Stanley QB Expert Instruction Manual
  1. Manuals
  2. Brands
  3. Stanley Manuals
  4. Controller
  5. QB Expert
  6. Instruction manual

Stanley QB Expert Instruction Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Instruction Manual
QB Expert Alpha Controller
Software Version 5.2.8
English - Original Document - Revision C
© 2016 STANLEY Black and Decker, Inc. All rights reserved.

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the QB Expert and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Stanley QB Expert

Summary of Contents for Stanley QB Expert

  • Page 1 Instruction Manual QB Expert Alpha Controller Software Version 5.2.8 English - Original Document - Revision C © 2016 STANLEY Black and Decker, Inc. All rights reserved.

  • Page 2: Table Of Contents

    ....1.5.3 Safety Instructions for QB Expert Alpha Controllers ..1.6 Specifications ......
  • Page 3 Table of Contents 2.7 Display ......2.7.1 Scroll Bar ....... 2.7.2 Dropdown .
  • Page 4 ......6 Alpha Controller Connections ....118 QB Expert Alpha Controller...
  • Page 5 Table of Contents 6.1 Power Cord ......6.2 Tool Connector ......6.2.1 EA, EB and EC Tools .
  • Page 6 ......200 12 Limited Warranty ....204 QB Expert Alpha Controller...
  • Page 7 Table of Contents 12.1 Mechanical Products Limited Warranty ....12.2 Electronic Products Limited Warranty ....12.3 Software Products Limited Warranty .

  • Page 9: What's Included

    QB Expert Alpha Controller Introduction What’s Included Controller Functions and Connections CE Declaration of Conformity Regional Notices for Transmitter Safety Specifications Installation Instructions...

  • Page 10: Getting Started

    Engineer for further information or assistance on Stanley training or assembly tool operations. What’s Included Included with the QB Expert Alpha controller is a power cord, plinth (for mounting), documentation (in the envelope) and a mating connector for the I/O port. The mating connector is included so the end user may connect wires to the controller’s I/O port to their requirements.
  • Page 11 Introduction POWER ETHERNET SPINDLE TOOL COM PORT 115/230VAC 50/60HZ 10 AMP 1/N/PE~ WARNING AVERTISSMENT PROTECTED BY ONE OR MORE OF THE FOLLOWING US PATENTS: ELECTRIC SHOCK HAZARD RISQUE DE DECHARGE ELECTRIQUE 5,315,501 To prevent injury Pour empecher des dommages 5,637,968 disconnect power cord debranches le cordon de secteur 6,516,896...

  • Page 12: Ce Directives (Europe)

    CE Directives (Europe) STANLEY Engineered Fastening Assembly Technologies declares that the QPM QB Expert Alpha controller conforms to all the applicable regulations of the Machinery Directive. See the CE Declaration of Conformity that is delivered with each QB Expert Alpha controller.

  • Page 13: Rohs Compliance

    Introduction 1.3.2 RoHS Compliance This product and its information meets the requirements of the European Restriction of Hazardous Substances (RoHS) Directive (2011/65/EU). 1.3.3 WEEE Compliance This product and its information meets the requirements of the European Waste of Electrical and Electronic Equipment (WEEE) Directive (2011/65/EU).

  • Page 14: Ce Notice (Europe)

    Indicates a general hazard. This icon appears as a part of a DANGER, WARNING, or CAUTION notice. Indicates that eye protection should be worn. This icon appears as a part of a DANGER, WARNING, or CAUTION notice. QB Expert Alpha Controller...
  • Page 15 Introduction Read and understand all the safety recommendations and all operating instructions before operating tools and controllers. Indicates an item of special interest. Indicates a pinch point hazard. This icon appears as a part of a DANGER, WARNING, or CAUTION notice.

  • Page 16: General Power Tool Safety Warnings

    Remove any adjusting key or wrench before turning the power tool on. A wrench or key left attached to a rotating part of the power tool may result in personal injury. QB Expert Alpha Controller...
  • Page 17 Introduction WARNING Continued: e.) Do not overreach. Keep proper footing and balance at all times. This enables better control fo the power tool in unexpected situations. f.) Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts.

  • Page 18: Safety Instructions For Qb Expert Alpha Controllers

    • Prior to connecting a power source, always ensure the tool or controller is turned off. • Limit controller access to trained and qualified personnel. Lock controller cabinets. • Only use equipment and accessories specifically designed to operate with STANLEY assembly tools and use them only in the manner for which they are intended.

  • Page 19: Specifications

    To Avoid Injury: • When a QB Expert Alpha controller connects to a tool where a fault can result in personal injury or substantial damage to property, an E-stop circuit is required. An E-stop circuit must be created in the external electrical service supply line.

  • Page 20: Installation Instructions

    Release the bolts on the barrel-latches [5] making sure the bolts enter the two barrels [8] on the controller. Connect the QB Expert Alpha Controller to a power source. Connect one end of the tool cable to the tool and the other end to the QB Expert Alpha controller and press the power switch on the controller.
  • Page 21 Introduction 6.06 [154] 4.00 [101,6] 2.50 n .195 (6-PLACES) [63,5] [4,95] n .375 (6-PLACES) [9,53] 12.00 18.00 [304,8] [457,2] 13.00 [330,2] Plinth 21E204300 Instruction Manual...
  • Page 22 Mounting QB Alpha Expert Controller onto Plinth QB Expert Alpha Controller...
  • Page 23 Introduction Instruction Manual...
  • Page 25 QB Expert Alpha Controller Controller Operation Data Storage Input and Output Functions Spoftware Embedded PLC Networking Navigation Display Faults Messages...

  • Page 26: Qpm Qb Expert Alpha Controller

    The QB Expert Alpha controller is certified to IP54 level to withstand the dust, dirt and liquids found in industrial facilities. Installing into other panels is not necessary.

  • Page 27: Navigation

    Controller Operation For those that haven’t switched to this more robust means of collecting data, the QB Expert Alpha controller supports the PFCS, OPEN and Toyota PI protocols over a serial connection. Navigation The QB Expert Alpha controller’s four navigation and input areas facilitate menu navigation, selection and data input: –...

  • Page 28: Menu Tree

    The up arrow [1] and down arrow [3] direct scrolling with the active character [2] displayed between. Use the QB Expert Alpha controller’s up/down arrows to scroll through character choices. The left arrow backspaces. The right arrow moves one position to the right to input the next character. Push Toggle button or OK interactive menu button to accept entry.

