Page 1 DP2K-12C/11CX Service manual R5905043/15 19/02/2018...
Page 2 Registered address: Barco NV President Kennedypark 35, 8500 Kortrijk, Belgium Phone: +32 56.23.32.11 Fax: +32 56.26.22.62 Support: www.barco.com/en/support Visit us at the web: www.barco.com Barco NV Beneluxpark 21, 8500 Kortrijk, Belgium Phone: +32 56.23.32.11 Fax: +32 56.26.22.62 Support: www.barco.com/en/support Visit us at the web: www.barco.com...
Page 3 Changes Barco provides this manual ’as is’ without warranty of any kind, either expressed or implied, including but not limited to the implied war- ranties or merchantability and ﬁtness for a particular purpose. Barco may make improvements and/or changes to the product(s) and/or the program(s) described in this publication at any time without notice.
Page 5: Table Of Contents
8.13 Replacement of the dowser (shutter) ....................152 R5905043 DP2K-12C/11CX 19/02/2018...
Page 6 17.3 Removal of the LPS module ..................... . .287 R5905043 DP2K-12C/11CX 19/02/2018...
Page 7 Index........................351 R5905043 DP2K-12C/11CX 19/02/2018...
Page 8 Table of contents R5905043 DP2K-12C/11CX 19/02/2018...
Page 9: Safety
1. SAFETY About this chapter Read this chapter attentively. It contains important information to prevent personal injury while servicing the DP2K-12C/11CX pro- jector. Furthermore, it includes several cautions to prevent damage to the DP2K-12C/11CX projector. Ensure that you understand and follow all safety guidelines, safety instructions and warnings mentioned in this chapter before servicing the DP2K-12C/11CX projector.
Page 10: Safety Instructions
Any design alterations or additions may void the manufacturer’s warranty and may make you, the servicer responsible for personal injury or property damage resulting therefrom. R5905043 DP2K-12C/11CX 19/02/2018...
Page 11 Use of a substitute replacement that does not have the same safety charac- teristics as the recommended replacement part in BARCO service data parts list might create shock, ﬁre, and/or other hazards. Product Safety is under review continuously and new instructions are issued whenever appropriate. For the latest information, always consult the appropriate current BARCO service literature.
Page 12 1. Safety R5905043 DP2K-12C/11CX 19/02/2018...
Page 13: General
Overview • Convention projector orientation • Location of the main components of the projector • About the Projector Status Light • Projector block diagrams • Interconnection diagram • Spare parts for DP2K-12C/11CX R5905043 DP2K-12C/11CX 19/02/2018...
Page 14: Convention Projector Orientation
Image 2-1 Top of the projector. Left side of the projector (Light Processor side). Front of the projector. Right side of the projector (Lamp side & Input side). Back side of the projector. R5905043 DP2K-12C/11CX 19/02/2018...
Page 15: Location Of The Main Components Of The Projector
Location of the main components of the projector Housing and air inlet ﬁlters Image 2-2 Rear cover. Top cover. Left cover (Light Processor side). Sealed compartment cover (Light processor side) Lamp cover. Input cover (Input & Communication unit). Front cover. R5905043 DP2K-12C/11CX 19/02/2018...
Page 16 Backplane + light processor compartment fan Lens holder assembly Front dust ﬁlter (cleanable) Button panel Fan controller board Integrated Cinema Processor board (ICP) HDSDI board or Mediablock Cinema controller board Switched mode power supply board Lamp house R5905043 DP2K-12C/11CX 19/02/2018...
Page 17 2. General Lamp info module fan Image 2-4 Dust ﬁlter cold mirror Light processor (assembly) Light pipe Anode fan assembly Image 2-5 Anode fan assembly Start pulse generator (SPG) Cold mirror assembly SPG cover plate R5905043 DP2K-12C/11CX 19/02/2018...
Page 18: About The Projector Status Light
Projector is in error state. Problem could prevent normal operation. Solve the problem before continuing with the projector. Blue Projector runs in notiﬁcation state. Maintenance action required. Lamp run time is exceeded. New lamp must be installed. R5905043 DP2K-12C/11CX 19/02/2018...
Page 19: Projector Block Diagrams
Communication block diagram Light processor Lamp power Start Pulse supply Generator Lamp Lamp info Motor control Fan controller Signal backplane HDSDI input TI decryptor Mediablock Projector Button module Cinema controller RS232 Electronic box Touch Ethernet Panel Image 2-7 R5905043 DP2K-12C/11CX 19/02/2018...
Page 20 Formatter applies any 3D frame rate multiplication if needed and turns signal into pulses to drive or cycle DMD mirrors. • DMD’s are reﬂecting the light provided by the prism back to the prism and reﬂect it through the lens towards the screen. R5905043 DP2K-12C/11CX 19/02/2018...
Page 21: Interconnection Diagram
2. General Interconnection diagram Overview Lamp Start Pulse Generator J600 Lamp Info & Motor Control J600 Electronics Box Signal Backplane Mains Filter Mains Filter J263 J802 Mains Switch & Fuse Switched Mode Power Supply Image 2-9 R5905043 DP2K-12C/11CX 19/02/2018...
Page 22: Spare Parts For Dp2K-12C/11Cx
No spare parts list is included in this manual to ensure that no spare parts are ordered based upon outdated information. Up to date information regarding spare parts, and much more, is available on Barco’s web site http://www.barco.com.
Page 23: Preventative Maintenance Actions
4 yearly maintenance actions which must be done by certiﬁed service personnel who are familiar with potential hazards of the product and all product safety checks. Overview • Monthly maintenance actions • Lamp change maintenance actions • Three monthly maintenance actions • Annually maintenance actions • 4 yearly maintenance actions R5905043 DP2K-12C/11CX 19/02/2018...
Page 24: Monthly Maintenance Actions
See user guide of the Communicator software. Check the porthole (both sides) for dust. Clean the porthole in case dust is clearly visible upon the surface. Use an optical cloth. R5905043 DP2K-12C/11CX 19/02/2018...
Page 25: Lamp Change Maintenance Actions
"Removal of the lamp house", page 96. Visual inspection of the lamp anode and cathode cables of the lamp house. Replace the lamp house in case of degradation, damage, etc. See "Removal of the lamp house", page 96. R5905043 DP2K-12C/11CX 19/02/2018...
Page 26: Three Monthly Maintenance Actions
(front side projector). • air inlet grid of the Lamp Power Supply (bottom side projector). Clean the cabinet of the projector. (Removal overall dust accumulation on See cleaning procedure "Cleaning the projector covers) exterior of the projector", page 332. R5905043 DP2K-12C/11CX 19/02/2018...
Page 27: Annually Maintenance Actions
Only a deviation of 15 minutes is allowed. See Communicator software. 13 Software Check for the latest version of Barco and TI software. See user Upgrade the projector software with the version guide of the Communicator software. The latest software version latest version.
Page 28 Cinema Controller Board, HD-SDI Board 29 Security Check the Tamper Switch Activation Report and Security Logs for Report if intruded. security infringements. 30 Security Verify if the Dallas key is present and working. Report if missing, lost or damaged. R5905043 DP2K-12C/11CX 19/02/2018...
Page 29 31 Air Extraction Check customer air extraction system for adequate extraction. The air extraction system must be capable of removing minimum 6,65 m³/min or 235 CFM per installed DP2K-12C/11CX digital projector. This must be measured at EACH individual projector head exhaust stack. 32 Documenta- Check if the projector manuals are present and up-to-date.
Page 30: Yearly Maintenance Actions
The 4 yearly maintenance actions, listed below, may ONLY be performed by certiﬁed service personnel who are familiar with potential hazards of the product and all product safety checks. Maintenance action Remarks Check the lamp fans: vibrations, noise, speed, etc. (speeds: via diagnostics) Replace if needed. See "Fan replacement procedure", page 311. R5905043 DP2K-12C/11CX 19/02/2018...
Page 31: Troubleshooting
4. Troubleshooting 4. TROUBLESHOOTING R5905043 DP2K-12C/11CX 19/02/2018...
Page 32 4. Troubleshooting R5905043 DP2K-12C/11CX 19/02/2018...
Page 33: Troubleshooting Checklist
Signal Backplane (reference 6 image 4-3). Replace the Integrated Cinema Controller board. See "Removing a board in the card cage", page 213 Replace the Signal Backplane. See "Replacement of the signal back plane", page 231. R5905043 DP2K-12C/11CX 19/02/2018...
Page 34 Image 4-3 Lamp connections Blue socket connection Lamp Info Module of the Lamp House. Blue socket inside Lamp compartment (front view). Wire unit for connection with blue socket (back side). Lamp info module cable connection to signal backplane R5905043 DP2K-12C/11CX 19/02/2018...
Page 35 Replace the malfunction LPS unit. See chapter "Lamp power supply", page 283 or modules. The red LED “ERR” of the "Lamp power supply (single module)", page 291. malfunction LPS module lit up. Image 4-4 Power connection Image 4-6 LPS data connection Signal backplane Image 4-5 Data connection LPS side R5905043 DP2K-12C/11CX 19/02/2018...
Page 36 Code 5020: “system - read projector identiﬁcation failed” (Error) Situation Solution Corrupt or invalid Projector ID card Contact Barco for further actions. (reference 1 of image 4-7) Reseat the Cinema Controller board. If problem persists, replace the Cinema Controller Cinema Controller failure.
Page 37 Check if the wire unit of the Anode Fan is not damaged. Repair if possible, otherwise replace with new one. Malfunction Fan Control board. Replace the Fan Control board. See "Removing a board in the card cage", page 213. Anode fan (reference 2 image 4-10) Replace the Anode Fan. end of life. R5905043 DP2K-12C/11CX 19/02/2018...
Page 38 Code 5082: “lamp cathode fan - speed too low” (Error) Situation Solution Wire unit (reference 1image 4-12) of Remove the left side cover of the projector and check the connection of the Cathode Fan. the Cathode Fan is disconnected. R5905043 DP2K-12C/11CX 19/02/2018...
Page 39 Check if the wire unit of the fan is not damaged. Repair if possible, otherwise replace 5 of image 4-13) with new one. Malfunction Fan Control board. Replace the Fan Control board. See "SMPS compartment fans", page 314. Fan end of life. Replace the fan. See "SMPS compartment fans", page 314. R5905043 DP2K-12C/11CX 19/02/2018...
Page 40 Replace the fan. See "SMPS compartment fans", page 314. Image 4-14 Lamp rear fan connections Code 5143: “electronics fan 1 (top side) - speed low” (Warning) Situation Solution Blocked fan. (reference 1 Unblock the fan. Ensure that the fan can turn freely. image 4-15) R5905043 DP2K-12C/11CX 19/02/2018...
Page 41 Check lamp house detection switch for damage. The switch is located at the bottom image 4-17). right corner. Replace if damaged. Switch disconnected (reference 3 Check connection of lamp house detection switch at the Signal Backplane, if connections image 4-17). are OK then measure switch cable for continuity. R5905043 DP2K-12C/11CX 19/02/2018...
Page 42 Remove lens and reboot projector, if warning appears again then the prism sensor is defective and needs to be replaced. Image 4-18 PR Prism switch. Code 5230: “lens zoom position - requested target not reached” (Warning) Situation Solution Manual lens installed. Replace the manual lens with a motorized lens. R5905043 DP2K-12C/11CX 19/02/2018...
Page 43 Setup all new lens ﬁles away from the maximum limitation of the lens zoom. It is possible that lens ﬁle was originally created at the maximum or minimum zoom capabilities of the lens zoom. Program correct lens type into communicator under Advanced/lens parameters and recreate the lens ﬁles. R5905043 DP2K-12C/11CX 19/02/2018...
Page 44 Replace the Signal Backplane, see "Replacement of the signal back plane", page 231. connection). Malfunction SMPS board which Replace the SMPS board. See "Replacement of the Switched Mode Power Supply", supplies power to the lens. page 281. Image 4-20 Horizontal lens shift connection R5905043 DP2K-12C/11CX 19/02/2018...
Page 45 Check if the wire unit of the fan is not damaged. Repair if possible, otherwise replace with new one. Fan end of life. Replace the fan. Malfunction Fan & Motor Control Replace the Fan & Motor Control Board. See "Removing a board in the card cage", Board page 213. R5905043 DP2K-12C/11CX 19/02/2018...
Page 46 Other fans are also not spinning. Replace the SMPS Board. See "Replacement of the Switched Mode Power Supply", page 281. Defect Signal Backplane Replace the Signal Backplane, see "Replacement of the signal back plane", page 231. Image 4-23 Light processor fan connections R5905043 DP2K-12C/11CX 19/02/2018...
Page 47 Replace the Fan Control board, see "Removing a board in the card cage", page 213. Code 5285: “ambient - temperature sensor short” (Error) Situation Solution Malfunction Fan Control board. Replace the Fan Control board. See "Removing a board in the card cage", page 213. R5905043 DP2K-12C/11CX 19/02/2018...
