Table of Contents
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Instruction Manual
D200354X012
Fisher
4200 Electronic Position Transmitters
™
Contents
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Figure 1. Typical Fisher 4200 Position Transmitters
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W4273-1
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SLIDING-STEM
ACTUATOR MOUNTING
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4200 Transmitters
W4274-1
ROTARY
ACTUATOR MOUNTING
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Summary of Contents for Emerson Fisher 4211
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Page 1: Table Of Contents
Instruction Manual 4200 Transmitters D200354X012 September 2022 Fisher 4200 Electronic Position Transmitters ™ Contents Figure 1. Typical Fisher 4200 Position Transmitters Introduction ....... . . Scope of Manual . -
Page 2: Introduction
If you have any questions regarding these instructions contact your Emerson sales office before proceeding. Description 4200 electronic position transmitters combine Fisher field‐proven electronic and mechanical expertise in a versatile,... - Page 3 Instrumentation (China) ±1% of output span. Includes combined effects of PESO—Petroleum and Explosives Safety Organization (India) hysteresis, linearity, and deadband Contact your Emerson sales office Repeatability classification/certification specific information ±0.25% of span Housing Operating Influences NEMA 4X; CSA Enclosure 4X; IP66...
- Page 4 Instruction Manual 4200 Transmitters September 2022 D200354X012 Table 2. Available Fisher 4200 Series Configurations TRAVEL ELECTRICAL DUAL Standard Stroke Long‐Stroke TYPE NUMBER TRANSMITTER POSITION POTENTIOMETER Up to 105 mm Up to 610 mm SWITCHES (Up to 4.125 Inches) (Up to 24 Inches) 4210 - - - - - -...
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Page 5: Specifications
Instruction Manual 4200 Transmitters D200354X012 September 2022 Table 4. Fisher 4211 and 4221 Position Transmitter EMC Summary Results—Immunity Performance Port Phenomenon Basic Standard Test Level Criteria 4 kV contact Electrostatic Discharge (ESD) IEC 61000‐4‐2 8 kV air 80 to 1000 MHz @ 10V/m with 1 kHz AM at 80% Radiated EM field IEC 61000‐4‐3... -
Page 6: Installation
Instruction Manual 4200 Transmitters September 2022 D200354X012 Installation WARNING Always wear protective clothing and eyewear when performing any installation operations to avoid personal injury or property damage. Check with your process or safety engineer for any additional measures that must be taken to protect against process media. -
Page 7: Mechanical Connections
D IECEx Hazardous Area Approvals - Fisher 4200 Electronic Position Transmitters (D104311X012) All documents are available from your Emerson sales office or at www.Fisher.com. Contact your Emerson sales office for all other approval/certification information. Mechanical Connections Sliding‐Stem Actuator Mounting; 4210, 4211, 4212, and 4215 Transmitters Use the following general procedures and figures 15, 16, 17, and 18 to mount the transmitter on sliding‐stem... -
Page 8: Rotary-Shaft Actuator Mounting
Instruction Manual 4200 Transmitters September 2022 D200354X012 Rotary‐Shaft Actuator Mounting; 4210, 4211, 4212, and 4215 Transmitters Use the following general procedures and figures 19, 20, and 21 to mount the transmitter on rotary‐shaft actuators. Refer to figure 19 for key number locations for this example. 1. -
Page 9: Long-Stroke Sliding-Stem Actuator Mounting Fisher 585Cls And 490
Instruction Manual 4200 Transmitters D200354X012 September 2022 6. Carefully pull the cable (key 100B) down to the cable bracket (key 60) and attach it with the socket head cap screw (key 102), the lock washer (key 83) and the nut (key 72). 7. -
Page 10: Electrical Connections
Instruction Manual 4200 Transmitters September 2022 D200354X012 6. Carefully pull the cable (key 100B) down to the cable clip (key 61) and attach it with the socket head cap screw (key 102), the lock washer (key 83) and the nut (key 72). 7. - Page 11 RECEIVING 4 TO 20 MA DC SIGNAL FOR FISHER 4211 OR 4221 TRANSMITTER WITHOUT POSITION SWITCHES NOTES: 1 4212 AND 4222 POSITION SWITCHES WITHOUT THE TRANSMITTER CIRCUIT DO NOT REQUIRE A RECEIVING DEVICE OR THE ASSOCIATED WIRING. 2 RECEIVING DEVICE MAY BE ANALOG CURRENT INPUT TO DISTRIBUTED CONTROL SYSTEM, PROGRAMMABLE LOGIC CONTROLLER OR INDICATING DEVICE.
