This document is not part of any sales contract between Thermo Fisher Scientific Inc. and a purchaser. This document shall in no way govern or modify any Terms and Conditions of Sale, which Terms and Conditions of Sale shall govern all conflicting information between the two documents. Thermo Scientific Smart2Pure...
Please consult your local sales representative for details. Warranty Thermo Electron LED GmbH warrants the operational safety and functions of the Thermo Scientific Barnstead Ultrapure Water Systems only under the condition that: • The system is installed and operated as per the operation manual. Do not use this product for anything other than its intended use.
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This information is valid for the system that is received. For quick and correct service, please include the following information on all inquiries and replacement parts orders which relate to your system: • the serial number (located on the right side of the system on the nameplate) • the catalog number Thermo Scientific Smart2Pure...
Preface Standards and directives The Thermo Scientific Barnstead Ultrapure Water Systems complies with the following standards and directives: • Low Voltage Directive 2014/35/EC • EMC Directive 2014/30/EU • ASTM D1193-6 • RoHs 2011/65/EU Additionally, the ultrapure water system is in compliance with many other international standards, regulations and directives not listed here.
Content • “Examination on receipt” page 5 • “Complaints” page 5 • “Packaging for return shipment” page 5 Do not pull the plastic foil over your head. Risk of suffocation. Use the plastic foil only for packaging. Thermo Scientific Smart2Pure...
Ultrapure water systems are carefully inspected and packed prior to shipping, but damage could still possibly occur during transport. Lifting and carrying the Thermo Scientific Barnstead Smart2Pure ultrapure water system, e.g. to the installation location, should be carried out by two people.
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• Prior to send back a operated device, empty the water and dry the system and take out the cartridges. • pack the ultrapure cartridges into a bubble wrap and/or packaging foam and take it with in into the package of the Smart2Pure ultrapure water system. Thermo Scientific Smart2Pure...
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Transport and packaging Smart2Pure Thermo Scientific...
Safety Precautions Observe these safety precautions for your own safety! The Thermo Scientific Barnstead Ultrapure Water Systems are modern water purification system intended solely for the treatment of potable water. The water it produces is not fit for drinking. Work may only be performed on the system electronics when the system has been switched off and when ESD protection is in place.
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• The surface or wall on which the system is to be installed or mounted must have an adequate load-carrying capacity (check the capacity and stability of the wall). The dry weight of the system is given under 'Dimensions and weight Smart2Pure 3/6' page 18 'Dimensions and weight...
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• Do not use any oxidative cleaning agents for cleaning the system. These can damage the system. • Proceed as follows when the system has a defect: • Switch the system off and unplug the system from power outlet. • Shut off the feedwater supply. • Contact your local service organization. Thermo Scientific Smart2Pure...
Extend of delivery Extend of delivery Smart2Pure 3/6 The following items are included with the Smart2Pure 3/6 pure water system: 1x Smart2Pure 3/6 ultrapure water system: Item No.: 5012xxxx 1 x Ultrapure cartridge Item No.: 09.1020 1x RO/pretreatment cartridge for a 3 l/h system Item No.: 09.2003...
Smart2pure 12 Standard 50129889 Smart2pure 12 UF 50129890 Smart2pure 12 UV 50129845 Smart2pure 12 UV/UF Available storage tanks for Smart2Pure 12 systems Item No.: System Capacity 06.5040 Pure water tank 30 liter 06.5070 Pure water tank 60 liter Thermo Scientific Smart2Pure...
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Extend of delivery Smart2Pure Thermo Scientific...
The system allows the purification of water into the water categories mentioned in the standards of ASTM 11.01 and ASTM 11.02. The Thermo Scientific Barnstead Ultrapure Water System are designed to be installed and use in the following application areas: •...
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Intended Use of the device Smart2Pure Thermo Scientific...
0.067-1.0 Resistance (reference temperature +25°C) M ·cm 15-10 15-10 15-10 15-10 Retention rate for bacteria and particles Tank capacity Smart2Pure 3/6 Liter External tank capacity Smart2Pure 12 Liter up to 60 up to 60 up to 60 up to 60...
