Sea-doo GTX 4-TEC Operator's Manual
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Sea-doo GTX 4-TEC Operator's Manual

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  • Page 2 This is a non-exhaustive list of trademarks that are the property of Bombardier Recreational Products Inc. or its affiliates: XP-S mineral injection oil DESS SEA-DOO ® XP-S synthetic 2-stroke oil Sea-Doo LK XP-S 10W-40 4-stroke oil O.P .A.S. ® Rotax Sea-Doo synthetic grease 4-TEC ®...
  • Page 3 Furthermore, in the marine industry, the WARRANTY section in this guide, FRONT is referred to BOW and REAR and/or an authorized Sea-Doo dealer. as STERN. In USA, products are distributed by BRP US Inc. In Canada, products are distributed by Bombardier Recreation- al Products Inc.

  • Page 4: Table Of Contents

    TABLE OF CONTENTS SAFETY INFORMATION INTRODUCTION ..............8 SAFETY CHECK LIST .
  • Page 5 27) Flushing Connector............50 28) Bilge Drain Plugs .
  • Page 6 Shutting Off the Engine ............78 POST-OPERATION CARE.
  • Page 7 WARRANTY ® BRP INTERNATIONAL LIMITED WARRANTY: 2006 SEA-DOO PERSONAL WATERCRAFT..............125 DECLARATION CE OF CONFORMITY .
  • Page 8 _______________________...

  • Page 9: Safety Information

    SAFETY INFORMATION ____________ ____________ SAFETY INFORMATION...

  • Page 10: Introduction

    INTRODUCTION Congratulations, you are now the This safety section is for initial ref- proud owner of a Sea-Doo personal erence and its content is therefore watercraft. You have selected one limited. section It should be read in of the most popular watercraft on conjunction with the rest of this Oper- water.

  • Page 11: Safety Check List

    SAFETY CHECK LIST To fully appreciate the pleasures, en- Boarding in deep water can be strenu- joyment and excitement of boating ous. Practice in chest-deep water be- there are some basic rules that should fore operating or embarking your wa- be observed and followed by any tercraft in deep water.

  • Page 12: Getting Underway

    GETTING UNDERWAY To Wear The operator and passenger(s) must wear a Coast Guard approved Person- al Flotation Device (PFD) that is suit- able for PWC use. An operator and the watercraft’s pas- senger(s) should have ready access to shatterproof glasses should riding conditions or personal preference war- rant.
  • Page 13 ____________ ____________ SAFETY INFORMATION...
  • Page 14 “bucket”, and put severe authorized Sea-Doo dealer. Such re- stresses on the neck or spine. This quired safety items usually include, could result in choking, severe or per- without limitation, a sound signaling manent neck or spine injury, or death.
  • Page 15 To Do Read and understand all warning/cau- tion labels on your Sea-Doo PWC, your Operator’s Guide, all other safe- ty documents, and watch properly your SAFETY VIDEO, before operat- ing. Always keep in mind that the “ “ symbol, the Warning symbol,...

  • Page 16: Operation

    OPERATION Collision Avoidance Safe Riding Do not release throttle when trying to Always keep in mind that as the throt- steer away from objects. You need tle lever is released to idle position, throttle to steer. less directional control is available, and as the engine is off, directional control Always keep a constant lookout for is lost.
  • Page 17 Operator/Passenger Manoeuvrability of the Awareness Watercraft/Towing The watercraft operator has the re- Do not overload the watercraft or take sponsibility to inform passenger(s) of on more passengers than designated safety measures. for the particular watercraft. Over- loading can affect maneuverability, Never turn handlebar while someone stability and performance.
  • Page 18 With wakeboard and/or rack installed, operate with extra caution: never per- form agressive maneuvers including spin-out; never jump waves; use com- mon sense and limit speed. Other- wise, wakeboard could detach or oc- cupants could fall off and get injured against the wakeboard or rack.

  • Page 19: Operating Rules

    OPERATING RULES Operating a watercraft can be com- Meeting Head-On pared with driving unmarked high- Keep right. ways and roads. To prevent collisions or avoid other boaters, a system of operating rules must be followed. It’s not only common sense... it’s the law! Remember these Rules of the Road...

  • Page 20: Waterskiing Signals

    WATERSKIING SIGNALS For your information, here are the most commonly used waterskiing signals. ___________ ___________ SAFETY INFORMATION...

