Aotewell Ltd www.aotewell.com Industry Automation Reference Manual Table of Contents 00809-0100-4022, Rev GA September 2016 Contents 1Section 1: Introduction Using this manual............1 Product recycling/disposal .
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Aotewell Ltd www.aotewell.com Industry Automation Reference Manual Table of Contents 00809-0100-4022, Rev GA September 2016 AAppendix A: Specification and Reference Data Ordering Information ..........51 Specifications .
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North American Response Center Equipment service needs. 1-800-654-7768 (24 hours—includes Canada) Outside of these areas, contact your local Emerson Process Management representative. The products described in this document are NOT designed for nuclear-qualified applications. Using non-nuclear qualified products in applications that require nuclear-qualified hardware or products may cause inaccurate readings.
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Aotewell Ltd www.aotewell.com Industry Automation Reference Manual Title Page 00809-0100-4022, Rev GA September 2016 Explosions can result in death or serious injury. Transmitters located in hazardous areas should be installed in accordance with local codes and requirements for that area. Use appropriately rated Ex adapters, blanking elements, and glands during ...
instructions. Section 3: Installation provides instruction on commissioning and configuring the Rosemount 4600 Transmitter. Information on software functions, configuration parameters, and online variables is also included. Section 4: Operation and Maintenance contains operation and maintenance instructions.
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Aotewell Ltd www.aotewell.com Industry Automation Reference Manual Introduction 00809-0100-4022, Rev GA September 2016 Introduction sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
Aotewell Ltd www.aotewell.com Industry Automation Configuration Reference Manual September 2016 00809-0100-4022, Rev GA Section 2 Configuration Safety messages ............page 3 Commissioning on the bench with HART .
September 2016 Commissioning on the bench with HART Commissioning consists of testing the Rosemount 4600 and verifying transmitter configuration data. The transmitter can be commissioned either before or after installation. Commissioning the transmitter on the bench before installation using a Field Communicator or AMS Device Manager ensures that all transmitter components are in working order.
Industry Automation Reference Manual Configuration 00809-0100-4022, Rev GA September 2016 Figure 2-1. Bench Wiring (4–20 mA) A. Rosemount 4600 D. Current meter B. R > 250 ohm E. Field Communicator C. Power supply Field Communicator The following menu indicates Fast Key sequences for common functions. For full Field Communicator menu tree see EmersonProcess.com/Rosemount.
Fast Keys 1, 1 The process variables for the Rosemount 4600 provide transmitter output, and are continuously updated. The pressure reading in both engineering units and percent of range will continue to track with pressures outside of the defined range from the lower to the upper range limit.
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Note Regardless of the range points, the Rosemount 4600 will measure and report all readings within the digital limits of the sensor. For example, if the 4 and 20 mA points are set to 0 and 1,000 psi, and the transmitter detects a pressure of 2,500 psi, it digitally outputs the 2,500 psi reading and a 250% of span reading.
Note Transmitters are shipped from Emerson Process Management. fully calibrated per request or by the factory default of full scale (span = upper range limit.) Use one of the methods below to rerange the transmitter. Each method is unique; examine all options closely before deciding which method works best for your process.
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Aotewell Ltd www.aotewell.com Industry Automation Reference Manual Configuration 00809-0100-4022, Rev GA September 2016 Rerange with a Field Communicator only Fast Keys 1, 2, 3, 1, 1 The easiest and most popular way to rerange is to use the Field Communicator only. This method changes the values of the analog 4 and 20 mA points independently without a pressure input.
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Aotewell Ltd www.aotewell.com Industry Automation Reference Manual Configuration 00809-0100-4022, Rev GA September 2016 Figure 2-2. Local Zero and Span Locations A. Magnetic span target B. Magnetic zero target Rerange with AMS Device Manger only Right click on the device and select Configuration Properties from the menu. In the Basic Setup tab, locate the Analog Output box and perform the following procedure: Enter the lower range value (LRV) and the upper range value (URV) in the fields provided.
Note Under some failure conditions, the transmitter will ignore user configured alarm conditions and drive the transmitter to low alarm. The Rosemount 4600 Transmitter have three configurable options for failure mode alarm and saturation levels: Rosemount (Standard), see Table 2-1 ...
