Fuel Tank - Sea-doo RXT iS 255 2009 Shop Manual

Press new filter on by hand. Ensure it is fully
seated and locked onto the pump reservoir hous-
ing.
Reinstall fuel pump as per procedure in this sub-
section.
FUEL SYSTEM HIGH PRESSURE
Carry out a
LEAK TEST
as described in this subsection.

FUEL TANK

Fuel Tank Inspection
Open front storage compartment cover and re-
move storage bin.
NOTE: Removing dashboard may help to give
some light on the working area.
Remove front ventilation box.
smr2009-031-008_a
1. Ventilation box
Inspect fuel tank retaining straps for wear, cracks
or any other damages. Inspect strap clip anchors
and bolts.
Inspect fuel tank for wear caused by any abnormal
contact or rubbing with other component(s).
Disconnect fuel filler hose from fuel tank.
Inspect fuel tank filler hose for wear, cracks or
other damages.
Visually inspect the inside and outside of the fuel
tank filler necks for crack(s). If crack(s) are found,
replace fuel tank.
With your fingers, feel the inside and outside sur-
faces of fuel tank, especially near the filler neck.
Flex fuel tank necks to ensure there are no hidden
cracks.
smr2009-031
Section 04 FUEL SYSTEM
Subsection 03 (FUEL TANK AND FUEL PUMP)
NOTE: A fuel tank is comprised of 2 components:
the tank and the filler neck. The necks are injec-
tion molded and the tank is then blow molded over
the necks. During the molding process, a small
molding seam may appear on the inner side of the
necks at approximately 4 mm (5/32 in) from the
base of the neck. It is a normal situation to have a
molding seam and it should not be confused with
a crack.
3
F07F06A
1. Tank upper surface area
2. Inspect outer upper surface at filler neck
3. Normal molding seam
4. Inspect upper surface area inside filler neck
5. Base of filler neck
A. Approx. 4 mm (5/32 in)
Install filler hose.
Reinstall removed parts.
Fuel Tank Removal
Release fuel pressure. Refer to
Remove moving deck. Refer to
Remove engine. Refer to
AND INSTALLATION
Remove suspension base. Refer to
SION .
Siphon fuel tank.
Disconnect fuel pump connections.
4
1
5
A
FUEL PUMP
BODY .
ENGINE REMOVAL
.
SUSPEN-
2
.
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