Page 48 Signal backplane. Defect temperature sensor which Replace the whole Light Processor Unit. Contact Barco for further instructions to repair measures the temperature at the the malfunction Light Processor Unit. It is too critical to replace this temperature sensor rear side of the DMD of the blue in the ﬁeld.
Page 49 Damaged wire unit of the Repair the wire unit. temperature sensors (reference If not repairable, replace the whole Light Processor Unit. Contact Barco for further 3 image 4-24) which measures the instructions to repair the malfunction Light Processor Unit. temperature of the DMD of the blue channel.
Page 50 Damaged wire unit of the Repair the wire unit. temperature sensors (reference If not repairable, replace the whole Light Processor Unit. Contact Barco for further 2 image 4-24) which measures the instructions to repair the malfunction Light Processor Unit. temperature of the DMD of the green channel.
Page 51 Supply due to an Error. • Overtemperature • Lamp house not connected. • Light processor is not connected. Malfunction Fan Control & Motor Replace the Fan Control & Motor board. See "Removing a board in the card cage", board. page 213. R5905043 DP2K-12C/11CX 19/02/2018...
Page 52 Signal backplane. Defect temperature sensor which Replace the whole Light Processor Unit. Contact Barco for further instructions to repair measures the temperature at the the malfunction Light Processor Unit. It is too critical to replace this temperature sensor rear side of the DMD of the red in the ﬁeld.
Page 53 Damaged wire unit of the Repair the wire unit. temperature sensors (reference If not repairable, replace the whole Light Processor Unit. Contact Barco for further 1 image 4-24) which measures the instructions to repair the malfunction Light Processor Unit. temperature of the DMD of the red channel.
Page 54 Remove the Light Processor from the projector and check the insulation of the wire of the DMD blue fan. unit of the fan. Repair the insulation of the wire unit using shrink sleeve. If not repairable, replace the whole wire unit and fan. R5905043 DP2K-12C/11CX 19/02/2018...
Page 55 (Note that the +24V supply is generated on the SMPS board and enters the Fan Control board and Cinema Control board via the Signal Backplane) Check the wiring of the Anode fan for short circuits. Check the wiring of the Cathode fan for short circuits. R5905043 DP2K-12C/11CX 19/02/2018...
Page 56 4-28). Note that this fan is compartment fan", page 316. located between the Card Cage compartment and Light Processor compartment. Malfunction Signal Backplane (bad Replace the Signal Backplane. See "Replacement of the signal back plane", page 231 connection) R5905043 DP2K-12C/11CX 19/02/2018...
Page 57 Replace the Fan & Motor Control board. See "Removing a board in the card cage", board. page 213 Malfunction Signal Backplane (bad Replace the Signal Backplane. See "Replacement of the signal back plane", page 231. connection) Image 4-29 Anode fan connection R5905043 DP2K-12C/11CX 19/02/2018...
Page 58 Repair the insulation of the wire unit using shrink sleeve. If not repairable replace the Cathode fan. See "Lamp cathode fan", page 319. Malfunction Signal Backplane (bad Replace the Signal Backplane. See "Replacement of the signal back plane", page 231. connection) Image 4-30 Cathode fan connections R5905043 DP2K-12C/11CX 19/02/2018...
Page 59 See"Replacement of the Switched Mode Power Supply", page 281. Code 5572: “lamp rear fan - voltage too low” (Error) This error code is probably preceded by the warning code 5573: “lamp rear fan - voltage low”. The same troubleshooting table can be applied. R5905043 DP2K-12C/11CX 19/02/2018...
Page 60 If the measured voltage is about 24V then replace the Fan Control board. See "Removing a board in the card cage", page 213. Otherwise replace the SMPS board. See"Replacement of the Switched Mode Power Supply", page 281. R5905043 DP2K-12C/11CX 19/02/2018...
Page 61 If the measured voltage is about 24V then replace the Fan Control board. See "Removing a board in the card cage", page 213. Otherwise replace the SMPS board. See"Replacement of the Switched Mode Power Supply", page 281. R5905043 DP2K-12C/11CX 19/02/2018...
Page 62 Replace the whole LPS module. See "Lamp power supply", page 283 or "Lamp power units. The red LED “ERR” of the supply (single module)", page 291. malfunction LPS unit ﬂashes fast. Defect Signal Backplane. Replace the Signal Backplane. See "Replacement of the signal back plane", page 231. R5905043 DP2K-12C/11CX 19/02/2018...
Page 63 Malfunction of one of the LPS Replace the whole LPS module. See "Lamp power supply", page 283 or "Lamp power units. The red LED “ERR” of the supply (single module)", page 291. malfunction LPS unit ﬂashes fast. R5905043 DP2K-12C/11CX 19/02/2018...
Page 64 Reconnect the dowser wire unit with the blue wire unit on the light processor unit (reference 1 image 4-36). (reference 1 image 4-36). Wire unit Dowser disconnected from Reconnect the blue wire unit of the Dowser with the Signal Backplane. the Signal Backplane (reference 2 image 4-36. R5905043 DP2K-12C/11CX 19/02/2018...
Page 65 For a correct airﬂow, check if all covers are closed. Ambient temperature is too high. Reduce the ambient temperature. ICP Flash Update Error Replace the ICP board. See "Removing a board in the card cage", page 213. R5905043 DP2K-12C/11CX 19/02/2018...
Page 66 1 & 2 image 4-38). replace DCI security switches. Malfunction Signal Backplane If switch replacement is not the solution, then replace Signal Backplane. See "Replacement of the signal back plane", page 231. Image 4-37 Dallas key slot R5905043 DP2K-12C/11CX 19/02/2018...
Page 67 4. Troubleshooting Image 4-38 Light processor cover tamper switches Code 5807: “ti-icp - read system status failed” (Error) The Barco controller can not read the status of the ICP. Situation Solution ICP board is not correctly inserted Insert the ICP board properly.
Page 68 Follow the instruction on the screen. For more information on “launching DC update companion”, see Communicator’s User Guide. Continue then with “ICP software upgrade” as described in the same user guide. Image 4-40 Launch DC update companion R5905043 DP2K-12C/11CX 19/02/2018...
Page 69 Code 5815: “ti-icp - certiﬁcate error” (Error) Situation Solution Reboot projector New ICP software version installed but no reboot of projector has happen. Error remains occurring after Replace ICP board. See "Removing a board in the card cage", page 213. different boot cycles. R5905043 DP2K-12C/11CX 19/02/2018...
Page 70 Link decryptor - RNG Hardware Replace link decryptor. See "Replacement of the Link Decryptor", page 243. duplicate output error Link decryptor - DRNG Hardware Replace link decryptor. See "Replacement of the Link Decryptor", page 243. duplicate output error R5905043 DP2K-12C/11CX 19/02/2018...
Page 71 Code 5832: “ti-link-decryptor - security tamper event” (Error) Situation Solution The link decryptor has been Replace link decryptor. See "Replacement of the Link Decryptor", page 243. tampered. R5905043 DP2K-12C/11CX 19/02/2018...
Page 72 If problem remains, replace link decryptor. See "Replacement of the Link Decryptor", page 243. Code 5850: “imb - no communication” (Error) Situation Solution No communication with media block Check if the media block is well seated. Replace the media block. R5905043 DP2K-12C/11CX 19/02/2018...
Page 73 Readjust the Z-alignment of the lamp. See "Realignment of the lamp in its reﬂector", lamp house. page 111. Replace the lamp house with a new lamp house. See "Removal of the lamp house", page 96. Misalignment of the cold mirror. Readjust the cold mirror. See "Cold mirror assembly", page 123. R5905043 DP2K-12C/11CX 19/02/2018...
Page 74 10°C (50°F) and lower then 35°C (95°F). Do not ignite the lamp, otherwise there is a risk for condensate. DMD temperature high. Check all cooling systems: Air extraction system, dust ﬁlters, ... R5905043 DP2K-12C/11CX 19/02/2018...
Page 75 SMPS board. See image 4-43. If the measured voltage is about12V then replace the Fan Control board. See "Removing a board in the card cage", page 213. Otherwise replace the SMPS board. See"Replacement of the Switched Mode Power Supply", page 281. R5905043 DP2K-12C/11CX 19/02/2018...
Page 76 330. Malfunction Fan Control board. Replace the Fan Control board. See "Removing a board in the card cage", page 213. Fan end of life. Replace the fan. See "Integrated cinema processor fan", page 330.. R5905043 DP2K-12C/11CX 19/02/2018...
Page 77 Code 6210: “lens - no lens parameter ﬁle has been activated” (Warning) Situation Solution No lens parameter ﬁle has been Select a suitable lens parameter ﬁle for the installed lens using the Communicator activated. software. >Installation >Advanced >Lens parameters >Select R5905043 DP2K-12C/11CX 19/02/2018...
Page 78: Log Files
Detection of TI boards • Log on details of users • Detection of Barco modules (LPS, FCB, etc.) DP2K Log ﬁle analysis Example of log ﬁle content Dec 31 17:00:17 localhost local0.info license-manager[221]: main - starting application (version 1.0.1) Dec 31 17:00:17 localhost local0.info router[224]: main - starting application (version 1.0.1) Dec 31 17:00:17 localhost local0.info router[231]: network - wan ip-address is 0.0.0.0...
Page 79 ‘message’ = The actual error message. The Barco controller inserts every hour an unique entry in the Barco log ﬁle and in the TI log ﬁle. This is done to be able to synchronize events in both log ﬁles, when the clocks are not aligned. It will also be used for a tool, that is still to be implemented, that will merge both log ﬁles, to make better analysis.
Page 80 512 <= APPL <= TPPL <= 8191 • 288 <= ALPF <= TLPF <= 4095 In this example ALPF = 128 which is less than the minimum of 288. When this happens, auto timing will attempt to blank the image. R5905043 DP2K-12C/11CX 19/02/2018...
Page 81: Removal And Installation Of Projector Covers
Open the sealed compartment • Close the sealed compartment • Installation of the top cover • Installation of the rear cover • Installation of the side cover • Installation of the front cover • Installation of the input cover R5905043 DP2K-12C/11CX 19/02/2018...
Page 82: Removal Of The Lamp Cover
(A) of the lamp cover, b) then gently pull out the left top corner (B) of the lamp cover, c) then move the lamp cover away from the projector (C). Image 5-2 Remove lamp cover R5905043 DP2K-12C/11CX 19/02/2018...
Page 83: Removal Of The Input Cover
(A) of the input cover, b) then gently pull out the right top corner (B) of the input cover, c) then move the input cover away from the projector (C). Image 5-4 Remove input cover R5905043 DP2K-12C/11CX 19/02/2018...
Page 84: Removal Of The
(A) of the front cover toward you until the latch releases, b) pull the lower right corner (B) of the front cover toward you until the latch releases, c) then move the front cover away from the projector. Image 5-6 Remove front cover R5905043 DP2K-12C/11CX 19/02/2018...
Page 85: Removal Of The Side Cover
(A) of the side cover, b) then gently pull out the top corners (B) of the side cover, c) then move the side cover away from the projector (C). Image 5-8 R5905043 DP2K-12C/11CX 19/02/2018...
Page 86: Removal Of The Rear Cover
2. Remove the rear cover of the projector doing the following: a) gently pull out the top corners of the rear cover, b) then move the rear cover away from the projector. Image 5-10 Remove rear cover R5905043 DP2K-12C/11CX 19/02/2018...
Page 87: Removal Of The Top Cover
How to remove the top cover of the projector? 1. After all side covers, front and back cover are removed, turn all 3 ﬁxation screws. Image 5-11 Top cover removal 2. Left up the top cover and take it off. R5905043 DP2K-12C/11CX 19/02/2018...
Page 88 5. Removal and installation of projector covers Image 5-12 Top cover removal R5905043 DP2K-12C/11CX 19/02/2018...
Page 89: Open The Sealed Compartment
Note: A washer is mounted between the plate and the screw head. Image 5-13 2. Lift up the cover plate slightly, using the two lower lips provided, and then remove the cover plate away from the projector. Image 5-14 R5905043 DP2K-12C/11CX 19/02/2018...
Page 90: Close The Sealed Compartment
Do not damage the micro switch at the top of the projector. Image 5-15 2. Fasten the three hexagon head cap screws as illustrated. Use for that a 3 mm Allen wrench. Note: Insert a washer between the each screw and the plate. Image 5-16 R5905043 DP2K-12C/11CX 19/02/2018...
Page 91: Installation Of The Top Cover
1. Place the top cover on the projector so that both holes matches the adjustment studs on top of the projector. Image 5-17 Mount top cover 2. Turn all 3 ﬁxation screws. Insert the washer between the screw and the top cover. Image 5-18 Fixate top cover R5905043 DP2K-12C/11CX 19/02/2018...
Page 92: Installation Of The Rear Cover