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Aotewell Ltd www.aotewell.com Industry Automation Reference Manual Configuration 00809-0100-4022, Rev GA September 2016 Failure mode alarm and saturation levels can be configured using a Field Communicator or AMS Device Manager, see “Alarm and saturation level configuration” on page 13. Per Table 2-2, custom alarm and saturation levels can be configured between 3.6 mA and 3.9 mA for low values and between 20.1 mA and 23 mA for high values.
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Aotewell Ltd www.aotewell.com Industry Automation Reference Manual Configuration 00809-0100-4022, Rev GA September 2016 AMS Device Manger Right click on the device, select Device Configuration, Select Alarm/Saturation Levels, Select Alarm Levels from the menu Select Next after setting the control loop to manual. Select Next after acknowledging the current alarm levels.
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Aotewell Ltd www.aotewell.com Industry Automation Reference Manual Configuration 00809-0100-4022, Rev GA September 2016 2.8.4 Alarm and saturation values for multidrop mode Transmitters set to multidrop mode handle saturation and alarm conditions differently. Alarm conditions Primary variable is sent with a status bit set ...
Aotewell Ltd www.aotewell.com Industry Automation Reference Manual Configuration 00809-0100-4022, Rev GA September 2016 AMS Device Manger Right click on the device and select Configuration Properties from the menu In the Analog Output tab, locate the Configuration Pressure Alerts box, enter Press Hi Alert Val and Press Lo Alert Val to configure the pressure alerts.
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Aotewell Ltd www.aotewell.com Industry Automation Reference Manual Configuration 00809-0100-4022, Rev GA September 2016 2.9.1 Loop Test Fast Keys 1, 2, 2 The Loop Test command verifies the output of the transmitter, the integrity of the loop, and the operations of any recorders or similar devices installed in the loop. Field Communicator To initiate a loop test, perform the following procedure: Connect a reference meter to the transmitter by shunting transmitter power through...
1, 2 Use the cloning feature of the Field Communicator or the AMS Device Manger “User Configuration” feature to configure several Rosemount 4600 Transmitter similarly. Cloning involves configuring a transmitter, saving the configuration data, then sending a copy of the data to a separate transmitter.
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Aotewell Ltd www.aotewell.com Industry Automation Reference Manual Configuration 00809-0100-4022, Rev GA September 2016 Field Communicator Confirm and apply configuration changes to the first transmitter. Note If transmitter configuration has not been modified, “SAVE” option in Step 2 will be disabled. Save the configuration data: Select SAVE from the bottom of the Field Communicator screen.
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Aotewell Ltd www.aotewell.com Industry Automation Reference Manual Configuration 00809-0100-4022, Rev GA September 2016 AMS Device Manger creating a reusable copy To create a reusable copy of a configuration perform the following procedure: Select View then User Configuration View from the menu bar (or click the toolbar button).
Fast Keys 1, 4, 3, 3, 3 When configured for burst mode, the Rosemount 4600 provides faster digital communication from the transmitter to the control system by eliminating the time required for the control system to request information from the transmitter. Burst mode is compatible with the analog signal.
B. RS-232-C C. Power supply The Rosemount 4600 is set to address zero (0) at the factory, which allows operation in the standard point-to-point manner with a 4–20 mA output signal. To activate multidrop communication, the transmitter address must be changed to a number from 1 to 15. This change deactivates the 4–20 mA analog output, sending it to 4 mA.
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Aotewell Ltd www.aotewell.com Industry Automation Reference Manual Configuration 00809-0100-4022, Rev GA September 2016 2.11.1 Changing a transmitter address Fast Keys 1, 4, 3, 3, 1 To activate multidrop communication, the transmitter poll address must be assigned a number from one to 15, and each transmitter in a multidropped loop must have a unique poll address.
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Aotewell Ltd www.aotewell.com Industry Automation Reference Manual Configuration 00809-0100-4022, Rev GA September 2016 Configuration sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
Aotewell Ltd www.aotewell.com Industry Automation Reference Manual Installation 00809-0100-4022, Rev GA September 2016 Apply torque only to the hex flat located at the process end of the transmitter. Do not apply torque to the transmitter body or electrical connection - severe damage could result.