  • Page 21: Location Of The Important Labels

    LOCATION OF THE IMPORTANT LABELS The following labels are on your watercraft. If missing or damaged, they can be replaced free of charge. See an authorized Sea-Doo dealer. Please read the following labels carefully before operating this watercraft. smo2006-002-011_a TYPICAL — GTI MODELS...
  • Page 22 TYPICAL — OTHER MODELS ___________ ___________ SAFETY INFORMATION...
  • Page 23 Label 1 TYPICAL — SOME MODELS ____________ ___________ SAFETY INFORMATION...
  • Page 24 Label 1 (cont'd) TYPICAL — SOME MODELS ___________ ___________ SAFETY INFORMATION...
  • Page 25 Label 1 (cont'd) TYPICAL — SOME MODELS ____________ ___________ SAFETY INFORMATION...
  • Page 26 Label 1 (cont'd) smo2006-002-013 SOME MODELS Label 2 smo2006-002-014_a ___________ ___________ SAFETY INFORMATION...
  • Page 27 Label 3 Label 7 Label 8 TYPICAL Label 4 Label 5 TYPICAL — SOME MODELS Label 9 SOME MODELS Label 10 Label 6 TYPICAL ____________ ___________ SAFETY INFORMATION...
  • Page 28 Label 11 Label 12 TYPICAL Label 13 SOME MODELS Label 14 smo2006-002-016 smo2006-002-015 ___________ ___________ SAFETY INFORMATION...
  • Page 29 Label 15 Label 18 SOME MODELS Label 16 Label 17 SOME MODELS ____________ ___________ SAFETY INFORMATION...
  • Page 30 ___________ ___________ SAFETY INFORMATION...

  • Page 31: Vehicle Information

    VEHICLE INFORMATION _____________________...

  • Page 32: Registration Number Location

    REGISTRATION NUMBER LOCATION All personal watercraft are required by federal law to be registered and legally numbered. Due to space availability for proper display of registration number, refer to follow- ing illustration for location. The registration number should appear on each side of the watercraft.

  • Page 33: Identification Numbers

    IDENTIFICATION NUMBERS The main components of the water- Engine craft (engine and hull) are identified NOTE: Refer to SPECIFICATIONS sec- by different serial numbers. It may tion to find what engine is used on sometimes become necessary to lo- each model. cate these numbers for warranty pur- The Engine Identification Number poses or to trace the watercraft in the...

  • Page 34: Controls/Instruments/Equipments

    CONTROLS/INSTRUMENTS/EQUIPMENTS NOTE: Some components do not apply or are optional on some models. GTI Models smo2006-002-017_a ______________________...
  • Page 35 GTX/RXT Models smo2006-002-018_a TYPICAL _____________________...
  • Page 36 RXP Models ______________________...
  • Page 37 1. Safety Lanyard (engine cut-off 20. Rear Storage Basket cord) 21. Front and Rear (bow/stern) Eye- 2. Handlebar lets 3. Throttle Lever 22. Mooring Cleats 4. Engine Start/Stop Button 23. Footboard 5. Variable Trim System (VTS) Button 24. Boarding Pads 6.

  • Page 38: Controls/Instruments/Equipments Functions

    CONTROLS/INSTRUMENTS/EQUIPMENTS FUNCTIONS 1) Safety Lanyard (engine cut-off cord) The safety lanyard cap should be se- curely snapped onto its post to be fully operational. Pulling the safety lanyard cap from its post stops the engine operation. WARNING While engine can be stopped us- ing the engine start/stop button, good habits recommend that the TYPICAL...

  • Page 39: Handlebar

    Digitally Encoded Security System (DESS) SEA-DOO Rental Key The safety lanyard cap specifically con- With the SEA-DOO Rental Key, the tains an electronic circuit that gives it a watercraft speed is limited to approxi- unique electronic serial number. This mately 70 km/h (45 MPH).

  • Page 40: Throttle Lever

    smo2006-002-001_a 1. Engine start/stop button TYPICAL 5) Variable Trim 1. Adjustment knob System (VTS) Button 3) Throttle Lever (if so equipped) When the throttle lever is pushed, the Located just below engine watercraft accelerates. When fully start/stop button, this button is used released, engine automatically slows to change pump jet nozzle position down to idle speed and watercraft is...

  • Page 41: Shift Lever

    6) Shift Lever A push-pull lever: – forward – neutral – reverse. WARNING Shift lever should only be used when the engine is idling and wa- tercraft is completely stopped. Do not use as a grab handle. TYPICAL 1. Neutral position WARNING Only use reverse at slow speed and for the shortest time possible.

  • Page 42: Information Center Gauge

    English, French or Spanish. See an authorized 2) Tachometer Sea-Doo dealer for unit settings. Tachometer indicates the revolutions per minute (RPM) of the engine. Mul- At start-up, all LCD segments and in-...
  • Page 43 In case of a (12 V LOW/HI) failure, you may call your authorized Sea-Doo dealer and he would be able to assist you to obtain the code de- scriptions to help troubleshooting. – sensor failure (vehicle electronic...