Image 5-19 Install rear housing 2. Secure the rear cover by locking the captive screws at the bottom corners of the rear cover. Image 5-20 Fasten rear housing R5905043 DP2K-12C/11CX 19/02/2018...
Page 93: Installation Of The Side Cover
(C) into their receivers. Image 5-21 3. Secure the side cover by locking the captive screw in the middle at the bottom of the side cover. Image 5-22 R5905043 DP2K-12C/11CX 19/02/2018...
Page 94: Installation Of The
4. Secure the front cover by locking the captive screw in the middle at the bottom of the front cover. Image 5-24 Fasten front cover 5. Reinstall the rubber dust ring around the lens holder. See detail at the right of image 5-24. R5905043 DP2K-12C/11CX 19/02/2018...
Page 95: Installation Of The Input Cover
(C) into its receiver. Image 5-25 Install input cover 2. Secure the input cover by locking the two captive screws at the left side of the input cover. Image 5-26 Fasten input cover R5905043 DP2K-12C/11CX 19/02/2018...
Page 96 5. Removal and installation of projector covers R5905043 DP2K-12C/11CX 19/02/2018...
Page 97: Lamps And Lamp Houses
About this chapter This chapter enumerates all the supported xenon lamps for the DP2K-12C/11CX and how to replace the xenon lamp in the lamp house. Also included is the procedure to reset the lamp parameters, which is required after a xenon lamp replacement, and the procedure to realign the lamp in its reﬂector for optimal performance.
Page 98: Introduction
Lamp & lamp house Normally the lamp house of the DP2K-12C/11CX projector is delivered with a mounted 2000 watt lamp. In case the xenon lamp is delivered separately the lamp has to be installed on site by a qualiﬁed service technician.
Page 99 6. Lamps and lamp houses Lamp Type Order info Osram xenon lamp of 1.2kW 1200W DHP R9855959 Ushio xenon lamp of 2 kW DXL20BAF R9855955 Ushio xenon lamp of 2 kW DXL20BAF/2 R9855965 Ushio xenon lamp of 1.2kW DXL12BAF R9855961 R5905043 DP2K-12C/11CX 19/02/2018...
Page 100: Removal Of The Lamp House
Image 6-4 Release lamp house 4. Take the lamp house by the handles and pull it out of the projector. Caution: Be aware of the weight of the lamp assembly. Take the necessary precautions to avoid personal injury. R5905043 DP2K-12C/11CX 19/02/2018...
Page 101 Remove lamp house 5. Place the lamp house on a stable support. While starting up the projector, the electronics detect if a lamp is installed. If no lamp is installed, it is not possible to start up the projector. R5905043 DP2K-12C/11CX 19/02/2018...
Page 102: Removal Of The Xenon Lamp
1. Release the xenon lamp from its socket by removing the hexagon socket head cap screw and washer as illustrated. Use a 5 mm Allen wrench. Image 6-6 2. Remove the Lamp House side cover by releasing the two retaining thumbscrews as illustrated. R5905043 DP2K-12C/11CX 19/02/2018...
Page 103 Image 6-9 5. Slide the white anode socket, which is connected via a thick wire with the xenon lamp, upwards away from its position and then remove the xenon lamp with anode socket from the Lamp House. R5905043 DP2K-12C/11CX 19/02/2018...
Page 104 Lamp Houses can contain only one ﬂat washer due to the shorter thread clearance of the new improved connection pins. 8. Remove the cathode lamp adaptor (reference 11) from the xenon lamp (reference 13) as illustrated. Use a 5 mm Allen wrench to release the adaptor ﬁxation screw (reference 12) of the adaptor. Image 6-12 R5905043 DP2K-12C/11CX 19/02/2018...
Page 105 Europe covered by WEEE regulation. See also related user manual of the lamp supplier for more guidance. When returning a xenon lamp for warranty adjustment, pack it in its original shipping container. Complete and return all required warranty information. R5905043 DP2K-12C/11CX 19/02/2018...
Page 106: Installation Of The Xenon Lamp
How to install the xenon lamp into the lamp house 1. Remove the UV blocker and side cover of the lamp house by releasing the retaining thumbscrews as illustrated. Note: In case of a lamp replacement, the UV blocker will be already removed. R5905043 DP2K-12C/11CX 19/02/2018...
Page 107 Ensure that there is a ﬂat washer (reference 5) between the lock nut and the wire lug. Caution: Do not tighten the ﬁrst nut (reference 1) against the connector housing. There must be some play (1 mm maximum). This is important to insert the Lamp House smoothly into the projector. R5905043 DP2K-12C/11CX 19/02/2018...
Page 108 Make sure that the both pins of the cathode adapter are engaged in the foreseen slots. Image 6-17 6. Insert the anode socket into position as illustrated. Caution: Avoid any tension on the anode wire, ensuring there is no mechanical stress on the lamp. R5905043 DP2K-12C/11CX 19/02/2018...
Page 109 2,5 Nm (1,84 lbf*ft) to fasten the hexagon socket head screw. Use for that a torque wrench with a 5 mm Allen socket. Caution: Make sure that the both pins of the cathode adapter remain engaged in the foreseen slots. Use one hand to keep the xenon lamp into position while inserting the hexagon socket head screw. R5905043 DP2K-12C/11CX 19/02/2018...
Page 110 11. Reinstall the side cover of the Lamp House as illustrated. Note: Please ensure that the thumb screws turning wires are ﬂash with the cover or interference will occur while inserting the Lamp House into the projector. R5905043 DP2K-12C/11CX 19/02/2018...
Page 111 “Resetting the lamp parameters”. A realignment of the xenon lamp in its reﬂector is required after the installation of the xenon lamp in the lamp house. See procedure "Realignment of the lamp in its reﬂector", page 111. R5905043 DP2K-12C/11CX 19/02/2018...
Page 112: Installation Of The Lamp House
4. Push the lamp house forward until it slides fully into the projector. 5. Secure the correct position of the lamp house by tightening all three spring lock screws as illustrated. Image 6-25 Secure lamp house 6. Reinstall the lamp cover of the projector. R5905043 DP2K-12C/11CX 19/02/2018...
Page 113 6. Lamps and lamp houses While starting up the projector, the electronics detect if a lamp is installed. If no lamp is installed, it is not possible to start up the projector. R5905043 DP2K-12C/11CX 19/02/2018...
Page 114: Resetting The Lamp Parameters
5. Fill out the serial number of the lamp (8). 6. Click Reset (9). Image 6-26 Reset lamp info AUTION For more information about using the Communicator Touch Panel consult the user’s guide of the Communicator Touch Panel. R5905043 DP2K-12C/11CX 19/02/2018...
Page 115: Realignment Of The Lamp In Its Reflector
5. Set the “Light output mode” in normal mode and the “Lamp Dimming” on maximum (255). Note: This window on the Communicator touch panel shows in the upper left corner the measured value of the built-in light sensor of the projector. R5905043 DP2K-12C/11CX 19/02/2018...
Page 116 Do this for each direction and repeat this adjustment cycle twice. Image 6-29 Lamp adjustment 7. If lock nuts are available, these nuts can be locked again. 8. Switch off the projector. 9. Reinstall the cover of the lamp compartment. R5905043 DP2K-12C/11CX 19/02/2018...
Page 117: Replacement Of The Lamp Info Module
2. Disconnect the wire unit (reference C) from the Lamp Info module as illustrated. Image 6-31 3. Remove the Lamp Info module from the lamp house by releasing the four spacers (reference 2) as illustrated. Use a 5 mm nut driver. Do not loose the isolating rings (reference 3). R5905043 DP2K-12C/11CX 19/02/2018...
Page 118 5. Reconnect the wire unit (reference C) as illustrated. Image 6-33 6. Reinstall the cover of the Lamp Info module. Fasten with four hexagon socket head cap screws (reference 1 image 6-30). Use a 2,5 mm Allen wrench R5905043 DP2K-12C/11CX 19/02/2018...
Page 119: Replacement Of The Uv Blocker
UV blocker gets contam- inated with grease or dirt. You may wear latex or cotton gloves in case there is no danger of a highly pressurized xenon lamp. R5905043 DP2K-12C/11CX 19/02/2018...
Page 120 6. Reinstall the side cover of the lamp house as illustrated. Note: Please ensure that the retaining thumb screws turning wires are ﬂash with the cover or interference will occur while inserting the lamp house into the projector. R5905043 DP2K-12C/11CX 19/02/2018...
Page 121 6. Lamps and lamp houses Image 6-38 R5905043 DP2K-12C/11CX 19/02/2018...
Page 122: Replacement Of The Lamp Reflector
1. Remove the side cover of the lamp house by releasing the two retaining thumbscrews as illustrated. Image 6-40 2. Disconnect one end of the cathode wire from the lamp house as illustrated. Use two open-end wrenches to release the nuts. Tip: Place the washers and nuts back on the socket. R5905043 DP2K-12C/11CX 19/02/2018...
Page 123 6. Remove the reﬂector assembly of the lamp house by releasing 8 hexagon socket head cap screws (reference 7, two screws per side) as illustrated. Use a 2,5 mm Allen wrench. Note that these screws are longer than those screws which you removed in the previous step. R5905043 DP2K-12C/11CX 19/02/2018...
Page 124 1) with a 17 mm open-end wrench while applying a torque of 9 Nm on the second nut (reference 5) with a torque wrench. 9 Nm 9 Nm Image 6-46 12.Reinstall the side cover of the lamp house. R5905043 DP2K-12C/11CX 19/02/2018...
Page 125: Cleaning The Reflector Of The Lamp House
4. If there are still ﬁngerprints on the surface, wipe them off with lens cleaner together with a clean lens cleaning cloth. Polish again with a dry one. AUTION Never use a Lamp House with cracked or damaged Reﬂector. Neglecting this may result in irre- versible damage of the projector. R5905043 DP2K-12C/11CX 19/02/2018...
Page 126: Cleaning The Uv Blocker Of The Lamp House
4. If there are still ﬁngerprints on the surface, wipe them off with lens cleaner together with a clean lens cleaning cloth. Polish again with a dry one. AUTION Never reinstall a UV blocker which is cracked or has a damaged coating. Neglecting this will result in irreversible damage of optical parts in the projector. R5905043 DP2K-12C/11CX 19/02/2018...
Page 127: Cold Mirror Assembly
Mirror. A misaligned Cold Mirror may cause irreversible damage to other parts of the projector! Overview • Introduction • Removal of the cold mirror assembly • Replace the Cold Mirror • Installation of the cold mirror assembly • Adjusting the cold mirror • Cleaning the Cold Mirror R5905043 DP2K-12C/11CX 19/02/2018...
Page 128: Introduction
Always replace the cold mirror with a new one in case the cold mirror is damaged. Possible damages are: • Cold mirror is broken. • Coating peels off. • Cold mirror is cracked. R5905043 DP2K-12C/11CX 19/02/2018...
Page 129: Removal Of The Cold Mirror Assembly
3. Disconnect the fan wire (reference 1). Tip: Pull out the top ﬁlter for easy access to the fan wire connection. Image 7-3 Electrical disconnection 4. Turn out the 2 hexagon socket head cap screws at the right side (reference 2). R5905043 DP2K-12C/11CX 19/02/2018...
Page 130 7. Cold mirror assembly Image 7-4 Remove cold mirror 5. Remove both nuts at the left side (reference 3). Support the assembly while removing the nuts. 6. Slide out the cold mirror assembly. R5905043 DP2K-12C/11CX 19/02/2018...
Page 131: Replace The Cold Mirror
Do not touch the surface of the Cold Mirror. Use cotton gloves to handle the Cold Mirror. Image 7-5 6. Tighten the three long screws until the distance between the Cold Mirror and frame is 17.4mm. Tighten the lower lock nut until the distance between the Cold Mirror and the frame is 17.4mm. R5905043 DP2K-12C/11CX 19/02/2018...
Page 132 7. Place a lock nut (reference 10) and a cap nut (reference 11) at the end of each long screw (reference 1). Note: While tightening the lock nuts ensure that the distance between the Cold Mirror and frame remains 17.4mm. This position of the screws correspond with nearly an optimal position of the mirror. R5905043 DP2K-12C/11CX 19/02/2018...
Page 133: Installation Of The Cold Mirror Assembly
Mount cold mirror 2. Fasten the right side of the cold mirror assembly using two hexagon socket head cap screws (reference 2). Use a 3 mm Allen wrench. 3. Reconnect the wire unit (reference 3) of the fan. R5905043 DP2K-12C/11CX 19/02/2018...
Page 134 4. Install the cover of the Start Pulse Generator as illustrated. The cover has to be fasten with 5 hexagon socket head cap screws. Use for that a 3 mm Allen wrench. Image 7-9 5. Close the sealed compartment. See "Close the sealed compartment", page 86. 6. Readjust the cold mirror. See "Adjusting the cold mirror", page 131. R5905043 DP2K-12C/11CX 19/02/2018...
Page 135: Adjusting The Cold Mirror
5. Place the light meter in the center of the projected image. How to adjust the cold mirror? 1. Turn the adjustment screw 2 (reference 2 image 7-12) in or out until the maximum light output is measured. Use for that a 7 mm nut driver. R5905043 DP2K-12C/11CX 19/02/2018...
Page 136 Check again and repeat if necessary. 8. When the adjustment is ﬁnished, secure the position of the cold mirror by turning the lock nuts (reference 4 image 7-12) against the plate (hold on the screws while securing the nuts). R5905043 DP2K-12C/11CX 19/02/2018...