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Aotewell Ltd www.aotewell.com Industry Automation Reference Manual Installation 00809-0100-4022, Rev GA September 2016 Figure 3-1. HART Installation Flowchart START HERE Bench Calibration? Field Install (Section 2: Mount Transmitter (page Configure Verify (Section 3) Wire Transmitter (pages 29–33) Confirm Transmitter Set Units Configuration (page Power Transmitter...
Aotewell Ltd www.aotewell.com Industry Automation Reference Manual Installation 00809-0100-4022, Rev GA September 2016 Installation procedures For dimensional drawing information refer to Appendix A: Specification and Reference Data page 3.5.1 Zero and span target orientation Mount the transmitter with sufficient clearance so the zero and span targets are accessible. 3.5.2 Mount the transmitter Panel mount...
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Frequency Interference (RFI). Inductive-based transient protectors with more than 3 mH of inductance can adversely affect the output of the Rosemount 4600. If your application requires transient protection, it is recommended that you order a transmitter with the transient protection option specified.
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A minimum loop resistance of 250 ohms is required to communicate with a Field Communicator. If a single power supply is used to power more than one Rosemount 4600, the power supply and circuitry common to the transmitter, should not have more than 20 ohms of impedance at 1200 Hz.
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Aotewell Ltd www.aotewell.com Industry Automation Reference Manual Installation 00809-0100-4022, Rev GA September 2016 Figure 3-3. Power Supply Load Limitations, 4–20 mA Transmitters Maximum field loop Resistance = 43.5 * (Power Supply Voltage - 11.25) 1355 1000 Operating Region 11.25 42.4 Voltage (V dc) *Communication requires a minimum loop resistance of 250 ohms.
Verify that the output is 4 mA. Hazardous locations The Rosemount 4600 Transmitter has an explosion-proof housing. Individual transmitters are clearly marked with a tag indicating the certifications they carry. See Appendix B: Product Certifications for additional information.
Methods for grounding the transmitter case include: Internal Ground Connection: The green lead provides the internal ground connection, and is standard on all Rosemount 4600 Transmitters. External Ground Assembly: This assembly is included with the optional transient ...
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Aotewell Ltd www.aotewell.com Industry Automation Reference Manual Installation 00809-0100-4022, Rev GA September 2016 Installation sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
Analog Output Trim: Adjusts the analog output to match the plant standard or the control loop. The Rosemount 4600 uses a microprocessor that contains information about the sensor’s specific characteristics in response to pressure and temperature inputs. A smart transmitter compensates for these sensor variations. The process of generating the sensor performance profile is called factory characterization.
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3.Optional: Perform an analog output trim (Accurate multimeter required). 4.2.1 Calibration overview Complete calibration of the Rosemount 4600 involves the following tasks: Configure the output parameters Set Process Variable Units (page Rerange (page ...
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Reference Manual Operation and Maintenance 00809-0100-4022, Rev GA September 2016 Not all calibration procedures should be performed for each Rosemount 4600. Some procedures are appropriate for bench calibration, but should not be performed during field calibration. Table 4-1 identifies the recommended calibration procedures for each type of Rosemount 4600 transmitter for bench or field calibration.
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Aotewell Ltd www.aotewell.com Industry Automation Reference Manual Operation and Maintenance 00809-0100-4022, Rev GA September 2016 Figure 4-2. HART Menu Tree 1. Pressure 2. Percent of Range 1. Device Setup 3. Analog Output 2. PV 4. Sensor Temp. 3. AO 1. Re-Range 4.
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Aotewell Ltd www.aotewell.com Industry Automation Reference Manual Operation and Maintenance 00809-0100-4022, Rev GA September 2016 4.2.2 Determining calibration frequency Calibration frequency can vary greatly depending on the application, performance requirements, and process conditions. Use the following procedure to determine calibration frequency that meets the needs of your application. Determine the performance required for your application.
To correct mounting position effects on a Rosemount 4600 Oil & Gas Transmitter, perform a low trim within the full sensor trim function. The low trim function provides a “zero” correction similar to the zero trim function, but it does not require zero-based input.
Aotewell Ltd www.aotewell.com Industry Automation Reference Manual Operation and Maintenance 00809-0100-4022, Rev GA September 2016 4.3.1 Zero Trim Fast Keys 1, 2, 3, 3, 1 Note The transmitter must be within three percent of the span away from zero (for zero-based spans) in order to calibrate with zero trim function.