  • Page 44: Glove Box

    8) Glove Box 6) Water Depth Display (if so equipped) A small, convenient storage compart- ment for personal articles. All Except GTI Models Displays the water depth under the GTI Models hull within 0 to 50 meters (0 to 170 For easier access inside glove box, feet).

  • Page 45: Fuel Tank Cap

    WARNING Reading the GPS receiver can dis- tract from the operation of the wa- tercraft, particularly from constant- ly scanning the environment. This could lead to a collision resulting in severe injuries or death. Before reading the GPS receiver, ensure your environment is clear and free from obstacle, and bring the wa- tercraft to a low speed.

  • Page 46: Front Storage Compartment Cover

    To keep spare spark plugs dry and pre- WARNING vent shocks that might break them Always stop the engine before re- of affect their adjustment, store spark fueling. Fuel is flammable and ex- plugs in this holder. plosive under certain conditions. Always work in a well ventilated area.

  • Page 47: Front Storage Compartment Cover Latch

    NOTE: The water will flow to the bilge. Some models may have convenient If there is an important quantity of wa- rubber bands and other useful acces- ter, ensure to drain the bilge prior to sories. using the watercraft. RXP Models The front storage area includes a latch Lift the basket to get access to the to hold an approved fire extinguisher...

  • Page 48: Air Intake Opening

    17) Seat Latch Other Models It is located under the seat extension. Removing the seat allows access to the engine compartment. 14) Air Intake Opening The seat latch is located at the rear end and underneath the seat. This is where air enters to supply the engine and to ventilate the engine compartment.

  • Page 49: Seat Cover (If So Equipped)

    Pull cover tabs each side of seat then remove cover. 1. Latch hole Install seat and properly relatch. 2. Pin To reinstall cover: Engine Compartment Unlatch and pull seat out. Removing the seat gives access to the Position rear of cover in place without engine, electrical and fuel systems.

  • Page 50: Rear Storage Basket (If So Equipped)

    CAUTION: Never use the grab han- dle to tow anything or to lift the wa- tercraft. 20) Rear Storage Basket (if so equipped) A convenient watertight, removable basket to carry personal articles. 1. Storage basket 2. Spare spark plug holder cap 3.

  • Page 51: Mooring Cleats

    Rear (stern) Eyelet All Models Except RXP This eyelet allows a rope with a hook, a closed end or an open end to be attached. TYPICAL 1. Mooring cleats Never mooring CAUTION: cleats to pull or lift the watercraft. 23) Footboard User's feet should rest on the foot- 1.

  • Page 52: Flushing Connector

    TYPICAL 1. Boarding step Pull down the step with your hand and hold until a foot or a knee is put on the ALL MODELS EXCEPT RXP step. RXP MODELS 27) Flushing Connector 1. Flushing connector A convenient connector is provided On some models, an additional flush- to allow easy installation of a garden ing connector is located in engine...

  • Page 53: Bilge Drain Plugs

    TYPICAL 1. Drain plugs 2. Tighten 3. Unscrew Tilt the watercraft slightly to the rear so that the water can completely flow SOME MODELS out of the bilge. 1. Flushing connector It is suggested to drain bilge on a 2. Dust cap ramp.

  • Page 54: Reverse Gate

    WARNING Keep away from intake grate while engine is on. Items such as long hair, loose clothing or personal flotation device straps can become entangled in moving parts result- ing in severe injury or drowning. TYPICAL 1. Jet pump nozzle 30) Reverse Gate When selecting the neutral or reverse position with the shift lever, the re-...

  • Page 55: Battery

    33) Battery All Models Except RXP Battery is located under seat in bilge. Refer to SPECIAL PROCEDURES. TYPICAL 1. Battery RXP Models TYPICAL Fuses are located under basket in front 1. Fuses storage compartment. Refer to SPE- RXP Models CIAL PROCEDURES. Fuses are located under basket in front storage compartment.

  • Page 56: Engine Oil Dipstick

    Models with Sliding Side Vanes When engine RPM is reduced, the side vanes are lowered to assist the steering system. Refer to PRINCI- PLE OF OPERATION in OPERATING INSTRUCTIONS section for the de- scription of the system. All Models WARNING Check handlebar and correspond- ing side vanes operation before starting.

  • Page 57: Cooling System Expansion Tank Cap

    WARNING Certain components in the engine compartment may be very hot. Direct contact may result in skin burn. Remove seat extension and storage basket to expose expansion tank. TYPICAL — ALL MODELS EXCEPT RXP 1. Oil filling cap TYPICAL — ALL MODELS EXCEPT RXP 1.