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Permeate and concentrate performance for Smart2Pure Permeate Concentrate System All Smart2Pure 3 All Smart2Pure 6 All Smart2Pure 12 Dimensions and weight Smart2Pure 3/6 Height 545 mm / 21.46 inch Width 305 mm / 12.01 inch Depth 400 mm / 15.75 inch Base area 277 x 372 mm /10.91 x 14.65 inch...
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305 mm / 12.01 inch Depth 300 mm / 11.81 inch Base area 277 x 372 mm /10.91 x 14.65 inch Weight including ultrapure cartridge and 28 kg / 61.74 lbs RO/pretreatment cartridge 305 (12.01) 300 (11.81) Thermo Scientific Smart2Pure...
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Tube 1/4“ outer diameter Tank Flow tubing (only Smart2Pure 12) Tube 1/4“ outer diameter Tank back flow tubing (only Smart2Pure 12) Tank overflow tubing (only Smart2Pure 3/6) Tube 1/4“ outer diameter Dispenser back flow tubing Tube 1/4“ outer diameter Dispenser flow tubing Tube jumper Tube 1/4“...
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Space on left and right from the side of the system at least 300 mm / 11.81 inch Space to the back of the system at least 200 mm / 7.87 inch Top space at least 400 mm /15.75 inch Space to front of system Free accessibility Thermo Scientific Smart2Pure...
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60364-4-443) Note: The rated level of transient overvoltage is the withstand impulse voltage acc. to overvoltage category II of IEC 60364-4-443. Ventilation requirements no special requirements no special requirements Degree of pollution Airborne sound emission Sound pressure level 49 db(A) Smart2Pure Thermo Scientific...
When no floor drain is available, install a water watcher to protect against water damage (available only for Europe). • A check valve is recommended in the feedwater line to prevent back flow of feedwater from the water system. Thermo Scientific Smart2Pure...
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• Ample working space must be provided around the system for easy and pleasant replacement of wear and replacement parts and for ease of operation (see 'Accessibility to Smart2Pure systems and pure water tank' page 21). • Easy access for operation and control of the system. Smart2Pure Thermo Scientific...
Installation Content • “Connections of the Smart2Pure 3/6 system” page 26 • “Connections of the Smart2Pure 12 system” page 28 • “Connections of the pure water tank Smart2Pure 12” page 30 • “Bring your Smart2Pure system into operation” page 31 •...
Installation Connections of the Smart2Pure 3/6 system Smart2Pure Thermo Scientific...
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12. 1/4 thread connector for sterile vent filter When you are remove the tube jumper between Pos. 4 and Pos. 5, you have the possibility to connect additionally the accessory hand dispenser, Item No.: 50138221(purchased separately). This hand dispenser comes with an installation guide. Thermo Scientific Smart2Pure...
Installation Connections of the Smart2Pure 12 system Connections of the Smart2Pure 12 system Smart2Pure Thermo Scientific...
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12. Quick connectors for ultrapure cartridge When you remove the tube jumper between Pos. 6 and Pos. 7, you have the possibility to connect additionally the accessory hand dispenser, Item No.: 50138221(purchased separately). This hand dispenser comes with an installation guide. Thermo Scientific Smart2Pure...
30L pure water tank 13. Tank flow connector for outer diameter 1/4“ tube 14. Tank back flow connector for outer diameter 1/4“ tube 15. Level control connector 16. Connector for optional sterile overflow 17. Connector for optional sterile vent filter Smart2Pure Thermo Scientific...
Ultrapure The quick connectors are attached to the system in such cartridge a manner so as to prevent installing the ultrapure cartridge incorrectly. Thermo Scientific Smart2Pure...
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1/4“ tube to the feedwater connection of the Smart2Pure panel. b. After this screw in the R3/4“ union nut with the 1/4“ tube Fitting Outer diameter dirt screen onto the feedwater tap. Feedwater connection Smart2pure 3/6 Feedwater connection Smart2pure 12 Smart2Pure Thermo Scientific...
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1/4“ tubing to the concentrate and a second one to the tank overflow outlet. (see “Connections of the Smart2Pure 3/6 system” page b. Route both AD 1/4“ tubes with a free gravity fall to the drain. (see “Illustration of drain”...
