Related Manuals for Thermo Scientific Barnstead Nanopure 1370 Series
Summary of Contents for Thermo Scientific Barnstead Nanopure 1370 Series
- Page 1 Barnstead Nanopure ™ Life Science (UV/UF) ultrapure water system Operation Manual Series 1370 Model No. Voltage D11931 100V - 240V LT1370X1 • 7/23/09...
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Page 2: Table Of Contents
Table of Contents Safety Information ......................................3 Alert Signals ......................................3 Warnings........................................3 Introduction ........................................5 General Usage ......................................5 General Specifications ....................................6 Environmental Conditions..................................7 Declaration of Conformity ..................................7 Unpacking ........................................8 Installation ........................................9 Choosing a Site ....................................9 Ultrafilter Installation ....................................10 UV Lamp Installation ..................................11 Other Accessories ....................................11 Bench Mounting ....................................12 Wall Mounting ......................................12 Installing the Control Panel in a Remote Location ..........................13... -
Page 3: Safety Information
Safety Information Your Thermo Scientific Barnstead Nanopure Life Science Alert Signals (UV/UF) ultrapure water system has been designed with function, reliability, and safety in mind. It is your responsi- bility to install it in conformance with local electrical Warning codes. This manual contains important safety information. - Page 4 AFETY NFORMATION Avoid splashing cleaning solutions on clothing or skin. Ensure all piping connections are tight to avoid chemical leakage. Ensure adequate ventilation. Carefully follow manufacturer’s safety instructions on labels of chemical containers and material safety data sheets. Depressurize system prior to removing the cartridge pack.
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Page 5: Introduction
Introduction Congratulations on your purchase of a Thermo Scientific Barnstead Nanopure Life Science (UV/UF) ultrapure water system. This water purification system is designed to provide nuclease-free (RNase and DNase), DNA-free, pyrogen-free, low TOC, high resistivity, reagent grade water that exceeds ASTM Type I, CAP and NCCLS Type I standards. -
Page 6: General Specifications
General Specifications Dimensions and Clearance Requirements Dimensions 13.5” W x 19.5” H x 17.0” D (34.3 x 49.5 x 43.2 cm) Clearances Sides - 9” (22.9 cm) minimum for servicing. Above - 3” (7.6 cm) minimum for removal of the top cover. Front - 4.75”... -
Page 7: Environmental Conditions
ENERAL PECIFICATIONS Environmental Conditions Operating: 4°C - 40°C; 20% to 80% relative humidity, non-condensing. Installation Category II (over-voltage) in accordance with IEC 664. Pollution Degree 2 in accordance with IEC 664. Altitude limit: 3,500 meters. Storage: -25°C to 65°C; 10% to 85% relative humidity. Declaration of Conformity We hereby declare under our sole responsibility that this product conforms with the technical require-... -
Page 8: Unpacking
Unpacking Remove the unit from its shipping container. Remove all contents carefully. Ensure that the UV lamp, ultrafilter, feed and drain tubing, cleaning cartridge, wall bracket, accessory parts bag and power cords (see list below) are removed from the packaging materials before discarding. -
Page 9: Installation
Installation Choosing a Site Caution The Nanopure features a removable control panel display Wall composition, condition and which allows the system to be mounted almost anywhere construction as well as fastener type within the laboratory. Use the wall bracket for wall mount- must be considered when mounting ed systems as a template to drill mounting holes. -
Page 10: Ultrafilter Installation
NSTALLATION Ultrafilter Installation Remove the ultrafilter from its protective bag. Install the ultrafilter as follows: Note Open the front (right side) door and right side Do not install the ultrafilter until the door. Nanopure is ready for use. If the unit sits for longer than 72 hours without Remove restraints (twist tie) from the three use, it will become contaminated and... -
Page 11: Uv Lamp Installation
NSTALLATION UV Lamp Installation Note Locate the UV chamber inside the left door of the The UV lamp contains mercury. If Nanopure. Install the UV Lamp as follows: broken or no longer needed, do not Disconnect the power cord from the unit. dispose of the UV lamp in the trash. -
Page 12: Bench Mounting
