Sea-doo GTI 2003 Operator's Manual
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Sea-doo GTI 2003 Operator's Manual

Sea-doo GTI 2003 Operator's Manual

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Summary of Contents for Sea-doo GTI 2003

  • Page 2: Declaration Of Conformity

    2003 PWC Electro Magnetic Compatibility (EMC) Compliance with 93/68 EC Directive. The 2003 Sea-Doo Personal Watercraft do comply with the above men- tioned directive and 89/336 EC directive in order to match the current European requirements on Personal Watercraft (PWC).
  • Page 3 Doin’it on your new SEA-DOO watercraft Congratulations, you are now the proud owner of a SEA-DOO personal watercraft. Whether you are an experienced boater or are new to the sport of boating, we ask you to take the time to view the safety videocassette provided with the watercraft, to read this Operator’s Guide, the Safety Handbook and on-product warning/caution...

  • Page 4: Table Of Contents

    LIST OF DISTRIBUTORS ............. BOMBARDIER LIMITED WARRANTY NORTH AMERICA: SEA-DOO ® WATERCRAFT ............10 † ONLY FOR 2003 SEA-DOO RX™ DI, SEA-DOO GTX SEA-DOO CALIFORNIA GTI (model 5567) AND REGISTERED IN CALIFORNIA ..........13 BOMBARDIER LIMITED WARRANTY INTERNATIONAL: ® SEA-DOO WATERCRAFT ............
  • Page 5 21) Seat Latch ..................22) Seat Extension Latch (if so equipped)..........23) Rear Grab Handle................24) Rear Storage Basket (if so equipped)..........25) Bow and Stern Eyelets ..............26) Mooring Cleats.................. 27) Footboard..................28) Boarding Pads ................... 29) Boarding Platform ................30) Boarding Step (if so equipped)............
  • Page 6 Stopping/Docking ..................Beaching....................Shutting Off the Engine................POST-OPERATION CARE ............65 General Care.................... Additional Care for Foul Water or Salt Water .......... Cooling System Flushing and Engine Internal Lubrication....... Anticorrosion Treatment................SPECIAL PROCEDURES.............. 68 Monitoring System .................. Limp Home Mode ................... Engine Overheating .................

  • Page 7: Foreword

    Because of its ongoing commitment the WARRANTY section in this guide, to product quality and innovation, and/or an authorized SEA-DOO dealer. Bombardier reserves the right at any time to discontinue or change specifica- This guide uses the following safety...

  • Page 8: Safety Measures

    Some rules may be new personal flotation device (PFD) that is to you or covered in the Sea-Doo suitable for personal watercraft. Safety Handbook or Safety Video- Operator and passenger(s) should cassette, others may be common wear protective clothing.
  • Page 9 Do not start or operate the water- Respect no wake zones, the rights craft if someone is seated on the sun of other water users and the environ- deck (if so equipped) or swim plat- ment. As the “skipper” and owner form, or is nearby in the water.

  • Page 10: Maintenance

    Only perform servicing procedures which are detailed in this guide. Fur- ther assistance or information can be obtained from your authorized Sea-Doo dealer. In many instances proper tools and training is required for certain servicing or repair proce- dures. Maintain the watercraft and equip- ment in top condition at all times.

  • Page 11: List Of Distributors

    Fax: (819) 566-3062 www.bombardier.com If your Sea-Doo watercraft requires warranty service, you should take it to any authorized Sea-Doo dealer. Be sure to bring your warranty registration card or other valid proof of the original date of purchase. If a question or problem arises regarding warranty, first contact the service manager or owner of the Sea-Doo dealership.

  • Page 12: Bombardier Limited Warranty North America: Sea-Doo Watercraft

    All genuine BOMBARDIER parts and accessories, installed by an authorized BOMBARDIER dealer (as hereinafter defined) at the time of delivery of the SEA-DOO watercraft, carry the same warranty as that of the watercraft. Use of the product for racing or any other competitive activity, at any point, even by a prior owner, will render this warranty null and void.
  • Page 13 • Damage resulting from removal of parts, improper repairs, service, maintenance, modifi- cations or use of parts not manufactured or approved by BOMBARDIER or resulting from repairs done by a person that is not an authorized servicing BOMBARDIER SEA-DOO dealer;...
  • Page 14 Neither the distributor, any BOMBARDIER dealer nor any other person has been authorized to make any affirmation, representation or warranty regarding the product, other than those contained in this limited warranty, and if made, shall not be enforceable against BOMBARDIER. BOMBARDIER reserves the right to modify this warranty at any time, being understood that such modification will not alter the warranty conditions applicable to the products sold while this warranty is in effect.

