Barco DP2K-S Series User And Installation Manual
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Barco DP2K-S Series User And Installation Manual

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DP2K-S series
User and Installation manual
R5977692/00
10/12/2012

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Summary of Contents for Barco DP2K-S Series

  • Page 1 DP2K-S series User and Installation manual R5977692/00 10/12/2012...
  • Page 2 Barco Visual (Beijing) Electronics Co., Ltd No. 16, Changsheng Road, Chang Ping Park, Zhong Guan Cun Science & Technology park, Chang Ping District, 102200 Beijing Phone: +86 10 8010 1166 Fax: +86 10 8970 2793 Support: www.barco.com/esupport Visit us at the web: www.barco.com...
  • Page 3 The period of guarantee begins on the date of transfer of risks, in the case of special systems and software on the date of commissioning, at latest 30 days after the transfer of risks. In the event of justified notice of complaint, Barco can repair the fault or provide a replacement at its own discretion within an appropriate period.
  • Page 4 GNU-GPL code If you would like a copy of the GPL source code contained in this product shipped to you on CD, please contact Barco. The cost of preparing and mailing a CD will be charged. Trademarks Brand and product names mentioned in this manual may be trademarks, registered trademarks or copyrights of their respective holders.

  • Page 5: Table Of Contents

    13.3 Lamp change maintenance actions ....................104 R5977692 DP2K-S SERIES 10/12/2012...
  • Page 6 Index........................147 R5977692 DP2K-S SERIES 10/12/2012...

  • Page 7: Welcome

    Congratulations May we congratulate you on your purchase of a Barco DP2K-S series projector! It is our sincere wish that this digital projector meets up to your every expectation and that you thereby take a little time to page through this important manual. Familiarizing yourself with it’s features, important safety instructions and necessary maintenance actions, will ensure you enjoy many years of reliable,...

  • Page 8: About This Manual

    How to use this manual? We suggest that you read over this manual before you install and use your DP2K-S series projector. Inside it, you will find important information regarding safety, installation and maintenance. We urge even the experienced user to take the necessary time to page through this manual.

  • Page 9: Safety

    “warnings” and “cautions” as well. Clarification of the term “DP2K-S series” used in this document When referring in this document to the term “DP2K-S series” means that the content is applicable for following Barco products: • DP2K-10S •...

  • Page 10: General Considerations

    • Before operating this equipment please read this manual thoroughly and retain it for future reference. • Installation and preliminary adjustments should be performed by qualified Barco personnel or by authorized Barco service deal- ers. • All warnings on the projector and in the documentation manuals should be adhered to.

  • Page 11: Important Safety Instructions

    Lightning - For added protection for this video product during a lightning storm, or when it is left unattended and unused for long periods of time, remove all power from the projector. This will prevent damage to the projector due to lightning and AC power-line surges. R5977692 DP2K-S SERIES 10/12/2012...
  • Page 12 fire extinguishers. Never use water on an electrical fire. Always have service performed on this projector by authorized Barco service personnel. Always insist on genuine Barco replacement parts. Never use non-Barco replacement parts as they may degrade the safety of this projector.
  • Page 13 If the product exhibits a distinct change in performance, indicating a need for service. • Replacement parts: When replacement parts are required, be sure the service technician has used original Barco replacement parts or authorized replacement parts which have the same characteristics as the Barco original part. Unauthorized substitu- tions may result in degraded performance and reliability, fire, electric shock or other hazards.
  • Page 14 • Replace only with the same or equivalent type recommended by the manufacturer. • For disposal of used batteries, always consult federal, state, local and provincial hazardous waste disposal rules and regulations to ensure proper disposal. R5977692 DP2K-S SERIES 10/12/2012...

  • Page 15: Getting Started

    Read this chapter before installing your DP2K-S series projector. It contains important information concerning installation require- ments for the DP2K-S series projector, such as minimum and maximum allowed ambient temperature, humidity conditions, required safety area around the installed projector, required power net, etc.

  • Page 16: Installation Requirements

    UV light of the xenon lamp). The installed exhaust blower must remove an air volume of minimum 4m /min (140 CFM) measured at the exhaust output of the projector. Although not obligatory, Barco also advises to limit the amount of extraction to a maximum of 5m /min (180 CFM).
  • Page 17 Projector weight Do not underestimate the weight of the DP2K-S series projector. The projector weight approximately 67 kg (147 lb.) without lens. Ensure that the pedestal on which the projector is installed is capable of supporting the complete load of the system. Minimum 4 adult persons are needed to carry the projector.

  • Page 18: Unpacking The Projector

    4. Remove the polystyrene foam (reference 4 image 3-2) from the top of the projector. Image 3-2 5. Open the plastic bag and lift the projector out of its packaging, using the handles provided in the projector base. R5977692 DP2K-S SERIES 10/12/2012...
  • Page 19 6. Remove the protective foam from the Lens Holder opening. After unpacking, allow the projector to acclimatize to a room temperature ranging from 10°C (50°F) to 35°C (95°F) MAX. Neglecting this may result in a start up failure of the Light Processor Unit. R5977692 DP2K-S SERIES 10/12/2012...

  • Page 20: Initial Inspection

    This check should confirm that there are no broken knobs or connectors, that the cabinet and panel surfaces are free of dents and scratches, and that the operating panel is not scratched or cracked. The Barco Sales and Service office should be notified as soon as possible if this is not the case.

  • Page 21: Installation Process

    Each stage is briefly described and refers to more detailed step by step procedures in this manual. Use this overview as a checklist to ensure that all stages have been followed in the setup process of the DP2K-S series projector.

  • Page 22: Installation Process Overview

    Use the lens ZOOM, SHIFT and FOCUS buttons on the Local Keypad to match the projected image with the screen. Tilt the projector in case you can not SHIFT the image completely upon the screen. See "Positioning the DP2K-S series projector at port window", page 20.