  • Page 29: Fastening Cycle Log

    The run display changes to indicate the step in which the tool stopped (providing it did not stop during the audit step). The Fastening Cycle Log [9] lists the fastening cycles that have occurred in the QB Expert Alpha controller. While viewing the Run Display press the down arrow to access the Fastening Cycle Log.
  • Page 30 Use the following sequence to save a Rundown or Trace file. Insert a USB memory stick into the USB port on the bottom of the QB Expert Alpha controller. Use the down arrow to select the Name field. Use the Toggle button to enter edit mode. Use the left arrow to delete the name.
  • Page 31 Controller Operation SOC: Shutoff Code, see section “2.7.7.2 Shutoff Codes” on page 23 Job Count: The active fastener number for the Job. Task Count: The active fastener number for the Task. The model number of the tool used during this fastening cycle. Tool Model: Tool Serial: The serial number of the tool used during this fastening cycle.

  • Page 32: Keypad Mode

    PART ID. Press the OK interactive menu button to save it. The limit is 32 characters. 2.7.9 Controller Display Icons The QB Expert Alpha Controller has Icons in the upper left corner of the screen to indicate the following: Icon...

  • Page 33: Faults

    The background color reverts to original only when the fault is cleared. Here is a list of the Faults in the QB Expert Alpha controller: Total Current – the controller software limits the current applied to any tool Overcurrent Fault! based on what the tool can handle.

  • Page 34: Messages

    Invalid PLC File Appears when an invalid PLC file is imported into the controller. Appears when the Expert is identifying a trailing spindle when the trailing Identifying Spindle spindle connects or when the interactive IDENTIFY button is pressed. QB Expert Alpha Controller...
  • Page 35 Controller Operation Along with the onscreen indication, the blue light on the controller and tool MFP extinguishes and the STOPPED output asserts. Tool Disabled Explanations: Undefined Task – The selected Task is not programmed to run an audit step; select another Task or program currently selected Task. Invalid Job/Task –...

  • Page 37: Programming

    QB Expert Alpha Controller Programming SETUP Area SERVICE Area ANALYZE Area...

  • Page 38: Jobs: Wizard

    The Wizard automatically appears after selecting Jobs if a tool is attached and when a Job or Task is added. The Wizard sets up a Job or Task for simple or complex fastening cycles using the optional strategy controls called Smart Steps. QB Expert Alpha Controller...
  • Page 39 Programming If no tool is attached or if at least one Job exists, the Job tab appears allowing for expert user programming. 3.1.1.1 Wizard Screens The Wizard presents programming parameters and gives a list of strategy controls (Smart Steps). The first 2 Wizard screens define the Audit step of the Task.
  • Page 40 Snug Torque The point in this step when the controller begins to monitor the tool’s output angle. The maximum allowed angle in degrees during this step. The Wizard chooses the High Angle maximum value as default. QB Expert Alpha Controller...
  • Page 41 Programming The minimum allowed angle during this step. The Wizard chooses the value of zero Low Angle degrees as default. AC/TC Selected See parameter definitions from the other selected strategies. The Audit step is now defined. The Wizard uses the median value, between the High and Low parameters, as the Target.
  • Page 42 The speed of the tool’s output in Revolutions Per Minute (RPM). The Speed Wizard uses the rated speed of the tool in RPM as default. The maximum allowed torque during this step. The Wizard uses the Max Torque tool’s rated torque to prevent any interference. QB Expert Alpha Controller...
  • Page 43 Programming Creates two Smart Steps before the Audit step. The first step is a Torque Control/Angle Monitoring strategy that rotates the fastener in the same direction as the Audit step is programmed. This runs a fastener down to an initial torque level. The second is a Back off strategy which partially removes the fastener.
  • Page 44 Wizard uses the rated speed of the tool in RPM as default. The maximum allowed torque during this step. The Wizard uses Max Torque 50% of the rated torque of the tool by default. Press the FINISH interactive menu button to close the Wizard. QB Expert Alpha Controller...

  • Page 45: Jobs: Manual Programming

    Programming The Job tab screen appears. This allows manual editing of parameters prior to saving Wizard programming. To save, press the EXIT interactive menu button. Press the YES interactive menu button to save changes. This saves the parameters and opens the Run screen. 3.1.2 JOBS: Manual Programming Jobs, Tasks and Steps are required to setup a tool strategy.
  • Page 46 OK and NOK fastening cycles. If set to No the Job’s bolt count will increment only on OK on NOK fastening cycles. When set to Yes, the QB Expert Alpha controller automatically sequences from Task 1 Auto Sequence through each Task to the final Task in the Job after the fastener count in each Task is Tasks complete.
  • Page 47 Programming The value of Yes causes the tool to disable after the accumulated fastener count equals the target fastener count for the job, unless Auto Reset Job is set to Yes. A Trigger or Input is required to Reset the Job and set the accumulated count to zero. Yes also enables more parameters that will dynamically appear on the screen, see below.
  • Page 48 Import. Scroll through the files on the USB memory stick until the desired file is selected. Press the OK interactive menu button to import the file. Press EXIT then YES to save the file. QB Expert Alpha Controller...
  • Page 49 Programming Writes all Jobs and their parameters to a Job file on the USB memory stick. Use the following sequence to save a Jobs file. Use the down arrow to select the Name field. Use the Toggle button to enter edit mode. Export Use the left arrow to delete the name.
  • Page 50 A value that is changed by the controller to indicate the date and time parameter values Modified were last changed in this Task or associated Steps. 3.1.2.3 Manage Button (Task) Manage enables Tasks and their settings to be added, deleted, copied to the clipboard and pasted into another QB Expert Alpha Controller...
  • Page 51 Programming Task. Adds a Task to the controller. If a tool is attached, the Wizard begins for easy setup of parameters. If a tool is not attached the Tasks tab appears for manual parameter setup. Tasks do not have to be added sequentially. A Task can be added before or after the one that is selected.
  • Page 52 AC/TA AC / TA Angle Control with Torque Average. The controller performs a standard Angle Control strategy with the exception that the torque results are the average torque achieved during the step. QB Expert Alpha Controller...
  • Page 53 Programming TC AM RC / AM Rate Control with Angle Monitor. The controller shuts off the tool when the rising target rate value is achieved after a selected snug TC AM torque value. The controller also monitors angle. Audit Step torque and angle readings must fall within their specified limits for the fastening cycle to be acceptable.
  • Page 54 Should be set equal to or above High Angle. Units are degrees of rotation. Bailout on High Angle Angle Bailout The angle value at which the tool will shutoff during an Torque Control strategy if the tool has not reached target torque. QB Expert Alpha Controller...
  • Page 55 Programming Provides a torque window during the rundown phase of the fastening cycle into which achieved torque must pass through. This window looks back from the Snug Torque of the step over the angle interval defined. If achieved torque is outside the window the fastening cycle is ended with the Shutoff Code of [T].
  • Page 56 Units are RPM. Must be greater than 0. Default is 9999. The rate the tool ramps up to Speed in RPM/s (revolutions per minute per second). Should Acceleration be greater than 1,000 RPM/s. The default is 3,000 RPM/s. QB Expert Alpha Controller...
  • Page 57 Programming Selects the type of spindle inertia control toward the end of a fastening cycle. Disabled Does not reduce the speed of the motor. Reduces the tool speed to a specific value (Downshift Speed) when a specific torque value (Downshift Torque) is reached during the fastening cycle.
  • Page 58 The number of degrees from Tool Zero Position where the controller will shut off the tool Position Target during a Position Control / Torque Monitor strategy after achieving Snug Torque. 3.1.2.5 Manage Button (Step) Manage enables step settings to be added, deleted, and/or copied to the clipboard and pasted. QB Expert Alpha Controller...
  • Page 59 Programming Adds a Step to the selected Task. Steps do not have to be added sequentially. A Step can be added before or after the one that is selected. Steps renumber automatically after being added. Make a selection and press OK to add a Step, or CANCEL to not add a Step. Use the Up and Down arrow to select the option required then press the interactive OK button.

