Subscribe to Our Youtube Channel
Related Manuals for Thermo Scientific ULTROpure 682 Series
Summary of Contents for Thermo Scientific ULTROpure 682 Series
- Page 1 ULTROpure Reverse Osmosis System OPERATION MANUAL AND PARTS LIST Series 682 Model # Voltage D6821 D6822 D6823 LT682X1 • 8/8/08...
-
Page 2: Table Of Contents
Table of Contents Safety Information ..............................3 Alert Boxes ..............................3 Warnings..............................3 Introduction................................6 Installation ................................7 Precautions Before Installation........................7 Unpacking..............................8 System Location ............................9 Mounting..............................9 Tubing Adapter Installation ........................12 Utility Connections ............................13 Membrane Installation/Replacement ......................13 Prefilter Installation/Replacement......................15 Equipment Specifications ..........................17 Feedwater Requirements ..........................17 Product Water............................17 Installation ..............................18 Electrical Requirements ..........................18 Operation ................................19... -
Page 3: Safety Information
Safety Information Alert Signals Your Thermo Scientific Barnstead ULTROpure Reverse Osmosis System has been designed with function, relia- bility, and safety in mind. It is your responsibility to install it in conformance with local electrical codes. For safe operation, please pay attention to the alert signals Warning throughout the manual. - Page 4 AFETY NFORMATION Sanitizing/cleaning agents must be used in com- pliance with instructions in this manual. Failure to comply with the above could result in explo- sion and personal injury. Avoid splashing disinfectant solution on clothing or skin. Ensure all piping connections are tight to avoid leakage of chemicals.
- Page 5 Figure A: Flow Diagram...
-
Page 6: Introduction
Introduction It is your responsibility to read and understand the contents of this manual prior to installation and use of this equip- Warning ment. This device is to be used only with water feeds and specified pretreatment This manual contains the information you will need to chemicals determined by a H20 Select install, operate and maintain the ULTROpure Reverse water analysis. -
Page 7: Installation
Installation Precautions Before Installation It is the userʼs responsibility to assure that an adequate water analysis has been performed to determine feedwa- ter composition and pretreatment requirements before operation of the ULTROpure. This is a condition of your One Year Limited Warranty (see back cover). Operation of the ULTROpure without prior determination of the feedwater composition can destroy reverse osmosis membranes. -
Page 8: Unpacking
NSTALLATION Unpacking Unpack the ULTROpure carefully and inspect for shipping damage. Remove the tubing, power cord and the angle iron wall bracket. Remove the outer carton. (This carton surrounds the unit.) With two people, remove the ULTROpure by lifting. Have a third person remove the Styrofoam packing from the top and bottom of the unit. -
Page 9: System Location
NSTALLATION Note If you are installing additional System Location equipment with the ULTROpure, such as a Barnstead NANOpure, refer to the individual ownerʼs manual for The ULTROpure should be mounted at a height that space requirements before installing allows for convenient operation, viewing of the controls the ULTROpure System. - Page 10 NSTALLATION Reject Flow Meter Membrane Pressure Gauge Product Flow Meter Hardware Package (Remove before installing membrane.) Power Entry Module Recycle Valve Reject Valve RO Product Connection RO Reject Connection Prefilter Housing Prefilter Inlet Pressure Gauge Prefilter Outlet Pressure Gauge Figure B: Assembly, Major Components...
- Page 11 NSTALLATION Two people are needed to mount the ULTROpure on the wall bracket. With one per- son facing the right side or the unit and one person facing the left side of the unit, each person places one hand on the bottom edge of the ULTROpure.
-
Page 12: Tubing Adapter Installation
NSTALLATION Tubing Adapter Installation Making plumbing connections to the ULTROpure (see “Utility Connections”) requires the use of tubing adapters. Use the following procedure to assemble and connect the tubing adapters. Completely disassemble the fitting. Refer to Figure C below to familiarize yourself with the names of the component parts. -
Page 13: Utility Connections
NSTALLATION Utility Connections 6 feet of 1/2" OD tubing is supplied along with a 1/2" OD x 3/8" NPTM adapter. Wrap Teflon ® tape 1 1/2 to 2 times around this fitting and install in your incoming feedwater line. Con- nect the 1/2 OD tubing (refer to Figure C: Typical Polypropylene Tubing Adapter Installa- tion) to this fitting and the fitting included on... - Page 14 NSTALLATION Slip the membrane and housing assembly through the large hole on the shelf on the left side of the ULTROpure. This should be done from underneath. Push the membrane and housing back and rest on the shelf. The end of the membrane with two connections must be on the top and the single connection must be on the bottom.