  • Page 23: Physical Installation

    5. Physical installation 5. PHYSICAL INSTALLATION About this chapter This chapter describes how the mechanical and electrical set up of your DP2K-S series projector has to be done. Overview • Positioning the DP2K-S series projector at port window • Installation of the exhaust system •...

  • Page 24: Positioning The Dp2K-S Series Projector At Port Window

    The installation of the DP2K-S series projector requires at least 4 adult persons. General guidelines • Use a solid pedestal to mount the DP2K-S series projector on to. Ensure that the pedestal can support the weight of the projector and that all feet of the projector are captured. •...
  • Page 25 Projector tilting In an ideal installation, the DP2K-S series projector lens surface is centered with and parallel to the screen. This orientation helps to ensure optimized lens performance with minimal offset. If this position is not possible (such as when the projector is significantly higher than the center of the screen), it is better to rely on offset rather than extra tilt.
  • Page 26 The back feet of the projector can be turned out maximum 150mm. This correspond with a forward tilt of 7° if the front foot is completely turned in. Barco offers a pedestal for the DP2K-S series projector. This universal pedestal allows you to easily tilt the projector forward up to 6°.

  • Page 27: Installation Of The Exhaust System

    The exhaust system must be capable of removing minimum 4m /min (140 CFM), measured at the projector’s exhaust opening. Although not obligatory, Barco also advises to limit the amount of extraction to /min (180 CFM). Excessive air extraction can dramatically speed-up contamination of the a maximum of 5m projector air inlet filters, hence requiring more regular filter cleaning interventions.
  • Page 28 5. Physical installation Ensure good condition of the lamp house blower. Keep the blower inlet clean for unrestricted air flow. R5977692 DP2K-S SERIES 10/12/2012...

  • Page 29: Connecting The Projector With The Power Net

    The installation shall be done according to the local electrical installation codes. AUTION ALL POWER CONNECTIONS to the DP2K-S series projector are made to the 3-slot terminal block located in a sealed compartment behind the rear cover of the projector. AUTION The cross-sectional area of the conductors in the Power Supply Cord shall be not less than 2.5mm...
  • Page 30 5. Install the cover of the main AC compartment. Fasten the two captive thumb screws (reference 1 image 5-8). Image 5-8 6. Install the rear cover of the projector. See procedure "Installation of the rear cover", page 130. R5977692 DP2K-S SERIES 10/12/2012...

  • Page 31: Lenses & Lens Selection

    About this chapter This chapter gives an overview of available lenses for your DP2K-S series projector and explains how to select the best suited lens for a specific situation using the lens calculator. Also, it is explained how to install and remove a lens from the projector Lens Holder and how to shift, zoom and focus the lens.

  • Page 32: Available Lenses

    For the DP2K-S series projector the 0.69” DC2K lens family is used. The table below is subject to changes and was last updated on 15 October 2012. Consult https://my.barco.com for the most recent information about available lenses for the DP2K-S series projector. 0.69” DC2K zoom lenses Product Number...

  • Page 33: Lens Selection

    2. Login on my.barco.com. If you are not yet registered click on Sign up for my.barco.com and follow the instructions. With the created login and password, it is possible to enter the my.barco.com. When your login is correct, the my.barco.com start page is displayed.

  • Page 34: Lens Installation

    FOCUS barrels of the installed lens. AUTION Never transport the projector with a Lens mounted in the Lens Holder. Always remove the Lens before transporting the projector. Neglecting this can damage the Lens Holder and Prism. R5977692 DP2K-S SERIES 10/12/2012...

  • Page 35: Lens Removal

    It’s recommended to place the foam rubber of the original projector packaging, back into the Lens opening to prevent intrusion of dust. Note that this foam rubber is packed in a plastic bag to prevent the dust, emitted by the foam, from entering the projector. R5977692 DP2K-S SERIES 10/12/2012...

  • Page 36: Lens Shift, Zoom & Focus

    Lens shift, zoom & focus Motorized lens adjustment The DP2K-S series projector is equipped with a motorized lens shift and zoom & focus functionality. Maximum shift range The lens can be shifted with respect to the internal optics of the projector (DMD) which results in a shifted image on the screen (Off-Axis).
  • Page 37 PURPLE : When pushing the Shift, Zoom or Focus button the backlight color is purple of the part of the button that is pushed. This indicates that the requested action is ongoing. • RED : The backlight color of the Shift, Zoom and Focus buttons is red in case of end of range. R5977692 DP2K-S SERIES 10/12/2012...
  • Page 38 6. Lenses & Lens selection R5977692 DP2K-S SERIES 10/12/2012...

  • Page 39: Input & Communication

    7. Input & Communication 7. INPUT & COMMUNICATION About this chapter This chapter describes the functionality of the Local Keypad, the projector Status Light (tail light) and the different input and commu- nication ports of your DP2K-S series projector. Overview • Introduction •...

  • Page 40: Introduction

    General The Input & Communication side of the DP2K-S series projector consists of a Local Keypad integrated into the projector housing and a card cage with three slots. The rear side of the projector is equipped with a tail light which reflects the status of the projector.

  • Page 41: Local Keypad

    Focus button is red in case the end of range is reached. Shift button The Shift button (reference 7 image 7-2) allows you to shift the lens up/down or left/right. The backlight color of the Shift button is red in case the end of range is reached. R5977692 DP2K-S SERIES 10/12/2012...
  • Page 42 YELLOW : The backlight color of the Numeric buttons 1 to 6 of the Local Keypad changes from blue to yellow if the (security) Key button is pressed. See chapter "Authorization to clear security warning on the projector", page 116. R5977692 DP2K-S SERIES 10/12/2012...