NSTALLATION Bench Mounting Place the Nanopure a bench top that is accessi- ble to pretreated water, electricity and an atmos- Caution pherically vented drain. Wall composition, condition and con- struction, as well as fastener type, must be considered when mounting this unit. -
Page 13: Installing The Control Panel In A Remote Location
NSTALLATION Note The removable control panel was not designed to be repeatedly removed from the unit, therefore, you may Installing the Control Panel in a experience difficulty when attempting Remote Location to remove it. It is therefore recommended that the control panel For your convenience, the control panel can be removed be permanently mounted in a remote from the unit and mounted at a convenient location within... -
Page 14: Water Connections
NSTALLATION Caution Do not connect feed water until direct- ed to do so during “Initial Cleaning.” Water Connections Feed Water Connection Accu DIspense control cable Locate the length of 3/8” O.D. tubing provided with the unit with a quick disconnect insert on one end Pump and a 3/8”... -
Page 15: Tubing Installation
NSTALLATION Tubing Installation To make tubing connections: Make sure the tubing is cut off reasonably COLLET square and that no plastic burrs or ridges are present. TYPICAL TUBING FITTING *Mark from end of tube the length of insertion. Tube size Insertion length 1/4 O.D. -
Page 16: Controls
Controls Main Power Switch The main power switch on the Nanopure is located on the lower back right side of the unit (as you face the front of the unit), directly above the power cord receptacle. Control Panel Note The Nanopure is controlled through a panel which incor- The removable control panel was not porates switches to control its functions: START/STOP, designed to be repeatedly removed... -
Page 17: Switches
ONTROLS Switches When the main power switch (on the lower back right side of the unit as you face the unit) is ON, the switches on the control panel function as follows: START/STOP allows you to alternate the unit between the normal (recirculation) mode;... -
Page 18: Initial Operation
Initial Operation Cartridge packs will come bagged with four manifold connection caps. Part Application DIamond Kit Organic Free R/O & Distilled Feed D50280 Ultra-Low Organics, Type 1 Water, Reverse Osmosis or Distilled Water Feed DIamond Kit Organic Free Deionized Feed D50281 Ultra-Low Organics, Type 1 Water, Deionized Water Feed Warning... -
Page 19: Initial Rinse
NITIAL PERATION Initial Rinse Attach the feed water line to the unit by snap- ping the quick disconnect coupling into the quick disconnect body in the lower left back of the unit. Attach an atmospheric drain line [1/4” (.64 cm) ] tubing by pushing into the quick connect fitting on the lower left back of unit. -
Page 20: System Cleaning Procedure
NITIAL PERATION System Cleaning Procedure Your Nanopure has been shipped with a cleaning syringe Warning (Cat. No. CMX25). When the system is new or whenever a Avoid splashing cleaning solution on new cartridge pack is installed, the system should be clothing or skin. - Page 21 NITIAL PERATION 13. Press the UP or DOWN arrow to select (YES) and press ENTER. Display will now read, “Unit Cleaning.” 14. Unit may now be left unattended until display reads, “Cleaning Complete: Press ENTER.” 15. After cleaning is complete the unit will return to the (Idle) mode.
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Page 22: Normal Operation
Normal Operation Note Turn the system power ON by depressing the main On initial start-up, the purity meter power switch to the “I” position. may display “...M -cm or uS/cm.” This is caused by air in the cell and should The system greeting display indicates the type of be replaced by a resistivity reading unit you own. -
Page 23: User Settings
User Settings Adjusting Display Brightness From the (Idle) mode, when the display reads, “Nanopure (Idle) xx:xx:xx xx/xx/xx,” press the UP or DOWN arrow until display reads, “Advanced Menu?” Press ENTER. Press ENTER to proceed through the options until “Set Display Brightness” is displayed. Press the UP or DOWN arrow to choose “Yes.”... -
Page 24: Setting The Date And Time
ETTINGS Setting the Date and Time Note From the (Idle) mode, when the display reads, Time values are displayed in 24 hr. “Nanopure (Idle) xx:xx:xx xx/xx/xx,” press the UP or military time. For example; 6:00p.m. = DOWN arrow until display reads, “Advanced Menu?” 18:00:00 = hr./min./sec.) Press ENTER. - Page 25 ETTINGS cell cable internal to the Nanopure unit. This data helps ensure that the purity displayed is as accurate as possible. The only time the user would need to enter this data is if the cell or main board is being replaced and/or updated. Shut power OFF to the unit and disconnect the power cord.