Page 137: Cleaning The Cold Mirror
3. Use a dry lens cleaning cloth to remove left liquid or stripes. Polish with small circles. 4. If there are still ﬁngerprints on the surface, wipe them off with lens cleaner together with a clean lens cleaning cloth. Polish again with a dry one. R5905043 DP2K-12C/11CX 19/02/2018...
Page 138 7. Cold mirror assembly R5905043 DP2K-12C/11CX 19/02/2018...
Page 139: Light Processor Assembly
Remove the side cover, see "Removal of the side cover", page 81. • Remove the top cover, see "Removal of the top cover", page 83. • Open the sealed compartment, see "Open the sealed compartment", page 85. R5905043 DP2K-12C/11CX 19/02/2018...
Page 140: Introduction
The Light Processor is the heart of the projector. The prism of the Light Processor splits up the homogeneous white light coming from the Light Pipe into red, green and blue light. The video information on the three DMD’s is integrated with these red green and R5905043 DP2K-12C/11CX 19/02/2018...
Page 141 Note that the Light Processor Unit is equipped with a motorized shutter (dowser) in front of the prism exit. Image 8-3 Light processor Formatting board blue channel Formatting board green channel Convergence adjustment knob Cooling block green channel Cooling block red channel Prism exit R5905043 DP2K-12C/11CX 19/02/2018...
Page 142: Light Processor Diagnostic
• Blocked dowser (shutter). Dowser does not respond when pressing the “DOWSER” button. • Blocked cooling fan Check the projector log ﬁles for errors or warnings and look for a solution in the chapter "Troubleshooting", page 27. R5905043 DP2K-12C/11CX 19/02/2018...
Page 143: Remove Light Processor Top Cover
Remove light processor top cover Necessary tools No tools. How to remove 1. Slide the cover forward so that the side hooks are unlocked (1). Image 8-4 Light processor top cover 2. Take off the cover (2). R5905043 DP2K-12C/11CX 19/02/2018...
Page 144: Electrical Disconnection
1. Unplug all cables at the right and the left side of the fan. Caution: The connectors of the formatter cables are with lock mechanism. Push on that the unlock mechanism to pull out the cables. Note: Do not unplug the connectors just below the fan. R5905043 DP2K-12C/11CX 19/02/2018...
Page 145: Light Processor Assembly Removal
3. Turn out the hexagon head screw at the left side of the light processor (3). Image 8-7 Light processor removal 4. Take the light processor unit by its handles and gently pull out the light processor assembly of its compartment. 5. Place the light processor assembly on a stable table. R5905043 DP2K-12C/11CX 19/02/2018...
Page 146: Preparing The New Light Processor Assembly
Light processor assembly ﬁxations 3. Take the light processor assembly by its handles (1 and 2) and slide it forward until the positioning pins are free (A). Than lift it up to remove it from the ﬂight case (B). R5905043 DP2K-12C/11CX 19/02/2018...
Page 147 8. Light processor assembly Image 8-9 Remove light processor assembly The ﬂight case must be reused to send back the removed light processor assembly. R5905043 DP2K-12C/11CX 19/02/2018...
Page 148: Installation Of The Light Processor Assembly
3. Take the light processor assembly by its handles and gently slide in the assembly into the compartment of the projector. Make sure that the positioning pins (P) at the backside of the assembly match the positioning holes (H) in the projector. Note: While inserting the assembly, guide the cables to the back plane side. R5905043 DP2K-12C/11CX 19/02/2018...
Page 149 8. Light processor assembly Image 8-11 Light processor installation 4. Secure the light processor assembly by fastening both captive screws (1 & 2). 5. Fixate the corner bracket to the projector frame with an hexagon head screw (3). R5905043 DP2K-12C/11CX 19/02/2018...
Page 150: Electrical Connections
The color indication on the socket corresponds with the colored cable tie on the cable next to the connector. The screened color indication just above the sockets corresponds with the color of the wires in the cable tree. R5905043 DP2K-12C/11CX 19/02/2018...
Page 151: Mount Light Processor Cover
1. Place the cover on top of the projector (1) so that the hooks (H) on both sides match with the holes (F). Image 8-14 Light processor top cover 2. Slide the cover backwards until the hooks slide under the top frame (2). R5905043 DP2K-12C/11CX 19/02/2018...
Page 152: Mount Light Processor Assembly Into The Flight Case
1. Take the assembly by both handles (1 & 2) and place the assembly on the springy plate. Image 8-15 Mount assembly in ﬂight case 2. Slide the assembly on its position so that the positioning pins (P) of the assembly match into the positioning holes (H). 3. Secure by fastening both captive screws. R5905043 DP2K-12C/11CX 19/02/2018...
Page 153 8. Light processor assembly Image 8-16 Secure light processor assembly 4. Close the ﬂight case and lock the locks. R5905043 DP2K-12C/11CX 19/02/2018...
Page 154: Finalize The Installation Of The Light Processor Assembly
1. Close the sealed compartment, "Close the sealed compartment", page 86. 2. Install the top cover, "Installation of the top cover", page 87. 3. Install the side cover, "Installation of the side cover", page 89. 4. Clear the security warning due to opening the sealed compartment. R5905043 DP2K-12C/11CX 19/02/2018...
Page 155: Replacement Of The Light Sensor Module
4. Reconnect the wire unit with Light Info Module (image 8-17). 5. Place a light meter in the center of the screen and calibrate the Light Sensor Module. For detailed instructions see user guide of the Communicator software. R5905043 DP2K-12C/11CX 19/02/2018...
Page 156: Replacement Of The Dowser (Shutter)
Use a 2,5 mm Allen wrench. Image 8-20 Remove ﬁxation screws 3. Place a new dowser assembly in position and fasten with two hexagon socket head cap screws (reference 1). Use a 2,5 mm Allen wrench. R5905043 DP2K-12C/11CX 19/02/2018...
Page 157 8. Light processor assembly Image 8-21 Mount new dowser 4. Reconnect the wire unit of the dowser image 8-19. R5905043 DP2K-12C/11CX 19/02/2018...
Page 158: Replacing Of The Notch Filter
3. Check the prism color dot or the colored dot on the removed notch ﬁlter. To check the prism color dot, look into the lens holder. To check the notch ﬁlter dot, see next to the handle. R5905043 DP2K-12C/11CX 19/02/2018...
Page 159 8. Light processor assembly Image 8-23 dot on prism dot on notch ﬁlter 4. Select the correct notch ﬁlter and slide it in. 5. Drive in both ﬁxation bolts. R5905043 DP2K-12C/11CX 19/02/2018...
Page 160: Adjusting The Notch Filter
To access the notch ﬁlter, the left side cover has to be removed from the projector. This procedure assumes that the left side cover is already removed from the projector. Necessary tools No tools. How to adjust the notch ﬁlter 1. Release the Thumb screw (reference 1) of the notch ﬁlter. R5905043 DP2K-12C/11CX 19/02/2018...
Page 161 Note: The adjustment range of the notch ﬁlter is limited. For most projectors the mid position gives also the most optimal result. 5. Fasten the thumb screw again (reference 1), to secure the position of the notch ﬁlter. Make sure that the position of the notch ﬁlter remains unchanged while fastening the thumb screw. R5905043 DP2K-12C/11CX 19/02/2018...
Page 162: Cleaning The Prism Exit Side
2. Is all dust removed from the Prism exit? If yes, stop this cleaning procedure. If no, wipe off the dust of the Prism exit with lens cleaner and a clean lens cleaning cloth. Polish again with a dry one. R5905043 DP2K-12C/11CX 19/02/2018...
Page 163: Convergence
9. Convergence 9. CONVERGENCE About this chapter This chapter describes how to prepare the projector for convergence adjustment and how to adjust the convergence. R5905043 DP2K-12C/11CX 19/02/2018...
Page 164: Convergence Controls
1 to 6 and have the same color as the channel which they effect (1, 2 and 3 for red and 4, 5 and 6 for green). Image 9-1 Convergence knobs Red channel, knob number 1 Red channel, knob number 2 Red channel, knob number 3 Green channel, knob number 4 Green channel, knob number 5 Green channel, knob number 6 R5905043 DP2K-12C/11CX 19/02/2018...
Page 165 The adjustment range is limited to approximately 30 pixels in both directions. • One turn (360°) of a control knob relates to an approximately 30 pixel displacement on the screen. • When changing the adjustment direction there will be some play of approximately one turn (360°). R5905043 DP2K-12C/11CX 19/02/2018...
Page 166: Preparing The Convergence Adjustment
Slide the plate forwards until all hooks at both sides of the plate become free. c) Take off the plate. Image 9-3 Convergence cover plate 4. Reinstall the lens and start up the projector. 5. Use the Communicator software to activate the convergence test pattern. Image 9-4 Convergence test pattern R5905043 DP2K-12C/11CX 19/02/2018...
Page 167: Red On Blue Convergence
Image 9-6 Clockwise turning will move line upwards. 3. Slightly turn the red colored control knob number 3 until the red pattern in the upper right of the projected image converges with the blue pattern. R5905043 DP2K-12C/11CX 19/02/2018...
Page 168 4. Repeat step 2 and step 3 until coincidence is obtained of the red pattern in the lower left and upper right of the projected image. 5. Repeat from step 1 until full coincidence is obtained of the red pattern in the center, lower left and upper right of the projected image. R5905043 DP2K-12C/11CX 19/02/2018...
Page 169: Green On Blue Convergence
Image 9-9 Clockwise turning will move the line upwards. 3. Slightly turn the green colored control knob number 6 until the green pattern in the upper right of the projected image converges with the blue pattern. R5905043 DP2K-12C/11CX 19/02/2018...
Page 170 5. Repeat from step 1 until full coincidence is obtained of the green pattern in the center, lower left and upper right of the projected image. 6. Close the sealed compartment and reinstall all covers of the projector. R5905043 DP2K-12C/11CX 19/02/2018...
Page 171: Integrator Rod
10. Integrator rod 10. INTEGRATOR ROD About this chapter Overview • Introduction • Rod diagnostic • Removal of the integrator rod • Installation of a new integrator rod • Adjusting the integrator rod R5905043 DP2K-12C/11CX 19/02/2018...
Page 172: Introduction
The integrator rod, the aluminium tube and the adjustment mechanism together form the “integrator rod assembly”. AUTION Use cotton gloves to handle the integrator rod. Greasy ﬁngerprints or other dirt on the integrator rod will burn into the rod and cause permanent damage. R5905043 DP2K-12C/11CX 19/02/2018...
Page 173: Rod Diagnostic
5. Do you see spots in the projected image rotate along with the movements of the rod? If yes, these spots are caused by damages to the integration rod. Replace the rod assembly. If no, integration rod is OK. Re-adjust and secure the integration rod and reinstall the side cover of the projector. R5905043 DP2K-12C/11CX 19/02/2018...
Page 174: Removal Of The Integrator Rod
Note: Light processor may be placed on the pins and the top of the processor mechanics. without damaging any part inside the assembly. Image 10-3 3. Turn out the screws of the light pipe housing (4 times 2 screws) R5905043 DP2K-12C/11CX 19/02/2018...
Page 175 10. Integrator rod Image 10-4 Light pipe housing 4. Take off the housing. R5905043 DP2K-12C/11CX 19/02/2018...
Page 176 6. Squeeze the spring and take it out. 7. Remove the 4 screws of the rod cover. 8. Slide the rod to the left until it comes out of the cooling block. Then, take out the rod. Image 10-6 Moving rod R5905043 DP2K-12C/11CX 19/02/2018...
Page 177: Installation Of A New Integrator Rod
Again, do not slide in the integrator rod too far to avoid damage to the entrance of the rod. 4. Place the integrator rod cover plate on its place (1) and secure with the 4 screws (2). R5905043 DP2K-12C/11CX 19/02/2018...
Page 178 6. Insert the lens with the convex side to the left (away from the rod entrance cooling block) (reference 4, image 10-8). 7. Place the light pipe housing back on its place and secure with 4 x 2 screws. R5905043 DP2K-12C/11CX 19/02/2018...
Page 179 10. Integrator rod Image 10-9 Light pipe cover, mount 8. Insert the eye plate and secure with both screws. Image 10-10 Eye plate, insert 9. Connect the light sensor cable to the light sensor unit. R5905043 DP2K-12C/11CX 19/02/2018...
Page 180 10. Integrator rod Normally the adjustment of the integrator rod should be correct. If not correct, continue with "Adjusting the integrator rod", page 177. R5905043 DP2K-12C/11CX 19/02/2018...
Page 181: Adjusting The Integrator Rod
Note: Test pattern must be displayed sharp. 5. Remove the Fold Mirror cover and the Light Sensor Module as a whole from the Light Pipe as illustrated. Remove both indicated Torx screw (reference 1). Image 10-12 Fold mirror, access adjustments R5905043 DP2K-12C/11CX 19/02/2018...