  • Page 43: Projector Status

    Enter or leave Sleep mode can also be done via 2 dedicated projector command (USB/Ethernet), or via two predefined Macros (not editable) with GPIO, or via the Communicator. The projector always boots up in the same mode (E.g. Standby or Sleep) as it was switched OFF. The Sleep button is disabled if the lamp is ignited. R5977692 DP2K-S SERIES 10/12/2012...

  • Page 44: Integrated Cinema Processor (Icp)

    CINEMA port selected. When on, LED 7 will be out. ALTERNATIVE port selection. When on, LED 6 will be out. (note that this function is disabled. Led never lights up) USB, for future use. USB, for future use. R5977692 DP2K-S SERIES 10/12/2012...

  • Page 45: Hd-Sdi Input Module (Optional)

    Progressive HDSDI-Dual link Single bits/color Progressive - field bit normal Progressive - field bit inverted Progressive SF - 2nd field dominant Progressive SF- 1st field dominant 4:4:4 12 Progressive XYZ/RGB bits/color Progressive - field bit normal R5977692 DP2K-S SERIES 10/12/2012...
  • Page 46 Dual (separate left / right eye) 4:4:4 12 Progressive XYR/RGB 3G - Level A - Single bits/color Interleaved Dual (separate left / right eye) 3G - Level B - Single Interleaved Dual (separate left / right eye) R5977692 DP2K-S SERIES 10/12/2012...
  • Page 47 Progressive SF- 1st YCbCr 3G - Level A - Single field dominant Interleaved Dual (separate left / right eye) Progressive SF- 2nd YCbCr 3G - Level A - Single field dominant Interleaved Dual (separate left / right eye) R5977692 DP2K-S SERIES 10/12/2012...

  • Page 48: Integrated Media Block/Server (Optional)

    Integrated Media Server (IMS) Image 7-7 Example of IMS powered by Doremi. Configuration and operation instructions for IMB and IMS are not included in this document. See manufactur- ers website of the installed IMB/IMS for technical documentation and support. R5977692 DP2K-S SERIES 10/12/2012...

  • Page 49: Cinema Controller

    (not for content streaming). The DP2K-S series projector can be connected to a LAN (local area network) using one of the Ethernet ports (reference 1 image 7-8). Once connected to the LAN, users can access the projector from any location, inside or outside (if allowed) their company network using the Communicator software.
  • Page 50 It is also called RS-232-C, which is the third version of the RS-232 standard, and is functionally identical to the CCITT V.24 standard. Logical ’0’ is > + 3V, Logical ’1’ is < - 3V. The range between -3V and +3V is the transition zone. R5977692 DP2K-S SERIES 10/12/2012...

  • Page 51: Communicator Touch Panel

    This chapter gives a short introduction of the Communicator Touch Panel, describes how to install the Communicator Touch Panel interface onto the top of your DP2K-S series projector and how to connect the interface. For operation instructions refer to the user guide of the Communicator software.

  • Page 52: Introduction

    Flexible Touch Panel interface The Touch Panel interface can be mounted upon a swivel arm which easily fits on top of the DP2K-S series projector. One central locking mechanism of the swivel arm allows instant fixation of the Touch Panel interface in any position.
  • Page 53 8. Communicator Touch Panel Touch Panel power/data customized cable Image 8-3 Customized cable to connect Touch Panel interface with the Barco projector. R5977692 DP2K-S SERIES 10/12/2012...

  • Page 54: Installing The Touch Panel Interface

    Image 8-5 3. Place the Touch Panel interface upon the mounting plate of the swivel arm and fasten the two wing nuts (reference 5 image 8-6) as illustrated. R5977692 DP2K-S SERIES 10/12/2012...
  • Page 55 Note: Ensure to tighten the locking nut on the connector. Image 8-8 6. Attach the multi cable to the swivel arm using the two Velcro strips. 7. Position the Touch Panel interface in the desired location. See "Repositioning the Touch Panel interface", page 52. R5977692 DP2K-S SERIES 10/12/2012...

  • Page 56: Repositioning The Touch Panel Interface

    Image 8-9 3. Move the Touch Panel interface to the desired position. 4. Fasten the central swivel clamp by turning the knob clockwise. AUTION Never release the central swivel lock without supporting the Touch Panel interface. R5977692 DP2K-S SERIES 10/12/2012...

  • Page 57: Starting Up

    About this chapter This chapter contains the switch ON and switch OFF procedures of your DP2K-S series projector. These procedures highlight all important points to be checked prior to switching the projector ON. This is to ensure a safe startup of the projector.

  • Page 58: Switching The Dp2K-S Series Projector On

    Switching the DP2K-S series projector ON How to switch on? 1. Ensure that the DP2K-S series projector is installed onto a stable platform. See chapter "Positioning the DP2K-S series projector at port window", page 20. 2. Ensure that the exhaust system is properly installed. See chapter "Installation of the exhaust system", page 23.

  • Page 59: Switching The Dp2K-S Series Projector Off

    9. Starting up Switching the DP2K-S series projector OFF How to switch the DP2K-S series projector OFF? 1. Press the Standby button on the Local Keypad or use the Communicator Touch Panel to switch the projector from Lamp ON mode to Standby mode. As a result the lamp turns off while the fans keep turning to cool down the projector.
  • Page 60 9. Starting up R5977692 DP2K-S SERIES 10/12/2012...

  • Page 61: Scheimpflug

    About this chapter This chapter explains the Scheimpflug principle and when to apply Scheimpflug correction upon your DP2K-S series projector. In addition to the procedure for Scheimpflug adjustment the procedure to adjust the Back Focal Length is also included in this chapter.