  • Page 15: Only For 2003 Sea-Doo Rx™ Di, Sea-Doo Gtx

    (model 5567) AND REGISTERED IN CALIFORNIA CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT Your SEA-DOO watercraft has a special environmental label required by the California Air Resources Board (CARB). The label has 1, 2, or 3 stars. A hangtag, provided with your personal watercraft, describes the meaning of the star rating system.
  • Page 16 BOMBARDIER dealer. Manufacturer’s Limited Warranty Coverage This emission limited warranty covers model year 2003 SEA-DOO RX™ DI, SEA-DOO † DI, SEA-DOO California GTI (model 5567) personal watercraft engine certified and produced by BOMBARDIER for sale in California, that are originally sold in California to a California resident.
  • Page 17 The emission warranty covers damage to other engine components that is caused by the failure of a warranted part. The Bombardier Operator’s Guide provided contains written instructions for the proper maintenance and use of your personal watercraft. All emission warranty parts are warrant- ed by Bombardier for the entire warranty period of the watercraft, unless the part is sched- uled for replacement as required maintenance in the Operator’s Guide.

  • Page 18: Bombardier Limited Warranty International: Sea-Doo Watercraft

    All genuine BOMBARDIER parts and accessories, installed by an authorized BOMBARDIER distributor/dealer (as hereinafter defined) at the time of delivery of the SEA-DOO personal watercraft, carry the same warranty as that of the personal watercraft.
  • Page 19 6. EXCLUSIONS — ARE NOT WARRANTED • Normal wear and tear; • Routine maintenance items, tune ups, adjustments; • Damage caused by failure to provide proper maintenance and/or storage, as described in the Operator’s Guide; • Damage resulting from removal of parts, improper repairs, service, maintenance, modifi- cations or use of parts not manufactured or approved by BOMBARDIER or resulting from repairs done by a person that is not an authorized servicing BOMBARDIER distributor/ dealer;...
  • Page 20 9. CONSUMER ASSISTANCE (a) In the event of a controversy or a dispute in connection with this BOMBARDIER LIMITED WARRANTY, BOMBARDIER suggests that you try to resolve the issue at the distributorship/dealership level. We recommend discussing the issue with the autho- rized dealer’s service manager or owner.

  • Page 21: Registration Number Location

    REGISTRATION NUMBER LOCATION All personal watercraft are required by federal law to be registered and legally numbered. Due to space availability for proper display of registration number, refer to follow- ing illustration for location. The registration number should appear on each side of the watercraft.

  • Page 22: Location Of The Important Labels

    LOCATION OF THE IMPORTANT LABELS The following labels are on your watercraft. If missing or damaged, they can be replaced free of charge. See an authorized Sea-Doo dealer. Please read the following labels carefully before operating this watercraft. GTI, GTI LE and GTI LE RFI Models...
  • Page 23 RX DI Models 6-11 F12L0EO...
  • Page 24 GTX DI Models 3-6-7-11 F18L03P...
  • Page 25 Label 1 F12L0FL ACCORDING TO WATERCRAFT MODEL...
  • Page 26 Label 1 (cont’d) F16L0PL ACCORDING TO WATERCRAFT MODEL...
  • Page 27 Label 2 F00A21Y ACCORDING TO WATERCRAFT MODEL F00L2XY ACCORDING TO WATERCRAFT MODEL Label 5 F00A22Y ACCORDING TO WATERCRAFT MODEL Label 3 F00A23Y Label 6 F02L2D0 Label 4 F00A24Y ACCORDING TO WATERCRAFT MODEL F00L29Y ACCORDING TO WATERCRAFT MODEL F00A25Y ACCORDING TO WATERCRAFT MODEL...
  • Page 28 Label 7 Label 10 F00A26Y SOME MODELS F00L2YY Label 8 SOME MODELS Label 11 F00A27Y F00A28Y Label 9 F00A1AY SOME MODELS...

