Stanley PSI-C Installation And Use Instructions And Warnings
Stanley PSI-C Installation And Use Instructions And Warnings

Stanley PSI-C Installation And Use Instructions And Warnings

Transducerized pulse tool process controller

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INSTALLATION AND USE INSTRUCTIONS
PSI-C Transducerized Pulse Tool Process Controller
Important Safeguards
For your protection, please read these instructions completely, and keep for future reference. Carefully observe and comply with all warnings,
cautions and instructions placed on the equipment or described in this manual.
Stanley Assembly Technologies
Applications & Productivity Center, 5800 Enterprise Court,
Warren, MI 48092-3476 Tel 586-393-1100 Fax 586-393-1200
Toll Free in the US 1-877-787-7830 www.stanleyworks.com
PSI-C-0406 ©
THE STANLEY WORKS, ALL RIGHTS RESERVED

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Summary of Contents for Stanley PSI-C

  • Page 1 INSTALLATION AND USE INSTRUCTIONS PSI-C Transducerized Pulse Tool Process Controller Important Safeguards For your protection, please read these instructions completely, and keep for future reference. Carefully observe and comply with all warnings, cautions and instructions placed on the equipment or described in this manual.
  • Page 2: Table Of Contents

    Test........................11 Administration Functions ................... 12 Error Proofing OK / NOK ..................13 Normal Operation: Run Mode................13 Inputs / Outputs (I/O) ..................... 14 RJ45 ........................15 Networking......................15 Service and Maintenance ..................15 Troubleshooting and Adjustments ................16 PSI-C PSI-C-0406...
  • Page 3: Safety

    This manual is intended to promote proper and safe use and give guidance to owners, employers, supervisors and others responsible for training and safe use by operators. Qualifiers from Stanley Assembly Technologies are intended for use in industrial threaded fastening or precision position and 줍니...
  • Page 4 The issue of operator safety is of maximum importance from both the attitude of ergonomic comfort as well as electrical safety. PSI-C 컨트롤러는 외부의 AC 또는 DC의 낮은 전압으로 운영 됩니다. 표준 외형은 CE가 승인한 UL 리스트인 파워 서플라이를 The ePro FSC controller operates from low voltage external AC or DC power. The standard configuration utilizes a CE 이용...
  • Page 5: Specifications

    Separate IP address with buffered memory provides asynchronous network communica- EtherNET (optional) tion. Supports standard WINDOWS based TCP/IP (10baseT) protocol; female RJ-45 connector Expands to use of (4) parameter sets, memory of rundown data (700 readings/PSET) (Data Transfer Unit) Statistics and date/time information. (optional) PSI-C...
  • Page 6: Installation And Air Supply Requirement

    - Train all operators in the safe and proper use of power tools. tool - Operators should report any unsafe condition. -Tool - Install tools in dry, indoor, non-flammable, and non-explosive environments only. STANLEY "C" WWW . S IG MA- SIX.NET Typical Assembly Line Installation STANLEY Mounting Dimensions The controller is designed for mounting to a stable surface or bracket by bolting it via the two flanged mounting holes.
  • Page 7 The PSI-C flows up to (80) SCFM and generally operates pulse tools up to (100) Nm. Tools rated over this level may need to be 일반적으로 PSI-C는(80)SCFM까지 흐르고,(100의)Nm까지의 펄스툴을 조작합니다. 이 수준의 위에 툴은 최상의 결...
  • Page 8: Layout And Operator Interface

    POWER SOCKET (STD) CABLE CONNECT (ePro-URYU option) GEMINI HOSE 12-24V I/O INPUTS/OUTPUTS AUX RJ-45, REMOTE KEYPAD, LIGHTS, etc DATA X’FER, NETWORK 3/8” NPT AIR OUTPUT SERIAL, ETHERNET GEMINI HOSE or DCX PFCS CONNECT 1/2” NPT AIR INPUT I/O SCHEMATIC PSI-C...
  • Page 9 Installation and Use ePro FSC Controller Assembly PSI- C Assembly Part No. 11024 29 28 36 37 34 35 PSI-C...
  • Page 10: Main Menu And Application Programming