  • Page 60: Communications Menu

    Alpha. Users must have COMMUNICATIONS, SETUP or ADMINISTRATOR access level to modify values in this area. Select Communications by pressing the SETUP interactive menu button on the Run screen. Press 2 or highlight selection and press Toggle button. 3.1.3.1 TCP/IP Tab QB Expert Alpha Controller...
  • Page 61 Programming This information is required when connecting the Alpha controller to an Ethernet network using the Ethernet port. Yes allows the Alpha controller to receive an address from the network DHCP server. No requires the address parameters to be filled in manually.
  • Page 62 Use the right arrow to move to the next tab or press EXIT to save the changes and return to the Run screen. See section “3.1.2.6 Exit” on page 52. 3.1.3.3 Serial Tab Selects the function for the db-9 COM PORT connector on the bottom of the Alpha controller. QB Expert Alpha Controller...
  • Page 63 Programming The port performs both functions at the same time. Barcode: The port reads input from a barcode scanner and places it into the PART ID buffer. Data in the PART ID buffer is added to the fastening cycle data when stored and transmitted via a network protocol or printed.
  • Page 64 If no ACK in this Wait for ACK time period the data sent again 3 times. The time in seconds for an inactivity timeout between messages when Keep Alive the controller sends a KEEP ALIVE message to ensure cable integrity. QB Expert Alpha Controller...
  • Page 65 Programming Use these setting when implementing the NPL protocol communications at Fiat facilities. This is for batch processing and printer support. DISABLE: Batch process is disabled. NO MES: Perform the batch process and printer output without the Batch Mode MES command MES: Perform the batch process and printer output with the MES command.
  • Page 66 The plant’s IT department must provide these values to allow the Alpha controller to communicate on the Toolsnet protocol network. The Expert Alpha controller will communicate only with a Toolsnet server that employs a PIM server (i.e. World Version 7). QB Expert Alpha Controller...
  • Page 67 Programming Type the IP Address of the Toolsnet server on the network. Server IP The required virtual port on which to communicate this protocol. For the Expert Alpha Port controller it is normally 6575. System Type the cell number where this Alpha controller resides. System Name Type the system number where this Alpha controller resides.
  • Page 68 If no trailing devices are listed then they have to be added. They can be added in two different ways. They can be added manually using ADD function or automatically by using the SCAN function. Both functions are accessed with the MANAGE interactive menu button. QB Expert Alpha Controller...
  • Page 69 Programming 3.1.3.8.1 MANAGE Button Press the MANAGE interactive menu button. This edits the selected device that has already been added to the controller. EDIT This adds a device for the Expert to control. Set the options for the devices added in the Scanner dialog box.
  • Page 70 See section “3.1.2.6 Exit” on page 52. 3.1.3.9.2 Ethernet/IP This tab appears on the Alpha controllers only when the Ethernet/IP option is installed and sets the communications parameters for the Alpha controller on a EthernetIP network. QB Expert Alpha Controller...
  • Page 71 Programming This information is required when connecting the Alpha controller to an EthernetIP network using the Ethernet/IP port. Yes allows the Ethernet/IP board to receive an address from the network DHCP server. No requires the address parameters to be filled in manually.
  • Page 72 See section “3.1.2.6 Exit” on page 52. 3.1.3.9.4 Profibus This tab appears on Alpha controllers only when the Profibus port option is installed. This tab sets the communications parameters for the Alpha controller on a Profibus network. QB Expert Alpha Controller...
  • Page 73 Programming Sets the baud rate for the Alpha on the Profibus network. The choices are: Baudrate The baud rate is determined automatically and set to the Network Auto baud rate as determined by the Leading device. Sets the node number of the Alpha controller on the Profibus network. Values can be Bus Address from 0 to 126.

  • Page 74: Other Menu

    Machine ID for PFCS protocol. This value will also be used to label any files exported via the USB port or Alpha Toolbox. There is a 15 character limit for this parameter. QB Expert Alpha Controller...
  • Page 75 Programming During normal operation the keypad on the face of the controller can be used to select Jobs (Job Select) or Tasks (Task Select). It can also write a PART ID for storing with Keypad Mode fastening cycle data or these functions can be disabled. If Job Select, Task Select or PART ID mode is enabled, simply type a number or letter on the keypad when on the run screen to select the Job, Task or Part ID, then press the Enter key.
  • Page 76 LOCAL REMOTE allows access from a computer via Alpha Toolbox. allows access from the keypad and a computer. BOTH There is no overlap between areas. Select more than one area for access if required. QB Expert Alpha Controller...
  • Page 77 Programming Users at this level can modify all parameters in the Job area. They may also modify Setup parameters in the Other area except in the Users, Tool and Stats tabs. Users at this level can modify parameters under the Tool tab in the Other area, as well as Tool set Preventive Maintenance Threshold and reset the PM and Cycle counters in the SERVICE menu.
  • Page 78 To continue adding functions choose the next bit that is IGNORED or NOT USED and press the Toggle button. Each time a function is added the IGNORED or NOT USED functions will decrease their bit length until all bits in a QB Expert Alpha Controller...
  • Page 79 Programming byte are used then a new byte will be added with the next function addition. If any byte, word or double word length function is assigned it must be assigned at bit 0 or bit 8. To insert a new byte to assign these types of functions press the MANAGE button and choose Add.
  • Page 80 The alarm in the tool handle can emit different tones based on the status of the fastening cycle. Choose an Accept Tone for an OK Fastening cycle and a Reject Tone for a NOK Fastening cycle. QB Expert Alpha Controller...
  • Page 81 Programming The PLAY Button when pressed will preview the selected tone. A tool needs to be connected to the controller to perform this action. The STOP button will end the preview. Use the right arrow to move to the next tab or press EXIT to save the changes and return to the Run screen. See section “3.1.2.6 Exit”...