-
Page 15: Prefilter Installation/Replacement
NSTALLATION Locate the 1/2" OD tubing with the nut, grab ring, back up ring and o-ring on the free end, Note and attach it to the elbow on the top of the This tubing is attached to the pump membrane. outlet. - Page 16 NSTALLATION Lubricate the o-ring on the head with water. Install the filter onto the head, ensure that the plugged end is down, with the open connector pushed securely onto the head. Lift the canister upward over the filter and tight- en on the head 1/4 turn to the right.
-
Page 17: Equipment Specifications
Equipment Specifications Feedwater Requirements D68211 membrane 724 ppm Max. TDS @40% Recovery Minimum Pressure @ 77 °F D6828 membrane 643 ppm w/new Prefilter 30 psig (2.11 D6829 membrane 667 ppm kg/cm 2 ) D68210 membrane 634 ppm 100 psig (7 kg/cm 2 ) Maximum Pressure D68211 membrane 634 ppm... -
Page 18: Installation
QUIPMENT PECIFICATIONS Installation Overall Dimensions (W x D x H) Wall Mounted Unit 22" x 14" x 39 3/8" (55.9 cm x 35.6 cm x 100 cm) With Optional Floor Mounting Stand 22" x 16" x 44 1/4" (55.9 cm x 40.6 cm x 112.4 cm) Operating Weight lbs (kg) 125 (56.3) Mounting... -
Page 19: Operation
Operation Initial startup of the Barnstead ULTROpure will require the following customer-supplied items to set optimum op- erating parameters: pH meter or pH test kit. Test kit for determining residual chlorine. Refer to your water analysis printout and locate the rec- ommended recovery rate for your unit. - Page 20 PERATION Note Initial startup may cause a shutdown condition (because of low pressure) until the system is purged. The elec- Allow the ULTROpure to operate for at least 30 tronics allow for a restart prior to shut- down. When the ULTROpure senses a minutes to purge air from the membrane.
- Page 21 PERATION Or, if this rate is lower than the one you calculated, do the following: Too Low—Open the reject valve until the • membrane pressure gauge is reading 180 psig. Then close the recycle valve to restore membrane pressure to 200 psig. Note the “Reject”...
-
Page 22: Controller And % Rejection Monitor
Controller and % Rejection Monitor The Barnstead ULTROpure Reverse Osmosis System is automatically operated by a microprocessor controller. This controller monitors and responds to the ULTROpure pro- tective interlocks and storage reservoir level sensors. The ULTROpure is equipped with a % Rejection Monitor. This feature provides a digital display of resistivity, water temperature and percentage salt rejection, as well as offer- ing a visual indication that the percent rejection rate is... -
Page 23: Storage Reservoir Control
ONTROLLER AND EJECTION ONITOR The indicators and corresponding system restart functions are: l l i c i t y l l c i t s l i l l i t y l l y l l Note The % Rejection Monitor digital display will be blank during fault shutdown. Storage Reservoir Control The ULTROpure controller also monitors and responds to storage reservoir level signals. -
Page 24: Rejection Monitor
ONTROLLER AND EJECTION ONITOR % Rejection Monitor The digital % Rejection Monitor provides ULTROpure performance data without requiring external instru- ments. The following list of the % Rejection Monitor switches on the controller includes their functions and the corresponding LED displays: s t i v i t y t i... -
Page 25: Error Indications
ONTROLLER AND EJECTION ONITOR Error Indications In addition to constantly measuring resistivity or computing % rejections, the monitor automatically verifies the condition of the electronics and resistivity cells by the following indications. . l l t i l l l e t i l l l e... -
Page 26: Storage Reservoirs
Storage Reservoirs User-supplied reservoirs are compatible with the ULTROpure. However, certain precautions must be taken to assure proper Caution operation of the combination ULTROpure/storage systems. User-supplied reservoirs must have an overflow connection to avoid Care must be used in installing the fill line in the reservoir. flooding during the ULTROpure flush cycle. -
Page 27: Maintenance
Maintenance Weekly monitoring and recording of the performance of the ULTROpure is the responsibility of the user. These routine checks assure the user that the recommended operating condi- tions have not changed or, if changed, can be corrected. Warning Disconnect the ULTROpure and Recommended weekly performance checks are: any equipment serviced by the % recovery... -
Page 28: Prefilter Replacement
AINTENANCE Prefilter Replacement The prefilter requires replacement when there is a 10 psi dif- ference between the prefilter inlet pressure and the prefilter outlet pressure. Refer to “Prefilter Installation” in the Installation section of this manual when replacing the prefilter. Motor Bearing Lubrication Lubricate the pump motor bearings once a year with 150 drops (about one teaspoon) of SAE 20 oil. - Page 29 AINTENANCE Remove the ULTROpure top cover and cabinet. Note Disconnect the tubing from the membrane feed Always use the reverse osmosis prod- fitting. This is the large connection on the mem- uct water for the solution make-up. brane housing top cap. Check to be sure that the storage reservoir has adequate water (8 to 10 Using the spare 1/2"...
