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Summary of Contents for Thermo Scientific Barnstead GenPure
- Page 1 Thermo Scientific GenPure Barnstead Ultrapure water system Operating Instruction 50131265 Revision J November 2021...
- Page 2 © 2021 Thermo Fisher Scientific Inc. All rights reserved. Thermo Fisher Scientific Inc. provides this document to its customers with a product purchase to use in the product operation. This document is copyright protected and any reproduction of the whole or any part of this document is strictly prohibited, except with the written authorization of Thermo Fisher Scientific Inc.
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Page 3: Preface
This document is not part of any sales contract between Thermo Fisher Scientific Inc. and a purchaser. This document shall in no way govern or modify any Terms and Conditions of Sale, which Terms and Conditions of Sale shall govern all conflicting information between the two documents. Thermo Scientific GenPure... -
Page 4: Legal Information
Please consult your local sales representative for details. Warranty Thermo Electron LED GmbH warrants the operational safety and functions of the Thermo Scientific Barnstead Ultrapure Water Systems only under the condition that: • the system is operated and serviced exclusively in accordance with its intended purpose and as described in these operating instructions, •... -
Page 5: Explanatory Notes On The Operating Instructions
Risk of electric shock! Electrical work on the system is only to be carried out by qualified personnel. Protective conductor connection. Connect the power supply to an electrical socket with a protective connection. Indicates a situation where protected gloves or clothing is needed. Indicates a situation in which protective goggles must be worn. Thermo Scientific GenPure... - Page 6 Additionally, the ultrapure water system is in compliance with many other international standards, regulations and directives not listed here. Should you have any questions regarding compliance with national standards, regulations and directives applicable for your country, please contact your Thermo Fisher Scientific sales organization. GenPure Thermo Scientific...
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Page 7: Table Of Contents
Venting the 0.2 ?m final filter ........38 Thermo Scientific... - Page 8 Autoclave the Final filter ........76 GenPure Thermo Scientific...
- Page 9 Chapter 20 Maintenance records ......... . . 91 Chapter 21 Contact Information Thermo Scientific ......93 Index .
- Page 10 Contents GenPure Thermo Scientific...
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Page 11: Transport And Packaging
• “Examination on receipt” page 6 • “Complaints” page 6 • “Packing for return shipment” page 6 Do not pull the plastic foil over your head. Risk of suffocation. Use the plastic foil only for packaging. Thermo Scientific GenPure... -
Page 12: Examination On Receipt
• Prior to send back a operated system, empty the water and dry the system and take out the cartridges. • Pack the filter cartridges into a bubble wrap and/ or packaging foam include it with the package of the ultrapure water system. GenPure Thermo Scientific... -
Page 13: Chapter 2 Safety Precautions
Observe these safety precautions for your own safety. Thermo Scientific Barnstead Ultrapure Water Systems are modern water purification systems intended solely for the treatment of potable water or water of ASTM Type II quality. The water it produces is not fit for drinking. - Page 14 UV-lamp glass. • Wear safety goggles when working with cleaning solution. • If your eyes come into contact with a chlorine product, rinse them immediately with ample, fresh water and immediately contact a physician. GenPure Thermo Scientific...
- Page 15 • Do not use oxidative cleaning agents when cleaning the system. They would cause damage to it. • Proceed as follows when the system has a defect: • Switch the system off and unplug the system from outlet. • Shut off the feedwater supply. • Contact your local service organization. Thermo Scientific GenPure...
- Page 16 Safety precautions GenPure Thermo Scientific...
- Page 17 Extent of delivery Contents • “Extent of assembly kit” page 12 • “Available GenPure Systems” page 14 Thermo Scientific GenPure...
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Page 18: Chapter 3 Extent Of Delivery
Ultrapure cartridge Catalog no.: 09.2005 Final filter 0.2 µm Catalog no.: 09.1003 Transformer-table power pack Catalog no.:50149597 Universal Holder and Universal adapter Catalog no.: 21.0007 Catalog no.: 21.0006 Connecting hose, 1.5m or 1.64 yards, straight/angle Catalog no.: 18.0042 GenPure Thermo Scientific... - Page 19 PE hose, 8 mm x 1.2 m or 0.31 inch x 1 yard Catalog no.: 18.0036 Connecting Cord (US) Catalog no.: 50132200 Connecting Cord (british) Catalog no.: 50132203 Connecting Cord (euro) Catalog no.: 50132215 Mounting parts for wall mounting the GenPure System: Catalog no.: 50157885 Thermo Scientific GenPure...
