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Summary of Contents for Thermo Scientific EASYpure II 1286 Series
- Page 1 EASYpure ® Water Purification System Series 1286, 1302, 1303, 1304 Operating Manual and Parts List LT1304X1 (7007135) Rev. 2 Visit us online to register your warranty www.thermoscientific.com/warranty...
- Page 2 MANUAL NUMBER LT1304X1 (7007135) 27751/SI-11045 11/2/12 Updated pressure range in Specifications (pg 3-1) from 100 to 20 psig 26846 1/28/11 Corrected P/N PM741X1A to PM1286X1 on pg 10-2 5/26/10 Transfer to Marietta (was LT1304X1 12/8/09) ECR/ECN DATE DESCRIPTION Thermo Scientific EASYpure® II...
- Page 3 Thermo Fisher Scientific makes no representations or warranties with respect to this manual. In no event shall Thermo be held liable for any damages, direct or incidental, arising out of or related to the use of this manual. ©2010 Thermo Fisher Scientific. All rights reserved. EASYpure® II Thermo Scientific...
- Page 4 Always use the proper protective equipment (clothing, gloves, goggles, etc.) 4 Always dissipate extreme cold or heat and wear protective clothing. 4 Always follow good hygiene practices. 4 Each individual is responsible for his or her own safety. Thermo Scientific EASYpure® II...
- Page 5 We can also provide you with a quotation on our Extended Warranty for your Thermo Scientific products. Whatever Thermo Scientific products you need or use, we will be happy to discuss your applications. If you are experiencing technical problems, working together, we will help you locate the problem and, chances are, correct it yourself...over the telephone without a service...
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Page 6: Table Of Contents
Power Connections ........6-11 Thermo Scientific... - Page 7 Technical Information ........11-1 Water Process Flow Diagrams Wiring Diagrams EASYpure® II Thermo Scientific...
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Page 8: Safety Information
Safety Information Section 1 Your Thermo Scientific EASYpure® II has been designed with function, reliability, and safety in mind. It is the user’s responsibility to install it in conformance with local electrical codes. For safe operation, pay attention to Notes, Cautions, and Warnings throughout the manual. - Page 9 8. Depressurize system prior to opening cartridge access door or removing top cover. 9. This unit may be equipped with an ultraviolet lamp. Ultraviolet radiation is harmful to the eyes and skin. Do not observe the lamp directly. 10. Refer servicing to qualified personnel. EASYpure® II Thermo Scientific...
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Page 10: Introduction
Introduction Section 2 The Thermo Scientific EASYpure II water purification system provides reagent grade water that exceeds ASTM, Type I, CAP and CLSI Type I standards. Water resistivity is continuously sensed by a resistivity cell and displayed on a digital display. -
Page 12: General Specifications
Flow Rate ..> 0.26 gpm (1.0 lpm) at positive pressure. Feedwater Connections Feedwater source: to connect 1/4” NPT fitting with 10’ of 3/8” O.D. tubing provided Atmospherically vented drain: 1/4” O.D. x 6’ long tubing provided. Thermo Scientific EASYpure® II... - Page 13 Per the provisions of the Electromagnetic Compatibility Directive 89/336/EEC, as amended by 92/31/EEC and 93/68/EEC, and per the provisions of the Low Voltage Directive 73/23/EEC, as amended by 93/68/EEC. Copies of the Declaration of Conformity are available upon request. EASYpure® II Thermo Scientific...
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Page 14: Unpacking
) For Models D7411 and D8611 only: Ultrafilter (FL1192X1). Figure 3. Power Code with g) Tube removal tool (AYX23), fuses shown in Figure 4-4. h) Wall bracket (BC1190X2). i) Operation manual (LT1304X1). j) Cleaning syringe (CMX25). Figure 4. Tube Removal Tool Thermo Scientific EASYpure® II... -
Page 16: Locating The Unit
Locating the Unit Section 5 Bench Mounting Place the Thermo Scientific Easypure II on a flat, level bench top that is accessible to electricity and an atmospherically vented drain, noting the Clearance Requirements in the General Specifications Section. Wall Mounting For models with UV or UF complete UV, UF and cartridge pack installation (as described in Installation section) before wall mounting. - Page 17 8. Replace the locking screws. Note If using a reservoir as feed to the EasyPure II, it is important that the storage reservoir outlet be at the same level or higher than the inlet of the Easypure II system. EASYpure® II Thermo Scientific...