Page 182 9. Fasten the lock nut (1) with a torque of 2 Nm. 10.Turn the lower nut of the folding mirror back to its original position (see alignment procedure of the folding mirror for the correct alignment) 11. Mount the Fold Mirror cover and the Light Sensor Module. R5905043 DP2K-12C/11CX 19/02/2018...
Page 183: Lenses And Lens Holder
Install the lens holder • Scheimpﬂug adjustment • Replacement of the Vertical Shift stepper motor • Replacement of the Horizontal Shift stepper motor • First Placement of the Inner Dust Rubber • Replacement of the Inner Dust Rubber R5905043 DP2K-12C/11CX 19/02/2018...
Page 184: Available Lenses
11. Lenses and Lens holder 11.1 Available lenses Which lenses are available for my projector? The table below is subject to changes and was last updated on 16/01/2018. Consult my.barco.com for the most recent information about available lenses. Product Number...
Page 185: Lens Selection
11. Lenses and Lens holder 11.2 Lens selection Which lens do I need? 1. Go to Barco’s website on www.barco.com and click on myBarco 2. Login on. If you are not yet registered create a login and password. With the created login and password, it is possible to enter myBarco.
Page 186: Lens Removal
It’s recommended to place the foam rubber of the original projector packaging, back into the Lens opening to prevent intrusion of dust. Note that this foam rubber is packed in a plastic bag to prevent the dust, emitted by the foam, from entering the projector. R5905043 DP2K-12C/11CX 19/02/2018...
Page 187: Lens Installation
A clear “click” should be heard when the retainer springs engage into the slot provided on the lens. Besides the clear click, the springs actually help to guide the lens into position and hence prevent jamming. 7. Check if the lens is really secured by trying to pull the lens out of the lens holder. R5905043 DP2K-12C/11CX 19/02/2018...
Page 188 11. Lenses and Lens holder AUTION Never transport the projector with a Lens mounted in the Lens Holder. Always remove the Lens before transporting the projector. Neglecting this can damage the Lens Holder and Prism. R5905043 DP2K-12C/11CX 19/02/2018...
Page 189: Cleaning The Lens
If smears occur when cleaning lenses, replace the cloth. Smears are the ﬁrst indication of a dirty cloth. 1. Pressurized air cans are not efficient if there is too much dust on the surface, the pressure is too low R5905043 DP2K-12C/11CX 19/02/2018...
Page 190: Remove The Lens Holder
Nut driver 5.5 mm or an open spanner with SW 5.5 • Allen wrench 5 mm Electrical disconnections 1. Remove the nut, securing the EMC cable to the frame (image indication 1). Image 11-11 Electrical connections, location R5905043 DP2K-12C/11CX 19/02/2018...
Page 191 4. Disconnect all connectors of the wire set (4x 2 pins connectors and 2x 6 pins connectors) (image indication 4). If necessary, cut the wire ties. Remove lens holder 1. Remove the 4 hexagon socket heat screws (1 to 4). R5905043 DP2K-12C/11CX 19/02/2018...
Page 192 11. Lenses and Lens holder Image 11-13 Remove lens holder 2. Take out the lens holder from the front side of the projector. R5905043 DP2K-12C/11CX 19/02/2018...
Page 193: Install The Lens Holder
2. Push the end of the spindle into the positioning sockets (a and b (not visible on the drawing). 3. Push the lens holder against the lens holder plate. Caution: Make sure that no cables are stuck. 4. Drive in the hexagon socket head screws (1 to 4). R5905043 DP2K-12C/11CX 19/02/2018...
Page 194 11. Lenses and Lens holder Electrical connections 1. Slide the EMC cable eye on the stud mounted on the frame (image indication 1). Secure by turning on the nut. Image 11-15 Electrical connections, location R5905043 DP2K-12C/11CX 19/02/2018...
Page 195 4. Connect all connectors of the wire set (4x 2 pins connectors and 2x 6 pins connectors) (image indication 4). Connect those connectors with each other that have the same colored wires and exact the same position. 5. Bundle the cables together with a wire tie. R5905043 DP2K-12C/11CX 19/02/2018...
Page 196: Scheimpflug Adjustment
1, 2 and 3 Scheimpﬂug adjustment nuts A, B, C and D Set screws a, b, c and d lock nuts 1, 2 and 3 are adjustment points. 4 is a locking point and NOT used during Scheimpﬂug adjustment. R5905043 DP2K-12C/11CX 19/02/2018...
Page 197 Place the zoom lens in WIDE position (largest projected image) and adjust the focus by turning equally on nut 1, 2 and 3. c) Repeat steps “a” and “b” until the projected image is as sharp as possible. Image 11-20 Center focusing 6. Sharpen bottom left corner of the screen by adjusting nut 1. R5905043 DP2K-12C/11CX 19/02/2018...
Page 198 11. Lenses and Lens holder Image 11-21 Left bottom focusing 7. Sharpen bottom right corner of the screen by adjusting nut 2. Image 11-22 Right bottom focusing 8. Sharpen top right corner of the screen by adjusting nut 3 R5905043 DP2K-12C/11CX 19/02/2018...
Page 199 5. Tighten nut 4 until the offset of the image movement created in step 3 is canceled. Tip: The amount of image movement in step 3 will determine how tight the nut in step 5 will need to be turned to return the image to its original position. R5905043 DP2K-12C/11CX 19/02/2018...
Page 200: Replacement Of The Vertical Shift Stepper Motor
3. Remove bracket and other parts from the old stepper motor and install these parts on the new stepper motor as illustrated. Use a 2.5mm Allen wrench for the four screws (reference 10) and a 10mm open end wrench (reference 11). R5905043 DP2K-12C/11CX 19/02/2018...
Page 201 Fasten the big nuts crosswise bit by bit. Ensure that the upper two rods and the lower left rod contain a big spring. Proceed with reinstalling the Lens Holder. See procedure "Install the lens holder", page 189. The Lens Holder has to be adjusted after installation. See procedure "Scheimpﬂug adjustment", page 192. R5905043 DP2K-12C/11CX 19/02/2018...
Page 202: Replacement Of The Horizontal Shift Stepper Motor
3. Remove bracket and other parts from the old stepper motor and install these parts on the new stepper motor as illustrated. Use a 2.5mm Allen wrench for the four screws (reference 10) and a 10mm open end wrench (reference 11). R5905043 DP2K-12C/11CX 19/02/2018...
Page 203 Fasten the big nuts crosswise bit by bit. Ensure that the upper two rods and the lower left rod contain a big spring. Proceed with reinstalling the Lens Holder. See procedure "Install the lens holder", page 189. The Lens Holder has to be adjusted after installation. See procedure "Scheimpﬂug adjustment", page 192. R5905043 DP2K-12C/11CX 19/02/2018...
Page 204: First Placement Of The Inner Dust Rubber
The Dust Rubber Kit The Lens Holder Inner Dust Rubber kit is an improvement kit designed by Barco and ﬁts perfectly on the Lens Holder of the DP2K- 12C/11CX series digital projectors. the Inner Dust Rubber helps prevent dust from entering via the Lens Holder.
Page 205 4. Install the new Lens Holder Cover assembly onto the front plate. Use a Phillips PH1 screwdriver to tighten the seven original screws (reference 3). Make sure you tighten the earth wire (reference 4) back to its original place. R5905043 DP2K-12C/11CX 19/02/2018...
Page 206 6. Use a 13 mm nut driver to fasten the four big nuts (reference 2). Fasten the big nuts crosswise bit by bit. Ensure that the upper two rods and the lower left rod contain a big spring. R5905043 DP2K-12C/11CX 19/02/2018...
Page 207 11. Lenses and Lens holder Image 11-36 Proceed with reinstalling the Lens Holder. See procedure "Install the lens holder", page 189 The Lens Holder has to be adjusted after installation. See procedure "Scheimpﬂug adjustment", page 192. R5905043 DP2K-12C/11CX 19/02/2018...
Page 208: Replacement Of The Inner Dust Rubber
Image 11-37 2. Remove the Lens Holder cover. Use a PH1 Phillips screwdriver to loosen the seven screws (reference 3 image 11-38) as illus- trated. By doing this, you will also release the ground cable (reference 4). R5905043 DP2K-12C/11CX 19/02/2018...
Page 209 Make sure you tighten the earth wire (reference 4) back to its original place. Be careful as not to damage the rubber while doing these actions. 6. Carefully reinstall the front plate onto the Lens Holder. Help the rubber through the Lens Holder onto the other side. R5905043 DP2K-12C/11CX 19/02/2018...
Page 210 Proceed with reinstalling the Lens Holder. See procedure "Install the lens holder", page 189. The Lens Holder has to be adjusted after installation. See procedure "Scheimpﬂug adjustment", page 192. R5905043 DP2K-12C/11CX 19/02/2018...
Page 211: Card Cage
• Replacement of the Keypad assembly (second generation Keypad) • Replacement of the signal back plane • Replacement of the Link Decryptor • Authorization to clear security warning on the projector • Replacement of the Status Light R5905043 DP2K-12C/11CX 19/02/2018...
Page 212: Fan Controller Board
Controls error line to the LPS and will shut down lamp accordingly. Conditions included on this board : • DMD over temperature • Lamp over temperature • Lamp cooling down • Lamp house not connected • Light processor not connected • Ambient temperature below 10°.C R5905043 DP2K-12C/11CX 19/02/2018...
Page 213: Integrated Cinema Processor (Icp) Board
12. Card Cage 12.2 Integrated Cinema Processor (ICP) board In case the projector is equipped with a Barco ICMP no ICP board is inserted. All ICP functionality is integrated in the Barco ICMP. LEDs and ports on the Integrated Cinema Processor...
Page 214: Hd-Sdi Board + Link Decryptor
To replace the board, follow the procedure as described in Replacement of a Card Cage board. Remove the Link decryptor as described in Replacement of the Link Decryptor Place the link decryptor on the new board and insert the assembly in the Card Cage. R5905043 DP2K-12C/11CX 19/02/2018...
Page 215: Cinema Controller Board
Ethernet network communication The DP2K-12C/11CX projector can be connected to a LAN (local area network) using one of the 10/100/1000 base T ports on the communication interface. Once connected to the LAN, users are capable of accessing the projector from any location, inside or outside (if allowed) their company network using the control software (Communicator touch panel).
Page 216 The communication interface of the DP2K-12C/11CX supports RS232 serial communication. You can use the RS232 input port to connect a local PC to your DP2K-12C/11CX projector. This way you can conﬁgure and control your DP2K-12C/11CX projector from your local PC.
Page 217: Removing A Board In The Card Cage
2. Turn out both ﬁxation screws (1). Image 12-5 Removal of a board 3. Take the board by both handles (2) and pull it out. All connections are made via the board to board connection with the back plane. R5905043 DP2K-12C/11CX 19/02/2018...
Page 218: Inserting A Board In The Card Cage
4. Secure the board by turning in both ﬁxation screws (1). When inserting a new ICP board in the card cage, the ICP software must be re-installed. See "Software update via Communicator (DC update companion)", page 247. R5905043 DP2K-12C/11CX 19/02/2018...
Page 219: Replacement Of The Rtc Battery Of The Icp Board
8. Clear the projector error 5800 “ti-icp - system status = fail” with error message “ICP real time clock error” by conﬁguring the RTC (Real Time Clock) of the ICP. See user manual Communicator chapter “Set up of the ICP clock”, choose the option UTC/GMT time calculated from current PC time as current time. R5905043 DP2K-12C/11CX 19/02/2018...
Page 220 12. Card Cage Image 12-9 9. Clear the projector error 5834 “physical marriage tamper event” by remarrying the projector. See service manual chapter "Au- thorization to clear security warning on the projector". R5905043 DP2K-12C/11CX 19/02/2018...
Page 221: Battery Replacement On The Cinema Controller Board
Ensure that the both sides of the Cinema Controller are captured by the guides inside the Cinema Controller com- partment, as shown in the detail of the illustration. 5. Fasten the two screws at the front side of the Cinema Controller (reference 1). R5905043 DP2K-12C/11CX 19/02/2018...
Page 222 12. Card Cage Image 12-11 R5905043 DP2K-12C/11CX 19/02/2018...
Page 223: Removing The Button Unit
Button unit, connections 2. Pull out all he cable from the cable holders. Image 12-13 Button unit, cable holders 3. At the inner side, loosen both hexagon screws at the left side of the button unit (1). R5905043 DP2K-12C/11CX 19/02/2018...
Page 224 4. Loosen also both hexagon screws at the right side (2). 5. Loosen both screws at the bottom plate (3) of the button unit. 6. Loosen the ﬁxation screws of the fan controller board and pull the board a little out. 7. Slide out the button unit. R5905043 DP2K-12C/11CX 19/02/2018...
Page 225 12. Card Cage Image 12-15 Button unit removal R5905043 DP2K-12C/11CX 19/02/2018...
Page 226: Installation Of The Button Unit