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Page 20: Available Genpure Systems
Basic system + UV photooxidation 50131217 GenPure UV/UF Basic system + UV photooxidation + ultrafiltration module 50131229 GenPure UV-TOC Basic system + UV-photooxidation with TOC measurement 50131256 GenPure UV-TOC/UF Basic system + UV-photooxidation with TOC measurement + ultrafiltration module GenPure Thermo Scientific... - Page 21 The system allows the purification of water into the water categories mentioned in the standards of ASTM 11.01 and ASTM 11.02. The Thermo Scientific Barnstead Ultrapure Water System is designed to be installed and use in the following application areas: ...
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Page 22: Chapter 4 Intended Use
Intended Use GenPure Thermo Scientific... - Page 23 < 0.2 < 0.2 Flow rate L/min** up to 2 up to 2 up to 2 up to 2 up to 2 up to 2 * Depends on the feedwater and disinfection ** Depends on the feedwater pressure Thermo Scientific GenPure...
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Page 24: Chapter 5 Technical Specifications
52.91 lbs (dry weight) o UV-TOC 24 kg 52.91 lbs (dry weight) o UV-TOC/UF 25 kg 55.12 lbs (dry weight) When the system is operating the system is by the amount of water about 3kg / 6.61 lbs heavier. GenPure Thermo Scientific... - Page 25 AC 100 – 240V, 50 – 60 Hz, 5 – 3.8 A2 Output voltage DC 24 V, 3.8 A System connection DC 24 V, 80 W Serial interface RS 232 Protection Class Class II (external SMPS certified as Class I) Airborne sound emission Sound-pressure level 49 db(A) Thermo Scientific GenPure...
- Page 26 Space on left and right from the side of the system at least 300 mm/ 11.81 inch Space to the back of the system at least 200 mm/ 7.87 inch Top space at least 400 mm/ 15.75 inch Space to front of system Free accessibility GenPure Thermo Scientific...
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Page 27: The Installation Area
• Easy access for operation and control of the system. • Water pre treated such as DI, RO or distillation water connection with 3/4 NPT male thread and customer supplied shutoff valve. Thermo Scientific GenPure... - Page 28 The Installation Area GenPure Thermo Scientific...
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Page 29: Installation
Installation Contents • “Connections of GenPure system” page 24 • “Start your system into operation” page 25 • “Wall mounting” page 27 • “Mounting the power pack (voltage supply)” page 29 • “Installation examples” page 31 Thermo Scientific GenPure... -
Page 30: Connections Of Genpure System
The external terminals of the equipment are only required to be connected with external circuits with the voltages below the limits of 6.3.1 of 61010-1 or 30 V r.m.s. and 42.4 V peak or 60 VDC and are electrically separated from hazardous live voltages by reinforced or double insulation. GenPure Thermo Scientific... -
Page 31: Start Your System Into Operation
(see under chapter “Mounting example GenPure with Ion exchanger DI 1500 (option)” page 31). Only feedwater that has been pretreated by reverse osmosis, ion exchange or distillation is to be used. Thermo Scientific GenPure... - Page 32 If applicable use the RS232 connector (7) to connect the optional data printer. Open the feedwater supply tap. Feedwater connecting Only feedwater that has been pretreated by reverse osmosis, ion exchange or distillation is to be used! GenPure Thermo Scientific...
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Page 33: Wall Mounting
25 mm long screws and 10 mm tall spacers long screw (included in the kit). Attach as shown in the figure. Genpure Back plate (4x) included 10 mm Spacer Down Hook (floor) Side View of (2x) Device Mounted Bracket Release Cord Thermo Scientific GenPure... - Page 34 Wall mounted mounted bracket bracket Always lift and carry the system in tandem (two people), never alone, to avoid any risk of injury. Spring Lift the system at the two bottom corners loaded pin lock Release cord GenPure Thermo Scientific...