- Page 12 Instruction Manual 4200 Transmitters September 2022 D200354X012 DC power supply independent of the receiving device is recommended. A separate return is required for the relays. This prevents relay return currents from flowing in the transmitter 4 to 20 milliamperes DC current loop. For the position switch relay wiring, during normal operating conditions relays K1 and K2 are energized, which connects the common (C) terminal to the normally open (NO) terminal (TB1 and TB2, figure 4).
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Page 13: Potentiometer Alignment
Instruction Manual 4200 Transmitters D200354X012 September 2022 6. If only one output port is used, screw the pipe plug (supplied with the transmitter) into the unused port. 7. Perform the potentiometer alignment and direct/reverse action procedures for all applications. Potentiometer Alignment NOTICE The following procedure must be performed prior to calibrating the transmitter or position switches. -
Page 14: Direct Or Reverse Action
Instruction Manual 4200 Transmitters September 2022 D200354X012 Figure 5. Transmitter Printed Wiring Board Assembly IDENTIFICATION LABEL TOP COMPONENT SIDE (VIEWED FROM TOP SIDE) 5. Apply power to the instrument. 6. While the device is in mid‐stroke position, insert a screwdriver blade into the slot in the end of the potentiometer shaft (see figure 15), or turn the coupler (key 52, figure 19 or key 100E, figures 22 and 23) to turn the potentiometer shaft until the DVM reads 1.25 ±0.05 volts DC. -
Page 15: Operating Information
Instruction Manual 4200 Transmitters D200354X012 September 2022 For reverse action, exchange the positions of the brown and red wires. Arrange wires on the terminal block (TB1) for either direct or reverse action to match the application requirements; then repeat the potentiometer alignment procedures. Refer to the Calibration section to adjust the zero and span of the transmitter and/or position switch circuits. -
Page 16: Normal Operation
TRANSMITTER PRINTED WIRING BOARD FOR FISHER 4211 OR 4221 TRANSMITTER WITHOUT POSITION SWITCHES NOTE: 1 WIRES CONNECTED TO TB1 ARE SHOWN IN THE COLOR SEQUENCE FOR DIRECT ACTION. FOR REVERSE ACTION, THE COLOR SEQUENCE IS RED, ORANGE, AND BROWN (FROM LEFT TO RIGHT). -
Page 17: Calibration
Instruction Manual 4200 Transmitters D200354X012 September 2022 4211, 4215, 4220, or 4221 transmitter. On 4212 or 4222 connect a voltmeter between TP5 (+) and TP6 (-) to measure potentiometer position. Note You will need to loosen the set screw (key 106) before removing the cover. For position switch circuits, the switching condition can be monitored by observing the indicating device or using an ohmmeter connected to the terminal blocks (TB1 and TB2) in the field wiring compartment. -
Page 18: Test Equipment Required
Instruction Manual 4200 Transmitters September 2022 D200354X012 Table 5. Transmitter and Position Switch Conditions (also see figure 7) FOR ROTARY ACTUATORS Transmitter Transmitter Input Potentiometer Type Actuator Style Actuator Stem Travel Set Position Switch Current Output, Action Rotation Milliampere Down Direct Down 4210... -
Page 19: Test Connections To The Field Wiring Compartment
Instruction Manual 4200 Transmitters D200354X012 September 2022 Test Connections to the Field Wiring Compartment During calibration set up the transmitter as shown in figure 8. Except for 4211 and 4221 transmitters, the field circuit printed wiring board is used. A 4211 or 4221 transmitter uses a barrier strip (key 11, figure 4) mounted in the field wiring compartment for field wiring connections. -
Page 20: Transmitter Circuit Zero And Span Adjustment
Instruction Manual 4200 Transmitters September 2022 D200354X012 Transmitter Circuit Zero and Span Adjustment WARNING On an intrinsically safe instrument, the current monitoring across TP1 and TP2 during operation must be with an approved meter. Personal injury or property damage may result from fire or explosion if an approved meter is not used in a hazardous area. -