ﬁxation screws at the left (1) and the right side of the unit (2). 4. Reconnect the wire unit with the back side of the button unit. 5. Secure the cables by pushing them back in the cable holders. R5905043 DP2K-12C/11CX 19/02/2018...
Page 227: Replacement Of The Button Module (First Generation Keypad)
Pull out the locks at both sides of the socket (step 2, image 12-18). b) Pull out the ﬂat cable from the socket (step 3, image 12-18). Image 12-17 Image 12-18 2. Remove the 4 lock nuts (reference 3, image 12-19) from the Button module mounting bolts. R5905043 DP2K-12C/11CX 19/02/2018...
Page 228 Make sure the 4 washers (reference 5, image 12-20) don’t drop off the Button module mounting bolts. Image 12-20 4. Install the new Button module (reference 6, image 12-21). Image 12-21 5. Tighten the 4 lock nuts (reference 7, image 12-22) on the Button module mounting bolts. R5905043 DP2K-12C/11CX 19/02/2018...
Page 229 Make sure the locks at both sides of the socket are pulled out (step 1, image 12-23). b) Insert the ﬂat cable into the socket (step 2, image 12-23). c) Lock the ﬂat cable by pushing in the locks at both sides of the socket (step 3, image 12-23). Image 12-23 R5905043 DP2K-12C/11CX 19/02/2018...
Page 230: Replacement Of The Keypad (First Generation Keypad)
Pull out the locks at both sides of the socket (step 2, image 12-25). b) Pull out the ﬂat cable from the socket (step 3, image 12-25). Image 12-24 Image 12-25 2. Remove the 4 lock nuts (reference 3, image 12-26) from the Button module mounting bolts. R5905043 DP2K-12C/11CX 19/02/2018...
Page 231 4. Remove the 4 lock nuts (reference 6, image 12-28) from the Keypad mounting bolts. Image 12-28 5. Remove the Keypad (reference 7, image 12-29). Tip: Make sure the 4 washers (reference 8, image 12-29) don’t drop off the Keypad mounting bolts. R5905043 DP2K-12C/11CX 19/02/2018...
Page 232 6. Install the new Keypad (reference 9, image 12-30). Image 12-30 7. Tighten the 4 lock nuts (reference 10, image 12-31) on the Keypad mounting bolts. Image 12-31 8. Install the new Button module (reference 11, image 12-32). R5905043 DP2K-12C/11CX 19/02/2018...
Page 233 Make sure the locks at both sides of the socket are pulled out (step 1, image 12-34). b) Insert the ﬂat cable into the socket (step 2, image 12-34). c) Lock the ﬂat cable by pushing in the locks at both sides of the socket (step 3, image 12-34). Image 12-34 R5905043 DP2K-12C/11CX 19/02/2018...
Page 234: Replacement Of The Keypad Assembly (Second Generation Keypad)
Make sure the four washers (reference 3, image 12-35) don’t drop off the keypad assembly mounting bolts. 3. Install the new Keypad assembly (reference 2, image 12-35). 4. Tighten the 4 lock nuts (reference 1, image 12-35) on the Keypad assembly mounting bolts. Image 12-35 R5905043 DP2K-12C/11CX 19/02/2018...
Page 235: Replacement Of The Signal Back Plane
Integrated cinema controller board the HD-SDI board Cinema controller board 4. Pull the small handle a little backwards and then to the front of the projector until the ﬁlter frame is released and slide out the ﬁlter. R5905043 DP2K-12C/11CX 19/02/2018...
Page 236 3. Unplug all cables from the signal backplane. Those inside the card cage and those next to the fans accessible via the front side. Image 12-38 Backplane connections 4. From inside the card cage, remove the screws 1 to 6 R5905043 DP2K-12C/11CX 19/02/2018...
Page 237 The blue and black wires coming from the SMPS are tied to the fan assembly. To make it possible to move the assembly forward, open the SMPS compartment and unplug the connector with the blue and black wires (reference 3 and 4 on image 12-41). Image 12-40 Fan assembly removal R5905043 DP2K-12C/11CX 19/02/2018...
Page 238 12. Card Cage Image 12-41 SMPS connections 6. Pull out the hatch in the side of the card cage. Image 12-42 Hatch removal 7. Remove the ﬁxation screws 1 to 11 of the backplane unit. R5905043 DP2K-12C/11CX 19/02/2018...
Page 239 8. Pull the signal backplane a little bit forward Pivot the left side as far as possible and slide out the board. Image 12-44 Signal backplane removal 9. Remove the projector ID card. Push the card holder a few millimeters to the left until the lock opens. Turn it over and slide out the projector ID card. R5905043 DP2K-12C/11CX 19/02/2018...
Page 240 Turn the holder back, push it a little bit down while sliding it to the right until it locks. Image 12-46 Projector ID card, installation 2. Take the new backplane and slight the right side under an angle through the gap in the side of the card cage. Pivot the backplane on its place. R5905043 DP2K-12C/11CX 19/02/2018...
Page 241 12. Card Cage Image 12-47 Signal backplane insertion 3. Drive in screw 1 to 11. Image 12-48 Backplane ﬁxation screws 4. Place the hatch back on its place. R5905043 DP2K-12C/11CX 19/02/2018...
Page 242 Hatch installation 5. Mount the fan assembly back on its place. Pull the blue and black wire unit towards the Switched mode power supply and plug-in both wire units (3 an d4). Image 12-50 Fan assembly installation R5905043 DP2K-12C/11CX 19/02/2018...
Page 243 7. Make all electrical connections. See “Electrical connections” further in this topic for more info 8. Insert the lower intermediary plate and drive in both ﬁxation screws. Repeat for the second intermediary plate and the upper plate (plate with fan) R5905043 DP2K-12C/11CX 19/02/2018...
Page 244 For those with the same connector plug the one with one cable tie into the upper connector (row A), The one with 2 cable ties into the second connector (row B). Repeat for all other cables. R5905043 DP2K-12C/11CX 19/02/2018...
Page 245 The color indication on the socket corresponds with the colored cable tie on the cable next to the connector. The screened color indication just above the sockets corresponds with the color of the wires in the cable tree. Connections below light processor compartment fan R5905043 DP2K-12C/11CX 19/02/2018...
Page 246 Image 12-58 Image 12-59 Front connections The color indication on the socket corresponds with the color of the wires in the cable tree. If there are equal colors, look to the cable tie. All other connectors are different. R5905043 DP2K-12C/11CX 19/02/2018...
Page 247: Replacement Of The Link Decryptor
5. Drive in the 4 ﬁxation screws. 6. Re-install the board in the card cage. When inserting a new Link decryptor, the link decryptor software must be re-installed. See "Software update via Communicator (DC update companion)", page 247. R5905043 DP2K-12C/11CX 19/02/2018...
Page 248 12. Card Cage A marriage between the new link decryptor and the ICP board must be realized; Follow the procedure to clear a security warning on the projector. See "Authorization to clear security warning on the projector", page 245. R5905043 DP2K-12C/11CX 19/02/2018...
Page 249: Authorization To Clear Security Warning On The Projector
In case of a correct code entry, the color of the backlight of the numeric keys 1 to 10 changes to green for 1 second and then back to blue. Each attempt to clear the security warning and its result (successfully or unsuccessfully) is logged inside the projector. R5905043 DP2K-12C/11CX 19/02/2018...
Page 250: Replacement Of The Status Light
2. Disconnect the wire unit (reference 2) of the Status Light board. Image 12-63 3. Connect a new Status Light board with the wire unit. 4. Fasten the new Status Light board with two screws. Use a 2,5 mm Allen wrench. R5905043 DP2K-12C/11CX 19/02/2018...
Page 251: Software Update Via Communicator (Dc Update Companion)
Link decryptor software update • Update logging During an upgrade, certiﬁcate (code 5815) and key errors (code 5816) are possible. Restarting the projector will resolve these errors. If these errors remain after a restart, replace the ICP board. R5905043 DP2K-12C/11CX 19/02/2018...
Page 252: Software Upgrade, Launch Dc Update Companion
Integrated Cinema Processor (ICP) software • ICMP software Download the corresponding update package from Barco’s web site, http://www.barco.com on your PC. Select via the product name. For Enigma link decrypor and ICP update package, unzip the package ﬁle into a new directory.
Page 253 Launch DC update companion 2. Click on Launch DC update companion (2). The DC update companion window starts up (3). 3. Click Next to continue (4). 4. Read the licence agreement and check accept. Click Next to continue. R5905043 DP2K-12C/11CX 19/02/2018...
Page 254 13. Software update via Communicator (DC update companion) Image 13-3 Start up selection window 5. Continue with the speciﬁc procedure for each type of package. R5905043 DP2K-12C/11CX 19/02/2018...
Page 255: Software Upgrade, Projector, Icmp Or Touch Panel
1. Launch the DC Update Companion as described in "Software upgrade, launch DC update companion", page 248. 2. Select package type. Click on the drop down box (1) and select Barco DC Package (for projector or touch panel update) or ICMP package (for ICMP update).
Page 256 6. Enter the device IP address (10) or click on Browse to open a device selection window (11). Note: The IP of the connected projector is already ﬁlled out. When using the DC Update Companion as stand alone program, then this ﬁeld is blank. R5905043 DP2K-12C/11CX 19/02/2018...
Page 257 13. Software update via Communicator (DC update companion) Image 13-6 IP selection 7. Select the desired IP address (12) and click Select (13). The selected IP address is ﬁlled out next to Device IP address. 8. Click Next to continue. R5905043 DP2K-12C/11CX 19/02/2018...
Page 258 11. Select the modules to update (19) and click Next to start the update (20). The update can take a lot of time. Make sure not to interrupt the power during the update process. At the end, an update status will be displayed. R5905043 DP2K-12C/11CX 19/02/2018...
Page 259: Icp Software Upgrade
5. Enter the device IP address (10) or click on Browse to open a device selection window (11). Note: The IP of the connected projector is already ﬁlled out. When using the DC Update Companion as stand alone program, then this ﬁeld is blank. R5905043 DP2K-12C/11CX 19/02/2018...
Page 260 13. Software update via Communicator (DC update companion) Image 13-9 IP selection 6. Click Next to continue. R5905043 DP2K-12C/11CX 19/02/2018...
Page 261 If custom update (for advanced users) is selected, the wizard displays the selection for slot A or slot B (16). Check the radio button of your choice and press Next (17). The software will be loaded to the selected slot and will be installed immediately When the update is ﬁnished, an status window is displayed. R5905043 DP2K-12C/11CX 19/02/2018...
Page 262: Link Decryptor Software Update
5. Enter the device IP address (10) or click on Browse to open a device selection window (11). Note: The IP of the connected projector is already ﬁlled out. When using the DC Update Companion as stand alone program, then this ﬁeld is blank. R5905043 DP2K-12C/11CX 19/02/2018...
Page 263 The necessary information is gathered. The current installed version is shown next to the package version (13). Image 13-13 7. Click Next to start the software update (14). When the update is ﬁnished, an status window is displayed. R5905043 DP2K-12C/11CX 19/02/2018...
Page 264: Update Logging
When the software update is ﬁnished, a status window is displayed. This window is almost equal for all possible updates. Image 13-14 Status window. To show the log ﬁle, click on Show log ﬁle. All information about the update process is logged in this log ﬁle. R5905043 DP2K-12C/11CX 19/02/2018...
Page 265: Communicator Touch Panel
14. Communicator touch panel 14. COMMUNICATOR TOUCH PANEL Overview • Introduction • Installing the touch panel interface • Reposition the touch panel interface R5905043 DP2K-12C/11CX 19/02/2018...
Page 266: Introduction
Flexible touch panel interface The touch panel interface can be mounted upon a swivel arm which easily ﬁts on top of the DP2K-12C/11CX projector. One central locking mechanism of the swivel arm allows an instant ﬁxation of the touch panel interface in any position.
Page 267 14. Communicator touch panel AUTION Refer to the user guide of the Communicator Touch Panel for more information about usage guide- lines. R5905043 DP2K-12C/11CX 19/02/2018...
Page 268: Installing The Touch Panel Interface
• 10 mm wrench. How to install the touch panel interface upon the DP2K-12C/11CX? 1. Assemble the mounting plate and the swivel arm together as illustrated. First place the nut (N) upon the rod of the mounting plate, then add the lock washer (L), then fasten the mounting plate and the swivel arm together. When the arm is mounted, turn nut (N) against the arm to secure the position.
Page 269 14. Communicator touch panel Image 14-5 Mount touch panel 4. Connect the circular plug of the multi cable with the circular socket at the rear side of the DP2K-12C/11CX. Image 14-6 Connections 5. Attach the multi cable to the swivel arm using the two Velcro strips.
Page 270: Reposition The Touch Panel Interface