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Page 35: Mounting The Power Pack (Voltage Supply)
Power have been fitted, hang the power pack in by pack pressing the power pack to the holder and then pull down (see red arrows). The removable line cord must be shown to the Universal adapter bottom. Thermo Scientific GenPure... - Page 36 (24V 4-pin power supply connector, connector ) and to an earthed 100 - 250V, Power 50-6Hz socket. supply connector Take caution that the power supply connector isalways free accessible. Switch the system on. The system is now ready for use. GenPure Thermo Scientific...
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Page 37: Installation Examples
Connect the hose which has a R3/4 female nut (1) from the raw water tap to the R3/4” input of the ion exchanger. Make connection from the R3/4 output of the ion exchanger to the feedwater connector of the GenPure system by using the hose (2) that is contained in the assembly kit. Thermo Scientific GenPure... - Page 38 Installation Installation examples GenPure Thermo Scientific...
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Page 39: Chapter 8 Flow Charts
The following flow chart describes the GenPure system with full equipment (ultrafilter, UV-lamp, TOC measuring cell included). Depending on your GenPure system configuration the ultrafilter, UV-lamp or TOC measuring cell are inapplicable. The flow direction remains as described in the flow diagram. Thermo Scientific GenPure... - Page 40 Flow charts GenPure Thermo Scientific...
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Page 41: How The System Functions
The TOC value is calculated by taking the difference between the values measured by the measuring cells QIA300 and QI302. The measurement range is 0 - 30 ppb. When this range is exceeded, the number 99 is shown in the display instead of the measured value. In Stand-by operation, “___” is shown. Thermo Scientific GenPure... - Page 42 How the system functions GenPure Thermo Scientific...
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Page 43: Chapter 10 Putting System Into Operation
1. Feedwater connector R3/4” female thread 2. Rinsing water connector hose 8mm o.d or 0.31 inch. Press this button to switch the system on. After a compulsory rinse, the system switches to the last used operating mode. Thermo Scientific GenPure... -
Page 44: Dispensing Water From The Dispensing Valve
The first time you dispense pure water at the main dispenser through the 0.2 m final filter, open the white knurled screw. final Knurled filter Screw To stop dispense water from the dispensing valve push the dispensing button on the handle twice time. GenPure Thermo Scientific... - Page 45 Operating elements Contents • “Description of Display” page 40 • “Flow chart of menu system control” page 41 Thermo Scientific GenPure...
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Page 46: Chapter 11 Operating Elements
• Rinsing Also enables values to be • Disinfection changed in the menu mode. • System faults display • System faults print-out • Unlocking the factory setting with your password GenPure Thermo Scientific... -
Page 47: Flow Chart Of Menu System Control
Operating elements Flow chart of menu system control Flow chart of menu system control SW. version 4.1 Thermo Scientific GenPure... - Page 48 Operating elements Flow chart of menu system control GenPure Thermo Scientific...
- Page 49 System control GenPure Contents • “General information” page 44 • “Operating modes” page 44 • “User menu” page 47 • “Code lock” page 53 • “The OEM Menu” page 54 • “Printer output” page 58 Thermo Scientific GenPure...