  • Page 62: Scheimpflug Introduction

    Set screw for nut No3. Set screw for nut No4. Lock nut. Lock nut. Lock nut. Lock nut. Reference 1, 2 and 3 are adjustment points. Reference 4 is a locking point and NOT used during Scheimpflug adjustment. R5977692 DP2K-S SERIES 10/12/2012...
  • Page 63 SHIFT functionality of the Lens Holder to match the projected image with the projection screen. In case the SHIFT range is not sufficient then the projector can be tilted and Scheimpflug can be applied. R5977692 DP2K-S SERIES 10/12/2012...

  • Page 64: Scheimpflug Adjustment

    8. Fully loosen the Scheimpflug nut at the lower left of the Lens Holder (reference 4 image 10-5). Use a 13mm nut driver. 9. Optimize the focus of the projected image in the center of the screen (F) using the motorized focus control (Local Keypad). FOCUS Image 10-5 R5977692 DP2K-S SERIES 10/12/2012...
  • Page 65 5. Repeat from step 1 until the projected focus pattern is as sharp as possible in the center, left, right, top and bottom of the screen. 6. Proceed with the procedure "Fixation of the Lens Holder front plate", page 62. R5977692 DP2K-S SERIES 10/12/2012...

  • Page 66: Fixation Of The Lens Holder Front Plate

    Note: Ensure that the edges of the projected test pattern remain in place on the screen. Any movement of the image will affect the Scheimpflug adjustment. Tip: Fasten the set screw and the Scheimpflug nut alternately, without disturbing the projected image, until the Scheimpflug nut and set screw are completely tightened. R5977692 DP2K-S SERIES 10/12/2012...
  • Page 67 10. Scheimpflug Image 10-12 7. Fasten the lock nut at the lower left of the Lens Holder. Use a 10mm nut driver. R5977692 DP2K-S SERIES 10/12/2012...

  • Page 68: Back Focal Length Adjustment

    FLAT and/or for SCOPE. In other words, when it is impossible to focus the image on the screen for FLAT and/or for SCOPE. Note that the lenses for the DP2K-S series projector are varifocal. So, switching between FLAT and SCOPE (zoom action) requires a readjustment of the focus.
  • Page 69 4. Is it possible to focus the center of the projected image using the motorized focus control (Local Keypad) ? Ensure that the lens is zoomed for maximum image on the screen (WIDE). If yes, nominal position is good for sharp focus in the middle of the projected image. R5977692 DP2K-S SERIES 10/12/2012...
  • Page 70 9. Is the projected image in the corners as sharp as in the middle? If yes, proceed with the procedure "Fixation of the Lens Holder front plate", page 62. If no, Scheimpflug adjustment is required. See procedure "Scheimpflug adjustment", page 60, prior to fixate the Lens Holder front plate. R5977692 DP2K-S SERIES 10/12/2012...

  • Page 71: Convergence

    11. Convergence 11. CONVERGENCE About this chapter This chapter describes how to prepare your DP2K-S series projector for convergence adjustment and how to adjust the convergence. Overview • Convergence controls • Preparing for convergence adjustment • Converging the blue pattern onto the red pattern •...

  • Page 72: Convergence Controls

    Processor top fan unit in it’s upper position, hereby still providing the necessary cooling to the unit. Image 11-1 Blue channel, knob number 1. Blue channel, knob number 2. Blue channel, knob number 3. Green channel, knob number 4. Green channel, knob number 5. Green channel, knob number 6. R5977692 DP2K-S SERIES 10/12/2012...
  • Page 73 Thereafter, return the image back to the correct position. The knob should now have become tighter in the final position and therefore resist turning due to vibrations and such. Repeat the procedure if you feel the knob is still loose. R5977692 DP2K-S SERIES 10/12/2012...

  • Page 74: Preparing For Convergence Adjustment

    Image 11-3 6. Switch on the projector, ignite the lamp and open the dowser. See "Switching the DP2K-S series projector ON", page 54. 7. Select the convergence test pattern, which is illustrated below (image 11-4). Use the communicator to activate the convergence test pattern.

  • Page 75: Converging The Blue Pattern Onto The Red Pattern

    3. Slightly turn the blue colored control knob number 3 until the blue pattern in the upper right of the projected image converges with the red pattern. Image 11-7 4. Repeat step 3 and 4 until coincidence is obtained of the blue pattern in the lower left and upper right of the projected image. R5977692 DP2K-S SERIES 10/12/2012...
  • Page 76 5. Repeat from step 2 until full coincidence is obtained of the blue pattern in the center, lower left and upper right of the projected image. 6. Continue with the procedure: "Converging the green pattern onto the red pattern", page 73. R5977692 DP2K-S SERIES 10/12/2012...

  • Page 77: Converging The Green Pattern Onto The Red Pattern

    3. Slightly turn the green colored control knob number 6 until the green pattern in the upper right of the projected image converges with the red pattern. Image 11-10 4. Repeat step 3 and 4 until coincidence is obtained of the green pattern in the lower left and upper right of the projected image. R5977692 DP2K-S SERIES 10/12/2012...
  • Page 78 5. Repeat from step 2 until full coincidence is obtained of the green pattern in the center, lower left and upper right of the projected image. 6. Switch off the projector. 7. Continue with the procedure "Closing off the Light Processor compartment", page 75. R5977692 DP2K-S SERIES 10/12/2012...

  • Page 79: Closing Off The Light Processor Compartment

    4. Install the top cover of the projector. See page 129. 5. Install the left side cover of the projector. See page 128. 6. Switch on the projector. See page 54. 7. Clear the security warning. See procedure page 116. R5977692 DP2K-S SERIES 10/12/2012...
  • Page 80 11. Convergence R5977692 DP2K-S SERIES 10/12/2012...

  • Page 81: Lamp House & Lamp Replacement

    About this chapter This chapter highlights all the supported xenon lamps for your DP2K-S series projector and how to replace the xenon lamp in the lamp house. Also included is the procedure to reset the lamp parameters, which is required after a xenon lamp replacement, and the procedure to realign the lamp in its reflector for optimal performance.