Plug in the AD 1/4“ tube to connect the tank flow connector on the pure water tank to the tank flow Tank flow Tank flow connector on the Smart2Pure 12 panel. connection tank connection Smart2pure 12 Smart2Pure Thermo Scientific...
If a standard drain siphon is in place, the ends of the tubes must be located at least 20 mm/ 0.75 inch above the Minimum distance drain. Attach the tubes in such a manner that they remain 20 mm/0.75 inch in their position. Drain Thermo Scientific Smart2Pure...
60L pure water tank” page 20). • Lifting and carried out only the 30L or 60L tank by two person. • Do not lift up the 30L or 60L tank with full water capacity. Risk of ergonomic postural deformities. Smart2Pure Thermo Scientific...
Place the 30L pure water tank onto the mounted wall holder bottom part with two people and then screw in the four supplied M8 hexagon nuts onto the threaded bolts from the wall holder bottom part. (see pictures next side) Thermo Scientific Smart2Pure...
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Installation Connections of the Smart2Pure 12 system Openings for screw on the hexagon nuts onto the wall holder bottom part. Threaded bolts Hexagon nuts Wall holder Wall holder bottom part bottom part Threaded bolts Smart2Pure Thermo Scientific...
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Screws Wall holder upper part After mounting the complete wall holder connect the tubing and level control cable as described at chapter “Connecting an external tank to the Smart2Pure 12 system” page Thermo Scientific Smart2Pure...
Then use a 8 mm or 0.31 inch twist drill to make the holes and put in the six S8 plugs which are supplied with the wall holder. Mark up here the position for bore- holes Wall Smart2Pure Thermo Scientific...
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Phillips screw driver. Screws Wall Place the 60L pure water tank with two people on the wall holder and repeat the steps 4, 5 and 6 in section “Attaching wall holder for 30L pure water tank” page Thermo Scientific Smart2Pure...
Installation Connections of the Smart2Pure 12 system Wall mounting You can also mount your Smart2Pure 3/6 or Smart2Pure 12 system on the wall. To do this, use the wall-mounting fixture included in the accessories (purchased separately Item No.: 09.2212). Before you begin mounting the system on the wall...
Universal holder Universal foil Universal adapter Mains adapter Attach universal adapter to a smooth wall surface with Universal adapter Wall surface supplied screws or with glue (not provided). Thermo Scientific Smart2Pure...
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Power cable Now, connect the power supply unit to the 'Power supply' connection on the right side of the Smart2Pure 3/6 or Smart2Pure 12 system. Next plug the power supply to a grounded 100 - 240V, 50/60 Hz power outlet.
Outer dia- 1/4“ tubes beginning from the t-adapter for the ball meter 1/4“ valve by yourself. tube Closed position off ball valve Outer dia- meter 1/4“ Ball valve tube Switch the system on. (Connect main power supply) Thermo Scientific Smart2Pure...
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Installation Connections of the Smart2Pure 12 system Smart2Pure Thermo Scientific...
ASTM Type 2 system port Pure water ASTM Type 1 system Pure water Storage reservoir: Internal for 3 and 6L/h versions. dispenser External for 12L/h versions with 0.2 μm Ultrapure water filter Purification flow Recirculation flow Waste water Thermo Scientific Smart2Pure...
2 to ensure the constant quality of pure water ASTM Type II. A level switch monitors the water level inside the tank. ASTM Type II water can be dispensed from the side outlets of internal tank from the connection panel or from the front valve of the external tank. Thermo Scientific Smart2Pure...
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How the Smart2Pure system functions Smart2Pure Thermo Scientific...
Initial start up Contents • “Putting the system into operation” page 52 • “Dispensing water from the dispensing valve” page 54 • “Venting the 0.2 μm final filter” page 54 Thermo Scientific Smart2Pure...
7“Installation” page 25 or shown in the bottom diagram. Connections Connections Smart2Pure 3/6 Smart2Pure 12 1. Concentrate connector for outer diameter 1/4“ tube 2. Feedwater connector for outer diameter 1/4“ tube 3. Tank overflow connector for outer diameter 1/4“ tube 4.