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Page 18: Installation
6. Connect the UV lamp to the receptacle in the black plastic cover. Slide the lamp completely into the chamber and replace the black plastic cover on the UV Chamber. Black Plastic Cover Receptacle UV Lamp UV Chamber Figure 6-1. UV Lamp Installation Thermo Scientific EASYpure® II... -
Page 19: Ultrafilter Installation
8. Secure the ultrafilter with the Bottom cap in place strap. Side ports will be facing the back of the unit. Note The ultrafilter comes Figure 6-2. Ultrafilter Assembly complete with fittings installed. EASYpure® II Thermo Scientific... -
Page 20: Cartridge Installation
The two flanges on the upper end cap should be able to slide down on each side of the keyway wall. 5. Lower the cartridge and insert the lower end cap into the lower socket until it is firmly seated. Thermo Scientific EASYpure® II... - Page 21 High Purity cartridge in position number 3. 7. Close and latch cartridge access door. Flanges O-rings O-rings Figure 6-4. Cartridge Assembly Keyway wall Draw-off Valve Lever Upper end cap Pretreatment Position 2 Position 3 Lower end cap Figure 6-5. Cartridge Installation EASYpure® II Thermo Scientific...
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Page 22: Remote Dispenser (Optional Part #D11981)
Remove and discard fittings on the end of the dispenser tubes. Tube removal tool supplied with Bulkhead 1 dispenser Bulkhead 2 Fittings to be removed and discarded Figure 6-6. Tube Connections Thermo Scientific EASYpure® II... -
Page 23: Water Connection Details
3. Mount dispenser onto bracket as shown. Water Connection The EasyPure II uses two Figure 6-7. Wall Bracket Mounting types of tubing connections; Details Push-to-connect and quick disconnect. Caution Ensure therre are no kinks to restrict water flow. EASYpure® II Thermo Scientific... -
Page 24: Push-To-Connect Fitting Tubing Removal
PLACE REMOVAL TOOL UP AGAINST COLLET AND PUSH FORWARD WHILE SIMULTANEOUSLY PULLING THE TUBE TUBE REMOVAL TOOL BACK TYPICAL FITTING COLLET TUBING PULL TUBING Figure 6-9. Tubing Removal Thermo Scientific EASYpure® II... -
Page 25: Tubing Adapter Fittings
Be careful not to push the backup ring or grab ring further back on the tubing when installing the o-ring. 6. Install the hex nut on the adapter and hand tighten. Warning To avoid electrical shock, always disconnect from power supply before maintenance and servicing. Refer servicing to qualified personnel. EASYpure® II Thermo Scientific... -
Page 26: Quick Disconnect Fittings
Water Service Warning Ensure there are no kinks in the tubing that could restrict water flow. Connections Atmospheric Drain When the EASYpure II flushes its membrane, the water used is sent to drain through this connection. Thermo Scientific EASYpure® II... -
Page 27: Feedwater
2. Install the tubing adapter into your incoming water line. A customer- supplied shut-off valve is recommended to be installed in your feed water line. Note Do not connect the feedwater to your EASYpure II until told to do so (during Air Purge procedure). 6-10 EASYpure® II Thermo Scientific... -
Page 28: Air Purge
6. When air is purged and a steady stream of water is flowing from the opened valve, close the valve. 7. Press the FLUSH switch on the control panel twice to begin an extended flush to drain. Thermo Scientific EASYpure® II 6-11... - Page 29 EASYpure II. Caution Do not allow EASYpure II to operate unless water is available to unit. Note Refer to the Controls and Normal Operation sections to familiarize yourself with the controls of the unit. 6-12 EASYpure® II Thermo Scientific...