  • Page 82: Introduction

    Lamp and Lamp House The DP2K-S series projector is delivered with a Lamp House with a xenon lamp installed. The xenon lamp is a consumable item of the projector. Exhausted xenon lamps must be replaced on site by a qualified service technician.
  • Page 83 Place it on hard surface and shatter the envelope with a sharp hammer blow. DO NOT place a non shattered bulb in any ordinary refuse container. When returning a xenon lamp for warranty adjustment, pack it in its original shipping container. Complete and return all required warranty information. R5977692 DP2K-S SERIES 10/12/2012...

  • Page 84: Supported Xenon Lamps

    Cathode adapter (R858100K) All lamps and adapters in the table below can be used in the Lamp House of the DP2K-S series projector. Note that the maximum lamp power the projector delivers depends on the type of projector and the installed lamp.

  • Page 85: Lamp Replacement Process

    4. Remove the exhausted xenon lamp from the Lamp House. See page 89. Image 12-8 5. Perform maintenance actions for lamp replacement. See page 104. 6. Install a new xenon lamp in the Lamp House. See page 89. R5977692 DP2K-S SERIES 10/12/2012...
  • Page 86 9. Switch on the projector (into standby). Image 12-11 10.Reset the lamp parameters. See page 95. Image 12-12 11. Realign the lamp in its reflector. See page 98. Image 12-13 12.Dispose the exhausted lamp. See page 78. R5977692 DP2K-S SERIES 10/12/2012...

  • Page 87: Removal Of The Lamp House

    Support the Lamp House at the bottom with the other hand and remove it from the lamp compartment. c) Place the Lamp House on a stable support. Caution: Be aware of the weight of the lamp assembly. Take the necessary precautions to avoid personal injury. Image 12-14 R5977692 DP2K-S SERIES 10/12/2012...

  • Page 88: Removal Of The Xenon Lamp From The Lamp House

    • 17mm open end wrench. • 17mm nut driver. • Welder’s jacket (not included in the safety kit that Barco offers). • Full face shield with neck protection. • Leather gloves with wrist protection. How to remove the xenon lamp out of the Lamp House? 1.
  • Page 89 4. Support the xenon lamp inside the Lamp House with one hand while removing the UV blocker assembly from the Lamp House. Take care not to damage the UV blocker. Warning: Supporting the xenon lamp with one hand prevents the xenon lamp from dropping and colliding with the chassis of the Lamp House. R5977692 DP2K-S SERIES 10/12/2012...
  • Page 90 Supporting the xenon lamp with one hand while pulling it out with other hand prevents it from bumping against the chassis of the Lamp House. Image 12-20 7. Place the xenon lamp in its protective container or wrap the xenon lamp in a protective cloth and secure with two binders. R5977692 DP2K-S SERIES 10/12/2012...
  • Page 91 10.Remove the cathode adapter from the xenon lamp by releasing the hexagon socket head cap screw (reference 10 image 12-24) of the adapter as illustrated. Use a 5mm Allen wrench. Note: The xenon lamp has a cathode pin with screw thread (reference 11 image 12-24). Image 12-24 R5977692 DP2K-S SERIES 10/12/2012...
  • Page 92 Place it on hard surface and shatter the envelope with a sharp hammer blow. DO NOT place a non shattered bulb in any ordinary refuse container. When returning a xenon lamp for warranty adjustment, pack it in its original shipping container. Complete and return all required warranty information. R5977692 DP2K-S SERIES 10/12/2012...

  • Page 93: Installation Of The Xenon Lamp Into The Lamp House

    Torque wrench with a 17mm hexagon socket. • Torque wrench with a 5mm Allen socket. • Welder’s jacket (not included in the safety kit that Barco offers). • Full face shield with neck protection. • Leather gloves with wrist protection.
  • Page 94 Keep supporting the anode of the lamp with one hand once the xenon lamp is in position. Caution: Ensure that you wear protective clothing, a full face shield and protective gloves. Tip: Retain the protective packaging for future use (you will need it when replacing the next lamp). R5977692 DP2K-S SERIES 10/12/2012...
  • Page 95 Note: Make sure that the notch (reference 12 of image 12-30) of the UV blocker assembly matches with the gap (reference 12 of image 12-30) of the anode connector. Image 12-30 8. Secure the UV blocker by fastening the three quarter turn screws (reference 5 image 12-31) as illustrated. R5977692 DP2K-S SERIES 10/12/2012...
  • Page 96 10.Install the side cover of the Lamp House and fasten the three quarter turn screws (reference 4 image 12-33) of the cover. Note: Please ensure that the quarter turn screws turning wires are flush with the cover or interference will occur while inserting the Lamp House into the projector. Image 12-33 R5977692 DP2K-S SERIES 10/12/2012...
  • Page 97 MUST be updated after each installation of an xenon lamp inside the Lamp House. Neglecting this update will result in poor performance and short life time of the xenon lamp. A realignment of the xenon lamp in its reflector is required after the installation of the xenon lamp in the Lamp House. R5977692 DP2K-S SERIES 10/12/2012...

  • Page 98: Installation Of The Lamp House

    4. Secure the Lamp House by fastening the two retaining screws (reference 1 image 12-35) at the base of the Lamp House. Use a 8mm nut driver or flat screw driver. 5. Reinstall the cover of the Lamp House compartment. Image 12-35 R5977692 DP2K-S SERIES 10/12/2012...