  • Page 58: Wakeboard Rack (If So Equipped)

    To lift post, unlock by pulling the lock- NOTE: The handles are supplied for ing pin then lift post. Ensure it is prop- the observer to have a grip when erly locked. Lowering the post is the watching. opposite operation. CAUTION: Never use the ski/wake- board post to tow other crafts.
  • Page 59 – When installing a wakeboard on the rack, position wakeboard fin(s) out- ward then secure bungee cords to tightly hold wakeboard. WARNING To avoid possible injuries and cuts from wakeboard's fin(s), always place FIN(S) OUTWARDS. – Tighten the straps by firmly pulling upwards.
  • Page 60 – After installation, pull and push wakeboard to ensure it is tightly secured to rack. CAUTION: The rack is designed to hold one wakeboard. Do not use WARNING to hold more than one wakeboard or to transport ski or any other ob- If wakeboard is not properly se- ject.

  • Page 61: Liquids

    LIQUIDS CAUTION: Scrupulously follow the Recommended Fuel instructions of this section. Failure Naturally-Aspirated Engines to do so may reduce the engine's life and/or performance. Models Use regular unleaded gasoline with Fueling Procedure the following recommended mini- mum octane number. WARNING LOCATION OCTANE NUMBER Follow these safe boating fueling...

  • Page 62: Engine Oil

    fill it would make the engine smoke The XP-S 10W-40 4-stroke oil (P/N 219 and reduce its power. Operating 700 346) sold by authorized Sea-Doo the engine with an improper lev- dealers meets those requirements. el may severely damage engine.
  • Page 63 CAUTION: Failure to flush exhaust cooling system, when engine is out of water, may severely damage en- gine and/or exhaust system. – Warm-up engine then let idle for 30 seconds before stopping. – Stop engine. – Wait at least 30 seconds then pull dipstick out and wipe clean.

  • Page 64: Engine Coolant

    Never mix have a false oil level reading. different brands unless cooling sys- tem is completely flushed and refilled. Refer to an authorized Sea-Doo dealer. Coolant Level WARNING Check coolant level with engine cold. Never add coolant in cool- ing system when engine is hot.
  • Page 65 Properly reinstall and tighten filler cap then reinstall seat extension. NOTE: A cooling system that fre- quently requires coolant is the indica- tion of leaks or engine problems. See an authorized Sea-Doo dealer. Coolant Replacement RXP MODELS Refer to MAINTENANCE section. 1. Expansion tank 2.

  • Page 66: Break-In Period

    BREAK-IN PERIOD CAUTION: Scrupulously follow the instructions of this section. Failure to do so may reduce the engine's life and/or performance. With Sea-Doo watercraft powered by Rotax engines, a break-in period of ® 10 hours is required before continuous operation at full throttle.

  • Page 67: Pre-Operation Checks

    PRE-OPERATION CHECKS WARNING The pre-operation check is very important prior to operating the water- craft. Always check the proper operation of critical controls, safety fea- tures and mechanical components, before starting as listed hereinafter. If not done as specified here, severe injury or death might occur. Bring all safety equipment required by local laws.

  • Page 68: Hull

    Should any leak or gasoline odor Inspect leading edges of the impeller, be present, do not start the engine. if they have nicks or bends, perfor- Refer to an authorized Sea-Doo mance will be greatly reduced. dealer before use. Inspect for any possible coolant leak from ride plate.

  • Page 69: Steering System

    Shifter System WARNING Check reverse gate operation for free When operating the engine while movement. With shift lever in forward the watercraft is out of the water, position, the gate should be in up- the heat exchanger in the ride plate ward position;...

  • Page 70: Safety Lanyard And Engine Start/Stop Button

    NOTE: When water freezes, no dam- Safety Lanyard and age to engine components will occur Engine Start/Stop Button as water expands but it may cause Position shift lever in neutral. Ensure damage by preventing full flow of cool- that both switches operate properly. ing water.

  • Page 71: Operating Instructions

    Should any control or instruction ing in severe injury or drowning. not be fully understood, refer to an authorized Sea-Doo dealer. The shift lever should be in the for- ward position in order for the water- craft to advance.
  • Page 72 TYPICAL TYPICAL 1. Shift lever in reverse position 1. Shift lever in neutral position TYPICAL 1. Reverse gate in downward position TYPICAL NOTE: To obtain maximum efficiency 1. Reverse gate in middle position and control from the reverse, increase engine speed to slightly above idle. To obtain reverse, pull shift lever com- Too much RPM will create water tur- pletely.
  • Page 73 When first using the watercraft, the operator should become familiar with the use of the variable trim system (VTS) at varying speeds and water con- ditions. A mid-range trim is generally used when cruising. Experience alone will dictate the best trim for the condi- tions.
  • Page 74 When the nozzle is directed down- All Models ward, the bow is forced downward and enhances the watercraft turning Steering capabilities. As with any watercraft, speed and operator body position and movement (body English), will deter- mine the degree and sharpness of the watercraft turn.
  • Page 75 The watercraft behaves differently Models with Sliding Side Vanes with a passenger and requires greater (O.P.A.S. System) skill. The passenger should always When engine is running at approxi- grip the seat strap or grab handle. mately 75% or more RPM, the side Reduce speed and avoid sharp turns.