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Page 30: Controls And Normal Operation
Note When the unit is first put in the Run Mode, the display will show 10.0 for a few seconds. This is an arbitrary number that indicates the unit is running. Any number that appears after 10.0 indicates purity. Thermo Scientific EASYpure® II... -
Page 31: Switches
Control Panel (Models The EASYpure II UV control panel incorporates three switches and a digital display. D7381 and D7401) STOP STANDBY START Figure 7-2. Control Panel for Models D7381 and D7401 EASYpure® II Thermo Scientific... -
Page 32: Switches
If “Er1” does not go out after the pump has run for a minute or if it appears any time while the EASYpure II is in operation, refer to the “Troubleshooting” section of this manual. Thermo Scientific EASYpure® II... -
Page 33: Standby
Standby mode. “SbY” will appear on the display. Note If the unit is in Standby and power to the unit is turned off or lost, the unit will return to Standby once power is restored. EASYpure® II Thermo Scientific... -
Page 34: Flush - For Models D8611 And D7411 Only
1. Remove the protective cap from the filter bell. 2. Place a container under the draw-off valve. 3. Depress the draw-off valve lever. 4. When draw off is complete, lift the draw-off valve lever and replace the protective cap on the filter bell. Thermo Scientific EASYpure® II... -
Page 35: Dispensing Water From Remote Dispenser
To unlock the draw-off trigger and stop dispensing water, press the draw- off trigger. 4. When draw-off is complete, release the draw-off trigger and replace the protective cap on the filter bell. EASYpure® II Thermo Scientific... -
Page 36: Maintenance And Servicing
Warning Disconnect from the power supply prior to maintenance and servicing. Do not disassemble water lines or remove cartridges where spilled water could contact equipment that requires electrical service. Electrical shock hazard could result. Refer servicing to qualified personnel. Feedwater Inlet Figure 8-1. Cleaning Thermo Scientific EASYpure® II... -
Page 37: Cleaning
3-5 seconds. Press the START/STOP or STOP switch, depending on Model, and leave the system in “IdL” for 1 hour. If no remote dispenser is used, proceed to Step 14. EASYpure® II Thermo Scientific... - Page 38 (if available.) Gently turn it clockwise until it is fully seated. 19. Remove the protective cap from the filter bell. Open the draw-off valve or remote dispenser and flush 10-15 liters of water through the 0.2 micron final filter. 20. The cleaning is now complete. Thermo Scientific EASYpure® II...
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Page 39: Cleaning The Resistivity Cell
4. Remove the cover by lifting it straight up. Remove Top Cover and Screws Disconnect Membrane Switch Lead From Here Disconnect Cell Lead From Here EMI Filter Membrane Switch Lead Daughter Board Check Valve Remove Front Cover and Screws Figure 8-2. Disconnecting Resistivity Cell EASYpure® II Thermo Scientific... - Page 40 13. Reinstall membrane switch lead. While lifting draw-off valve handle, replace the front cover and secure with screws. Reinstall the 0.2 micron final filter. 14. Reinstall the EASYpure II top cover. 15. Reattach the power cord and reconnect the unit to the power supply. Thermo Scientific EASYpure® II...
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Page 41: General Cleaning Instructions
1. Turn off the EASYpure II and depressurize system by disconnecting unit feedwater, opening draw-off valve and allowing water to drain from the unit until draining ceases. 2. Open the cartridge access door by pushing back the door latch. EASYpure® II Thermo Scientific... - Page 42 8. Repeat Steps 3-7 with the EASYpure ULTRApure cartridge, placing it in position 2 and the EASYpure High Purity/Low TOC cartridge, placing it in position 3. Be sure to remove and replace one cartridge at a time. 9. Close the cartridge access door and reattach feedwater. Thermo Scientific EASYpure® II...
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Page 43: Uv Lamp Replacement - D8611 & D7401
Pull the black plastic cover straight up. To replace the ultraviolet lamp: 1. Turn off the EASYpure II and disconnect it from the power supply. Remove the power cord. EASYpure® II Thermo Scientific... - Page 44 Do not attempt to observe the lamp directly. Note The UV lamp contains mercury. If broken or no longer needed, do not dispose of the UV lamp in the trash. Recycle or dispose of the UV lamp as hazardous waste. Thermo Scientific EASYpure® II...