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Page 50: General Information
(measuring cell LF1) and temperature are also displayed. The displays of messages and measured values are independent of the operating mode. The TOC value is not shown in Interval mode. The display shows: GenPure Thermo Scientific... -
Page 51: Non-Stop Mode
The standstill time is given by the difference between half an hour and the interval pump time, so that the pump and the solenoid valve are actuated in a half-hourly rhythm. The TOC value is not shown in this operating mode. The display shows: Thermo Scientific GenPure... -
Page 52: Uv-Lamp
UV-lamp is glowing only. The display shows: OFF mode A second press on the ON/Off-button causes the display to go dark and all text output on the display to be extinguished. No outputs are now switched. GenPure Thermo Scientific... -
Page 53: User Menu
Set the limiting value using the arrow buttons (see Settings with the arrow buttons). With settings above 50 µS/cm, the limiting value is switched off and the word off appears in the display. Press the Menu-button once then the display shows: Thermo Scientific GenPure... -
Page 54: Ultrapure Water Limiting Value
When a setting above 5.0 µS/cm is entered for the limiting value, the limiting value is switched off and the word “Off” appears in the display. Press the Menu-button twice then the display shows: Ultrapure water measuring range: 10 – 0.01 M·cm Limiting value setting range: 0.1- 50.0 µS/cm Basic setting: 0.200 µS/cm GenPure Thermo Scientific... -
Page 55: Uv-Lamp Operating Time And Intensity
After fourth press on the menu-button the operating hours counter for the filter cartridge is set by input of a valid serial number. Press the menu-button 4 times then the display shows: For more details see under section “Change the ultrapure cartridge” page Thermo Scientific GenPure... -
Page 56: Rinsing Procedure
When the rinsing procedure is finished, the system returns to the last operating state (Interval or Nonstop). Step Action Figure Press the menu-button 5 times then the display shows: Confirm rinse by putting the enter button. The rinsing is started for 30 sec. GenPure Thermo Scientific... -
Page 57: Disinfection Procedure
Change the filter cartridge with the disinfection cartridge (see under chapter “” page 65). Confirm with enter. The Disinfection is started for 30 min, indicating the remaining time. The completely process is described under section “” page Thermo Scientific GenPure... -
Page 58: Error History
The error code can be requested at the local service organization. Print out of Data In this menu, the current system data can be printed via a connected printer. Press the menu-button 8 times then the display shows: GenPure Thermo Scientific... -
Page 59: Entering A Code Number
Menu + OEM menu All levels 0150 0450 0750 0250 0550 0850 0350 0650 0950 Each access via the code is printed out by the printer (RS 232) complete with date, time and the code number used. Thermo Scientific GenPure... -
Page 60: The Oem Menu
“Max. temperature” is triggered. This is shown in the 3rd line of the display. Basic setting: 35 °C Setting range: 1 - 50 °C After enter the OEM menu press the menu-button once then the display shows: GenPure Thermo Scientific... -
Page 61: Set The Rinsing Time
Interval mode. The majority of systems do not need this setting to be changed. Basic setting: 5 min. Setting range: 1- 30 min. After entering the OEM menu press the menu-button 4 times then the display shows: Thermo Scientific GenPure... -
Page 62: Set The Interval Rinse Time
In this menu the sending interval between transmissions of measured values and error messages to the RS 232 is set. Basic setting: 1 hours Setting range: 0.5-12 hours After entering the OEM menu press the menu button 7 times then the display shows: GenPure Thermo Scientific... -
Page 63: Language Selection
After entering the OEM menu press the menu-button 9 times then the display shows: Switch temperature compensation on/off Basic setting: On Setting range: On, Off After entering the OEM menu press the menu-button 10 times then the display shows: Thermo Scientific GenPure... -
Page 64: Printer Output
UV-intensity, 0 is entered in place of measured values for these functions! Code message: Whenever a code number is entered in system control and confirmed with Enter, the code input is immediately printed out. Code identification (see “Code lock” page 53). Print-out: GenPure Thermo Scientific... -
Page 65: Error Message
System control GenPure Printer output Error message: When a error message is shown in the display, e.g. for the ultrapure water limiting value, then the error message is printed out on expiry of the sending interval. Print-out: Thermo Scientific GenPure... - Page 66 System control GenPure Printer output GenPure Thermo Scientific...
- Page 67 “Change the ultrapure cartridge” page 63 • “Disinfection” page 66 • “Change the ultrafilter” page 69 • “Structure of the UV-lamp” page 70 • “Change the UV-lamp” page 72 • “Change and autoclave the Final filter” page 76 Thermo Scientific GenPure...
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Page 68: Maintenance Intervals
Months to be replaced. systems with a UV lamp) *Please keep in mind that the life of your consumable is directly dependent on the quality of the feed water and the amount of water used daily. GenPure Thermo Scientific... -
Page 69: Change The Ultrapure Cartridge
Quick Inlet connectors Ultrapure cartridge If you change an existing ultrapure cartridge please sanitize your system. For sanitize your system see under chapter “Disinfection” page Locate the new ultrapure cartridge and insert it into the system. Thermo Scientific GenPure... - Page 70 Plug the quick connects correctly onto the new ultrapure cartridge. You will know they are Outlet attached when an audible “click” is heard. Quick Replace the cartridge cover. connector Inlet Open the supply of feedwater and switch the system on again. Feedwater Supply GenPure Thermo Scientific...