  • Page 82: Restore Factory Defaults Menu

    Alpha controller. The DEFAULTS selection restores all values for all parameters to factory default settings. It also deletes all fastening cycle, trace and error log data. This helps when a controller is in an unknown programmed state. QB Expert Alpha Controller...

  • Page 83: Service Area

    Programming Requires ADMINISTRATOR privileges. Press EXIT to save the changes and return to the Run screen. See section “3.1.2.6 Exit” on page 52. SERVICE Area In this area the user can view information about the tool and controller, reset tool counters, adjust tool calibration values and upgrade the firmware in the controller and tool.
  • Page 84 Use the right arrow to move to the next tab or press EXIT to save the changes and return to the Run screen. See section “3.1.2.6 Exit” on page 52. 3.2.1.3 CAL Tab This area is used to set the calibration value(s) for the attached tool. QB Expert Alpha Controller...
  • Page 85 Programming This is a calculated value based on the torque output of the motor, the gear ratios and Nominal Cal efficiencies. This is a reference value only and cannot be modified. Choose which transducer will be used as the primary transducer for control and data Primary collection.

  • Page 86: Controller

    This tab displays information about the controller. These values are read only unless blank. The Model and Serial fields can be written to once. Press the EXIT interactive menu button when finished. The About Tab changes to add information about the optional fieldbus card installed such as DeviceNet, Profibus, ProfiNet or Ethernet/IP. QB Expert Alpha Controller...

  • Page 87: Analyze Area

    During the file transfer process, a file error can cause the transfer to abort and the error message appears. Contact your STANLEY representative if this happens. The “Invalid File” screen appears if the update file is for a different controller. Contact your STANLEY representative if this happens.
  • Page 88 AC volts specification. Tool Temperature – Indicates instantaneous temperature of the tool’s stator windings. Temperature is not measured during tool operation. This interacts with the Temperature Limit parameter. See section “3.1.4.7 Tool Tab” on page 73. QB Expert Alpha Controller...

  • Page 89: Trace Tab

    Programming Tool Output Angle – Identifies the number of circular degrees of rotation on the tool output. Resets at each start. Tool Output Speed – Identifies the real time speed of the tool output. The IDENTIFY interactive menu button will flash the red, yellow and green status lights on the selected tool and controller to distinguish it from another.

  • Page 90: Stats Tab

    Values are recalculated each time a tab is selected. Results This section shows a summary of the fastening cycle data results stored in the controller. n – Shows the number of rundowns included in the population size. QB Expert Alpha Controller...

  • Page 91: Log Tab

    Programming n OK – Identifies the number of OK rundowns. n NOK – Identifies the number of NOK rundowns. n – Displays the number of fastening cycles that exceeded the high limit. n – Displays the number of fastening cycles that did not achieve the low limit. n Abr –...

  • Page 92: I/O Tab

    24VDC Return to complete the current loop. Pin B is the bus for the Outputs. See section “6.11 Input and Output Connector” on page 116 for a schematic. Pins L through U are for Inputs. Pins C through K are for Outputs. See section “3.1.4.3 I/O Tab” on page 69 to assign functions to the pins. QB Expert Alpha Controller...
  • Page 93 Programming A clear Input or Output pin icon identifies it as OFF; a green Input or Output pin icon identifies it as ON. There is a square cursor around the active pin; Use the Left/Right and Up/Down arrow keys to move the cursor. The text at the screen’s bottom left corner indicates the active pin’s assigned function.

  • Page 95: Alpha Toolbox

    QB Expert Alpha Controller Alpha Toolbox Connection Controls Editing Parameters Trace Data Icons and Security...
  • Page 96 15 for a description of the items on these windows. Normally only one window is displayed. When connected to a leading controller on a multiple spindle system all the spindles’ windows will appear on the Alpha Toolbox run screen with a scroll bar, if necessary, to view them all. QB Expert Alpha Controller...

  • Page 97: Menus

    The controller display windows are dynamic, rather than static, and indicate the status of the fastening cycle. They will turn green for an OK fastening cycle and red for a NOK fastening cycle for one second then return to normal. A red box will cover the display if there is a fault until the fault is cleared.

  • Page 98: Navigation Buttons

    When finished entering the value press the computer’s Enter or Tab keys to set the value. The “Save Changes” dialog box opens. Click Apply to save the changes to the controller. Click Cancel to discard the changes. QB Expert Alpha Controller...

  • Page 99: Parameter And Data Retrieval

    4.3.1 Parameter and Data Retrieval It is a good idea to capture the stored parameters and data on a regular basis to analyze and understand the application. 4.3.1.1.1 Parameters Parameters for areas of the controller or the whole controller can be retrieved in separate files. The Export button is explained above for retrieving parameters from the areas of the controller.
  • Page 100 Click on the Export button and the trace#.csv file will download to the computer. Be sure to understand the browser setting to know where the file is saved. The file will be numbered (#) with the unique rundown ID QB Expert Alpha Controller...

  • Page 101: Analyzing Traces

    number to distinguish it from the rest and so it can be correlated with the record in the rundowns.csv file. 4.4.1 Analyzing Traces The Trace menu screen in Alpha Toolbox makes it easy to view, print, analyze, export for sharing, and import saved trace files.
  • Page 102 Torque Rate and Deviation achieved during the step is displayed. The audit step is indicated by blue font. Smart Steps are indicated by name rather than by strategy type. Click on the step name and the graph on the right will highlight that individual step. QB Expert Alpha Controller...
  • Page 103 4.4.1.1.3 Point Details Click on the Points Detail button to display information about the selected fastening cycle. Use the mouse to hover over the drawn trace graph on the right in the Trace screen. The values in the Points Detail window change with the mouse hover.
  • Page 104 None and the X axis is Angle. The graph for each Y axes value has its own color. The value selected on one Y axis is not available to the other. The Angle value is not available if the X axis has Angle selected. http://10.114.17.44/pages/print-trace.html Page 1 of 1 QB Expert Alpha Controller...
  • Page 105 Y1 Axis Selector Y2 Axis Selector Preset Selector Event Torque Window Graph Event Angle Window X Axis Selector Master Detail Icon The Y axes field selectors are at the top of each axis. The X axis field selector is at the bottom center of the screen. An axes presets selector is at the top center of the screen.