  • Page 29: Identification Numbers

    IDENTIFICATION NUMBERS The main components of the water- Engine craft (engine and hull) are identified by NOTE: Refer to SPECIFICATIONS sec- different serial numbers. It may some- tion to find what engine is used on each times become necessary to locate model.
  • Page 30 947 DI Engine The Engine Identification Number (E.I.N.) is located on the upper crankcase on MAGNETO side. F06D15Y TYPICAL 1. Engine Identification Number (E.I.N.)

  • Page 31: Controls, Components And Instruments Location

    CONTROLS, COMPONENTS AND INSTRUMENTS LOCATION NOTE: Some components do not apply or are optional on some models. GTI, GTI LE Series 27 20 21 28-29 37-38 F17L11L...
  • Page 32 GTI, GTI LE F17L12L GTI LE RFI F17L13L...
  • Page 33 RX DI Models 37-38 28-29 34-35 31 14 F16L0XL...
  • Page 34 GTX DI Models 27 20 21 18-24 22 28-29 37-38 F18L2XL...
  • Page 35 1. Safety Lanyard 20. Seat Strap 2. Handlebar 21. Seat Latch 3. Throttle Lever 22. Seat Extension Latch 4. Engine Start/Stop Button 23. Rear Grab Handle 5. Variable Trim System (VTS) Button 24. Rear Storage Basket 6. Choke Lever 25. Bow and Stern Eyelets 7.

  • Page 36: Controls, Components And Instruments Functions

    CONTROLS, COMPONENTS AND INSTRUMENTS FUNCTIONS 1) Safety Lanyard WARNING (engine cut-off cord) Should the engine be stopped, wa- The safety lanyard cap should be se- tercraft directional control is lost curely snapped onto its post to be fully (reduced on models with O.P .A.S. operational.

  • Page 37: Handlebar

    The DI models also offers a special 3) Throttle Lever safety lanyard — the SEA-DOO LK When the throttle lever is squeezed, (SEA-DOO Learning Key ) — which the watercraft accelerates. When fully electronically limits the speed of the released, engine automatically slows...

  • Page 38: Variable Trim System (Vts) Button (If So Equipped)

    All Models except GTX DI 6) Choke Lever Carburetor-Equipped Models The choke is provided to supply a rich- er fuel/air mixture when starting a cold engine. Choke lever should be pulled and held to operate. Lever will automatically return F01L63Y to its normal position when released.

  • Page 39: Fuel Gauge/Low Oil Warning Light (If So Equipped)

    From the forward position, pull the le- 8) Fuel Gauge/Low Oil ver to reverse. Push back to go to for- Warning Light ward. Always set in forward when fin- (if so equipped) ished. To find the neutral, set in reverse then push back until the watercraft Analog gauge indicates the amount of stops moving backwards.

  • Page 40: Information Center Gauge/Buttons (If So Equipped)

    11) Information Center Gauge/Buttons (if so equipped) This is a LCD multifunction gauge. Dif- ferent displays and functions can be activated using 2 buttons — MODE and SET — following specific sequenc- es as described below. F00L2BY F00L2CY 1. To change display mode 2.
  • Page 41 Except for low fuel and low oil, which can Not to be used for navigation pur- be corrected by refilling, it is recom- poses. mended to see an authorized SEA-DOO dealer when other messages occur. Tachometer: Indicates the revolutions per minute (RPM) of the engine.
  • Page 42 Display Priorities As a self test, all LCD segments and the LED will turn on for 3 seconds each time the information center is activated (when safety lanyard is installed). When the information center is activat- ed, the last function set will be dis- F00L2B0 played if it was the tachometer, speed- 1.

  • Page 43: Glove Box

    Open the front storage compartment on Di models. Refer to an authorized cover to expose fuel tank cap. SEA-DOO dealer for servicing. All Models 12) Glove Box Refer to the vehicle illustration for fuel A small, convenient storage compart- tank cap location.

  • Page 44: Oil Injection Reservoir Cap

    15) Oil Injection Reservoir Refer to the vehicle illustration for oil injection reservoir cap location. To add injection oil in the reservoir, un- screw the cap counterclockwise. Do not overfill. Reinstall cap and fully tight- en it. WARNING Do not overfill. Reinstall cap and F17L0VY fully tighten.

  • Page 45: Front Storage Compartment Cover Latch

    GTX DI Models CAUTION: If the air intake opening is kept under water, such as turning The front storage area includes a latch constantly in tight circles, water will to hold an approved fire extinguisher get inside bilge, which may cause (sold separately).
  • Page 46 All Models To remove seat, pull the latch lever up- ward and hold. Lift and pull the seat rearward. NOTE: On the 3-up seat models, it is necessary to remove the seat exten- sion first and repeat the same proce- dure to remove the seat.