  • Page 99: Resetting The Lamp Parameters

    A Reset lamp parameters selection window opens (2). 2. To get new lamps, click on From new list (3). The lamp article and serial number opens (4). 3. Fill out the article number of the new lamp (5a) R5977692 DP2K-S SERIES 10/12/2012...
  • Page 100 5. Click Reset lamp (11). For a used lamp, how to set back the original values 1. While the Lamp information window is displayed, click on Change lamp (1). Image 12-37 Reset lamp info, used lamp R5977692 DP2K-S SERIES 10/12/2012...
  • Page 101 Edit lamp parameters (11). The current parameter fields become active (12). 6. Click in an input field and change to the desired value. 7. Click Reset lamp (13). R5977692 DP2K-S SERIES 10/12/2012...

  • Page 102: Realignment Of The Lamp In Its Reflector

    (Footlambert Measured). Carefully turn the thumbscrew for maximum light output. Once over the maximum, turn slightly in opposite direction to reach the maximum light output again. Do this for each direction and repeat this adjustment cycle twice. R5977692 DP2K-S SERIES 10/12/2012...
  • Page 103 12. Lamp House & Lamp replacement Image 12-40 5. Switch off the projector. 6. Reinstall the cover of the lamp compartment. R5977692 DP2K-S SERIES 10/12/2012...
  • Page 104 12. Lamp House & Lamp replacement R5977692 DP2K-S SERIES 10/12/2012...

  • Page 105: Preventative Maintenance Actions

    Contact your service partner for more information about maintenance services. Overview • 1 month maintenance actions • 3 month maintenance actions • Lamp change maintenance actions R5977692 DP2K-S SERIES 10/12/2012...

  • Page 106: Month Maintenance Actions

    ’lens files’ remain valid. See user guide of the Communicator software. Check the porthole (both sides) for dust. Clean the porthole in case dust is clearly visible upon the surface. Use an optical cloth. R5977692 DP2K-S SERIES 10/12/2012...

  • Page 107: Month Maintenance Actions

    Remarks Clean the back/side air inlet vents of the Lamp Power Supply (LPS). Use a vacuum cleaner. Clean the housing of your projector. Removal overall dust accumulation on projector covers. See cleaning instructions in this manual. R5977692 DP2K-S SERIES 10/12/2012...

  • Page 108: Lamp Change Maintenance Actions

    Replace the Lamp House in case of the Lamp House. degradation, damage, etc. Visual inspection of the lamp anode and cathode cables of the Lamp House. Replace the Lamp House in case of degradation, damage, etc. R5977692 DP2K-S SERIES 10/12/2012...

  • Page 109: Maintenance Procedures

    ARNING All procedures described in this chapter may only be performed by TRAINED PROJECTIONISTS or qualified SERVICE PERSONNEL. About this chapter This chapter describes several maintenance procedures for your DP2K-S series projector. Overview • Check the large dust filter •...

  • Page 110: Check The Large Dust Filter

    5. Attach a clean dust filter to the cover plate. Ensure that both latches and both mounting lips (reference 4 image 14-2) of the dust filter are engaged. Caution: UNDER NO CIRCUMSTANCES SHOULD WET FILTERS BE INSTALLED BACK INTO THE PROJECTOR. THIS CAN HAVE SERIOUS SAFETY CONSEQUENCES AS WELL AS JEOPARDIZE THE INTERNAL OPTICS OF THE SYSTEM. Image 14-2 R5977692 DP2K-S SERIES 10/12/2012...
  • Page 111 Ensure that the two mounting lips (reference 2 image 14-1) of the assembly are engaged in the projector chassis. The dust filter is cleanable. See procedure "Washing and drying the dust filters", page 111, for correct cleaning and drying instructions. R5977692 DP2K-S SERIES 10/12/2012...

  • Page 112: Check The Small Dust Filter

    5. Attach a clean dust filter to the cover plate. Ensure that both latches (reference 4 image 14-4) of the dust filter are engaged. Caution: UNDER NO CIRCUMSTANCES SHOULD WET FILTERS BE INSTALLED BACK INTO THE PROJECTOR. THIS CAN HAVE SERIOUS SAFETY CONSEQUENCES AS WELL AS JEOPARDIZE THE INTERNAL OPTICS OF THE SYSTEM. R5977692 DP2K-S SERIES 10/12/2012...
  • Page 113 6. Install the dust filter assembly back at the front side of the projector. Use a 7mm flat screwdriver to fasten the captive screw. The dust filter is cleanable. See procedure "Washing and drying the dust filters", page 111, for correct cleaning and drying instructions. R5977692 DP2K-S SERIES 10/12/2012...

  • Page 114: Vacuum Cleaning Of The Dust Filters

    Lightly tap the filter on its dusty side to expel heavy dust contamination. Tip: Compressed air is also permitted to clean the filters but take care not to damage them. Caution: Do not damage the dust filter. Replace damaged dust filters immediately. R5977692 DP2K-S SERIES 10/12/2012...

  • Page 115: Washing And Drying The Dust Filters

    About filter washing and drying For environments where popcorn grease and such can contaminate the filters, Barco advises the client to purchase one extra sets of filters to cover drying time, as well as taking following extra precautions and instructions pertaining to filter cleaning and drying.

  • Page 116: Cleaning The Lens

    Do not use fabric softener when washing the cleaning cloth or softener sheets when drying the cloth. Do not use liquid cleaners on the cloth as doing so will contaminate the cloth. Other lenses can also be cleaned safely with this Toraysee cloth. R5977692 DP2K-S SERIES 10/12/2012...

  • Page 117: Cleaning The Exterior Of The Projector

    1. Switch off the projector and unplug the projector from the mains power net. 2. Clean the housing of the projector with a damp cloth. Stubborn stains may be removed with a cloth lightly dampened with a mild detergent solution. R5977692 DP2K-S SERIES 10/12/2012...

  • Page 118: Cleaning The Uv Blocker Of The Lamp House

    Use isopropanol alcohol instead of demineralized water to remove fingerprints. AUTION Never reinstall a UV blocker which is cracked or has a damaged coating. Neglecting this will result in irreversible damage of optical parts in the projector. R5977692 DP2K-S SERIES 10/12/2012...