  • Page 106: Trace Data

    Move the mouse alonteh the X and Y axes and the values change in the point information box. 4.4.2 Events The dots on the graphs indicate events that occurred during the fastening cycle. Events are things such as QB Expert Alpha Controller...

  • Page 107: Icons And Security

    Threshold Exceeded, ATC Active and Control Point (target achieved). The point information box changes color and the event is indicated when the mouse hovers over the event point on the graph. 4.4.2.2.1 Overlay Multiple fastening cycle graphs can be layered on top of one another. Click the Rundown button at the top of the left window in the Trace screen.
  • Page 108 If user1 is editing parameters, the Locked icon and the Other User Editing icon will appear for user2. The controller supports 5 simultaneous Alpha Toolbox connections. These same icons and their behaviors are mimicked on the controller display so the local user can see when a remote user is editing and vice versa. QB Expert Alpha Controller...
  • Page 109 Instruction Manual...
  • Page 111 QB Expert Alpha Controller Tool Operation Display Multiple Function Button Start Trigger Switch Tool Memory Worklights Tool Operation Special Application Tools...

  • Page 112: Qpm Dc Electric Tools

    Some instructions may not apply to all tools. Please contact your STANLEY Sales Engineer for information or assistance on STANLEY training for assembly tool operation.

  • Page 113: Operator Protection

    Tool Operation 5.1.1 Operator Protection WARNING ROTATING EQUIPMENT To Avoid Injury: • Always wear eye and foot protection when operating, installing, or maintaining power tools, and when in areas where power tools are being used, maintained, or installed. Some applications may require the use of safety glasses and face shields.

  • Page 114: Vibration

    • Wear vibration damping gloves if it can be determined that they reduce the risk of vibration disorders without introducing other hazards. 5.1.5 Breathing Protection Respirators shall be used where contaminants in the work area present a hazard. QB Expert Alpha Controller...

  • Page 115: Tool Installation

    To Avoid Injury: • Always wear eye and foot protection when installing equipment. • Only use equipment and accessories specifically designed to operate with STANLEY assembly tools and use them only in the manner for which they are intended. • Do not install worn, damaged, or modified equipment that may be unsuitable for safe use.

  • Page 116: Cable Installation

    • Never abuse a cable, carry a tool by its cable, hang a tool by its cable, or pull on a cable to disconnect it from the tool or the controller. To ensure superior performance and safe operation, use the STANLEY cables specifically designed to operate these tools.

  • Page 117: Display And Multiple Function Button

    Tool Operation • Model Number • Serial Number • Torque Cal (calibration) factor • Gear Ratio • Fastening cycle counters • Jobs parameters • Fastening cycle data • Trace data 5.2.2.1 Fastening Cycle Counters QPM tools have on board counters that record the number of fastening cycles completed by the tool. Odometer Counter Records the total number of fastening cycle the tool has completed during its lifetime.

  • Page 118: Tool Status Lights

    QPM Tool Controls and Operation 5.2.4 Tool Status Lights Handheld tools from STANLEY ASSEMBLY TECHNOLOGIES have three (green, yellow, and red) status lights. The status light mirror or copy the status lights on the controller. Green Tightened to specified limits The Fastening cycle meets all of the specified parameters.

  • Page 119: Worklights

    5.2.9 Tool Temperature STANLEY tools are thermally protected to prevent overheating. Temperature is sensed inside the tool and the value is reported to the controller. The thermal protection does not allow the tool to operate if the tool temperature rises abnormally –...

  • Page 120: Setting Torque, Angle, And Other Operating Parameter

    STANLEY allows the temperature limit adjustment to provide flexibility to the professional user. Once a customer changes the setting from the factory default, it is their responsibility to ensure the safety of the user.

  • Page 121: Tubenut Nutrunners

    Tool Operation WARNING PINCH POINT AT THE EXPOSED GEARS OR TEETH To Avoid Injury: • Keep body parts and clothing away from the exposed gear sockets. Dress properly. Do not wear loose-fitted clothing or jewelry. Exposed gear socket tools are designed to fit into tight spaces where other tools do not fit. These tools have exposed gears or ratchet teeth.
  • Page 122 1. Dog Torque is achieved. mode at least once. 2. Total Homing angle is <360° when operator releases the start trigger switch. 3. ARM Timeout has elapsed. QB Expert Alpha Controller...
  • Page 123 Tool Operation Instruction Manual...

  • Page 125: Power Cord

    QB Expert Alpha Controller Controller Connections Power Cord Tool Connector USB Connector Serial Connector Alpha Toolbox Ethernet Connector Facility/ Spindle Network Ethernet Connectors Ethernet/IP or Profinet Connectors Trailing DeviceNet™ Connector Profibus Connector Leading DeviceNet Connector Input and Output Connector Assignable Input and Output Functions...

  • Page 126: Alpha Controller Connections

    PART ID ASCII data from a USB barcode scanner. No mounting or unmounting of the memory stick is required. Simply insert a USB memory stick when requested and remove after the operation is complete. Do not energize the controller with a USB memory stick installed. QB Expert Alpha Controller...