  • Page 76: Boarding The Watercraft

    All Models Boarding the Watercraft General As with any watercraft, boarding should be done carefully and engine should not be running. WARNING Engine should be OFF when boarding the watercraft or when In shallow water, board the watercraft using boarding step. Keep limbs either from the side or the rear.

  • Page 77: Starting

    Grab the grab handle and pull yourself upward until your knee can reach the The passenger then climbs on the wa- boarding platform then grip the seat tercraft while the operator maintains strap. balance by sitting as close as possible to the console.

  • Page 78: Riding

    Release engine start/stop button im- WARNING mediately after engine is started. Certain components in the engine compartment may be very hot. Cold and Warm Engine Direct contact may result in skin Do not depress the throttle lever to burn. Do not touch electrical parts start either a cold or warm engine.

  • Page 79: Rough Water Or Poor Visibility Operation

    Reduce speed to idle. Rough Water or Poor Visibility Operation Shift to neutral, reverse or forward, as required. Avoid operation in these conditions. If you must do so, proceed with caution and prudence using minimum speed. WARNING Directional control reduced Crossing Waves when the throttle is released and/or when engine is off.

  • Page 80: Shutting Off The Engine

    Shutting Off the Engine To keep watercraft directional control, the engine should be running until the watercraft is at idle. To stop engine depress the start/stop button. When stopped, disconnect safety lanyard from the post. It is suggested to release throttle lever first.

  • Page 81: Post-Operation Care

    POST-OPERATION CARE Exhaust Cooling System WARNING Flushing Allow engine to cool before per- forming any maintenance. General Flushing the exhaust cooling system General Care with fresh water is essential to neu- tralize corroding effects of salt or other Remove the watercraft from the wa- chemical products present in water.
  • Page 82 TYPICAL 1. Hose adapter 2. Quick connect adapter (optional, not mandatory) 3. Garden hose Models with a Flushing Connector in Engine Compartment This flushing connector allows flush- ing while watercraft is on a lift or if 1. Flushing connector you prefer to flush from this location. 2.

  • Page 83: Anticorrosion Treatment

    Ensure water flows out of jet pump bilge. while flushing. Otherwise, refer to an authorized Sea-Doo dealer for servic- ing. CAUTION: Never run engine longer than 5 minutes. Drive line seal has no cooling when watercraft is out of water.

  • Page 84: Special Procedures

    See below. continuously sounds, stop engine as soon as possible. When a fault occurs, see an authorized Sea-Doo dealer as soon as possible for Turn off engine as soon as possible. inspection. Check oil level and refill. Restart the engine. If this does not...

  • Page 85: Jet Pump Water Intake And Impeller Cleaning

    Clean the water intake area. If the sys- tem is still clogged, refer to an autho- If system is still blocked, move the wa- rized Sea-Doo dealer for servicing. tercraft out of the water and remove blockage manually. CAUTION: Inspect water intake grate for damage.

  • Page 86: Submerged Watercraft

    Bring the watercraft to be serviced by flotation devices. an authorized Sea-Doo dealer as soon as possible. To return the watercraft upright, en- sure the engine is off and the safety...

  • Page 87: Towing The Watercraft In Water

    Water When disconnecting coil from Special precautions should be taken spark plug, always disconnect coil from main harness first. Never when towing a Sea-Doo watercraft in water. check for engine ignition spark from an open coil and/or spark Maximum...

  • Page 88: Low-Charge Battery Condition

    Low-Charge Battery Condition See an authorized Sea-Doo dealer to have it charged or replaced. WARNING Do not charge or boost the battery while installed on the watercraft.

  • Page 89: Maintenance Information

    MAINTENANCE INFORMATION _____________________...

  • Page 90: Engine Emissions Information

    Dealer's Responsibility haust emissions for marine products. When performing service on all 1999 For more detailed information on this and more recent Sea-Doo watercraft subject, you may contact the follow- that carry an emissions control infor- ing locations: mation label, adjustments must be...

  • Page 91: General

    These watercrafts are de- signed with parts dimensioned in both the metric and the imperial systems. When replacing fasteners, make sure to use only those recommended by BRP. If required, contact your au- thorized Sea-Doo dealer for further servicing information. _____________________...