  • Page 47: Seat Extension Latch (If So Equipped)

    All Models 23) Rear Grab Handle To latch seat, align latch hole with pin Provides a handhold for boarding when then, firmly push downward on rear of needed and a handhold for the passen- the seat. ger or the spotter on 3-up seat mod- els.

  • Page 48: Bow And Stern Eyelets

    Stern Eyelet Some Models This eyelet allows a rope with a hook, a closed end or an open end to be at- tached. F18L0HY 1. Storage basket 2. Spare spark plug holder cap 3. Spark plug holder F07L0YY NOTE: Adjust spare spark plug gap ac- 1.

  • Page 49: Boarding Pads

    Pull down the step with your hand and and refer to POST-OPERATION CARE hold until a foot is put on the step. and look for COOLING SYSTEM FLUSHING or refer to an authorized SEA-DOO dealer for servicing. F18L0JY...

  • Page 50: Flushing Connector (If So Equipped)

    32) Flushing Connector (if so equipped) A convenient connector is provided to allow easy installation of a garden hose to flush the cooling system. F18L14Y TYPICAL 1. Drain plugs 2. Tighten 3. Unscrew Tilt the watercraft slightly to the rear so that the water can completely flow F18L0TY out of the bilge.

  • Page 51: Reverse Gate

    35) Reverse Gate When selecting the neutral or reverse position with the shift lever, the re- verse gate moves up or down to obtain the desired position. F18J04Y 1. Water intake 2. Ride plate F18J05Y TYPICAL 37) Fuses 1. Reverse gate Fuses are located under seat in bilge.

  • Page 52: Fuel And Lubrication

    FUEL AND LUBRICATION CAUTION: Scrupulously follow the WARNING instructions of this section. Failure to do so may reduce the engine’s life Always stop the engine before re- and/or performance. fueling. Fuel is inflammable and explosive under certain condi- Fueling Procedure tions.

  • Page 53: Recommended Oil

    If a high quality bled. Immediately refer to an autho- equivalent were available, it could rized SEA-DOO dealer to have the oil be used. injection system inspected. BOMBARDIER injection oil is a special...

  • Page 54: Break-In Period

    10 hours of operation, the water- avoided, this can cause engine dam- craft be checked by an authorized age during the break-in period. SEA-DOO dealer. This inspection will also provide the opportunity to discuss All Models except DI Models the unanswered questions you may...

  • Page 55: Pre-Operation Checks

    PRE-OPERATION CHECKS WARNING The pre-operation check is very important prior to operating the watercraft. Always check the proper operation of critical controls, safety features and mechanical components, before starting as listed hereinafter. If not done as specified here, severe injury or death might occur. Bring all safety equip- ment required by local laws.

  • Page 56: Hull

    Clean as necessary. If any obstruction can not be removed, refer to an authorized SEA-DOO dealer Fuel Tank and Oil Reservoir for servicing. With the watercraft horizontal, fill the fuel tank to specified level.

  • Page 57: Throttle System

    (if so equipped) to OFF posi- Verify the reverse gate operation tion. Do not operate the watercraft before starting the engine. further, see an authorized SEA-DOO dealer. VTS (Variable Trim System) (if so equipped) Push on arrows on VTS button to check...

  • Page 58: Operating Instructions

    Should any control or in- ing in severe injury or drowning. struction not be fully understood, refer to an authorized SEA-DOO The shift lever should be in the forward dealer. position in order for the watercraft to ad- vance.
  • Page 59 F17J02Y F17L0BZ 1. Reverse gate in downward position 1. Shift lever in neutral position NOTE: To obtain maximum efficiency and control from the reverse, increase engine speed to slightly above idle. Too much RPM will create water tur- bulence and reduce reverse efficiency. In reverse position, turn the handlebar in the same direction that you want to move the rear of the watercraft.
  • Page 60 WARNING Shift lever should only be used when the engine is idling and watercraft is completely stopped. Do not use re- verse to stop the watercraft. Variable Trim System (if so equipped) The variable trim system (VTS) chang- es the angle of the jet pump nozzle to provide the operator with a fast, effec- tive system to compensate for load, thrust, riding position and water condi-...
  • Page 61 Turning the handlebar pivots the jet pump nozzle which controls the water- craft direction. Turning the handlebar to the right will turn the watercraft to the right and inversely. The throttle should be applied to turn the watercraft. WARNING Throttle should be applied and handlebar turned to change the di- rection of the watercraft.