-
Page 30: Membrane Cleaning Compound And Procedure Chart
AINTENANCE Repeat steps B through L under Membrane Cleaning using the second cleaning compound as specified in the Membrane Cleaning Compound and Procedure Chart. Reconnect the “Product” line. Reinstall the top cover and cabinet. Membrane Cleaning Compound and Procedure Chart o l l o l l o l l... -
Page 31: Shutdown
AINTENANCE Caution Wash the cell in a mild detergent solution or a The cell electrodes are etched to 10% inorganic acid solution (follow manufactur- improve wetting characteristics. Do not ers recommended handling procedures). This mechanically abrade or damage this may be done in an ultrasonic cleaner or with a surface. -
Page 32: Startup Procedure After Shutdown
AINTENANCE Carefully pour the solution into the prefilter hous- ing to within one inch from the top of housing . Warning Avoid splashing disinfectant solution Carefully reinstall the prefilter housing onto the on clothing or skin. Ensure all piping head. connections are tight to avoid leakage of chemicals. -
Page 33: Troubleshooting
Troubleshooting v i l v i t e l l l l a . y l . y l e l l v i t t l i f P " t l i f " t t l i f v i t c t i c t i... -
Page 34: Parts List
Parts List General This section contains parts list information for the ULTROpure Reverse Osmosis System. When ordering spare parts, specify part number (Cat. No.) and quantity desired. Also supply part number and serial number (located on the unit). When ordering electrical parts, provide voltage and frequency information. Recommended Spares Consumables Consumable parts are those required to support the day-to-day operation of this equipment. - Page 35 ARTS Safety Stock For critical applications where performance with minimum downtime is required, we recommend that you maintain a local stock of those parts listed under “General Maintenance” and “Safety Stock.” In the event of component failure, this safety stock can be drawn upon by yourself or our technicians, thereby avoiding unneces- sary delays in delivery of replacement parts.
-
Page 36: Ordering Procedures
Ordering Procedures Please refer to the Specification Plate for the complete model number, serial number, and series number when requesting service, replacement parts or in any corre- spondence concerning this unit. All parts listed herein may be ordered from the Thermo Scientific dealer from whom you purchased this unit or can be obtained promptly from the factory. -
Page 37: Schematics
Schematics Wiring Schematic for Customer-Supplied Switches for Storage Reservoirs... - Page 38 CHEMATICS RETURN 15 A MAIN POWER 120 VAC 60 Hz GROUND HIGH PRESSURE PUMP 15 A LINE POWER ENTRY MODULE W/FUSE DRAW 230V-10A RETURN 100V-15A 100 V /120 V MAIN 230 V /120 V POWER TRANSFORMER 100 VAC 50/60 Hz GROUND 230 VAC 50 Hz HIGH PRESSURE...
- Page 39 CHEMATICS JUMPER PLUG FLOAT SWITCH ASSEMBLY RESERVOIR FULL STANDBY SWITCH RESERVOIR LOW RESTART SWITCH START MANUAL FLUSH ULTROpure PRESSURE SWITCH NANO OPEN AT 250 PSI INCREASING PROD FEEDWATER FEED PRESSURE SWITCH SOLENOID CLOSE AT 5 PSI DECREASING PUMP LOW PRESSURE PUMP HIGH PRESSURE FAULT LED...
-
Page 40: Exploded View
Exploded View 2 0 0... -
Page 44: Warranty
(ii) misuse (including use inconsistent with written operating instructions for the product), mishandling, contamination, overheating, modification or alteration of the product by any customer or third party or (iii) use of replacement parts that are obtained from a party who is not an authorized dealer of Thermo Scientific prod- ucts.
Need help?
Do you have a question about the ULTROpure 682 Series and is the answer not in the manual?
Questions and answers