  • Page 127: Serial Connector

    Controller Connections The barcode input monitors inter-character timing. When there is a 500 msec gap between characters, a complete barcode is assumed. When received, the controller logs it with all fastening cycles until another barcode is received or until the controller power is cycled. If the incoming barcode is longer than 32 characters, then the last 32 characters received are used.
  • Page 128 Transmit TCP/IP XML response from controller; port is assignable by end user. 6575 Toolsnet Listen/Transmit TCP/IP Toolsnet protocol traffic; port is assignable by end user. ≥ PFCS Listen/Transmit TCP/IP PFCS messaging traffic in Chrysler facilities 10000 QB Expert Alpha Controller...
  • Page 129 Controller Connections The Alpha controller listens on the ports specified but transmits on any available port to the port specified of the target computer. The ETHERNET port uses 10/100 MBaud auto-select. Ethernet/IP or Profinet Connectors Expert Alpha controllers have two RJ-45 Ethernet connections located on the bottom of the controller for connecting to an Ethernet/IP or Profinet network when the option is ordered.
  • Page 130 The Alpha controller has a MIL-C-26482 Series I plug connector with cable clamp and solder cup pins. NOTE: One I/O mating connector (P/N 21C104800) is included with each Alpha controller. Optional crimp style mating connectors, crimp tools, round connector-to-terminal strip and pig-tail I/O cables are also available. QB Expert Alpha Controller...
  • Page 131 Controller Connections Part No. 19-pin 24V I/O Port Included 21C104800 Mating Connector - Solder pins Standard 21C104802 Mating Connector - Crimp pins Optional 21C104804 Mating Connector - Crimp pins, crimp tool Optional 21E102202 Breakout Box for plinth mounting Optional 21C202005 I/O Cable 5M Optional 21C202010...
  • Page 132 Input and Output Connector Inputs (example) QB Expert Alpha Controller...
  • Page 133 Controller Connections Outputs: Sourcing (example) Instruction Manual...
  • Page 134 The configuration options are an important aspect of the I/O functions, as they add powerful, multiple dimensions to each function in the controller. These new dimensions allow integration of the controller in unique ways, providing increased flexibility. QB Expert Alpha Controller...
  • Page 135 Controller Connections Please see the full description of each function in the section following this table. Inputs Description Configuration Options DISABLE JOB Disable the job Contact Type, Job, Spindle DISABLE TASK Disable the task Contact Type, Task, Spindle DISABLE TOOL Disable tool (will complete running if it is in cycle) Contact Type , Spindle IGNORED...
  • Page 136 A STOP input is asserted Contact Type, Type, Time, Spindle TASK COMPLETE Task complete (all bolts in task are OK) Contact Type, Type, Time, Task, Spindle TASK SELECTED Indicates a specific task is selected Contact Type, Type, Time, Task, Spindle QB Expert Alpha Controller...

  • Page 137: Input Descriptions

    Controller Connections Outputs Description Configuration Options TASK SELECTED (BIT) A bit to indicate the selected task in a series of bits Contact Type, Bit, Mode, Spindle TOOL RUNNING The tool is running Contact Type, Type, Time, Spindle *TORQUE Torque result value Data Type, Step, Spindle TORQUE HIGH Fastening cycle Torque exceeded High limit...
  • Page 138 Size: Can be any size from 1 to 32 bytes. *PART ID When removed nothing happens. Configuration: Length: Type the length of the expected data string in bits. Spindle: Type the spindle number to receive the PART ID data. QB Expert Alpha Controller...
  • Page 139 Controller Connections Description Inputs When asserted, on any input, the controller resets the accumulated bolt count to zero for the active job and acts as a part entry to re-enable the tool if disabled. The tool could be disabled due to “Error Proofing” and the accumulated bolt count equal to target bolt count.
  • Page 140 Disable when open: Yes – Disables the tool when this input is removed. No – Does not disable the tool upon input removal. Spindle: Spindle: Type the spindle number in which the task is to be selected. QB Expert Alpha Controller...
  • Page 141 Controller Connections Description Inputs When asserted or removed, on any input bus, the controller selects a Task. This is one bit, in a series of bits, to create a binary number. The number created by this and other SELECT TASK BITs determines the active task for the tool. More than one input assigned as a TASK SELECT BIT creates a number greater than one.
  • Page 142 TASK VERIFY Configuration: Contact Type: Normally Open (N.O.), Normally Closed (N.C.) Task: Type the task number to verify when this input is asserted. Spindle: Type the spindle number for which the task is to be verified. QB Expert Alpha Controller...

  • Page 143: Output Descriptions

    Controller Connections Description Inputs When asserted on any input bus, the controller verifies the selected task number is equal to this input’s task number. Use the BIT parameter under Configuration to select the task number to verify. If there is a mismatch between the active task and the selected task the tool is disabled.
  • Page 144 Configuration: Contact Type: Normally Open (N.O.), Normally Closed (N.C.) ANGLE OK Step: Audit, Audit-1, Audut-2 Output Type: Normal, Timed, Flash Minimum ON Time, Time, Period Spindle: Type the spindle number from which the angle status comes. QB Expert Alpha Controller...
  • Page 145 Controller Connections Description Outputs This output will be one of three selections. The selections are the User Defined Value for the associated angle status of the last fastening cycle. For example: if the last fastening cycle’s angle status was Low, and the User Defined Value for Low is -, then this output value is-.
  • Page 146 Resets when the tool is stopped. Size: 1 bit Configuration: DISASSEMBLY Contact Type: Normally Open (N.O.), Normally Closed (N.C.) DETECTED Output Type: Normal, Timed, Flash Minimum ON Time, Time, Period Spindle: Type the spindle number from which the disassembly status comes. QB Expert Alpha Controller...
  • Page 147 Controller Connections Description Outputs This output is the number value of the fault code present in the controller. It asserts when a fault is active and resets when the fault clears. The values are as follows: 1 – Overcurrent Fault! 2 –...
  • Page 148 Spindle: Type the spindle number from which the signal comes. The output is not used. This is essentially a placeholder. NOT USED For fieldbus, the length of this input function may be set to any size that meets the need. QB Expert Alpha Controller...
  • Page 149 Controller Connections Description Outputs This output is the value of the selected Parameter. It changes when the parameter changes. Size: Can be any size from 0 to 32 bytes depending on Data Type Configuration: Data Type: Float, Int8, Int16, Int32, Fixed Point, String *PARAMETER Parameter: Strategy, Torque Target, High Torque, Low Torque, Angle Target, High Angle, Low Angle, Snug Torque, Speed, Step Name, Torque Cal, Tool Serial Number, Torque Bailout, Angle Bailout, Downshift Torque,...
  • Page 150 Size: Can be any size from 0 to 32 bytes depending on Data Type *RUNDOWN Configuration: SECOND Data Type: Float, Int8, Int16, Int32, Fixed Point, String Spindle: Type the spindle number from which the signal comes. QB Expert Alpha Controller...
  • Page 151 Controller Connections Description Outputs This output will be one of two selections. The selections are the User Defined Value for the associated status of the last fastening cycle. For example: if the last fastening cycle status was OK, and the User Defined Value for OK is Good, then this output value is Good.
  • Page 152 Contact Type: Normally Open (N.O.), Normally Closed (N.C.) TASK COMPLETE Task: Type the task number that, when completed, asserts this output. Output Type: Normal, Timed, Flash Minimum ON Time, Time, Period Spindle: Type the spindle number from which the signal comes. QB Expert Alpha Controller...
  • Page 153 Controller Connections Description Outputs Asserts when a task is selected by any means. Resets when the active task is complete. Size: 1 bit Configuration: Contact Type: Normally Open (N.O.), Normally Closed (N.C.) TASK SELECTED Task: Type the task number that, when selected, asserts this output. Output Type: Normal, Timed, Flash Minimum ON Time, Time, Period Spindle: Type the spindle number from which the signal comes.