  • Page 62: Boarding The Watercraft

    Models with Off-Power Assisted Steering System (O.P.A.S.) Two side vanes on the rear sides of the hull, turn as the steering is turned to assist the watercraft turning. At first, carefully experiment turning with this system. F17K02Y 1. Side vane in lower position Boarding the Watercraft General As with any watercraft, boarding should...
  • Page 63 Boarding from a Dock or in Boarding in Deep Water Shallow Water Operator Alone When boarding from a dock, slowly Swim to the rear of the watercraft. place one foot on the watercraft foot- board nearest the dock and, at the same time, transfer the body weight to the other side in order to balance the watercraft while holding the handlebar.

  • Page 64: Starting

    Operator with a Passenger WARNING The operator climbs on the watercraft Components inside engine com- the same way as explained previously. partment may be hot. Do not touch In choppy water, the passenger, while electrical parts or jet pump area in the water, may hold the watercraft when engine is running.

  • Page 65: Rough Water Or Poor Visibility Operation

    Carburetor-Equipped Models All Models Cold Engine Riding The choke is provided to supply a richer Slowly accelerate to reach deeper wa- fuel/air mixture when starting a cold en- ter. Do not apply full throttle until the gine. engine is warm. Fully pull the choke lever and hold while starting the engine.

  • Page 66: Stopping/Docking

    Stopping/Docking Beaching The watercraft is slowed by water drag. CAUTION: It is not recommended to The stopping distance will vary depend- run the watercraft to the beach. ing on the watercraft size, weight, Come slowly to the beach and shut off speed, water surface condition, pres- the using the safety lanyard when wa- ence and direction of wind and current.

  • Page 67: Post-Operation Care

    POST-OPERATION CARE Engine lubrication and flushing should WARNING be performed when the watercraft is not expected to be used further the Allow engine to cool before per- same day or when the watercraft is forming any maintenance. stored for any extended time. General Care WARNING Remove the watercraft from the water...
  • Page 68 Flushing 947 DI Engines To flush cooling system, start the en- Spray BOMBARDIER LUBE lubricant gine then immediately open the water or equivalent, through hole of air intake tap. silencer keeping engine at fast idle during one minute. WARNING Components inside engine com- partment may be hot.

  • Page 69: Anticorrosion Treatment

    NOTE: A 1 second beep every second indicates the drowned mode is active. Crank the engine a few turns to distrib- ute the oil on cylinder wall. All Models Apply anti-seize lubricant on spark plug threads then reinstall them. Properly reconnect spark plug cables F01H7DY to spark plugs.

  • Page 70: Special Procedures

    To assist you when using the water- vanced system. If this occurs, see an craft, a system monitors some compo- authorized SEA-DOO dealer as soon as nent of the watercraft and sends audi- possible for inspection. ble signals through a beeper to inform Engine Overheating you of a particular condition.
  • Page 71 CAUTION: Inspect water intake grate engine and causing engine damage. for damage. Refer to an authorized SEA-DOO dealer for repair as neces- GTI, GTI LE Models sary. Rotate the watercraft counterclock- wise (seen from rear) to its left side for...

  • Page 72: Capsized Watercraft

    If it turns viced by an authorized SEA-DOO dealer. over, it will remain capsized. Water-Flooded Engine WARNING...

  • Page 73: Fuel-Flooded Engine

    All Models RFI Models Crank engine several times to allow wa- To prevent fuel to be injected in the en- ter to escape from spark plug openings. gine, proceed as follows. Release throttle lever. Remove safety lanyard from its post. Depress and hold the throttle lever at DI Models full throttle position.

  • Page 74: Out Of Fuel

    Towing the Watercraft in Water F02E04Y All Models GTI, GTI LE MODELS Special precautions should be taken 1. Hose pincher when towing a SEA-DOO watercraft in water. Maximum recommended towing speed is 24 km/h (15 MPH).

  • Page 75: Low-Charge Battery Condition

    Failure to do so will result in damage to the engine. Low-Charge Battery Condition See an authorized SEA-DOO dealer to have it charged or replaced. WARNING F17E07Y Do not charge or boost the battery GTI LE RFI MODELS while installed on the watercraft.