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5 minutes. After the brief self test the system begins to produce pure and ultrapure water. • If the tank content of the Smart2Pure 3/6 system is empty it is possible that air is coming from the tank into the ultrafilter (only systems with ultrafilter). Thereby you can not dispense water from the sampling tap on the system.
0.2 μm final filter, open the white knurled screw. 0.2 μm final filter Knurled screw Do not close the knurled screw until pure water runs out of the opening at the knurled screw continuously. Rinse about 500 ml of water through the final filter. Smart2Pure Thermo Scientific...
D = Menu button: switches the Menu to the next submenu. E = Down button: decreases adjustable values. F = up/Quit button: increases adjustable values, quits acoustic alarms. G = Enter button: confirms changes, allows to adjust the cursor. Thermo Scientific Smart2Pure...
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Operating Elements Smart2Pure Thermo Scientific...
μS/cm °C M ·cm Use the “up/Quit“ and “down“ button to choose the resistance value for measuring Display shows mode (μS/cm or M ·cm) and than choose the mono measurement mode “c“ or dual measurement mode “ct“. Smart2Pure Thermo Scientific...
With the “Enter“ Display shows button you switch to the next digit. After finishing adjustment press “Enter“ to confirm the value. 0.10 Display shows 0.10 Press the “Menu“ button twice to return to the operating mode. Thermo Scientific Smart2Pure...
With the “Enter“ Display shows button you switch to the next digit. After finishing adjustment press “Enter“ to confirm the value. 35°C Display shows 35°C Press the „“Menu“ button once to return to the operating mode. Smart2Pure Thermo Scientific...
Automatically the conductivity is scaled to three significant places. Output is made 1x per hour. When the system is in operation mode , a press on the „“down“ button triggers a measured value output at the serial interface. Print out example: 18.2 M ·cm, 23.4°C Thermo Scientific Smart2Pure...
System control Potential-free contact The system is equipped on the systems panel with a potential free contact for control external equipment. The maximum connected load is 30V, 2A The Pin assignment of the 5 pin socket is: Smart2Pure Thermo Scientific...
Or when the ultrapure cartridge has cartridge 09.2006 shorter life time than excepted. 09.2012 Please note that the lifetime of the wear parts is a direct function of the quality of the feedwater and the daily volume of water that is used. Smart2Pure Thermo Scientific...
When you hear an audible click you can be sure that the quick connectors have been inserted correctly. The quick-connectors are attached to the system in such a ultrapure manner so it is to prevent any confusion (switching). cartridge Thermo Scientific Smart2Pure...
Press on the three quick connectors on the cover of the Quick RO/pretreatment cartridge and remove the used connectors cartridge from the system. RO/pretreat- ment cartridge Locate the new RO/pretreatment cartridge and insert the cartridge into the system. Smart2Pure Thermo Scientific...
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The quick connectors are attached to the system in such ment cartridge a manner so as to prevent any confusion switching. Replace the cover over the RO/pretreatment cartridge and switch the system on (connect main power supply). Thermo Scientific Smart2Pure...
• Depending on the version of your Smart2Pure system (with internal 5L tank Smart2Pure 3/6 or Smart2Pure 12 with external tank), a complete cleaning will take between 1 to 5 hours. Required for cleaning is a cleaning adapter (item no: 50133431).
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There is no need to worry should you notice a chlorine smell during the entire cleaning process, as there is no risk of the limit for chlorine gas in closed rooms being exceeded. Let the Smart2Pure system run for 1 hour. Thermo Scientific Smart2Pure...
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(see "Replacing the ultrapure cartridge" page d. Switch the system on (connect the main power Dispensing valve external tank supply) and drain the first 10 L through the dispensing valve. Quick connectors Adapter for cleaning Smart2Pure Thermo Scientific...
Ensure that the white O-rings on the 1/4“ inch tubes are not lost in the process. You will need these again for Fitting re-attaching the tube. Measuring cell Ultrafilter Threaded connection fitting Thermo Scientific Smart2Pure...
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UV assembly into place (see Step 2c). Mounting a. Replace the cover on the system, open the bracket feedwater tap and switch the system on (connect main power supply). Dispense the first 5 L of Ultra-filter water. UV lamp Smart2Pure Thermo Scientific...
