General - Sea-doo RXT iS 255 2009 Shop Manual

GENERAL

During assembly/installation, use torque values
and service products as in the exploded views.
Clean threads before applying a threadlocker. Re-
fer to SELF-LOCKING FASTENERS
APPLICATION at the beginning of this manual for
complete procedure.
WARNING
Torque wrench tightening specifications
must be strictly adhered to.
Locking devices (e.g.: locking tabs, elastic
stop nuts, self-locking fasteners, cotter pins,
etc.) must be replaced with new ones.
Hoses, cables or locking ties removed during a
procedure must be reinstalled as per factory stan-
dards.
SYSTEM DESCRIPTION
This vehicle is equipped with two ventilation
boxes. The rear ventilation box is located over
the engine and the front underneath steering
column.
These ventilation boxes allow a good bilge venti-
lation and supply engine with fresh air.
PROCEDURES
REAR VENTILATION BOX
Rear Ventilation Box Removal
1. Open seat.
2. Release all retaining latches.
smr2009-017-010_a
1. Ventilation box
2. Retaining latches
3. Remove the ventilation box.
smr2009-017
Subsection 02 (AIR INTAKE SYSTEM)
Rear Ventilation Box Installation
The installation is the reverse of the removal pro-
cedure. However, pay attention to the following.
Before installing the ventilation box, check the
condition of its seal.
and LOCTITE
If the seal is damaged, replace the ventilation box
as an assembly.
FRONT VENTILATION BOX
Front Ventilation Box Removal
1. Open the front storage cover and remove the
storage basket.
2. Remove screws securing the ventilation box to
fixed deck.
smr2009-017-003_a
1. Front ventilation box
2. Retaining screws
3. Remove the ventilation box.
Front Ventilation Box Installation
The installation is the reverse of the removal pro-
cedure. However, pay attention to the following.
Before installing the ventilation box, check the
condition of its seal.
If the seal is damaged, replace the ventilation box.
Tighten ventilation box screws to 1.2 N•m
(11 lbf•in).
AIR INTAKE DUCT
Air Intake Duct Removal
Remove engine. Refer to
AND INSTALLATION
Remove the suspension base. Refer to
PENSION
Remove air intake duck from vehicle.
Section 02 ENGINE
ENGINE REMOVAL
subsection.
subsection.
iS SUS-
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