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Page 26: Use Of Standby Mode
ETTINGS Use of Standby Mode Note At the end of the work day, place the Nanopure in When in Standby mode, press Standby mode for the night. To place the unit in Standby START/STOP to continue normal oper- mode: ation. From the (Idle) mode, when display reads, “Nanopure (Idle) xx:xx:xx xx/xx/xx,”... -
Page 27: Resetting The Cleaning Timer
ETTINGS Press ENTER. Press BACK to return to the (Idle) mode. The second line of the display will show a “Below Set point” message once every 8 to 10 seconds when the measurement is below the set point. (The set point indica- tion is set at the factory at 10 M -cm.) Resetting the Cleaning Timer From the (Idle) mode, when the display reads,... -
Page 28: Setting Volumetric Dispensing
ETTINGS Press ENTER and the timer will be reset for approximately five months of operational time. The display will now display “Rest San Timer.” Press BACK two times to return to the (Idle) mode. Setting Volumetric Dispensing Note From the normal recirculating mode, when the Volumetric dispensing is based upon display is showing purity, press the UP or total fluid volume entering the... -
Page 29: Performing A System Flush
ETTINGS Dispense Menu?” Press ENTER. Display will read, “Dispense Method.” Press the UP or DOWN arrow to select TIME. Press ENTER. Display will read, “Time Setting: xx Minutes.” Press the UP or DOWN arrows to set the desired time value. Press ENTER. UP arrow: +1 up to 5 min., then increments by 5 minutes DOWN arrow: Decrement by 1 minute Maximum: 40 minutes... -
Page 30: Temperature Compensation
ETTINGS mode. Temperature Compensation (Factory set to “ON.”) From the normal recirculating mode, when the display is showing purity, press the Up or DOWN arrow until the display reads, “Temperature Compensation?” Press ENTER. Press the UP or DOWN arrow to select “OFF” or “ON”... -
Page 31: Unit Under Counter
ETTINGS Unit Under Counter (Factory set to “NO”) This option will lock out any type of automatic dispense out of the unit (Accu DIspense accessory D13661 will still operate normally.) This will prevent accidental dispensing from the unit if it is located under a counter or similar area such that the unit dispenser is not in site of the user but the display is (i.e. -
Page 32: Accessories
Accessories switch) are designed to protect the Nanopure pump by alerting the system of an inadequate feed water condition so that the pump can be shut down. If an inadequate feed water condition exists and the pump is shut down due to this condition, the display will read “Check Inlet.”... -
Page 33: Dispense Overflow Cutoff Float
CCESSORIES dispensers (time or volumetric) do not overflow carboy style containers. This accessory can be especially helpful Caution if the actual volume of a container is unknown. It can also This accessory is not intended for use protect against overflows if the entered/stored volume of a with small containers as its weight previous container has not been changed and is set for a could cause small, lightweight contain-... -
Page 34: Performing An Electronic Calibration Using The Optional N.i.s.t. Calibration Module
CCESSORIES Performing an Electronic Calibration Using the Optional N.I.S.T. Calibration Module If you purchased the optional N.I.S.T. calibration module (Catalog No. E896X5) you can perform a calibration of the Nanopure purity sensing electronics traceable to N.I.S.T. standards. Disconnect power cord from the unit. Unlatch and open the right door. -
Page 35: Manual Remote Dispenser And Accu Dispense Volumetric Remote Dispenser
CCESSORIES 12. Turn the main power switch to the OFF “O” position. Unplug the unit. 13. Remove the calibration module and reconnect the cell. 14. Reattach the cover plate and close and latch the door. 15. Reconnect the power cord. The calibration procedure is complete. -
Page 36: Computer/Printer Setup
Computer/Printer Setup Connecting Nanopure to Computer and Communicating Through the RS-232 Port Using Hyperterminal or Procomm Hyperterminal RS-232 Capture Instructions Connect the 9 pin serial cable (part no. WHX18) from the Nanopure RS-232 port to COM2: port or (COM1: port) on back of computer. From the (Idle) display, press the UP or DOWN arrow until display reads, “Advanced Menu.”... - Page 37 OMPUTER RINTER ETUP 11. You should see the data on the computer screen. 12. When you are finished storing data from the Nanopure, save your file. You can exit Hyperterminal or set up a new experiment. 13. Hyperterminal data can be manipulated and ®...