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Aotewell Ltd www.aotewell.com Industry Automation Reference Manual Operation and Maintenance 00809-0100-4022, Rev GA September 2016 4.3.2 Full trim Fast Keys 1, 2, 3, 3 Note Use a pressure input source that is at least three times more accurate than the transmitter, and allow the input pressure to stabilize for ten seconds before entering any values.
Aotewell Ltd www.aotewell.com Industry Automation Reference Manual Operation and Maintenance 00809-0100-4022, Rev GA September 2016 Recall factory trim The recall factory trim commands allow the restoration of the as-shipped factory settings of the sensor trim and analog output trim. 4.4.1 Recall factory trim—sensor trim Fast Keys 1, 2, 3, 4, 1...
Aotewell Ltd www.aotewell.com Industry Automation Reference Manual Operation and Maintenance 00809-0100-4022, Rev GA September 2016 Analog output trim The Analog Output Trim commands allow you to adjust the transmitter’s current output at the 4 and 20 mA points to match the plant standards. This command adjusts the digital to analog signal conversion (see Figure 4-1 on page 37).
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Aotewell Ltd www.aotewell.com Industry Automation Reference Manual Operation and Maintenance 00809-0100-4022, Rev GA September 2016 AMS Device Manger Right click on the device and select Calibrate, then D/A Trim from the menu Select Next after setting the control loop to manual. Select Next after connecting the reference meter.
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Aotewell Ltd www.aotewell.com Industry Automation Reference Manual Operation and Maintenance 00809-0100-4022, Rev GA September 2016 AMS Device Manger Right click on the device and choose Calibrate then Scaled D/A trim from the menu Select Next after setting the control loop to manual. Select Change to change scale, select Next.
Aotewell Ltd www.aotewell.com Industry Automation Troubleshooting Reference Manual September 2016 00809-0100-4022, Rev GA Section 5 Troubleshooting Overview ..............page 47 Safety messages .
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Aotewell Ltd www.aotewell.com Industry Automation Troubleshooting Reference Manual 00809-0100-4022, Rev GA September 2016 Table 5-1. Troubleshooting Symptom Corrective actions Transmitter milliamp reading is zero Verify power is applied to signal terminals. Check power wires for reversed polarity. Verify terminal voltage is 11.25 to 42.4 V dc. Transmitter Not Communicating with Verify the output is between 4 and 20 mA or saturation levels.
5.2.1 Service support ™ To expedite the return process outside of the United States, contact the nearest Emerson Process Management representative. Within the United States, call the Rosemount National Response Center using the 1-800-654-RSMT (7768) toll-free number. This center, available 24 hours a day, will assist you with any needed information or materials.
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Aotewell Ltd www.aotewell.com Industry Automation Troubleshooting Reference Manual 00809-0100-4022, Rev GA September 2016 Troubleshooting sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
Dimensional drawings ........... . . page 57 A.1 Ordering Information Table A-1. Rosemount 4600 Oil and Gas Pressure Transmitter Ordering Information ★ The Standard offering represents the most common options.
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Specification and Reference Data Reference Manual September 2016 00809-0100-4022, Rev GA Table A-1. Rosemount 4600 Oil and Gas Pressure Transmitter Ordering Information ★ The Standard offering represents the most common options. Options (Include with selected model number) Software configuration ★...
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Specification and Reference Data Reference Manual September 2016 00809-0100-4022, Rev GA Table A-1. Rosemount 4600 Oil and Gas Pressure Transmitter Ordering Information ★ The Standard offering represents the most common options. Quality certification for safety ★ Prior-use certificate of FMEDA data Typical model number: 4600 G 4 2 E11 A 5A WR5 D1 K5 ®...
Aotewell Ltd www.aotewell.com Industry Automation Specification and Reference Data Reference Manual September 2016 00809-0100-4022, Rev GA A.2 Specifications A.2.1 Performance specifications Vibration effect Less than ±0.1% of URL when tested per the requirements of For zero-based spans, reference conditions, silicone oil fill, IEC 60770.84 pipeline (general and extreme vibration level) SST materials, -in.
