlight of the numeric keys 1 to 6 changes back to blue. In case of an incorrect code entry, the color of the backlight of the numeric keys changes to red for 1 second and then back to blue.
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14. Maintenance R5906753 DPXK BLP SERIES 20/11/2017...
15. Convergence 15. CONVERGENCE About this chapter This chapter describes how to prepare the projector for convergence adjustment and how to adjust the convergence. Overview • Open the sealed compartment • Close the sealed compartment • Convergence controls • Red on blue convergence •...
15. Convergence Image 15-2 Sealed cover, remove A security warning will be displayed on the projector. Execute the procedure “Authorization to clear security warning on the projector”. 15.2 Close the sealed compartment Necessary tools 3 mm Allen wrench How to close the sealed compartment 1.
15. Convergence Image 15-4 Sealed cover, fixation 15.3 Convergence controls Definitions-Abbreviations • X: Horizontal direction on the screen, with origin in the centre of the screen and + to the right • Y: Vertical direction on the screen, with origin in the centre of the screen and + to the top •...
15. Convergence Convergence Test pattern For the manual correction of the DMD convergence, a typical convergence test pattern is generated. For a 4K projector, use the 4K test pattern. Image 15-6 Convergence test pattern Work Instructions: • GREEN and RED DMD’s are to be adjusted with reference to the BLUE dmd. •...
15. Convergence 2. To translate RED vertically in the Y - direction, turn both [1] and [2] anti-clockwise. Turn screws in equal increments. 3. To translate RED horizontally in the X + direction, turn [3] clockwise. 4. To translate RED horizontally in the X - direction, turn [3] anti-clockwise. 5.
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15. Convergence Green Image 15-8 Green on blue convergence R5906753 DPXK BLP SERIES 20/11/2017...
16. Color calibration 16. COLOR CALIBRATION About this chapter This chapter describes the luminance and color calibration process for the DPxK-BLP series. Where applicable references are made to the user guide of the Communicator for detailed menu navigation instructions. The first chapter describes the complete calibration process in chronological order.
16. Color calibration Preparations 1. Setup the ambient light conditions as it should be during the play out of the movie. (e.g. only the stairs and emergency exit lighting is switched on). Note: In an optimal setup less than 1% of light from any other source than the light from the projector should illuminate the screen.
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16. Color calibration Image 16-2 Correction of native color gamut towards desired color gamut (electronic correction) Electronic correction The electronic correction adapts the native color gamut towards the desired (target) color gamut (e.g. DC28_DCI_Xenon.TCGD). This correction is introduced by the DMD drivers and is also called ‘P7 correction’. The electronic correction takes place once the MCGD file of the projector is mapped with the TCGD file of the film.
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16. Color calibration R5906753 DPXK BLP SERIES 20/11/2017...
General Purpose outputs The Barco Cinema Controller and the Barco ICMP have each eight (8) opto-isolated outputs available. Four (4) of the outputs on the Cinema Controller are dedicated for TI. The other general purpose outputs can be controlled via software.
17. Pin configurations • Generate Falling Edge – generate a falling edge on the external GPO port if the present state of the output is high. If the present state of the external GPO is low, no edge will be generated. •...
17. Pin configurations General Purpose In/Out GPIN 3 P (reserved) GPIN 3 N (reserved) GPIN 4 P (reserved) GPIN 4 N (reserved) GPIN 5 P GPIN 5 N GPIN 6 P GPIN 6 N GPIN 7 P GPIN 7 N GPIN 8 P GPIN 8 N 3D Output Reference P...
30°C (86°F) Max. (projector and cooler) Ambient humidity 85% Max. (projector and cooler) Power consumption Projector (incl. cooler): 4.0 kW Media server Barco Alchemy ICMP and other IMB brands supported. Noise Level dB(A) @ 1 m: 67.6 dB(A) 62 dB(A) (half fan speed) 3D systems Active glasses systems and polarization systems on silver sceens are supported.