  • Page 76: Maintenance

    Engine Emissions EPA Emission Regulations Information All new 1999 and more recent SEA-DOO Manufacturer’s Responsibility watercraft manufactured by Bombardier Beginning with 1999 model year en- are certified to the EPA as conforming gines, PWC manufacturers of marine...

  • Page 77: Lubrication

    PTO flywheel at grease fitting until PTO flywheel boot begins to expand. Lubrication CAUTION: Immediately stop lubri- Use SEA-DOO synthetic grease or cating as soon as PTO flywheel boot equivalent and lubricate PTO flywheel. begins to expand to prevent damage or slipping.

  • Page 78: Periodic Inspection

    The following maintenance chart gives guidelines for regular watercraft ser- vicing scheduled to be performed by you and/or by an authorized SEA-DOO F01L7UY dealer. The schedule should be adjust- TYPICAL ed according to operating conditions 1.

  • Page 79: Periodic Inspection Chart

    Periodic Inspection Chart DESCRIPTION FREQUENCY I: Inspect, verify, clean, adjust, lubricate, replace if necessary C: Clean L: Lubricate R: Replace ➀ Lubrication/corrosion protection Support and rubber mount Exhaust system fasteners ➄ RAVE valve (if so equipped) ➄ Top end (leak test, piston and ring clearance) ➈...
  • Page 80 DESCRIPTION FREQUENCY I: Inspect, verify, clean, adjust, lubricate, replace if necessary C: Clean L: Lubricate R: Replace Electrical connections condition and fastening (ignition system, electrical box(es), starting system, fuel injectors (RFI and DI models), etc.) MPEM mounting brackets/fasteners Digitally Encoded Security System Monitoring beeper Battery condition and strap(s)/fasteners Steering cable...

  • Page 81: Throttle And Choke Cable Inspection

    It should operate smoothly and return knowledge and experience to have the to its initial position without any hesi- correct mixture supplied to the engine. tation. Refer to an authorized SEA-DOO CAUTION: Serious engine damage dealer if necessary. can occur with improper carburetor Carburetor-Equipped Models adjustment.

  • Page 82: Steering Alignment

    20° when the handle- F01J5BY bar is pointing straight ahead. 1. Push on arrow pointing downward on VTS Refer to an authorized SEA-DOO deal- button er if an adjustment is necessary. 2. No interference 3. Nozzle down...

  • Page 83: Fuses

    If a fuse has burnt out, source of mal- function should be determined and corrected before restarting. See an authorized SEA-DOO dealer for servicing. Fuses can be found on the MPEM. F17H01Y There are other fuses in the rear electri- cal box on all models except RFI.
  • Page 84 Fuses are identified, look above and besides the fuse holder. F18H06Y FUSE IDENTIFICATION 1. Fuse identification F17H05Y 2. Fuse description 1. Battery Fuse identification: The fuses (F) are 2. MPEM identified from 1 to 6. 3. Fuel pump Fuse description: The fuses are de- SPR means spare (fuse).
  • Page 85 All Models GTI, GTI LE and RX DI Models Remove fuse cover from the MPEM. Remove darts retaining tubes then pull out both vent tubes each side of elec- trical box at rear of hull. F06H1SY F12H01Y TYPICAL TYPICAL 1. MPEM 1.

  • Page 86: System (If So Equipped)

    O.P.A.S. System (if so equipped) 2° The O.P.A.S. system operation and condition should be checked by an au- 1° thorized SEA-DOO dealer. General Inspection and Cleaning Inspection Check engine compartment for any dam- F18H1BY age and fuel/oil injection systems for TYPICAL leaks.
  • Page 87 Make sure seat securely latches. Cleaning The bilge should be cleaned by an au- thorized SEA-DOO dealer to remove any fuel/oil/electrolyte deposits and mildew. Occasionally, wash the body with wa- ter and soap (only use mild detergent).

  • Page 88: Trailering, Storage And Pre-Season Preparation

    TRAILERING, STORAGE AND PRE-SEASON PREPARATION Trailering All Models Models with O.P.A.S. System WARNING CAUTION : To avoid damaging Always turn the fuel tank valve (if so O.P.A.S. side vanes, the maximum equipped) to OFF position when trailer wood bunks span including trailering or docking the watercraft.