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Aotewell Ltd www.aotewell.com Industry Automation Specification and Reference Data Reference Manual September 2016 00809-0100-4022, Rev GA 4–20 mA (output code A) Turn-on time Zero and span adjustment Performance within specifications less than 2.5 seconds Zero and span values can be set anywhere within the after power is applied to the transmitter range.
Aotewell Ltd www.aotewell.com Industry Automation Specification and Reference Data Reference Manual September 2016 00809-0100-4022, Rev GA A.3 Dimensional drawings Figure A-1. Range 2 and 4 Without T1 ordering option With T1 ordering option (180.3) (167.6) 1.125 Hex (28.6) 1.125 Hex (28.6) (38.1) (38.1)
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Aotewell Ltd www.aotewell.com Industry Automation Specification and Reference Data Reference Manual September 2016 00809-0100-4022, Rev GA Figure A-2. Range 5 and 6 Without T1 ordering option With T1 ordering option 7.17 (182.1) (169.5) 1.125 Hex 1.125 Hex (28.6) (28.6) 1.87 1.87 (47.6) (47.6)
Aotewell Ltd www.aotewell.com Industry Automation Product Certifications Reference Manual September 2016 00809-0100-4022, Rev GA Appendix B Product Certifications Rev 1.3 European Directive Information ..........page 59 Ordinary Location Certification .
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“d” or increased 2. The Rosemount 4600 is provided with a permanently safety “e”. connected unterminated cable. The free end of the ATEX Intrinsic Safety cable shall be connected using a suitable junction box, e.g.
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Aotewell Ltd www.aotewell.com Industry Automation Product Certifications Reference Manual September 2016 00809-0100-4022, Rev GA B.2.4 Technical Regulations Customs Union B.2.5 Combinations (EAC) Combination of E1, I1, and N1 Combination of E5 and I5 EM EAC Flameproof Certificate: RU C-US.GB05.B.00401 Combination of E6 and I6 Markings: Ga/Gb Ex d IIC T6…T4 X, Combination of E1, I1, E6, and I6 T6(–60 °C ≤...
Aotewell Ltd www.aotewell.com Industry Automation Product Certifications Reference Manual September 2016 00809-0100-4022, Rev GA B.3 Installation drawings Figure B-1. CSA 04620-5005 Product Certifications sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
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Aotewell Ltd www.aotewell.com Industry Automation Product Certifications Reference Manual September 2016 00809-0100-4022, Rev GA Product Certifications sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
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Aotewell Ltd www.aotewell.com Industry Automation Product Certifications Reference Manual September 2016 00809-0100-4022, Rev GA Product Certifications sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
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Aotewell Ltd www.aotewell.com Industry Automation Product Certifications Reference Manual September 2016 00809-0100-4022, Rev GA Product Certifications sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
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Aotewell Ltd www.aotewell.com Industry Automation Product Certifications Reference Manual September 2016 00809-0100-4022, Rev GA Figure B-2. Factory Mutual 04620-5007 Product Certifications sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
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Aotewell Ltd www.aotewell.com Industry Automation Product Certifications Reference Manual September 2016 00809-0100-4022, Rev GA Product Certifications sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
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Aotewell Ltd www.aotewell.com Industry Automation Product Certifications Reference Manual September 2016 00809-0100-4022, Rev GA Product Certifications sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
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Aotewell Ltd www.aotewell.com Industry Automation Product Certifications Reference Manual September 2016 00809-0100-4022, Rev GA Product Certifications sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
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Aotewell Ltd www.aotewell.com Industry Automation Product Certifications Reference Manual September 2016 00809-0100-4022, Rev GA Product Certifications sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
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Aotewell Ltd www.aotewell.com Industry Automation Reference Manual Index 00809-0100-4022, Rev GA September 2016 Index ........11 Address Damping .
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Aotewell Ltd www.aotewell.com Industry Automation Reference Manual Index 00809-0100-4022, Rev GA September 2016 ....... . 35 Maintenance Saturation .
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Aotewell Ltd www.aotewell.com Industry Automation sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
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Standard Terms and Conditions of Sale can be found at: Emerson.com/en-us/pages/Terms-of-Use.aspx Emerson Process Management The Emerson logo are trademarks and service marks of Emerson Electric Co. AMS, Rosemount and the Rosemount logotype are trademarks of Emerson Emerson FZE P.O. Box 17033...
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