  • Page 119: Cleaning The Reflector Of The Lamp House

    Tip: Use isopropanol alcohol instead of demineralized water to remove fingerprints. AUTION Never use a Lamp House which Reflector is cracked or has a damaged coating. Neglecting this will result in irreversible damage of the projector. R5977692 DP2K-S SERIES 10/12/2012...

  • Page 120: Authorization To Clear Security Warning On The Projector

    In case of a correct code entry, the color of the backlight of the Numeric keys 1 to 6 changes to green for 1 second and then back to blue. Each attempt to clear the security warning and its result (successfully or unsuccessfully) is logged inside the projector. R5977692 DP2K-S SERIES 10/12/2012...

  • Page 121: Removal And Installation Of The Projector Covers

    Installation of the top cover plate of the Light Processor compartment • Installation of the left side cover • Installation of the top cover • Installation of the rear cover • Installation of the Lamp House cover R5977692 DP2K-S SERIES 10/12/2012...

  • Page 122: Removal Of The Lamp House Cover

    How to remove the Lamp House cover? 1. Loosen the four captive screws (reference 1 image 15-1) of the Lamp House cover using a 7mm flat screwdriver. 2. Remove the Lamp House cover from the projector. Image 15-1 R5977692 DP2K-S SERIES 10/12/2012...

  • Page 123: Removal Of The Rear Cover

    7mm flat screwdriver. How to remove the rear cover? 1. Loosen the four captive screws (reference 1 image 15-2) of the rear cover using a 7mm flat screwdriver. 2. Remove the rear cover from the projector. Image 15-2 R5977692 DP2K-S SERIES 10/12/2012...

  • Page 124: Removal Of The Top Cover

    7mm flat screwdriver. How to remove the top cover? 1. Loosen the four captive screws (reference 1 image 15-3) of the top cover using a 7mm flat screwdriver. 2. Remove the top cover from the projector. Image 15-3 R5977692 DP2K-S SERIES 10/12/2012...

  • Page 125: Removal Of The Left Side Cover

    Note: The left side cover is partial captured by the sheet metal of the small filter assembly. For that, this filter has to be (partially) removed first. Image 15-4 2. Loosen the five captive screws (reference 2 image 15-5) of the left side cover using a 7mm flat screwdriver. 3. Remove the left side cover from the projector. Image 15-5 R5977692 DP2K-S SERIES 10/12/2012...

  • Page 126: Removal Of The Top Cover Plate Of The Light Processor Compartment

    Grab the top cover plate by the two handles (reference 2 image 15-6) and move it towards the front side (lens side) of the projector. All latches (reference 3 image 15-6) must become free. b) Tilt the top cover plate as illustrated. c) Move the top cover plate away from the projector. R5977692 DP2K-S SERIES 10/12/2012...
  • Page 127 15. Removal and installation of the projector covers Image 15-7 R5977692 DP2K-S SERIES 10/12/2012...

  • Page 128: Removal Of The Side Cover Plate Of The Light Processor Compartment

    First move the side cover plate a bit towards the front side (lens side) of the projector. b) then move the side cover plate a bit upwards. c) then move the side cover plate away from the projector. Image 15-8 R5977692 DP2K-S SERIES 10/12/2012...

  • Page 129: Installation Of The Side Cover Plate Of The Light Processor Compartment

    Opening the Light Processor compartment by removing the top cover plate or side cover plate will result in a tamper event. An authorization to clear the security warning on the projector, after closing off the Light Processor compartment, will be needed! R5977692 DP2K-S SERIES 10/12/2012...

  • Page 130: Installation Of The Top Cover Plate Of The Light Processor Compartment

    Use the two handles (reference 2 image 15-10) to grab the top cover plate. Image 15-10 2. Fixate the top cover plate with four screws (reference 1 image 15-11). Use a 3mm Allen wrench. R5977692 DP2K-S SERIES 10/12/2012...
  • Page 131 Opening the Light Processor compartment by removing the top cover plate or side cover plate will result in a tamper event. An authorization to clear the security warning on the projector, after closing off the Light Processor compartment, will be needed! R5977692 DP2K-S SERIES 10/12/2012...

  • Page 132: Installation Of The Left Side Cover

    3. Install the small dust filter at the front side of the projector. Use a 7mm flat screw driver to fasten the captive screw (reference 1 image 15-13) of the small dust filter assembly. Image 15-13 R5977692 DP2K-S SERIES 10/12/2012...

  • Page 133: Installation Of The Top Cover

    7mm flat screwdriver. How to install the top cover? 1. Install the top cover on the projector. 2. Fasten the four captive screws (reference 1 image 15-14) of the top cover using a 7mm flat screwdriver. Image 15-14 R5977692 DP2K-S SERIES 10/12/2012...

  • Page 134: Installation Of The Rear Cover

    7mm flat screwdriver. How to install the rear cover? 1. Install the rear cover on the projector. 2. Fasten the four captive screws (reference 1 image 15-15) of the rear cover using a 7mm flat screwdriver. Image 15-15 R5977692 DP2K-S SERIES 10/12/2012...

  • Page 135: Installation Of The Lamp House Cover

    How to install the Lamp House cover? 1. Install the Lamp House cover on the projector. 2. Fasten the four captive screws (reference 1 image 15-16) of the Lamp House cover using a 7mm flat screwdriver. Image 15-16 R5977692 DP2K-S SERIES 10/12/2012...
  • Page 136 15. Removal and installation of the projector covers R5977692 DP2K-S SERIES 10/12/2012...

  • Page 137: Specifications

    A. Specifications A. SPECIFICATIONS About this chapter This chapter gives an overview of the specification of your DP2K-S series projector as well as the dimensions, the center of gravity and the dimensions of the optional pedestal. Overview • Specifications of the DP2K-10S series •...