  • Page 89: Storage

    A SEA-DOO cover can protect the wa- engine. Clean hose and fitting as nec- tercraft, particularly before driving on essary.
  • Page 90 This hose is located at the bottom of RX DI Models the magneto cover beside the engine Disconnect the quick connect fitting. support. Press both tabs and pull fitting. F07E0HY DISCONNECT THIS HOSE F17E0AY TYPICAL GTX DI Models 1. Press tabs here and disconnect hose Water should flow out of the fitting (magneto cooling circuit) and hose (crankcase heat exchanger).
  • Page 91 Cooling System Flushing and Engine Internal Lubrication Lubricant in jet pump reservoir should be drained and reservoir cleaned. Re- Refer to procedure in POST-OPERATION fer to an authorized SEA-DOO dealer CARE. for this operation. Battery Grease lubrication point(s) of propulsion...
  • Page 92 Install hose pinchers at the following may freeze and cause severe engine location: damage. We strongly recommend this operation be performed by an authorized SEA-DOO dealer. CAUTION: Always use ethylene gly- col antifreeze containing corrosion inhibitors specifically recommended for aluminum engines.
  • Page 93 Make sure the fitting is properly con- nected to the magneto cover. F17E01Y TYPICAL — GTI, GTI LE (717 AND 787 RFI ENGINES) 1. Engine water outlet hose Hose Disconnection Some hoses have to be disconnected. Disconnect hoses at the following lo- cation: F17E0AZ 1.
  • Page 94 Insert a funnel into hose and pour an- tifreeze mixed with water in engine un- til the colored solution appears at the cooling system bleed outlet. F15E03Y TYPICAL 1. Hose pincher below T-fitting F07E0LY Pour approximately 300 mL (10 oz) of antifreeze in the water regulator valve 787 RFI Engines supply hose to allow antifreeze flow-...
  • Page 95 F18E0FY GTX DI MODELS 1. Crankcase cooling cover outlet hose F18E05Y GTX DI MODELS 1. Water outlet hose F07E0JY RX DI MODELS 1. Engine cylinder drain hose F12E0AY RX DI MODELS 1. Crankcase cooling cover outlet hose...
  • Page 96 F18E0BY F18E08Y GTX DI MODELS GTX DI MODELS 1. Disconnect this side of the T-fitting 1. Engine cylinder drain hose Temporarily install a short piece of hose Hose Disconnection to replace the one removed. Disconnect water INLET hose at engine Antifreeze between T-fitting and cylinder head fit- Insert a funnel into the temporary hose...
  • Page 97 At this point, install a hose pincher on bleed outlet hose. F07E0NX RX DI MODELS 1. Air compressor water outlet hose F07E0OY RX DI MODELS 1. Bleed outlet hose F18E01Y GTX DI MODELS 1. Air compressor water outlet hose Remove pinchers in this order to allow proper flow of antifreeze.

  • Page 98: Pre-Season Preparation

    If any repairs Pre-Season Preparation are needed to body or to the hull con- tact your authorized SEA-DOO dealer. Use the following chart. For paint touch up to mechanical parts Since technical skills and special tools use Bombardier spray paint.
  • Page 99 Pre-Season Preparation Chart NOTE: It is highly recommended that an authorized SEA-DOO dealer perform the annual safety inspection and factory campaigns in addition to the pre-season prep- aration all at the same time. TO BE OPERATIONS PERFORMED Lubrication/corrosion protection Operator GENERAL Spark plug replacement ➀...

  • Page 100: Troubleshooting

    The following chart is provided to help in diagnosing the probable source of simple troubles. You may be able to solve many of these problems rather quickly, but others may require the skills of a mechanical technician. In such cases, consult an authorized SEA-DOO dealer for servicing. Monitoring Beeper Coded Signals CODED SIGNALS...
  • Page 101 • Burnt fuse on MPEM or in rear Check wiring then replace fuse(s). electrical box: battery, starting system, fuel pump (DI models). • Discharged battery. Refer to an authorized SEA-DOO dealer. • Battery connections, corroded Refer to an authorized SEA-DOO or loose.

  • Page 102: Engine Overheats

    REMEDY • Fouled/defective/worn spark Weak spark. Replace. plugs. • Faulty MPEM. Refer to an authorized SEA-DOO dealer. • Too much oil supplied to engine. Improper oil pump adjustment, refer to an authorized SEA-DOO dealer. • Fuel: Level too low, stale or water- Lean fuel mixture.