- Page 71 “change cartridge” the cartridge is either expired or it is out of the date range of the system. Check the date and time in OEM menu and try again. . Discard at least 5 liters of water. Thermo Scientific GenPure...
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Page 72: Disinfection
Wear protective gloves for handling syringe of cleaning solution. Wear safety goggles when working with cleaning solution. Please observe the information given in the safety data sheet supplied with disinfectant to avoid possible health hazards. GenPure Thermo Scientific... - Page 73 Quick system. connectors Disinfectant cartridge See under chapter “Change the ultrapure cartridge” page 63 to put in the cartridge in to the system. Re-open the feedwater supply, switch the system on again. Feedwater Supply Thermo Scientific GenPure...
- Page 74 Install new ultrapure cartridge per step 5 under chapter “Change the ultrapure cartridge” page Before dispensing water from the system, let water run out for approx 15 minutes. The system is then ready for use. GenPure Thermo Scientific...
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Page 75: Change The Ultrafilter
When you are installing the new UF filter the flow arrow of the filter must be pointing to the bottom of the system. Reinstall the back panel, reopen the feedwater supply and switch on the system again. Feedwater Supply Thermo Scientific GenPure... -
Page 76: Structure Of The Uv-Lamp
Immersion tube Immersion tube Catalog no.: 22.0063 UV-lamp housing Catalog no.: 22.0081 UV intensity sensor Catalog no.: 16.0222 Bumper PE Pipe d16x2mm Catalog no.: 14.0187 These bumpers are seating in the UV-lamp housing Bumper O-ring Catalog no.: 21.5008 GenPure Thermo Scientific... - Page 77 UV-lamp O-ring Catalog no.: 21.5030 Immersion tube Immersion tube Catalog no.: 22.0063 UV-lamp housing Catalog no.: 22.0055 Bumper PE Pipe d16x2mm Catalog no.: 14.0187 These bumpers are seating in the UV-lamp housing Bumper O-ring Catalog no.: 21.5008 Thermo Scientific GenPure...
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Page 78: Change The Uv-Lamp
UV-lamp cable. cable UV-lamp housing Draw the UV-lamp housing slightly to the front (see red arrow) to the front and take the plug off UV-lamp of the UV-lamp. housing Plug of the UV-lamp GenPure Thermo Scientific... - Page 79 We therefore recommend that clean gloves be worn. See chapter “Structure of the UV-lamp” page 70 where is seating the sealing ring to not damage it. Thermo Scientific GenPure...
- Page 80 Once it is in place, re-mount the bracket holding the UV housing onto the system’s the mounting plate. Connection Sealing ring UV-lamp UV-lamp housing UV-lamp UV-lamp housing GenPure Thermo Scientific...
- Page 81 UV-lamp back and save the new values by an automatically calibration. The UV-lamp must be switched on (Nonstop mode). The calibration process of the UV intensity can be take between 5 min. and 2 hours. Thermo Scientific GenPure...
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Page 82: Change And Autoclave The Final Filter
Unpacking the new Final filter and screw in the 1/4“ female filter counter clockwise (See arrow in the picture) thread connection in the dispensing valve outlet (R 1/4” female thread) Final filter Rinse about 3 liters through final filter before use. GenPure Thermo Scientific... -
Page 83: Autoclave The Final Filter
76). If you are trying to dispense water and nothing is coming out from the outlet, the final filter is blocked. Please look then in chapter “Trouble shooting” page 79 or change with a new one. Thermo Scientific GenPure... - Page 84 Maintenance Change and autoclave the Final filter GenPure Thermo Scientific...
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Page 85: Chapter 14 Waste Disposal
Waste disposal Before you are shipping your Thermo Scientific Barnstead Ultrapure Water System to the waste disposal, only a specially trained personal is to be taken out the system of operation. When the packaging is no longer needed it can be disposed of as household waste. - Page 86 Waste disposal GenPure Thermo Scientific...