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Page 45: Micron Final Filter - D8611 & D7411
2. Remove the new 0.2 micron final filter assembly from its bag and insert it into the draw-off valve. Gently tighten, turning the filter to the right. 3. Rinse 5-10 liters of water through the filter to drain prior to using the product water. 8-10 EASYpure® II Thermo Scientific... -
Page 46: Fuse Replacement
Standby. For periods of time greater than a month, disconnect water and power sources, drain unit, close customer supplied water valve, and remove and discard cartridges, ultrafilter and final filter. See Cleaning, Cartridge Replacement and 0.2 Micron Final Filter Replacement procedures for reactivation. Thermo Scientific EASYpure® II 8-11... -
Page 48: Troubleshooting
0.2 micron final filter clogged. 0.2 Micron Final Filter Replacement section. Reduced or no product flow from the 0.2 Replace ultrafilter as indicated in Ultrafilter section filter assembly. Ultrafilter clogged. of Maintenance and Servicing. Water path restriction Check tubing. Thermo Scientific EASYpure® II... - Page 49 Ensure cartridges are properly installed. Install or screw in further and/or add Teflon® Water leakage at a final filter Not installed far enough. tape. System contaminated. Sanitize system. Pyrogens in product water. Filters need replacement. Replace ultrafilter and final filter. EASYpure® II Thermo Scientific...
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Page 50: Error Conditions
(Meter board data error). Check connection from meter board (PCX70 10 pin Meter board not connected to display/control board. connector) to display/control board (J2). Replace meter board (PCX70). Call Technical Meter board (PCX70) out of tolerance. Service. Thermo Scientific EASYpure® II... -
Page 52: Replacement Parts
This is reference information. Please check actual expiration dates on individual cartridges for shelf life end dates. Cartridges used past the shelf lifetimes will exhibit decreased capacity. Note Shelf life will be inaccurate if products are taken out of their original packaging. Thermo Scientific EASYpure® II 10-1... -
Page 53: Safety Stock
Draw-Off Valve Ass’y PM1286X1 Daughter Board PC1302X1 Solenoid Valve RY1190X3 Ballast SC1191X1 Quartz Sleeve TU733X1 Quartz Sleeve O-rings GSX62 Pressure Switch SW1286X1 Power Supply TNX116 Fuse, Power Entry 100-120V FZX47 Fuse, Power Entry 240V FZX54 10-2 EASYpure® II Thermo Scientific... -
Page 54: Ordering Procedure
All parts listed herein may be ordered from the Thermo Scientific dealer from whom you purchased this unit or can be obtained promptly from the factory. - Page 56 Section 11 Technical Information Water Process Flow Diagram - D8611 Thermo Scientific EASYpure® II 11-1...
- Page 57 Section 11 Technical Information Wiring Diagram - D8611 11-2 EASYpure® II Thermo Scientific...
- Page 58 Section 11 Technical Information Water Process Flow Diagram - D7401 INJECTION PORT Thermo Scientific EASYpure® II 11-3...
- Page 59 Section 11 Technical Information Wiring Diagram - D7401 (FLUSH) (SPG) 11-4 EASYpure® II Thermo Scientific...
- Page 60 Section 11 Technical Information Water Process Flow Diagram - D7381 INJECTION PORT Thermo Scientific EASYpure® II 11-5...
- Page 61 Section 11 Technical Information Wiring Diagram - D7381 11-6 EASYpure® II Thermo Scientific...
- Page 62 Section 11 Technical Information Water Process Flow Diagram - D7411 INJECTION PORT Thermo Scientific EASYpure® II 11-7...
- Page 63 Section 11 Technical Information Wiring Diagram - D7411 11-8 EASYpure® II Thermo Scientific...
- Page 64 Thermo Fisher Scientific 401 Millcreek Road Marietta, Ohio 45750 United States www.thermofisher.com...
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