  • Page 154: Modbus Tcp

    I/O. See section “6.12 Assignable Input and Output Functions” on page 126 to learn about the values to edit. There is no configuration or programming specifically for the Modbus protocol itself. The Alpha’s CPU QB Expert Alpha Controller...
  • Page 155 Controller Connections takes care of all the protocol’s overhead and handshaking requirements. The Expert Alpha controller supports the following public Modbus function codes: 01 (0x01) Read Coils 02 (0x02) Read Discsreet Inputs 03 (0x03) Read Holding Registers 04 (0x04) Read Input Registers 05 (0x05) Write Single Coil 06 (0x06) Write Single Register 15 (0x0F) Write Multiple Coils...

  • Page 156: Example Map

    Integer, Float and ASCII data must start on a zero (first) bit of a byte and not in the middle of a byte. Function code 04 (0x04) can only transmit a 16-bit register, not the individual bits within a register. The PLC will need to capture the 16-bit register and then parse the individual bits after receipt. QB Expert Alpha Controller...
  • Page 157 Controller Connections Instruction Manual...
  • Page 158 MODBUS TCP QB Expert Alpha Controller...

  • Page 159: Embedded Plc

    QB Expert Alpha Controller Embedded PLC Rack Layout Supported Instructions and File Types PLC Editor Converting a RSS File...

  • Page 160: Addressing Scheme

    As ASCII it would be: SOR XIC I:0.0/0 OTE 0.0/0 EOR See section “6.11 Input and Output Connector” on page 116 for PLC addressing of the 24V DC connector. QB Expert Alpha Controller...
  • Page 161 Embedded PLC Supported Instructions and File Types See Tabel 1 and Table 2 for a listing of supported instructions and file types. NOTE: The Alpha controller supports only one ladder in the program file. Jump commands are not supported so all logic must be performed in one ladder.
  • Page 162 Only one virtual port can be used and the first rung in the logic with an ARD or ARW command with a Channel ID >1024 determines which virtual port will be used. The Channel ID cannot be set to an address, it must be an integer. QB Expert Alpha Controller...
  • Page 163 Embedded PLC Instructions Description String Search Use the ASC instruction to search an existing string for an occurrence of the source string. Enter the following parameters when programming this instruction: • Source is the string you want to find when examining the search string. •...
  • Page 164 Rung conditions go false or a RES Count Up Enable Rung conditions are true instruction having the same address Bit CU (Bit 15) as the CTU instruction is enabled QB Expert Alpha Controller...
  • Page 165 Embedded PLC Instructions Description Divide Use the DIV instruction to divide one value (source A) by another (source B). The rounded quotient is then placed in the destination. If the remainder is 0.5 or greater, round up occurs in the destination. The unrounded quotient is stored in the most significant word of the math register.
  • Page 166 HW is High Word and LW is Low Word. High Words and Low Words contain information provided by the instruction. The user must be trained by a STANLEY trainer to use this instruction. Monitor Use MON to monitor for a CPU event and use as a trigger. Can be used to send messages to trailing Alpha controllers.
  • Page 167 Embedded PLC Instructions Description Next Branch Marks the beginning of another branch. This instruction performs a bit-by-bit logical OR. The operation is performed using the value at source A and the value at source B. The result is stored in the destination. One Shot Rising The OSR instruction is a retentive input instruction that triggers an event to occur one time.
  • Page 168 TT (Bit 14) the done bit is set preset value Timer Enable Bit rung conditions are false rung conditions go true EN (Bit 15) QB Expert Alpha Controller...
  • Page 169 Embedded PLC Instructions Description Timer On Delay Use the TON instruction to turn an output on or off after the timer has been on for a preset time interval. The TON instruction begins to count millisecond intervals when rung conditions become true.

  • Page 170: Edit

    Undo removes the last item or action and reverting to a previous state. Revert back to any previous state since the last save by clicking Undo multiple times. QB Expert Alpha Controller...

  • Page 171: Instruction Box

    Embedded PLC Redo revert the effects of the undo action. Multiple Redo’s are allowed through all stored Undo states. Add Initialization Files button will insert predefined strings and integers that are initialized when the PLC starts. Integers are stored in N7:X files and must be a Decimal number in the range from 32767 to -32768. Strings are stored in ST14:X files and their values must be ASCII characters.

  • Page 172: Mon And Msg Instructions

    After creating/editing a ladder logic program using RSLogix500, the information must then be converted to a format recognized by the Alpha. First highlight all the rungs from top to bottom, then select Copy from the Edit menu. QB Expert Alpha Controller...
  • Page 173 Embedded PLC Paste the information into a text editor. RSLogix500 adds characters to certain addresses which are carried over to the paste operation. The Alpha controller does not support these added characters. They must be removed or converted to the appropriate address before saving the file for use in the Alpha. See section “7.4.1 Invalid Characters”...

  • Page 174: Invalid Characters

    (CRLF). To provide a version, put another JSON parameter tag after the logic or name tag and before the ending brackets. The new tag is”702”: “VERSION”. There is a 15 character limit to this parameter. QB Expert Alpha Controller...
  • Page 175 Embedded PLC Instruction Manual...
  • Page 177 QB Expert Alpha Controller Multiple Spindle Connection Disconnect Synchronization Networking...

  • Page 178: Multi-Spindle

    After connection the lead spindle will add the new spindle as a tab on the run screen. It will also add and select the ALL tab to show both spindles’ run screen on the lead controller. QB Expert Alpha Controller...
  • Page 179 Multiple Spindle See section “2.7 Display” on page 15 for a description of the elements on the run screen. Each spindle must be programmed individually. The ony way to copy programming from one spindle to another is to Export a Jobs file from one controller and Import it to another. To program the spindles from the keypad press the right or left arrow keys to select the desired spindle tab and program as normal.

  • Page 180: Disconnect

    For each step to be synchronized the Delay Between Steps parameter must be greater than zero for each controller. QB Expert Alpha Controller...

  • Page 181: Operation

    Multiple Spindle To synchronize the Alpha controllers simply assign a START input on the lead controller and configure the Spindle number as ALL. 8.3.1 Operation The fixtured tools must be started with a remote start switch connected to the START input of the lead Alpha. The lead controller will apply a start to the synchronized trailing spindles in the system.

  • Page 182: Fastening Cycle Data

    Mult ID. This Multi ID is the same in each spindle in the muti-tool system for the same fastening cycle ran. This allows the user to correlate the same run in each file. QB Expert Alpha Controller...
  • Page 183 Multiple Spindle Instruction Manual...
  • Page 184 QB Expert Alpha Controller...