Page 21: Setting The High Position Switch
Instruction Manual 4200 Transmitters D200354X012 September 2022 The following procedure sets the high and low position switches, and the deadband for each of them. The high position switch must be adjusted before the low position switch. Use an ohmmeter connected between the normally closed (NC) and common (C) connections on terminal block TB1 (high switch) or TB2 (low switch) to observe relay switching action as directed by the procedures. -
Page 22: Setting The Low Position Switch Deadband
Instruction Manual 4200 Transmitters September 2022 D200354X012 1. To provide an indication of switch condition, remove power from the instrument. Connect an ohmmeter to TB2 between the (NC) and (C) terminals (figure 4). 2. Stroke the device to the point of travel where the low position switch is to operate (See figure 7). 3. -
Page 23: Transmitter Circuit
Instruction Manual 4200 Transmitters D200354X012 September 2022 Figure 9. Transmitter Operation TRANSMITTER 24 VOLT DC POWER SUPPLY TRANSMITTER FIELD CIRCUIT PRINTED PRINTED WIRING WIRING BOARD BOARD TRANSMITTER CIRCUIT DEVICE RECEIVING 4 TO 20 MA DC SIGNAL MECHANICAL SWITCHING CONNECTION DEVICE RECEIVING RELAY CIRCUIT TO DEVICE... -
Page 24: Position Switch Circuit
Instruction Manual 4200 Transmitters September 2022 D200354X012 On units with position switches, the transmitter voltage regulator, 4 to 20 mA signal, and relay coil currents flow in the wire between the power supply (+) terminal and the (+) terminal on TB3. The transmitter voltage regulator, switching, and relay coil currents are returned to the power supply common from the (R) terminal on TB3. -
Page 25: Maintenance
Instruction Manual 4200 Transmitters D200354X012 September 2022 Maintenance WARNING To avoid personal injury or property damage from the sudden release of pressure: D Always wear protective clothing and eyewear when performing any maintenance operations. D Do not remove the actuator from the valve while the valve is still pressurized. D Disconnect any operating lines providing air pressure, electric power, or a control signal to the actuator. -
Page 26: Troubleshooting Procedures
Instruction Manual 4200 Transmitters September 2022 D200354X012 Troubleshooting Procedures Transmitter Circuit Note On transmitters with position switches, the (R) terminal on the field circuit printed wiring board must be connected to the power supply negative (-) terminal for proper transmitter operation, even though the position switch outputs are not used. 1. - Page 27 Instruction Manual 4200 Transmitters D200354X012 September 2022 3. Check voltages V2 and V3 as described in table 6: a. If either or both of the voltages are not present, field repair of the instrument is not recommended. Return the instrument to the factory for repair. b.
- Page 28 Instruction Manual 4200 Transmitters September 2022 D200354X012 Transmitter Printed Wiring Board Refer to figure 12 for component locations. Figure 12. Transmitter Printed Wiring Board Removal: 1. Remove power from the transmitter. 2. With the transmitter compartment covers removed, disconnect the connectors from J1, J2, and J3 if they are used. Note that you will need to loosen the set screws (key 106) before removing the covers.
- Page 29 Instruction Manual 4200 Transmitters D200354X012 September 2022 Replacement: Note When replacing connectors J1, J2, and J3 do not reverse the connector. The connector can be forced on in the opposite direction. Reversing any connector can cause incorrect operation of the transmitter. Refer to figure 8, view A, for proper insertion of the connectors.
- Page 30 Instruction Manual 4200 Transmitters September 2022 D200354X012 2. Remove the three screws that hold the board in place. 3. Grasp one of the components that protrudes from the board and gently lift the board from the field wiring compartment. 4. Place the board on an anti‐static surface for repair or replacement. Replacement: 1.