  • Page 92: Maintenance Chart

    The following maintenance chart gives guidelines for regular watercraft servicing scheduled to be performed by you and/or by an authorized Sea-Doo dealer. The schedule should be adjusted according to operating conditions and use.
  • Page 93 PERIODIC MAINTENANCE CHART FIRST 10 HOURS A: ADJUST 25 HOURS OR 3 MONTHS C: CLEAN 50 HOURS OR 6 MONTHS I: INSPECT L: LUBRICATE 100 HOURS OR 1 YEAR R: REPLACE T: PROCEED WITH TASK 200 HOURS OR 2 YEAR TO BE PERFORMED BY PART/TASK LEGEND...
  • Page 94 PERIODIC MAINTENANCE CHART FIRST 10 HOURS A: ADJUST 25 HOURS OR 3 MONTHS C: CLEAN 50 HOURS OR 6 MONTHS I: INSPECT L: LUBRICATE 100 HOURS OR 1 YEAR R: REPLACE T: PROCEED WITH TASK 200 HOURS OR 2 YEAR TO BE PERFORMED BY PART/TASK LEGEND...
  • Page 95 PERIODIC MAINTENANCE CHART FIRST 10 HOURS A: ADJUST 25 HOURS OR 3 MONTHS C: CLEAN 50 HOURS OR 6 MONTHS I: INSPECT L: LUBRICATE 100 HOURS OR 1 YEAR R: REPLACE T: PROCEED WITH TASK 200 HOURS OR 2 YEAR TO BE PERFORMED BY PART/TASK LEGEND...

  • Page 96: Maintenance

    WARNING Only perform procedures as de- tailed in this guide. It is recom- mended that the assistance of an authorized Sea-Doo dealer be periodically obtained on other components/systems not covered in this guide. Unless otherwise specified, engine must not be run-...

  • Page 97: Throttle Cable Inspection

    Additional Lubrication XP-S LUBE or equivalent will help pre- vent corrosion of metallic parts and maintain proper operation of moving mechanisms. WARNING Do not lubricate the safety lanyard post. Ski/Wakeboard Post (if so equipped) Lubricate ski/wakeboard post through all its length. Pull out then push in sev- TYPICAL 1.

  • Page 98: Engine Oil Change And Oil Filter Replacement

    2. Slight free-play must be present here 1. Approximately 20° when handlebar is pointing straight ahead Engine Oil Change and Oil Refer to an authorized Sea-Doo dealer Filter Replacement if an adjustment is necessary. The oil change and filter replacement...

  • Page 99: Bilge Drain Plugs

    Do not use a higher rated fuse as this can cause severe damage. If a fuse has burnt out, source of malfunction should be determined and corrected before restarting. See an authorized Sea-Doo dealer for servicing. smo2006-002-024_a TYPICAL All Models except RXP 1.
  • Page 100 TYPICAL 1. Fuses RXP Models Open front storage compartment and remove basket to locate MPEM. 1. Fuses ______________________...

  • Page 101: Fuse Identification

    All Models Fuses rating are identified, look beside the fuse holders. Fuse Identification MPEM 3A Bilge pump (optional), beeper, Camshaft position sensor 10A diagnostic connector Spare fuse (accessory), 5A Information center gauge, TOPS sensor Depth sounder (GTX LTD) Cylinder 3 ignition coil 10A Electric starter, fuel pump and injection 2A MPEM...
  • Page 102 Main Fuse Beside MPEM 1. Rubber protector TYPICAL 1. MPEM 2. Main fuse To remove fuse cover, lift tab then pull holder out. Pull fuse out using cover on MPEM as shown above. 1. Rubber protector 2. Spare fuses When finished, reinstall the remaining fuse(s) and reinstall the protector over fuse(s).

  • Page 103: System (If So Equipped)

    Sea-Doo dealer. Cleaning Drive Shaft Corrosion The bilge should be cleaned by an Protection authorized Sea-Doo dealer to remove To give additional protection to drive any fuel/oil/electrolyte deposits and shaft against possible corrosion in salt mildew. water conditions, it is recommended...

  • Page 104: Trailering, Storage And Preseason Preparation

    TRAILERING, STORAGE AND PRESEASON PREPARATION Check the applicable laws and regula- Trailering tions in your area concerning towing a avoid damaging CAUTION: trailer, especially the following rules: O.P .A.S. side vanes, the maximum – brake system trailer wood bunks span includ- –...

  • Page 105: Launching/Loading

    All Models gumming. Follow stabilizer manufac- A Sea-Doo cover can protect the wa- turer's instructions for proper use. tercraft, particularly before driving on CAUTION: Fuel stabilizer should be...
  • Page 106 NOTE: It is recommended to fog the from an open coil and/or spark engine valves with XP-S LUBE. Con- plug in the engine compartment tact your authorized Sea-Doo dealer. as spark may cause fuel vapor to ignite. Battery Contact your authorized Sea-Doo deal- IMPORTANT: Never cut the locking ties of ignition coil connectors.