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Page 38: Connecting And Starting The Printer
OMPUTER RINTER ETUP 13. Type in 24 <Enter>, saves settings. 14. Type ESC to exit setup menu. 15. Procomm is now ready to accept input from the Nanopure. 16. To begin downloading a file, Type ALT-F1, and give the file an appropriate name when prompt- The optional printer (part no. -
Page 39: Printer Setup
OMPUTER RINTER ETUP Printer Setup Power Switch Located on the front of the printer (AY1137X1), this switch turns power to the printer ON and OFF. The POWER light will illuminate when the printer is ON. For additional setup and operation, refer to the instruction manual included with the printer. -
Page 40: Maintenance And Servicing
Maintenance and Servicing General Cleaning Instructions Warning Disconnect electrical service to the unit. Wipe exterior sur- • Avoid splashing mild detergent faces with lightly dampened cloth containing mild soap or weak acid on clothing or solution. skin • Ensure all piping connections are tight to avoid chemical Cell Cleaning leakage... -
Page 41: System Cleaning
AINTENANCE AND ERVICING System Cleaning Note For UV/UF units, it is best to perform cleaning procedures The cleaning timer will display after six early in the afternoon. After cleaning is complete (approxi- months, reminding you to clean the mately 3.5 hours), place the unit into its normal (recircula- unit. -
Page 42: System Depressurization
AINTENANCE AND ERVICING 13. Press the UP or DOWN arrow to select (YES) and press ENTER. Display will now read, “Unit Cleaning.” 14. Unit may now be left unattended until the display reads, “Cleaning Complete: Press ENTER.” 15. After cleaning is complete and the user presses “ENTER”... -
Page 43: Cartridge Pack Replacement
AINTENANCE AND ERVICING Cartridge Pack Replacement Warning The frequency with which you will need to clean your unit Depressurize system prior to removing and replace your cartridge pack is dependent on your cartridge pack. feed water’s characteristics, your purity requirements and your usage. -
Page 44: 0.2 Micron Filter Replacement
AINTENANCE AND ERVICING Caution Do not overtighten the 0.2 micron filter 0.2 Micron Filter Replacement or use excessive force in seating it. The filter can be damaged by over- Replace the 0.2 micron final filter whenever any of the fol- tightening or excessive force. - Page 45 AINTENANCE AND ERVICING Collet Pull the ultrafilter out of the unit and turn it to the left side. (This will make it easier to disconnect the bottom fitting.) Using the tool supplied with the ultrafilter, simul- taneously push and hold the collet on the ultrafil- Flow ter in while pulling the bottom fitting out of the connector.
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Page 46: Uv Lamp Replacement
AINTENANCE AND ERVICING Warning UV Lamp Replacement This unit is equipped with an ultraviolet The ultraviolet lamp requires periodic replacement. Lamp lamp. Ultraviolet radiation is harmful to life will vary according to the number of times the the eyes and skin. Do not attempt to Nanopure is turned on and off (the START/STOP mode). -
Page 47: Fuse Replacement
AINTENANCE AND ERVICING Reconnect the power cord. Turn unit ON. Reset UV Timer according to “Resetting the UV Timer.” Operate normally. Fuse Replacement Turn off the Nanopure and disconnect it from the power supply by removing the power cord direct- ly below the main power switch on right side of unit. -
Page 48: Troubleshooting
Troubleshooting Problem Possible Causes Solutions Nanopure completely No electrical power to Nanopure. Ensure Nanopure power cord is inactive (pump and display connected to a live power source not operating.) and completely plugged into electrical outlet as well as power entry module on the unit. - Page 49 ROUBLESHOOTING Problem Possible Causes Solutions Short cartridge pack life. Cartridge pack is beyond Check the expiration date. Cartridge expiration date. packs begin to lose capacity after being stored for 2 years from the date of manufacture. Replace the cartridge pack with an unexpired one. Poor quality feed water.
- Page 50 ROUBLESHOOTING Problem Possible Causes Solutions Display reads, 0.2 micron filter clogged. Replace final filter as indicated in “0.2 “Overpressure Error.” Micron Filter Replacement.” Display reads, “Meter PC board communication error. Turn the Nanopure OFF Board Problem.” (I/O Switch) and restart the unit. System electronics failure.
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Page 51: Replacement Parts
Replacement Parts Recommended Spares Consumables Consumable parts are those required to support the day-to-day operation of this equipment. There are two types of consumables; those items that must periodically be replaced to maintain performance (filters, resin cartridges, etc.) and other items of limited life (indicator lights, fuses, etc.) that you can expect to replace on a more or less random basis. - Page 52 EPLACEMENT ARTS Safety Stock For critical applications where performance with minimum downtime is required, we recommend that you maintain a local stock of those parts listed in the General Maintenance Parts and Safety Stock sections. Description Catalog No. Recommended Quantity Display SW1190X2 External Display cable (Remote Display Use)
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Page 53: Flow Chart
Flow Chart power switch turned on Barnstead Tx.xx Style English Unit/Meter Initialization & Meter Calibration Check NANOpure DIamond (Idle) xx :xx :xx xx /xx /xx standby back key up or down enter key start_stop key pressed key pressed pressed keys pressed pressed Language Air Purge? -
Page 54: Wiring Diagram
Wiring Diagram... -
Page 55: Ordering Procedures
Ordering Procedures Please refer to the Specification Plate for the complete model number, serial number, and series number when requesting service, replacement parts or in any corre- spondence concerning this unit. All parts listed herein may be ordered from the Thermo Scientific dealer from whom you purchased this unit or can be obtained promptly from the factory. -
Page 56: Two Year Limited Warranty
(ii) misuse (including use inconsistent with written operating instructions for the product), mishandling, contamination, overheating, modification or alteration of the product by any customer or third party or (iii) use of replacement parts that are obtained from a party who is not an authorized dealer of Thermo Scientific prod- ucts.