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Page 87: Chapter 15 Trouble Shooting
• Contact Thermo for service • Faulty Dispense button Water flows out • Leaky hose connection • Check and seal the hose connection • Feedwater pressure > 6 bar • Install a Pressure regulator • Contact Thermo for service Thermo Scientific GenPure... - Page 88 • Measuring cell cable break • Replace the measuring cell “Measuring cell LF1” • System control defect • Replace system control • Conductivity of ultrapure • see“Resistance < 18.2 MΩcm” water outside of the page 79 measuring range GenPure Thermo Scientific...
- Page 89 • Replace the measuring cell “Temp. meas. cell.” cable • System control defect • Replace the system control Error message: • Operating hours of the filter • Replace it with a new one “change cartridge” cartridge has expired Thermo Scientific GenPure...
- Page 90 Trouble shooting GenPure Thermo Scientific...
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Page 91: Chapter 16 Replacement Parts
Replacement parts Thermo Scientific GenPure... - Page 92 We ask for your understanding that our guarantee for this system is invalidated when replacement parts, accessories or consumable materials from other manufacturers are used in or for the system, as we have no influence on their composition or quality. GenPure Thermo Scientific...
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Page 93: Chapter 17 Consumable Materials
Consumable materials Designation Catalog no. Ultrapure cartridge 09.2005 UV-Lamp 09.2002 Ultrafiltration module 50133980 Final filter 0.2 µm 09.1003 Thermo Scientific GenPure... - Page 94 Consumable materials GenPure Thermo Scientific...
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Page 95: Chapter 18 Accessories
Accessories Designation Catalog no. Disinfection cartridge 09.2201 Cleaning Solution, 1 syringe CMX25 Printer 09.2207 Ion exchanger DI 1500 02.1500 DI 1500 hose kit for new installations 04.1690 Thermo Scientific GenPure... - Page 96 Accessories GenPure Thermo Scientific...
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Page 97: Chapter 19 Terminal Assignments
Terminal assignments Thermo Scientific GenPure... - Page 98 Terminal assignments GenPure Thermo Scientific...
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Page 99: Chapter 20 Maintenance Records
[l/h] Any false entry is considered to be a falsification of documents. The following point should be observed for maintenance of the quality of the system: • 1x / Weekly, acquire measured values. Thermo Scientific GenPure... - Page 100 Maintenance records GenPure Thermo Scientific...
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Page 101: Chapter 21 Contact Information Thermo Scientific
Contact Information Thermo Scientific The address to contact when your system requires service: Overview of Thermo Scientific International Sales Organization Postal address USA: Thermo Scientific 275 Aiken Road Asheville, NC 28804 Enquiries from USA/Canada Sales: +1 866 984 3766 Service +1 800 438 4851 Enquiries from Latin America... - Page 102 Contact Information Thermo Scientific Finland/Nordic/Baltic countries Sales: +358 9 329 100 Service: +358 9 329 100 France Sales: +33 2 2803 2180 Service : +33 825 800 119 Germany: Postal Address Germany: Thermo Electron LED GmbH Robert-Bosch-Straße 1 D - 63505 Langenselbold Phone...
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Page 103: Index
Connectors for water 22 Connectors GenPure system 28 Consumable materials 115 Contact information 123 General information 70 Contact Information Thermo Scientific 123 GenPure versions 59 Contents 1 Holes for wall mounting 47 Data transmission via the RS 232 interface 86... - Page 104 UV-Lamp operating time and intensity 76 Program selection 82 Putting into operation 61 Putting system into operation 61 Wall mounting Holes 46 Warranty iv Replacement parts 111 Waste disposal 105 Return shipment 6 Rinsing the ultrafilter 77 Rinsing time 83 GenPure Thermo Scientific...
- Page 105 I ndex: Thermo Scientific GenPure...
- Page 106 © 2021 Thermo Fisher Scientific Inc. All rights reserved. All trademarks are the property of Thermo Fisher Scientific Inc. and its subsidiaries. Specifications, terms and pricing are subject to change. Not all products are available in all countries. Please consult your local sales representative for details. Thermo Fisher Scientific 81 Wyman Street GenPure Thermo Scientific Waltham, MA 02451...
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Questions and answers
when i put the serial number of the cartridge in the prompted spot, i get an error on the screen. I am taking the serial number strait from the new filter. The number is ( 43592 / and the year 25) what is going wrong?