  • Page 107: Preseason Preparation

    BRP parts or approved equivalents. If any repairs are needed to body or to the hull, contact your authorized Sea-Doo dealer. For paint touch up of mechanical parts use BRP spray paint. Apply a good quality marine wax to the body.

  • Page 108: Preseason Preparation Chart

    Preseason Preparation Chart NOTE: It is highly recommended that an authorized Sea-Doo dealer perform the annual safety inspection and factory campaigns in addition to the preseason preparation all at the same time. TO BE OPERATIONS PERFORMED Lubrication/corrosion protection Operator GENERAL...

  • Page 109: Troubleshooting

    You may be able to solve many of these problems rather quickly, but others may require the skills of a mechanical technician. In such cases, con- sult an authorized Sea-Doo dealer for servicing. NOTE: For the definition of abbreviations used here, refer to ABBREVIATIONS USED IN THIS MANUAL section below.
  • Page 110 15 minutes to SPECIAL PROCEDURES. interval. Engine coolant temperature Refer to an authorized sensor or circuit malfunction. Sea-Doo dealer. Exhaust temperature sensor or circuit malfunction. Engine oil pressure sensor or circuit malfunction. Battery voltage too high or too low MATS sensor malfunction.
  • Page 111 A 2 seconds • Low fuel level. Refill fuel tank. If problem beep every persists, refer to an 5 minutes interval. authorized Sea-Doo dealer. • Fuel tank level sensor or Refer to an authorized circuit malfunction. Sea-Doo dealer. High engine temperature Continuously beeps.
  • Page 112 Refer to an authorized Sea-Doo dealer. Refer to an authorized Seized engine. Sea-Doo dealer. Seized jet pump. Try to clean. Otherwise, refer to an authorized Sea-Doo dealer. Engine turns slowly. Loose battery cable Check/clean/tighten. connections. Discharged or weak battery. Refer to an authorized Sea-Doo dealer.
  • Page 113 Sea-Doo dealer. or faulty connection. Disconnected or faulty fuel Try reconnecting fuel pump pump. connector. Refer to an authorized Sea-Doo dealer. Blown fuse. Check wiring then replace fuse(s). Engine Misfires, Misinjects, Runs Irregularly OTHER POSSIBLE CAUSE REMEDY OBSERVATION Weak spark.
  • Page 114 Engine Smoke OTHER POSSIBLE CAUSE REMEDY OBSERVATION Oil level too high. Refer to an authorized Sea-Doo dealer. Refer to an Internal engine damage. authorized Sea-Doo dealer. Water ingestion, coolant leak or damaged cylinder head gasket Engine Overheats OTHER POSSIBLE CAUSE...
  • Page 115 Engine Lacks Acceleration or Power OTHER POSSIBLE CAUSE REMEDY OBSERVATION Engine oil level too high. Refer to an authorized Sea-Doo dealer. Weak spark. Refer to ENGINE MISFIRES, RUNS IRREGULARLY. The monitoring system put Refer to MONITORING the watercraft in limp home...
  • Page 116 SYSTEM in SPECIAL mode due to a component PROCEDURES. malfunction. Faulty supercharger and/or Refer to an authorized Sea-Doo intercooler (if so equipped) dealer. Models with sliding Clogged filter, square rings Refer to an authorized Sea-Doo vanes: O.P.A.S.
  • Page 117 OTHER POSSIBLE CAUSE REMEDY OBSERVATION Watercraft is more Side vanes do not go up while Refer to an authorized Sea-Doo responsive than watercraft is at speed. dealer. usual while turning. Watercraft pulls on One side vane does not go up Refer to an authorized Sea-Doo one side.