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Page 31: Parts Ordering
Use only genuine Fisher replacement parts. Components that are not supplied by Emerson should not, under any circumstances, be used in any Fisher instrument. Use of components not supplied by Emerson may void your warranty, might adversely affect the performance of the instrument, and could cause personal injury or property damage. -
Page 32: Parts List
Instruction Manual 4200 Transmitters D200354X012 September 2022 Figure 14. Housing Assembly for Fisher 4211 or 4221 Transmitter without Position Switches APPLY LUBRICANT OR SEALANT NOTE: 1 KEY 17 IS LOCATED BETWEEN THE TERMINAL POST BASE AND THE DEVICE HOUSING. 49A7891‐M... - Page 33 Instruction Manual 4200 Transmitters D200354X012 September 2022 Mounting Parts for Sliding‐Stem Description Actuators Cap Screw (2 req'd) Stem Bracket Stem Mounting Bracket Cap Screw (2 req'd) Parts for Mounting the Transmitter on 585C Sleeve size 60 thru 130 (470 and 471) Actuator Cap Screw (2 req'd) (figure 15) Stem Washer (2 req'd)
- Page 34 Instruction Manual 4200 Transmitters September 2022 D200354X012 Figure 15. Typical Transmitter Mounting on Fisher 585C Size 60 Thru 130 (470, 471, 470‐7, 471‐7), 657, or 667 Actuator PICK‐UP PIN TRAVEL, CONNECTION mm (Inch) NUMBER Up to 54 (2.125) max OPERATING HEX NUT Up to 105 (4.125) max PICK-UP PIN...
- Page 35 Instruction Manual 4200 Transmitters D200354X012 September 2022 Figure 16. Typical Transmitter Mounting on Fisher 585 or 585R Actuator STEM BRACKET VIEW INDENT 1 INDENT 2 INDENT 3 INDENT 4 INDENT MARK TRAVEL INDENT NUMBER INCHES 0.75 1.125 FOR SIZES 25 AND 50 39A7636‐D STEM BRACKET VIEW...
- Page 36 Instruction Manual 4200 Transmitters September 2022 D200354X012 Figure 17. Typical Transmitter Mounting on Fisher 585C or 585CR Actuator 37B4775‐A Parts for Mounting the Transmitter on 585 Description or 585C Actuators (figures 16 and 17) Description Note The lever assembly, key 30, is not used with size 25 and 50 actuators. Machine Screw (2 req'd) Individual parts below (key 30A through 30C) are needed.
- Page 37 Instruction Manual 4200 Transmitters D200354X012 September 2022 Figure 18. Typical Transmitter Mounting on Fisher 1250 or 1250R Actuator APPLY LUBRICANT 40B7441-A Parts for Mounting the Transmitter on 1250 Description or 1250R Actuator (figure 18) Hex Cap Screw (2 req'd) Stem Bracket Sleeve Description Thread Locking Adhesive (medium strength)
- Page 38 Instruction Manual 4200 Transmitters September 2022 D200354X012 Figure 19. Typical Transmitter Mounting on Fisher 1051, 1052, or 1061 Actuator APPLY LUBRICANT 49A7766‐B Mounting Parts for Rotary Actuators Parts for Mounting the Transmitter on 1051, 1052, or 1061 Actuator (figure 19) Description Mounting Plate w/o tandem linkage...
- Page 39 Instruction Manual 4200 Transmitters D200354X012 September 2022 Figure 20. Typical Transmitter Mounting on Fisher Figure 21. Typical Transmitter Mounting on 1052, Size 20 Actuator Fisher 1063, 1064, 1065, 1066, or 1066SR Actuator NOTE: 1 FIELD MOUNTING PARTS APPLY LUBRICANT APPLY LUBRICANT 34A8843‐B 34A8841‐A Parts for Mounting the Transmitter on...
- Page 40 Instruction Manual 4200 Transmitters September 2022 D200354X012 Figure 22. Typical Transmitter Mounting on a Fisher 585C with Travel Greater than 4 inches (470‐16 Actuator) SECTION A-A TRANSDUCER ASSEMBLY GE13433 GE16564...
- Page 41 Instruction Manual 4200 Transmitters D200354X012 September 2022 Mounting Parts for Long‐Stroke Parts for Mounting the Transmitter on a 585CLS (490) Actuator (figure 23) Sliding‐Stem Actuators Description Parts for Mounting the Transmitter on 585C with travel greater than 4 inches (470‐16 35 Stud 61...
- Page 42 Instruction Manual 4200 Transmitters September 2022 D200354X012 Figure 23. Typical Transmitter Mounting on a Fisher 585CLS (490) Actuator SECTION A-A 77 86 GE13430 TRANSDUCER ASSEMBLY GE16563...
- Page 43 Instruction Manual 4200 Transmitters D200354X012 September 2022...
- Page 44 Responsibility for proper selection, use, and maintenance of any product remains solely with the purchaser and end user. Fisher is a mark owned by one of the companies in the Emerson Automation Solutions business unit of Emerson Electric Co. Emerson Automation Solutions, Emerson, and the Emerson logo are trademarks and service marks of Emerson Electric Co.
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