    LOW LIMIT: Scroll to set the low limit torque specification, press ENTER. BATCH COUNT: 만일 당신이 조임체를 세기 위해 PSI-C를 사용하고 싶다면 조립에 대한 조임체의 수를 설정하기 위해 UP키 를 스크롤 하세요. 만일 당신이 PSI-C가 조임체를 세기를 원하지 않으면, “0”에 번호를 남겨 두세요.
  • Page 11 OPERATION FLOWCHART INITIAL SETUP (FSC) PSI-C ---- SIGMASIX LLC---- ---- SIGMASIX LLC---- 10066.03.16.07 CLEAR COMPLETE Holding the “eyes” will - CAL TRANSDUCER - CHECKING CAL Clear and Set Zero - CAL TRANSDUCER - CHECKING MAX - CAL TRANSDUCER - COMPLETE...
  • Page 12 OPERATION FLOWCHART INITIAL SETUP (FSC CONT.) (PSI-C CONT.) -- SET LO LIMIT -- TORQUE: 42.5 SET BATCH COUNT COUNT: 2 SET BATCH TIMER SECOND(S): 4 TQ: 50.5 PS: 2 CT: 02 TIMER: 004 This is the RUN screen. PSI-C...
  • Page 13: Test

    Test 몇몇개의 일반적인 조임체를 조이세요. PSI-C는 툴을 정지시킬 것 입니다. 레버를 놓으세요.(PSI-C는 내부의 셧 오프 밸브를 재 Run a few normal fasteners. The ePro will shut off the tool. Let go of the throttle (the ePro will reset the internal shut-off valve and 셋팅하고...
  • Page 14 2 P-SET LOCK OUT: 이 옵션은 작업자로부터 파라미터 키로 들어가지 못하게 합니다. 이것은 PSI-C가 셋팅되지 않는 파라미터를 새로 바 seconds after the completion of the cycle. Toggle by pressing ENTER. Scroll UP or DOWN to move to the next option.
  • Page 15 OPERATION FLOWCHART ADMIN MENU (FSC) (PSI-C) --- ADMIN MENU --- --- ADMIN MENU --- --- ADMIN MENU --- CAL CORRECT START PSI PRETRIGGER --- CAL CORRECT --- —-START PSI —- —-PRETRIGGER —- UP/MAN. DWN/AUTO PSI: 50 PT: 00.0 A: -00.0 --- CAL CORRECT --- DYN TQ: 0.0...
  • Page 16 OPERATION FLOWCHART ADMIN MENU (FSC CONT.) (PSI-C CONT.) --- ADMIN MENU --- --- ADMIN MENU --- --- ADMIN MENU --- CYCLE COUNTER BATCH COUNT BATCH TIMER 0 / 0 SET BATCH COUNT SET BATCH TIMER UP / SET DWN / CLR...
  • Page 17 OPERATION FLOWCHART ADMIN MENU (FSC CONT.) (PSI-C CONT.) --- ADMIN MENU --- --- ADMIN MENU --- TIME / DATE STATS 03-08-07 01:49 ----- STATS ---- UP / SET DWN / EXIT SAMPLES < 10 - SET TIME / DATE -...
  • Page 18 OPERATION FLOWCHART ADMIN MENU (FSC CONT.) (PSI-C CONT.) --- ADMIN MENU --- --- ADMIN MENU --- --- ADMIN MENU --- PSET LOCKOUT OFF PRGM LOCKOUT OFF ADMIN LOCK OFF --- ADMIN MENU --- --- ADMIN MENU --- LEARN ADMIN CODE...
  • Page 19: Error Proofing Ok / Nok

    Error Proofing OK / NOK 에러 프뤼핑은 PSI-C 컨트롤러에서 가장 중요한 기능 중 하나입니다. 일단 장비가 셋업되면, PSI-C는 적용된 토크를 조정 하고 조 Error proofing is one of the most important features of the eProFSC controller. Once an application has been set-up, the ePro controls 임...
  • Page 20: Inputs / Outputs (I/O)

    입력은 다른 회로와 시각저으로 분리 되어질 것 입니다. 이 시그널은 12&24 볼트입니다. 디자인 volts DC. The design will accept DC input signals of either polarity. 은 어느쪽 극성의 DC 입력 신호들을 받을 것 입니다. I/O CONNECTOR PLUG (OPTIONAL): PART # 11424 PSI-C...
  • Page 21: Rj45

    Installation and Use PSI-C I/O 터미널 스트립은 PSI-C의 외부 바닥 패널에 위치 합니다. 또한 특정 리모트 커넥션들은 본체 바닥의 오른쪽에 사용 The ePro I/O terminal strip is located externally on the bottom of the ePro FSC. Certain remote connections are also 이...
  • Page 22: Networking

    PFCS communication, follow the instructions below. 리얼인 RS 232와 EtherNET 포맷으로 이용할 수 있습니다. PFCS EtherNET 네트워크 카드가 인스톨 되지 않았고 PSI-C가 PFCS EtherNET network card: Remove jumpers from main control board (JP1 and JP2).

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