  • Page 118: Specifications

    SPECIFICATIONS VEHICLE GTX 4-TEC SERIES/WAKE/RXT ENGINE BRP-ROTAX 1503, 4 stroke. Single Over Head Type Camshaft (SOHC), liquid cooled Number of cylinder 3 in line 12 valves (4 per cylinder) with hydraulic Number of valve lifters (no adjustment) Displacement 1494 cc (91.2 cu. in)
  • Page 119 VEHICLE GTX 4-TEC SERIES/WAKE/RXT FUEL SYSTEM RECOMMENDED FOR OPTIMUM PERFORMANCE Type Premium unleaded gasoline Minimum Inside North America: 91 (R + M) / 2 octane number Outside North America: 95 RON Fuel MINIMUM ALLOWED Type Regular unleaded gasoline Minimum Inside North America: 87 (R + M) / 2...
  • Page 120 VEHICLE GTX 4-TEC SERIES/WAKE/RXT Base 333 kg (732 lb) Rental 340 kg (747 lb) Sport 340 kg (747 lb) 384 kg (847 lb) Weight 389 kg (857 lb) WAKE 393 kg (867 lb) 397 kg (875 lb) 394 kg (869 lb)
  • Page 121 VEHICLE ENGINE BRP-ROTAX 1503, 4 stroke. Single Over Head Type Camshaft (SOHC), liquid cooled Number of cylinder 3 in line 12 valves (4 per cylinder) with hydraulic Number of valve lifters (no adjustment) Displacement 1494 cc (91.2 cu. in) Mechanically-driven supercharger with Induction type intercooler supplied directly from propulsion unit Bore...
  • Page 122 VEHICLE FUEL SYSTEM RECOMMENDED FOR OPTIMUM PERFORMANCE Type Premium unleaded gasoline Minimum Inside North America: 91 (R + M) / 2 octane number Outside North America: 95 RON Fuel MINIMUM ALLOWED Type Regular unleaded gasoline Minimum Inside North America: 87 (R + M) / 2 octane number Outside North America: 91 RON Rotax EMS (engine management system).
  • Page 123 VEHICLE CAPACITIES 3 L (2.7 U.S. qt) oil change w/filter Engine oil 4.5 L (4.1 U.S. qt) total Cooling system (coolant) 5.5 L (5 U.S. qt) total Fuel tank (including reserve) 60 L (15.9 U.S. gal) Fuel tank reserve 15 L (4 U.S. gal) (from low level signal) (1) Refer to load limit.

  • Page 124: Abbreviations Used In This Manual

    ABBREVIATIONS USED IN THIS MANUAL ABBREVIATION DESCRIPTION American petroleum institute CARB California air resource board DESS Digitally encoded security system Engine control module Electronic control unit Engine management system E.I.N. Engine identification number Environmental protection agency Liquid Crystal Display Light-emitting diode MPEM Multi-purpose electronic module Mile per hour...

  • Page 125: Warranty

    WARRANTY _____________________...
  • Page 126 If your Sea-Doo watercraft requires warranty service, you should take it to any authorized Sea-Doo dealer. Be sure to bring your warranty registration card or other valid proof of the original date of purchase. If a question or problem arises regarding warranty, first contact the service manager or owner of the Sea-Doo dealership.

  • Page 127: Brp International Limited Warranty: 2006 Sea-Doo

    All genuine BRP parts and accessories, installed by an authorized BRP distribu- tor/dealer (as hereinafter defined) at the time of delivery of the Sea-Doo personal watercraft, carry the same warranty as that of the personal watercraft. A GPS receiver may be supplied by BRP as standard equipment on certain 2005 Sea-Doo personal watercraft.
  • Page 128 Warranty coverage only becomes available upon proper registration of the prod- uct by a BRP distributor/dealer. Such limitations are necessary in order to allow BRP to preserve the safety of its products, consumers and the general public. Routine maintenance outlined in the Operator’s Guide must be timely performed in order to maintain warranty coverage.
  • Page 129 7. LIMITATIONS OF LIABILITY THIS WARRANTY IS EXPRESSLY GIVEN AND ACCEPTED IN LIEU OF ANY AND ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING WITHOUT LIMITATION ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PAR- TICULAR PURPOSE. TO THE EXTENT THAT THEY CANNOT BE DISCLAIMED, THE IMPLIED WARRANTIES ARE LIMITED IN DURATION TO THE LIFE OF THE EXPRESS WARRANTY.

  • Page 130: Declaration Ce Of Conformity

    I, the undersigned, hereby declare that the product specified above conforms to the above Directive(s) and Standard(s). Name of signatory: Fernando Garcia Title of signatory on behalf of Bombardier Director –Public and Regulatory – Affairs Recreational Products Inc. (“BRP”): Sea-Doo Sport Boats _____________________...

  • Page 131: Privacy Information

    PRIVACY INFORMATION We wish to inform you that your coordinates will be used for safety and warranty purposes. Sometimes, we also use the coordinates of our clients to inform them about our products and to present them offers. Should you prefer not to receive information on our products, services and offers, please let us know by writing to the address below.
  • Page 132 _____________________...
  • Page 133 STOLEN UNITS: If your personal watercraft is stolen, you should notify BRP or an authorized Sea-Doo dealer. We will ask you to provide your name, address, phone number, the hull identification number of your personal watercraft and the date it was stolen.
  • Page 134 _____________________...
  • Page 135 STOLEN UNITS: If your personal watercraft is stolen, you should notify BRP or an authorized Sea-Doo dealer. We will ask you to provide your name, address, phone number, the hull identification number of your personal watercraft and the date it was stolen.
  • Page 136 _____________________...

This manual is also suitable for:

Gtx 4-wakeGtx 4-rxtGtx 4-gtiGtx 4-rxp

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