30°C (86°F) Max. (projector and cooler) Ambient humidity 85% Max. (projector and cooler) Power consumption Projector (incl. cooler): 4.0 kW Media server Barco Alchemy ICMP and other IMB brands supported. Noise Level dB(A) @ 1 m: 67.6 dB(A) 62 dB(A) (half fan speed) 3D systems Active glasses systems and polarization systems on silver sceens are supported.
35°C (95°F) Max. (projector and cooler) Ambient humidity 85% Max. (projector and cooler) Power consumption Projector (incl. cooler): 3.3 kW Media server Barco Alchemy ICMP and other IMB brands supported. Noise Level dB(A) @ 1 m: 67.6 dB(A) 62 dB(A) (half fan speed) 3D systems Active glasses systems and polarization systems on silver sceens are supported.
35°C (95°F) Max. (projector and cooler) Ambient humidity 85% Max. (projector and cooler) Power consumption Projector (incl. cooler): 2.4 kW Media server Barco Alchemy ICMP and other IMB brands supported. Noise Level dB(A) @ 1 m: 67.6 dB(A) 62 dB(A) (half fan speed) 3D systems Active glasses systems and polarization systems on silver sceens are supported.
18. Specifications 18.6 Dimensions of the DPxK-xxBLP Dimensions 37.5 41.5 381.5 min. 31 Image 18-1 Dimensions given in millimeters. R5906753 DPXK BLP SERIES 20/11/2017...
18. Specifications 18.7 Dimensions of the universal pedestal Dimensions 876,3 Image 18-2 Dimensions given in millimeters. R5906753 DPXK BLP SERIES 20/11/2017...
(Also called RoHS of Chinese Mainland), the table below lists the names and contents of toxic and/or hazardous substances that Barco’s product may contain. The RoHS of Chinese Mainland is included in the MCV standard of the Ministry of Information Industry of China, in the section “Limit Requirements of toxic substances in Electronic Information Products”.
Chinese Mainland, marked with the Environmental Friendly Use Period (EFUP) logo. The number inside the EFUP logo that Barco uses (please refer to the photo) is based on the “General guidelines of environment-friendly use period of electronic information products” of Chinese Mainland.
Registered office address: President Kennedypark 35, 8500 Kortrijk, Belgium Contact address: Beneluxpark 21, 8500 Kortrijk, Belgium Importers contact information To find your local importer, contact Barco directly or one of Barco’s regional offices via the contact information given on Barco’s web site, www.barco.com. Made in information The made in country is indicated on the product ID label on the product itself.
Glossary GLOSSARY 3G-SDI Serial Digital Interface (SDI) is a serial link standardized by ITU-R BT.656 and the Society of Motion Picture and Television Engineers (SMPTE). SDI transmits uncompressed digital video over 75-ohm coaxial cable within studios, and is seen on most professional video infrastructure equipment.
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Glossary Universal Serial Bus (USB) is an industry standard developed in the mid-1990s that defines the cables, connectors and communica- tions protocols used in a bus for connection, communication, and power supply between computers and electronic devices. USB 2.0 (also called "Hi-Speed"), adding higher maximum signaling rate of 480 Mbit/s (effective throughput up to 35 MB/s or 280 Mbit/s), in addition to the "USB 1.x Full Speed"...
Index INDEX Numerics/Symbols Prepare Stand alone unit 51, 53–54 3G-SDI Assembling the housing Mounting position Mounting the housing on the cooler frame Cooler frame Access power connection Housing Address Mount Air flow Cooling AUDIO-AES Top pack Authorization Frame mount Security warning Cooling liquid 144–145 Clear...
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Index Lens Holder front plate Projector weight Focus Integrated Cinema Processor Integrated Media Block Integrated Media Server Internal clock General General considerations General Purpose I/O GPIO Lens 65, 68–70, 74, 144 Back focal length Cleaning Focus Installation Remove Hazard distance Scheimpflug Modifying optics Shift...
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