  • Page 185: Maintenance

    QB Expert Alpha Controller Maintenance Scheduled Maintenance Diagnostics and Troubleshooting Fault Guide Message Guide Parts List...
  • Page 186 Scheduled Maintenance Maintenance There are no user serviceable components within the QB Expert Alpha controller. That does not mean that there are no maintenance requirements or actions to be taken to insure optimal performance of the controller. WARNING To Avoid Injury: •...
  • Page 187 Maintenance Major Consideration To Clear/Reset from Fault Possible Cause Probable Solution That Led to Solution Fault Condition Physical inspection: worn, frayed, or Tool cable Replace Replace tool cable broken connections or wires Swap with known, Tool Replace/Repair Replace/Repair tool good operating tool Verify and or adjust tool calibration factor(s) to...
  • Page 188 Prevailing Torque Verify/Adjust angle reject. Parts step prior to audit rundown (TC/AM) not snug step Consistent high Snug Torque has Set higher amount angle reject (TC/ Long bolt Verify/Adjust been left at default on Snug Torque value QB Expert Alpha Controller...
  • Page 189 If the controller is found to be Exchanging defective, return to known good Replace defective Defective tool, tools controllers STANLEY Assembly tool, cable, or cable, or controller and cables can Technologies for controller determine which repair. caused a failure...
  • Page 190 Check for proper grounding at the Logic Voltage Fault! receptacle. Defective triple power supply or Return controller Logic Voltage Fault! Return for repair logic board inside for repair appears on display controller QB Expert Alpha Controller...
  • Page 191 Maintenance Major Consideration To Clear/Reset from Fault Possible Cause Probable Solution That Led to Solution Fault Condition Exchanging known Replace defective good tool can Replace defective tool verify the tool is the tool cause of failure Defective tool Visual/mechanical Re-engage and lock Re-engage and lock inspection of pins pins in connector in...
  • Page 192 Visual/mechanical Re-engage and lock Re-engage and lock inspection of pins Defective tool pins in connector in pins in connector in in tool handle handle handle connector QB Expert Alpha Controller...
  • Page 193 To prevent an over temperature, Tool is hot to touch modify the and shuts down: strategy by raising downshift speed QPM tools Contact STANLEY or eliminating the shutdown when Assembly downshift; Also Inefficient tool internal Technologies for try a multi-step...
  • Page 194 Wrong values Wrong tool Download correct indicated under Download correct Unrecognized Tool! parameters in tool tool INI file to tool SERVICE-> TOOL tool INI file to tool memory board screen QB Expert Alpha Controller...
  • Page 195 If the controller Exchanging is found to be known good defective, return to Replace defective Defective tool, tools controllers STANLEY Assembly tool, cable, or cable, or controller and cables can Technologies for controller determine which repair. caused a failure...
  • Page 196 Change tool to a type has been Unsupported Tool! can run. Look Unsupported Tool! type the controller connected to the fault on display under SERVICE-> can run. controller. Controller for list of supported tools. QB Expert Alpha Controller...
  • Page 197 Maintenance Major Consideration To Clear/Reset from Fault Possible Cause Probable Solution That Led to Solution Fault Condition Reboot controller; Reboot controller; Controller Firmware Servo Connection keep controller Servo Connection keep controller has just been Fault! off for at least 20 Fault! on display off for at least 20 updated...
  • Page 198 Select a new Job/ Select a new Job/ Accumulated bolt message on display Task. Task. count is equal to when the operator Job/Task bolt count Reset the Job. Reset the Job. pressed the tool’s start trigger QB Expert Alpha Controller...
  • Page 199 Maintenance Major Consideration To Clear/Reset from Message Possible Cause Probable Solution That Led to Solution Message Condition Tool Disabled: Stop Issued message on Remove the active Remove the active A input is applied display when the input. input. that is assigned as operator pressed STOP Reassign input.
  • Page 200 To Avoid Injury: • Only use approved replacement parts when repairing controllers. Using unapproved parts could cause injury to personnel and or damage to equipment. Users may order installation and repair parts directly from STANLEY, or their agents. Device Description...
  • Page 201 Maintenance Instruction Manual...
  • Page 202 QB Expert Alpha Controller...

  • Page 203: Torsion Compensation

    QB Expert Alpha Controller Appendix A Torsion Compensation Angle Validation...

  • Page 204: Torsion Factor

    10.1 Torsion Factor For all STANLEY electric assembly tools, the angle information is based on the rotation of the resolver, which is directly attached to the rotor. This information is used for motor commutation, and it also serves as an angle encoder.
  • Page 205 Appendix A to 10 degrees different depending of the hardness of the joint. The only way to get consistent results when validating an angle reading against an external monitor is to pre- torque the joint slightly higher than the snug torque. Run the tool on this already-tightened joint, with the snug torque set to the same value in both the controller and the monitor, even if the tool’s transducer and the external transducer do not exactly agree near the snug torque, they will both start counting angle just before the fastener starts to rotate, so their zero angle will be synchronized exactly.

  • Page 207: Glossary

    QB Expert Alpha Controller Glossary...
  • Page 208 Snug Torque or clamp load within the joint. Soft stop minimizes the torque impulse to the operator during tool shutoff at the end of Soft Stop the Fastening cycle. QB Expert Alpha Controller...
  • Page 209 Trip Counter usually used as a supplementary count of the PM Counter. The following torque units and associated labels are used with STANLEY controllers and tools. The labels are derived from SP811, SI Unit rules and style conventions from the...

  • Page 211: Limited Warranty

    QB Expert Alpha Controller Limited Warranty Mechanical Products Limited Warranty Electronic Products Limited Warranty Software Products Limited Warranty OEM Products Limited Warranty General Terms Specification Changes Warranty Claims Product Services Return Material Authorization (RMA) Procedures...
  • Page 212 STANLEY shall not be responsible for incidental or consequential damages or the inability to use its products for any purpose whatsoever. STANLEY’s maximum liability shall not in any case exceed the contract price for the products claimed to be defective.

  • Page 213: Specification Changes

    STANLEY provides full services for design, modification, service, repair, and training on STANLEY products. Contact STANLEY Assembly Technologies or their agents for information on training courses to aid users in becoming familiar with operations, maintenance, or programming of the STANLEY DC electric tools and controllers.
  • Page 214 GLOBAL LOCATIONS World Headquarters Germany STANLEY Assembly Technologies STANLEY Engineered Fastening Germany 5335 Avion Park Drive Max-Eyth-Str. 1, 35394 Giessen, Germany Cleveland, Ohio 44143-2328, USA Tel: +49 (0) 641 405 - 728 Fax: +49 (0) 641 405 - 383 Tel: +1.440.461.5500 Fax: +1.440.461.5592...

Table of Contents

Save PDF