UV lamp out by about 1cm while still plugged in. a. Carefully unplug the plug for the UV lamp. b. Now, carefully pull the UV lamp up while turning it UV-lamp slightly in a clockwise direction at the same time. lamp casing Smart2Pure Thermo Scientific...
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You can then re-attach the plug to the UV lamp and retighten the UV assembly on the mounting plate using the two retaining brackets and the two screws that you removed previously. UV lamp lamp casing lamp UV lamp casing Thermo Scientific Smart2Pure...
(see "Replacing the 0.2 μm final clogged. In this case, read the description in section filter" page 76). "Trouble shooting" page 79, or replace the 0.2 μm final filter with a new one. Smart2Pure Thermo Scientific...
Only specially trained personal can take the system out of operation and dispose it properly. If you have a used or broken UV-lamp, contact your local Thermo Scientific service organization or waste disposal company.
• Wait until the tank is again of empty tank filled and a rinse is triggered Control panel non responsive • Microprocessor locked up • Unplug the mains plug for 5 seconds. • PCB error • Contact the Thermo Fisher Scientific service department Thermo Scientific Smart2Pure...
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'Red LED in second line is light ductivity measuring cell nection up “Status Sens.“ • Measuring cell defect • Contact Thermo Scientific for replacing Error message: • Interruption in cable to con- • Check the cable and plug con- Red LED in second line is light...
Please note that the use of spare parts, accessories or wear parts from other manufacturers will nullify the warranty for this unit. Contents • “Replacement parts Smart 2Pure 3/6” page 82 • “Replacement parts Smart2Pure 12” page 84 • “Replacement parts pure water tank for Smart2Pure 12” page 86 Thermo Scientific Smart2Pure...
Replacement parts Replacement parts Smart 2Pure 3/6 Smart2Pure Thermo Scientific...
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Replacement parts Pos. Designation Article number Ultra pure water tank 17.0136 RO/pretreatment cartridge with activated carbon and 09.2003 for Smart2Pure 3 09.2006 RO/pretreatment cartridge with activated carbon and for Smart2Pure 6 Ultrapure cartridge 09.1020 Final 0.2 micron filter 09.1003 Sterile vent filter 22.0091...
Pos. Designation Article number Dispensing valve 14.0250 Pure water tank 30 liters 18.0114 Pure water tank 60 liters 18.0115 Float switch 50133991 Sterile tank overflow (option) 50148041 Replacement UV-lamp (option) 09.5002 Sterile vent air filter (option) 06.5003 Smart2Pure Thermo Scientific...
Last change water volume Last of ultrapure Last check of concentrate flow Signature flow cleaning cartridge [l/h] The following points must be observed in order to ensure the quality of the system. 1x / Weekly, enter measured values. Thermo Scientific Smart2Pure...
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Maintenance record Smart2Pure Thermo Scientific...
Contact information Thermo Fisher Scientific Contact address for service: Overview of Thermo Scientific international sales organization Postal address in USA: Thermo Scientific 275 Aiken Road Asheville, NC 28804 Inquiries from USA/Canada Sales: +1 866 984 3766 Service: +1 800 438 4851...
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2015 Thermo Fisher Scientific Inc. All rights reserved. All trademarks are the property of Thermo Fisher Scientific Inc. and its subsidiaries. Specifications, terms and pricing are subject to change. Not all products are available in all countries. Please consult your local sales representative for details. Smart2Pure Thermo Scientific...
34 Connections of the pure water tank Smart2Pure 12 30 Connections of the Smart2Pure 12 system 28 Legal Information ii Connections of the Smart2Pure 3/6 system 26 Consumables 87 Contact information Thermo Fisher Scientific 93 Maintenance 63 Maintenance Intervals 64...
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Index: R Permeate and concentrate performance for Smart2Pure Venting the sterile filter 53 Preface i Product water quality ASTM Type I (on dispensing valve) 17 Product water quality ASTM Type II (tank quality) 17 Wall mounting 42 Putting system into operation 52 Warranty ii Waste disposal 77 Water connections 20...