  • Page 103: Engine Lacks Acceleration Or Power

    • Water in fuel or injection oil. Siphon and replace. Overheated engine. See engine OVERHEATS. • Clogged injectors Refer to an authorized SEA-DOO (RFI and DI models). dealer. • Low fuel pressure Refer to an authorized SEA-DOO (RFI and DI models).
  • Page 104 O.P.A.S. System Faults OTHER OBSERVATION POSSIBLE CAUSE REMEDY • Side vanes do not go up while Watercraft is more Refer to an authorized SEA-DOO watercraft is at speed. responsive than usual dealer. while turning. • One side vane does not go up...

  • Page 105: Specifications

    SPECIFICATIONS GTI, GTI LE GTI LE RFI MODELS (5567/5597/5598/ (6103/6104) 6101/6102) ENGINE Engine type Rotax ® 717, 2-stroke Rotax ® 787, 2-stroke Induction type Rotary valve Water cooled/water Exhaust system Water cooled/water injected injected with regulator Rotax Adjustable Variable Exhaust valve N.A.
  • Page 106 GTI, GTI LE GTI LE RFI MODELS (5567/5597/5598/ (6103/6104) 6101/6102) FUEL SYSTEM Fuel type Regular unleaded gasoline BN 40i (diaphragm). Carburetor Fuel accelerator pump. N.A. Quantity: 1 Rotax Fuel Injection Fuel injection N.A. (semi direct), single throttle body (56 mm (2.21 in)) PROPULSION Propulsion system Bombardier Formula pump...
  • Page 107 RX DI GTX DI MODELS (6122/6123) (6118/6119) ENGINE Engine type Rotax ® 947, 2-stroke Induction type Reed valve Exhaust system Water cooled/water injected with regulator Exhaust valve Rotax Adjustable Variable Exhaust (RAVE) Type Oil injection Lubrication BOMBARDIER Formula XP-S II Oil type synthetic injection oil Number of cylinders...
  • Page 108 Propulsion system Bombardier Formula pump Jet pump type Axial flow, single stage Transmission Direct drive Reverse system SEA-DOO synthetic polyolester oil Jet pump oil type SAE 75W90 GL5 Minimum required water 90 cm (3 ft) level for jet pump DIMENSIONS ➀...

  • Page 109: Si Metric Information

    SI* METRIC INFORMATION BASE UNITS DESCRIPTION UNIT SYMBOL length..........meter ......... mass ........... kilogram ......force............ newton....... liquid ........... liter ........temperature ........Celsius ....... °C pressure..........kilopascal......torque ..........newton-meter ....N•m land velocity ........kilometer per hour....km/h navigation velocity.......

  • Page 110: Abbreviations Used In This Manual

    ABBREVIATIONS USED IN THIS MANUAL DESCRIPTION Alternate current American petroleum institute CARB California air resource board Direct current Digitally encoded security DESS system Engine management system Electronic control unit E.I.N. Engine identification number Environmental protection agency Horse power Liquid Crystal Display Light-emitting diode Magneto Multi-purpose electronic...

  • Page 111: Change Of Address

    Please provide your name, address, phone number, Hull Identification Number and date it was stolen. Bombardier will provide a list of stolen units to all authorized Sea-Doo dealers on a monthly basis to aid in recovery of such units to their owners.
  • Page 112 CHANGE OF ADDRESS If your address has changed, be sure to fill out and mail the card provided on this page. Such notification is likewise necessary for your own safety even after expiration of the original warranty, since Bombardier will be in a position to contact you if correction to your watercraft becomes necessary.
  • Page 113 Please provide your name, address, phone number, Hull Identification Number and date it was stolen. Bombardier will provide a list of stolen units to all authorized Sea-Doo dealers on a monthly basis to aid in recovery of such units to their owners.
  • Page 114 CHANGE OF ADDRESS If your address has changed, be sure to fill out and mail the card provided on this page. Such notification is likewise necessary for your own safety even after expiration of the original warranty, since Bombardier will be in a position to contact you if correction to your watercraft becomes necessary.
  • Page 115 YEAR MONTH Warranty Expiry Date YEAR MONTH To be completed by the authorized Sea-Doo dealer at the time of the sale. DEALER IMPRINT AREA Please verify with your selling dealer to ensure your SEA-DOO watercraft has been registered with Bombardier.

This manual is also suitable for:

Gti le 2003Rx di 2003Gtx di 2003

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