  • Page 138: Specifications Of The Dp2K-10S Series

    2.2kW, short-arc Xenon Digital MicroMirror Device™ 3 x 0.69” DC2K dark metal devices Native resolution 2,048 x 1,080 pixels Prime Lenses Fully motorized 1.2 - 1.7 1.34 - 1.9 1.5 - 2.15 1.7 - 2.55 2.0 - 3.9 R5977692 DP2K-S SERIES 10/12/2012...

  • Page 139: Dimensions Of The Dp2K-S Series Projector

    A. Specifications A.2 Dimensions of the DP2K-S series projector Dimensions TOP FIXATION POINTS M10 POINT OF GRAVITY min. 41,5 252,5 316,6 max. 150 188,4 370,5 431,4 Image A-1 Dimensions given in millimeters. R5977692 DP2K-S SERIES 10/12/2012...

  • Page 140: Dimensions Of The Universal Pedestal

    A. Specifications A.3 Dimensions of the universal pedestal Dimensions 876,3 Image A-2 Dimensions given in millimeters. R5977692 DP2K-S SERIES 10/12/2012...

  • Page 141: Pin Configurations

    B. Pin configurations B. PIN CONFIGURATIONS Overview • About General Purpose Inputs & Outputs (GPIO) • Pin configurations of the communication ports R5977692 DP2K-S SERIES 10/12/2012...

  • Page 142: About General Purpose Inputs & Outputs (Gpio)

    Generate Falling Edge, Generate Rising Edge, or Generate Toggle command is received. The rate of toggle is 24Hz. . Output transistor • Maximum output driving voltage : V = 70 V • Maximum current : I = 30 mA • Maximum power dissipation : 120 mW R5977692 DP2K-S SERIES 10/12/2012...
  • Page 143 Internal projector GPOut P GPOut P Max 120 mW GPOut N GPOut N Image B-2 GPIO and projector Sleep mode Enter or leave Sleep mode can also be done with GPIO via two predefined Macros (not editable). R5977692 DP2K-S SERIES 10/12/2012...

  • Page 144: Pin Configurations Of The Communication Ports

    3D interface Name Name +12V +12V Grnd 3D Input Reference - Grnd 3D Display Reference + RS232 RX 3D Display Reference - RS232 TX CONN_3D MODE - CONN_3D_MODE + CONN_SYNC - CONN_SYNC + 3D Input Reference + R5977692 DP2K-S SERIES 10/12/2012...

  • Page 145: Environmental Information

    C. Environmental information C. ENVIRONMENTAL INFORMATION Overview • Disposal information • Rohs compliance • Hazards • Production address R5977692 DP2K-S SERIES 10/12/2012...

  • Page 146: Disposal Information

    For more information about recycling of this product, please contact your local city office or your municipal waste disposal service. For details, please visit the Barco website at: http://www.barco.com/en/AboutBarco/weee...

  • Page 147: Rohs Compliance

    According to the “China Administration on Control of Pollution Caused by Electronic Information Products” (Also called RoHS of Chinese Mainland), the table below lists the names and contents of toxic and/or hazardous substances that Barco’s product may contain. The RoHS of Chinese Mainland is included in the MCV standard of the Ministry of Information Industry of China, in the section “Limit Requirements of toxic substances in Electronic Information Products”.
  • Page 148 Pollution Control Labeling Standard” of Chinese Mainland, marked with the Environmental Friendly Use Period (EFUP) logo. The number inside the EFUP logo that Barco uses (please refer to the photo) is based on the “Standard of Electronic Information Products Environmental Friendly Use Period” of Chinese Mainland.

  • Page 149: Hazards

    Potential Chronic Health Effects: Slightly hazardous in case of skin contact (sensitizer). The substance may be toxic to upper respiratory tract, skin, eyes. Repeated or prolonged exposure to the substance can produce target organ damage. More info about the product can be found on website of “unep” or the link below: http://www.chem.unep.ch/irptc/sids/oecdsids/Naco.pdf R5977692 DP2K-S SERIES 10/12/2012...

  • Page 150: Production Address

    Barco NV Noordlaan 5, B-8520 Kuurne (BELGIUM) CFG Barco (Beijing) Electronics Co. Ltd. 中影巴可（北京）电子有限公司 3rd Floor, Barco Factory, No.16 Changsheng Road, Changping District, 102200, Beijing, P.R.C. 北京市昌平区中关村科技园区昌平园昌盛路16号巴可工厂第3层 邮政编码：102200 Barco Visual (Beijing) Electronics Co. Ltd. 巴可伟视（北京）电子有限公司 No.16 Changsheng Road, Changping District, 102200, Beijing, P.R.C 北京市昌平区中关村科技园区昌平园昌盛路16号...

  • Page 151: Index

    Cover plate 122, 124–126 Lens Left side 124–125 Side cover plate Top side 122, 126 Top cover Top cover plate Touch Panel Installation 18–19, 23, 89 Dimensions 135–136 Exhaust system DP2K-S series projector Lamp Pedestal Lamp Hhouse R5977692 DP2K-S SERIES 10/12/2012...
  • Page 152 5, 7–10 lens selection Battery explosion Lenses 27–28 Electrical shock Available Fire hazard Lens Holder Personal injury Light Processor 122, 124–126 Projector damage Side cover plate 124–125 Servicing Top cover plate 122, 126 Scheimpflug 57–58, 60 R5977692 DP2K-S SERIES 10/12/2012...
  • Page 153 DP2K-S series projector UV blocker Stacking Clean Starting up 53–54 Switching on Status light Supported Vacuum Lamps Filters Switching OFF Switching on Washing Filters Tail light Welcome Test Pattern Convergence This manual Top cover 120, 129 Install Zoom R5977692 DP2K-S SERIES 10/12/2012...

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