Image 14-8 3. Move the touch panel interface into the desired position. 4. Fasten the central swivel clamp by turning the big black knob clockwise. AUTION Never release the central swivel lock without supporting the Touch Panel interface. R5905043 DP2K-12C/11CX 19/02/2018...
Page 271: Power Input
Always disconnect the power cord from the local power net before start any service action on the Mains Input of the projector. Overview • Introduction • Getting access to the Mains Input components • Replacement of the mains ON/OFF switch • Replacement of the mains input ﬁlter • Closing the Mains Input compartment R5905043 DP2K-12C/11CX 19/02/2018...
Page 272: Introduction
Power input Terminator block. Automatic circuit breaker with ON/OFF switch. Mains input ﬁlter. Power input C14 socket for projector electronics (UPS purpose). Protected power output C13 socket. Adjustable brackets for securing the power plugs. Loop through power cable. R5905043 DP2K-12C/11CX 19/02/2018...
Page 273: Getting Access To The Mains Input Components
3. Disconnect the AC power cord from the 3–terminal strip and guide the AC power cord out of the compartment. 4. Remove the cover plate by releasing the 3 hexagon socket head cap screws and the 2 Torx screws as illustrated. Image 15-3 Mains input cover R5905043 DP2K-12C/11CX 19/02/2018...
Page 274 5. Disconnect the three wires from the 3-terminal strip. Use a ﬂat blade screw driver. 6. Remove the 3-terminal strip together with its mounting plate by releasing the 4 hexagon socket head cap screws as illustrated. Use a 3 mm Allen wrench. Image 15-4 Mains input strip R5905043 DP2K-12C/11CX 19/02/2018...
Page 275: Replacement Of The Mains On/Off Switch
4. Connect the two loose wires (reference 2 image 15-6) with the two lower pins of the ON/OFF switch. Slide a lock washer followed by a washer over the screw and then the eye connector of the wire. Turn in the screw and tighten completely. R5905043 DP2K-12C/11CX 19/02/2018...
Page 276 5. Slide the new ON/OFF switch from the inside of the projector through the cabinet. Make sure that the indication “1” (reference 1) points to the top of the projector. Image 15-7 Mount Main switch assembly 6. Fasten the ON/OFF switch with two hexagon socket head cap screws (reference 4 image 15-7). R5905043 DP2K-12C/11CX 19/02/2018...
Page 277: Replacement Of The Mains Input Filter
ﬁlter (reference A and B of image 15-8). First slide the eye connections of the wires over the pin (same colors together), then slide a washer followed by a lock washer over the pin and secure with a nut. Use a 10 mm open-end wrench. R5905043 DP2K-12C/11CX 19/02/2018...
Page 278 6. Connect both wires (reference C and D of image 15-8) from the ON/OFF switch with the “LINE” side of the mains input ﬁlter. First slide the eye connections of the wire over the pin, then slide a washer followed by a lock washer over the pin and secure with a nut. Use a 10 mm open-end wrench. R5905043 DP2K-12C/11CX 19/02/2018...
Page 279: Closing The Mains Input Compartment
2. Connect the ground wire and the two wires from the ON/OFF switch with the lower pins of the 3-terminator strip. Make sure to connect the ground wire with the marked ground pin of the 3-terminator strip. 3. Fasten the cover plate with 3 hexagon socket head cap screws and 2 Torx screws as illustrated. R5905043 DP2K-12C/11CX 19/02/2018...
Page 280 4. Guide the AC power cord through the cable gland and connect the wires to the 3-terminal strip as illustrated. Warning: Always connect ﬁrst the ground wire (PE). Image 15-12 Wire connections 5. Reinstall the cover of the main AC compartment. R5905043 DP2K-12C/11CX 19/02/2018...
Page 281 15. Power input Image 15-13 Mains AC compartment cover R5905043 DP2K-12C/11CX 19/02/2018...
Page 282 15. Power input R5905043 DP2K-12C/11CX 19/02/2018...
Page 283: Switched Mode Power Supply
16. Switched mode power supply 16. SWITCHED MODE POWER SUPPLY Overview • Diagnostic LEDs on the SMPS • Replacement of the Switched Mode Power Supply Preparations Before getting access to the Switched mode power supply, remove the input cover. R5905043 DP2K-12C/11CX 19/02/2018...
Page 284: Diagnostic Leds On The Smps
Indicates that the supply voltage of +12 volt is present for the electronics. + VTEC Indicates that the voltage to drive the Peltier elements (TEC), which are mounted on the Light Processor unit, is present +24V Indicates that the supply voltage +24 volt is present. R5905043 DP2K-12C/11CX 19/02/2018...
Page 285: Replacement Of The Switched Mode Power Supply
Power out connector (black wires) (4) Image 16-2 SMPS connections 4. Slide out the Switched Mode Power Supply board. Image 16-3 5. Take a new unit and inset the board in the guides. Pull it completely in. R5905043 DP2K-12C/11CX 19/02/2018...
Page 286 6. Make the electrical connections (image 16-2): Mains input (1) Ground wire (2) Control connector (blue wires) (3) Power out connector (black wires) (4) 7. Place the cover on its place and secure with the 4 spring locks. Image 16-4 Mount SMPS cover R5905043 DP2K-12C/11CX 19/02/2018...
Page 287: Lamp Power Supply
Supply (LPS). Overview • Introduction • LPS diagnostic LED’s • Removal of the LPS module • Installation of the LPS module Preparations Remove ﬁrst the rear cover of the projector, see "Removal of the rear cover", page 82. R5905043 DP2K-12C/11CX 19/02/2018...
Page 288: Introduction
K Socket for “CTRL OUT” cable - not used in DP2K series. Status LEDs, left and middle LED for internal use, L Socket for CTRL IN” cable - not used in DP2K series right LED : heartbeat R5905043 DP2K-12C/11CX 19/02/2018...
Page 289: Lps Diagnostic Led's
About the diagnostic LEDs, ERR, PFC, LPS, Lamp ON and LVPS. Orange Green Green Grreen Diagnostic Action LVPS OK PFC OK LPS OK LAMP OK No input voltage. Switch on the projector. — Standby modus of LPS unit. R5905043 DP2K-12C/11CX 19/02/2018...
Page 290 • Check if the air outlet at the rear of the projector is not blocked. • If the problem remains, replace the whole LPS module. Flashing Error detected inside this LPS Replace the LPS module. unit. R5905043 DP2K-12C/11CX 19/02/2018...
Page 291: Removal Of The Lps Module
4. Disconnect both “LAMP OUT” power cables from the LPS module. Use a 10 mm nut driver. Caution: Do not loose the washers which ﬁt between the ﬁxation nuts and the cable eye. Tip: Place the washers and nuts back upon the output pins. R5905043 DP2K-12C/11CX 19/02/2018...
Page 292 LPS module ﬁxation 6. Hold fast the LPS module by its handles pull the LPS module out of its compartment. Image 17-8 Remove LPS module 7. Remove the ADDRESS cable and save it to reuse on the new unit. R5905043 DP2K-12C/11CX 19/02/2018...
Page 293: Installation Of The Lps Module
Plain washer. Lock washer. Cable eye from SPG module. Cable eye from LPS unit. Nut. Warning: Respect the polarity of the socket and cables. Red marked cables with the “+” pin, black marked cables with the “-” pin. R5905043 DP2K-12C/11CX 19/02/2018...
Page 294 If a neutral ’N’ indication is available, plug the connector of the blue wire into the socket labeled with N. Image 17-13 Mains input connection and neutral indication (if available) 6. If not yet available, plug in the previously removed “ADDRESS” wire unit. Image 17-14 Address connection R5905043 DP2K-12C/11CX 19/02/2018...
Page 295: Lamp Power Supply (Single Module)
18. Lamp power supply (single module) 18. LAMP POWER SUPPLY (SINGLE MODULE) Overview • LPS module diagnostic LED’s • Removal of the LPS module • Installation of the LPS module • Replacing a large frame LPS with a single module LPS R5905043 DP2K-12C/11CX 19/02/2018...
Page 296: Lps Module Diagnostic Led's
LPS) If the problem is not solved, replace LPS No mains voltage present at input of LPS mains Check main voltage. terminals About the diagnostic LEDs, ERR, PFC, LPS, Lamp ON and LVPS. R5905043 DP2K-12C/11CX 19/02/2018...
Page 297 LED 3 (Yellow left) : ﬂashing few times / second • ERR : OFF • PFC OK : ON (green) • LPS OK : ON (green) • LAMP ON : ON (green) • LVPS OK : ON (yellow/orange) R5905043 DP2K-12C/11CX 19/02/2018...
Page 298: Removal Of The Lps Module
Caution: Do not loose the washers which ﬁt between the ﬁxation nuts and the cable eye. 5. Release the 4 captive screws (1, image 18-2) and take off the ﬁxation frame. 6. Slide out the LPS module. R5905043 DP2K-12C/11CX 19/02/2018...
Page 299 18. Lamp power supply (single module) Image 18-4 LPS removal R5905043 DP2K-12C/11CX 19/02/2018...
Page 300: Installation Of The Lps Module
2. Slide a single LPS units n the compartment at the left side. Image 18-6 Insert LPS unit 3. Slide the ﬁxation frame on the front of the LPS unit in such a way that the ﬁxation pins match the ﬁxation holes. R5905043 DP2K-12C/11CX 19/02/2018...
Page 301 Make sure to place the washers and cable eyes in correct order upon the pin as illustrated. Always use a plain washer between the output pin and the cable eyes. Image 18-9 Lamp out connection LPS output pin. Plain washer. Lock washer. R5905043 DP2K-12C/11CX 19/02/2018...
Page 302 Respect the polarity of the socket and cables. Red marked cables with the “+” pin, black marked cables with the “-” pin. Image 18-10 High power connection, left 8. Connect the wire unit coming out of the projector with the CTLB IN socket of the LPS module (1). Image 18-11 Communication connections R5905043 DP2K-12C/11CX 19/02/2018...
Page 303: Replacing A Large Frame Lps With A Single Module Lps
To be built-in in the right position For a LPS unit to be built-in at the left side of the LPS compartment (DP2K-12C), the positioning pin must be in the left position when seen from the backside of the unit.
Page 304 Make sure to place the washers and cable eyes in correct order upon the pin as illustrated. Always use a plain washer between the output pin and the cable eyes. Image 18-16 Lamp out connection LPS output pin. Plain washer. Lock washer. R5905043 DP2K-12C/11CX 19/02/2018...
Page 305 Respect the polarity of the socket and cables. Red marked cables with the “+” pin, black marked cables with the “-” pin. Image 18-17 High power connection, left 9. Connect the wire unit coming out of the projector with the CTLB IN socket of the left LPS unit (1). Image 18-18 Communication connections R5905043 DP2K-12C/11CX 19/02/2018...
Page 306 18. Lamp power supply (single module) R5905043 DP2K-12C/11CX 19/02/2018...
Page 307: Start Pulse Generator
This chapter describes brieﬂy the functionality, the different parts and the replacement procedure of the Start Pulse Generator (SPG). Overview • Introduction • Troubleshooting • Removal of the Start Pulse Generator • Installation of the Start Pulse Generator R5905043 DP2K-12C/11CX 19/02/2018...
Page 308: Introduction
Black marked cable lug. Has to be connected with the negative “LAMP OUT” pin of the LPS module. Red marked cable lug. Has to be connected with the positive “LAMP OUT” pin of the LPS module. Ferrite block. Negative connection pin from SPG to lamp house. Positive connection pin from SPG to lamp house. R5905043 DP2K-12C/11CX 19/02/2018...
Page 309: Troubleshooting
140 volt during the attempt to ignite. The diagnostic LED’s of • Replace the LPS module. the LPS module indicates a problem with the LPS module. Note: The ambient noise must be low to hear the SPG clicking in an attempt to ignite the lamp. R5905043 DP2K-12C/11CX 19/02/2018...
Page 310: Removal Of The Start Pulse Generator
2. Remove the cover of the Start Pulse Generator as illustrated. This cover is secured with 5 hexagon socket head cap screws. Use a 3 mm Allen wrench. Image 19-3 Remove SPG cover 3. Release the 3 captive screws (S) of the Start Pulse Generator as illustrated. Use a ﬂat screw driver. R5905043 DP2K-12C/11CX 19/02/2018...
Page 311 4. Remove the Start Pulse Generator from the projector. Caution: Do not damage the ferrite blocks while removing the SPG module. Note: The ferrite blocks have to be reused upon the SPG module which you want to install. Image 19-5 Remove SPG R5905043 DP2K-12C/11CX 19/02/2018...
Page 312: Installation Of The Start Pulse Generator
2. Fasten the 3 captive screws (S) of the Start Pulse Generator as illustrated, using a ﬂat screw driver. Image 19-7 Fixate SPG 3. Install the cover of the Start Pulse Generator as illustrated. The cover has to be fasten with 5 hexagon socket head cap screws. Use for that a 3 mm Allen wrench. R5905043 DP2K-12C/11CX 19/02/2018...
Page 313 Image 19-10 Warning: Make sure that both SPG cables are provided with ferrite blocks (C). Reuse the ferrite blocks of the removed SPG module in case no ferrite blocks are present upon the installed SPG module. R5905043 DP2K-12C/11CX 19/02/2018...
Page 314 19. Start Pulse Generator Image 19-11 5. Reinstall the lamp house and the covers of the projector. R5905043 DP2K-12C/11CX 19/02/2018...
Page 315: Fan Replacement Procedure
20. FAN REPLACEMENT PROCEDURE Overview • Card cage fans • SMPS compartment fans • Light processor compartment fan • Lamp cathode fan • Lamp anode fan • Cold mirror fan • Lamp Info Module fan • Integrated cinema processor fan R5905043 DP2K-12C/11CX 19/02/2018...
Page 316: Card Cage Fans
3. Disconnect the fan power cable(s). If necessary, cut the cable tie. Image 20-1 Card cage fans, connection 4. Turn out the 4 ﬁxation screws. Use the front holes in the fan housing to reach these screws. Image 20-2 Card cage fans, removal R5905043 DP2K-12C/11CX 19/02/2018...
Page 317 6. Insert a new fan, with the arrow indication on the fan pointing to the inner side of the projector. 7. Drive in the 4 ﬁxation screws. 8. Reconnect the fan power cable. Use a cable tie to secure the cables. R5905043 DP2K-12C/11CX 19/02/2018...
Page 318: Smps Compartment Fans
Remove the SMPS compartment fan(s) 5. Take out the fan. 6. Insert a new fan, with the arrow indication on the fan pointing to the inner side of the projector (2). Image 20-5 Mount the SMPS compartment fan(s) R5905043 DP2K-12C/11CX 19/02/2018...
Page 319 20. Fan replacement procedure 7. Drive in the 4 ﬁxation screws. 8. Reconnect the fan power cable. Use a cable tie to secure the cables. R5905043 DP2K-12C/11CX 19/02/2018...
Page 320: Light Processor Compartment Fan
1. Remove covers, see Removal and Installation of projector covers. 2. Remove the light processor cover. 3. Disconnect the fan power cable from the signal backplane. Image 20-6 Light processor fan connection 4. Remove the 4 screws. R5905043 DP2K-12C/11CX 19/02/2018...
Page 321 Light compartment fan, removal 5. Take of the fan protection grid and the fan. 6. Insert a new fan with the arrow indication on the fan pointing towards the light processor. Place the grid on the fan. R5905043 DP2K-12C/11CX 19/02/2018...
Page 322 7. Drive in the 4 screws. Image 20-9 Light compartment fan, screws 8. Connect the power cable to the signal backplane (image 20-6). 9. Reinstall the Light processor top cover. Mount the housing, see Removal and Installation of the projector covers.. R5905043 DP2K-12C/11CX 19/02/2018...
Page 323: Lamp Cathode Fan
1. Remove the left side panel of the lamp compartment by removing the six indicated screws (reference 1). Image 20-10 Side panel lamp house, removal 2. Pull out the wire unit with connector from behind the plate and disconnect the power cable of the cathode fan. R5905043 DP2K-12C/11CX 19/02/2018...
Page 324 (reference 5) as it is stuck on different plates. Tip: Lift up and slightly turn the fan assembly to remove. Image 20-13 Cathode fan assembly removal 5. Disassemble the cathode fan assembly by removing the ﬁve indicated screws (reference 6). R5905043 DP2K-12C/11CX 19/02/2018...
Page 325 7. Install the fan assembly back in its compartment with ﬁve screws (reference 8). Use a 3 mm Allen wrench. Caution: Make sure that the wire unit of the fan does not get jammed. Image 20-16 Cathode fan assembly, mounting R5905043 DP2K-12C/11CX 19/02/2018...
Page 326 Small side plate, mounting 9. Reconnect the wire unit of the cathode fan and hide the connector behind the plate. Image 20-18 Cathode fan, power connection 10.Reinstall the left side panel of the lamp compartment with six screws (reference 10). R5905043 DP2K-12C/11CX 19/02/2018...
Page 327 20. Fan replacement procedure Image 20-19 Side panel lamp house, installation R5905043 DP2K-12C/11CX 19/02/2018...
Page 328: Lamp Anode Fan
2. Remove the anode fan security guard and fan bezel by releasing the four hexagon socket head cap screws (reference 1). Use a 3 mm Allen wrench. Image 20-21 Remove fan security guard 3. Release the three indicated hexagon socket head cap screws (reference 2) and slide out the anode fan assembly. Use a 5 mm Allen wrench. R5905043 DP2K-12C/11CX 19/02/2018...
Page 329 Close the anode fan house with 11 screws (reference 8). Image 20-24 Mount fan 6. Slide the anode fan assembly back in its compartment and secure with 3 big hexagon screws (reference 9). Use a 5 mm Allen wrench. R5905043 DP2K-12C/11CX 19/02/2018...
Page 330 7. Reinstall the anode fan bezel and security guard. Use a 3 mm Allen wrench to secure the four hexagon socket head cap screws (reference 10). Image 20-26 Mount fan security guard 8. Reconnect the wire unit of the anode fan (reference 1 on image 20-20). R5905043 DP2K-12C/11CX 19/02/2018...
Page 331: Cold Mirror Fan
2. Disconnect the fan wire (reference 1). Tip: Pull out the top ﬁlter for easy access to the fan wire connection. Image 20-28 Electrical disconnection 3. Turn out the 2 hexagon socket head cap screws at the right side (reference 2). R5905043 DP2K-12C/11CX 19/02/2018...
Page 332 Take off the fan protection grid (reference 2) and remove the fan (reference 3. Image 20-30 7. Place new fan on the assembly with the arrow pointing to downwards. 8. Place the protection grid on the fan and drive in the 4 ﬁxation screws. 9. Re-install the cold mirror assembly. R5905043 DP2K-12C/11CX 19/02/2018...
Page 333: Lamp Info Module Fan
2. Remove the fan from the projector by releasing the two hexagon socket head cap screws (reference 1). Use a 3 mm Allen wrench. Image 20-32 3. Install a new fan as illustrated in image 20-32. Use a 3 mm Allen wrench to fasten the two hexagon socket head cap screws. 4. Reconnect the wire unit of the fan. R5905043 DP2K-12C/11CX 19/02/2018...
Page 334: Integrated Cinema Processor Fan
7. Push the power cable through the hole in the plate. 8. Slide the intermediary plate back on its place and drive in both ﬁxation screws. 9. Connect the power cable to the backplane. Secure the wires units with a few wire ties. R5905043 DP2K-12C/11CX 19/02/2018...
Page 335: Maintenance Procedures
21. Maintenance procedures 21. MAINTENANCE PROCEDURES Overview • Cleaning the exterior of the projector • Removing the front dust ﬁlter • Clean the dust ﬁlter on the top side R5905043 DP2K-12C/11CX 19/02/2018...
Page 336: Cleaning The Exterior Of The Projector
1. Switch off the projector and unplug the projector from the mains power net. 2. Clean the housing of the projector with a damp cloth. Stubborn stains may be removed with a cloth lightly dampened with a mild detergent solution. R5905043 DP2K-12C/11CX 19/02/2018...
Page 337: Removing The Front Dust Filter
Pull the left side of the front cover 5 centimeters forwards. There is no need to remove the cover completely. Image 21-1 Dust ﬁlter access 3. Pull the small handle a little backwards and then to the front of the projector until the ﬁlter frame is released. 4. Slide the ﬁlter to the left. R5905043 DP2K-12C/11CX 19/02/2018...
Page 338 Mount the dust ﬁlter 1. Insert the dust ﬁlter with the handle to the projector side. 2. Pull the handle a little backward, push the ﬁlter completely in. Release the handle so that it jumps in its lock. R5905043 DP2K-12C/11CX 19/02/2018...
Page 339: Clean The Dust Filter On The Top Side
1. Remove most contamination with a vacuum cleaner in an other room or outside. 2. Blow remaining dust away with compressed air in an other room or outside. Mount the dust ﬁlter 1. Insert the dust ﬁlter and push on it until it is fully inserted. R5905043 DP2K-12C/11CX 19/02/2018...
Page 340 21. Maintenance procedures R5905043 DP2K-12C/11CX 19/02/2018...
Page 341: Pin Configurations
A. Pin configurations A. PIN CONFIGURATIONS Overview • About General Purpose Inputs & Outputs (GPIO) • Pin conﬁgurations of the communication ports • Pin conﬁgurations of the ICMP communication ports • Pin conﬁgurations of the inputs R5905043 DP2K-12C/11CX 19/02/2018...
Page 342: About General Purpose Inputs & Outputs (Gpio)
General Purpose outputs The Barco Cinema Controller and the Barco ICMP have each eight (8) opto-isolated outputs available. Four (4) of the outputs on the Cinema Controller are dedicated for TI. The other general purpose outputs can be controlled via software.
Page 343 The GPO signals of the Cinema Controller and ICMP will return to their default output level when the projector is switched to power- off. This could generate unexpected "Falling Edge" triggers at the output pins. Also during power-on the GPO signals may generate unexpected "Rising Edge" events. R5905043 DP2K-12C/11CX 19/02/2018...
Page 344: Pin Configurations Of The Communication Ports
10/100 Base-T — RJ45 port 1000 Base-T — RJ45 port Pair Color Description Description white/green TXD+ TX0+ green TXD- TX0- RXD+ RX0+ white/orange — blue TX1+ — white/blue TX1- orange RXD- RX0- — white/brown Rx1+ — brown RX1- Peripheral Port Name R5905043 DP2K-12C/11CX 19/02/2018...
Page 345 3D connector Name Name +12V +12V Grnd 3D Input Reference - Grnd 3D Display Reference + RS232 RX 3D Display Reference - RS232 TX CONN_3D MODE - CONN_3D_MODE + CONN_SYNC - CONN_SYNC + 3D Input Reference + R5905043 DP2K-12C/11CX 19/02/2018...
Page 346: Pin Configurations Of The Icmp Communication Ports
Audio channel AES pair RJ-45 pin 9, 10 11, 12 13, 14 15, 16 General Purpose Output: GPO 1-4 Deﬁnition RJ-45 pin EXT_GPOUT_1_P EXT_GPOUT_1_N EXT_GPOUT_2_P EXT_GPOUT_2_N EXT_GPOUT_3_P EXT_GPOUT_3_N EXT_GPOUT_4_P EXT_GPOUT_4_N GPO 5-8 Deﬁnition RJ-45 pin EXT_GPOUT_5_P EXT_GPOUT_5_N R5905043 DP2K-12C/11CX 19/02/2018...
Page 347 AES 1&2 +plus Green Orange AES 1&2 +minus White/Orange White/Green AES 3&4 +plus Blue Blue AES 5&6 +minus White/Blue White/Blue AES 5&6 +plus Orange Green AES 3&4 +minus White/Brown White/Brown AES 7&8 +plus Brown Brown AES 7&8 +minus R5905043 DP2K-12C/11CX 19/02/2018...
Page 348 568A + 568B wiring is a crossover cable. 568A + 568A wiring is a straight cable. 568B + 568B wiring is a straight cable. The mapping of the channels is done according to the Ethernet wiring scheme and gives us 100 Ohm per pair. R5905043 DP2K-12C/11CX 19/02/2018...
Page 349: Pin Configurations Of The Inputs
A.4 Pin conﬁgurations of the inputs DVI-D DVI IN A & B RX2- DDC Data RX0 Shield RX2+ RX1- RX2 Shield RX1+ Hot Plug Detect TMDS Clock Shield RX1 Shield RX0- TMDS RXC+ DDC Clock RX0+ TMDS RXC- R5905043 DP2K-12C/11CX 19/02/2018...
Page 350 A. Pin configurations R5905043 DP2K-12C/11CX 19/02/2018...
Page 351: Input Formats
B. Input formats B. INPUT FORMATS R5905043 DP2K-12C/11CX 19/02/2018...
Page 352 B. Input formats R5905043 DP2K-12C/11CX 19/02/2018...
Page 353: Input Formats
1280 x 720/50 1280 74.25 1980 1280 x 730/30 1280 74.25 3300 1280 x 1280 30/1.001 74.25/1.001 3300 720/29.97 1280 x 720/25 1280 74.25 3960 1280 x 720/24 1280 74.25 4125 1280 x 1280 4125 24/1.001 74.25/1.001 720/23.98 R5905043 DP2K-12C/11CX 19/02/2018...
Page 354 B. Input formats SMPTE 260M The system nomenclature for SMPTE 260M is 1920 x 1035 (1035 active lines) constrained to 60/60/1.001. All other parameters are the same as for SMPTE 274M. R5905043 DP2K-12C/11CX 19/02/2018...
Page 355: Index
2 (bottom side) - voltage high Convention electronics fan 2 (bottom side) - voltage low Orientation electronics fan 2 (bottom side) - voltage too low Convergence 159–163, 165 engine fan - speed low Controls engine fan - voltage high Green on Blue R5905043 DP2K-12C/11CX 19/02/2018...
Page 356 - certiﬁcate error 5383 ti-icp - icp board not detected 5391 ti-icp - key error 5392 ti-icp - read satellite info failed 5393 ti-icp - read system status failed 5431 ti-icp - satellite ﬁrmware mismatch 5432 R5905043 DP2K-12C/11CX 19/02/2018...
Page 357 6063 Introduction 6071 Integrator rod 167, 170, 177 6073 Adjust 6082 Removal 6123 Interconnection diagram 6131 6133 6200 6210 Keypad 226, 230 cold mirror fan - speed low Ethernet Exterior Cleaning Lamp 93–94, 96, 102, 110–111 Install R5905043 DP2K-12C/11CX 19/02/2018...
Page 358 82, 88 Replace Install Link decryptor software update Remove Location Reﬂector 118, 121 Main components Clean 283–285, 287, 289, 291–292, 294, 296, 299 Replace Diagnostic 285, 292 Remove 78–83, 98, 152, 246, 287, 306 Install Dowser Installation R5905043 DP2K-12C/11CX 19/02/2018...
Page 359 223, 226, 230 Serial communication Shutter Signal back plane UV blocker Replace Clean SMPS 279–281 Diagnostics Replacement Software update 247, 251, 255, 258, 260 Vertical Shift DC update companion Stepper motor ICMP software Lens holder ICP software Link decryptor R5905043 DP2K-12C/11CX 19/02/2018...

This manual is also suitable for:

Dp2k-11cx

Barco DP2K-12C Service Manual

1 Safety

2 General

3 Preventative Maintenance Actions

4 Troubleshooting

5 Removal and Installation of Projector Covers

6 Lamps and Lamp Houses

7 Cold Mirror Assembly

8 Light Processor Assembly

9 Convergence

10 Integrator Rod

11 Lenses and Lens Holder

12 Card Cage

13 Software Update Via Communicator (DC Update Companion)

14 Communicator Touch Panel

15 Power Input

16 Switched Mode Power Supply

17 Lamp Power Supply

18 Lamp Power Supply (Single Module)

19 Start Pulse Generator

20 Fan Replacement Procedure

21 Maintenance Procedures

Pin Configurations

Input Formats

Index

Quick Links

Troubleshooting

Need help?

Questions and answers

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Summary of Contents for Barco DP2K-12C